KR20100124003A - A cereal composition having its original form and a preparation method thereof - Google Patents

A cereal composition having its original form and a preparation method thereof Download PDF

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Publication number
KR20100124003A
KR20100124003A KR1020090043027A KR20090043027A KR20100124003A KR 20100124003 A KR20100124003 A KR 20100124003A KR 1020090043027 A KR1020090043027 A KR 1020090043027A KR 20090043027 A KR20090043027 A KR 20090043027A KR 20100124003 A KR20100124003 A KR 20100124003A
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South Korea
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weight
cereal
brown rice
sugar
cereal composition
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KR1020090043027A
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Korean (ko)
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KR101038455B1 (en
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김정훈
김미정
김동희
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웅진식품주식회사
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L25/00Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles

Abstract

PURPOSE: A method for manufacturing cereal composition is provided to maintain original grape form, taste and texture by only coating with sugar syrup. CONSTITUTION: A cereal composition contains 45-50 weight% of brown rice, 10-12 weight% of glutinouse rice, 3-5 weight% of wheat, 3-5 weight% of barley, 2-3 weight% of soybean, 1-3 weight% of germinated brown rice, 1-3 weight% of adlay, 10-15 weight% of nuts, 3.0-24.7 weight% of sugar and 0.3-1.0 weight% of salt. The average moisture content is 3.5-5.5%. A method for manufacturing cereal composition comprises: a step of steaming and drying brown rice, glutinous rice, wheat, barley, germinated brown rice and adlay and roasting; a step of mixing roasted grains; a step of adding nuts; and a step of coating sugar syrup by spraying.

Description

곡물 원형을 살린 시리얼 조성물 및 그 제조방법{a cereal composition having its original form and a preparation method thereof} Cereal composition utilizing cereal grains and its preparation method {a cereal composition having its original form and a preparation method

본 발명은 곡물 원형을 그대로 살린 시리얼 조성물과 그 제조방법에 관한 것이다. 보다 상세하게는 본 발명은 곡물의 영양성분과 곡물에 부족한 영양성분을 견과류를 첨가함으로써, 그대로 간식으로 섭취하거나 우유 또는 두유를 부어 함께 섭취함으로써 간단한 식사대용식으로 개발한 시리얼 조성물 및 그 제조방법을 제공한다. The present invention relates to a cereal composition using the cereal as it is and a method for producing the same. More specifically, the present invention provides a cereal composition and a method of preparing the same as a simple meal replacement by ingesting as a snack or by ingesting milk or soy milk as it is by adding nuts to the nutritional component of the grain and the nutritional component lacking in the grain. do.

현재까지 간식 또는 식사대용식으로 개발된 시리얼류는 곡류를 익히지 않고 바로 먹을 수 있게 가공하여 우유와 함께 먹는‘곡물식’을 의미하며, 최근에는 옥수수를 기본 곡물로 하여 여러 가지 곡물과 비타민, 철분,칼슘 등의 영양성분을 인위적으로 첨가한 제품이 대부분이다. 이러한 시리얼의 제조방법으로는 곡물을 스팀으로 찐 후 건조공정과 압착공정을 거쳐 뜨거운 공기를 이용하여 굽고, 기호성을 높이기 위해 설탕 등의 당성분과 여러 가지 영양소를 인위적으로 첨가하여 제조한다. 다른 시리얼의 제조방법으로는 모든 곡물을 분쇄한 후 압출 성형기에 넣어 팽화, 성형 후 로스터를 통해 열처리하여 얻은 팽화물에 다시 당시럽을 코팅하고 열 풍 건조기에서 건조하는 등 여러 단계를 거쳐 제품을 생산하고 있다. Cereals, developed until now as a snack or meal replacement, means 'grain meals' that are processed without being cooked and eaten with milk. Recently, various grains, vitamins, iron and calcium have been used as corn as a basic grain. Most products have artificially added nutritional ingredients. In the method of manufacturing cereals, steamed grains are steamed, dried and compressed, and baked using hot air, and sugar components such as sugar and various nutrients are artificially added to increase palatability. In other cereal manufacturing methods, all grains are crushed and put into an extruder to expand and produce the product through various steps such as puffing, which is obtained by heat treatment through a roaster, and then coated with syrup and dried in a hot air dryer. Doing.

하지만, 이러한 제조방법은 곡물의 형태를 유지하지 못하고 단순한 형태로만 제품을 만들 수 있었으므로, 곡물의 질감과 원형을 유지하는 데는 어려움이 있었다.       However, such a manufacturing method was not able to maintain the shape of the grain, but only a simple form of the product, it was difficult to maintain the texture and shape of the grain.

본 발명은 상술한 문제점을 해결하기 위한 것으로, 본 발명의 목적은 곡물을 압착 과정 또는 압출 성형과정을 거칠 경우 곡물의 질감과 원형을 살릴 수 없으므로, 곡물을 그대로 로스팅한 후 당시럽 코팅 공정만으로 시리얼 조성물을 제조하는 것이다.The present invention is to solve the above problems, an object of the present invention is that the grain and texture of the grain can not be preserved when the grain is subjected to the pressing process or extrusion molding process, after the grain is roasted as it is only a cereal coating process at that time To prepare a composition.

또한 본 발명은 종래의 기술이 전처리 공정을 거친 곡물에 당시럽을 분무하는 공정, 당코팅 공정, 코팅 후 별도의 건조공정을 거치는 반면, 상기 코팅 조성물을 분무한 후, 열풍을 불어 넣으면서 동시에 코팅기를 서서히 회전시켜서 수행함으로서 종래의 코팅방법을 개선한 것이다. 이러한 방법에 의하면 건조만을 위한 별도의 설비 및 공간이 필요하지 않고, 코팅시간이 절약되어 매우 경제적이므로 제조공정이 간단하면서 설비 면에서 경제적인 제조 방법과 곡물 그대로의 각각의 원형을 살리고 곡물 고유의 맛과 조직감을 유지한 시리얼의 조성물을 제공하는 것이다. In addition, the present invention, while the conventional technology is a process for spraying the raw syrup to the grains after the pre-treatment process, the sugar coating process, and after the coating is subjected to a separate drying process, after spraying the coating composition, while blowing the hot air at the same time the coating machine By rotating slowly, the conventional coating method is improved. According to this method, a separate facility and space for drying are not required, and the coating time is saved and very economical. Therefore, the manufacturing process is simple and economical in terms of equipment. It is to provide a composition of cereals with a texture.

상기 목적을 달성하기 위하여, 본 발명은 시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하고, 평균 수분 함량 3.5~5.5%이고 곡물 원형을 살린 것을 특징으로 하는 곡물과 견과류를 함유하는 시리얼 조성물을 제공한다.In order to achieve the above object, the present invention is 45 to 50% by weight based on the total weight of the cereal composition; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15% nuts; 3.0-24.7 weight% of the sugar containing sugar; And salt 0.3 ~ 1.0% by weight; and provides a cereal composition containing cereals and nuts, characterized in that the average moisture content of 3.5 to 5.5% and preserved cereals.

또한 본 발명은 (a)현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 포함하는 곡물을 세척 후 침지하여 증자기에서 증자 후 건조기에서 평균 수분 함량 8~12%가 되도록 건조하고, 평균 수분 함량이 3.5~5.5중량%가 되도록 볶음기로 로스팅하는 단계; (b) 상기 로스팅한, 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 혼합하여 혼합곡물을 형성하는 단계; 및 (c)상기 혼합곡물에 견과류를 첨가하고, 당류, 소금 및 물을 혼합한 당시럽을 분무하여 코팅하는 단계를 포함하고, 시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하는 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법을 제공한다.In addition, the present invention (a) washing and soaking grains including brown rice, glutinous rice, wheat, barley, white baektae, germinated brown rice and yulmu and then dried in a steamer to increase the average moisture content in the dryer to 8 to 12%, average Roasting with a stirrer so that the moisture content is 3.5 to 5.5% by weight; (b) mixing the roasted brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice, and yulmu to form a mixed grain; And (c) adding nuts to the mixed grains, and spraying and coating a syrup mixed with sugars, salt, and water, wherein the total weight of the cereal composition is 45 to 50% by weight; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15% nuts; 3.0-24.7 weight% of the sugar containing sugar; And salt 0.3 ~ 1.0% by weight; provides a method for producing a cereal composition utilizing the cereal circle comprising a.

본 발명은 평균 수분함량이 3.5∼5.5%가 되도록 볶음기를 통해 로스팅하여 곡물 원형 그대로의 시리얼을 제조할 수 있다. 또한, 본 발명은 시럽 코팅 작업 시 75±5℃의 열풍을 가하면서 코팅기의 회전을 통해 제품의 관능과 조직감을 높일 수 있다. 본 발명은 여러 단계의 제조과정을 단축함으로써 생산성이 높고, 제조공정이 간단하며, 제조설비 면에서 경제적이다. 또한 본 발명은 견과류를 첨가하여 제품의 풍미와 곡류에서 부족한 영양성분을 보충하는 시리얼의 조성물을 제공할 수 있다.The present invention can produce cereals as it is cereal by roasting the roaster so that the average moisture content is 3.5 to 5.5%. In addition, the present invention can increase the sensory and texture of the product through the rotation of the coating machine while applying a hot air of 75 ± 5 ℃ during the syrup coating operation. The present invention shortens the manufacturing process of several steps, resulting in high productivity, a simple manufacturing process, and economical in terms of manufacturing equipment. In another aspect, the present invention can provide a composition of cereal to supplement the nutritive nutrients in the flavor and grains of the product by adding nuts.

이하, 본 발명의 조성물의 구성 및 그 제조방법을 단계별로 상세히 설명한다.Hereinafter, the configuration of the composition of the present invention and its preparation method will be described in detail step by step.

본 발명은 시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하고, 평균 수분 함량 3.5~5.5%이고 곡물 원형을 살린 것을 특징으로 하는 곡물과 견과류를 함유하는 시리얼 조성물을 제공한다.The present invention is 45-50% by weight with respect to the total weight of the cereal composition; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15% nuts; 3.0-24.7 weight% of the sugar containing sugar; And salt 0.3 ~ 1.0% by weight; and provides a cereal composition containing cereals and nuts, characterized in that the average moisture content of 3.5 to 5.5% and preserved cereals.

본 발명에서 사용되는 현미 및 찹쌀이 상술한 범위로 포함되면, 전체적인 조직감이 우수한 시리얼 조성물을 얻을 수 있다.If the brown rice and glutinous rice used in the present invention is included in the above-described range, it is possible to obtain a cereal composition excellent in the overall texture.

본 발명에 사용되는 밀, 보리, 백태, 발아현미 및 율무가 상술한 범위로 포함되면, 시리얼 조성물의 관능이 우수해지고 영양성분의 균형을 맞추기 용이하다. 상기 밀, 보리, 백태, 발아현미 및 율무는 상술한 범위 내에서 제품의 관능 및 영양성분 등을 고려하여 함량을 변경할 수 있다.When the wheat, barley, white pollen, germinated brown rice, and barley used in the present invention are included in the above-mentioned range, the sensory properties of the cereal composition are excellent and it is easy to balance the nutritional components. The wheat, barley, white pollen, germinated brown rice and yulmu can be changed in consideration of the sensory and nutritional components of the product within the above-described range.

본 발명에 사용되는 견과류가 상술한 범위로 포함되면 곡물에 부족한 영양성분을 보충할 수 있고 제품의 향(flavor)을 좋게 한다. 상기 견과류는 호두 분태, 아몬드 슬라이스 및 코코넛 슬라이스로 이루어진 군에서 선택되는 1종 이상인 것이 바람직하다. 상기 호두와 아몬드에는 불포화 지방산이 풍부하여 곡물에 부족한 영양성분을 보충할 수 있다. 특히, 상기 코코넛 슬라이스를 첨가할 경우 고소한 풍미 로 제품의 향(flavor)을 좋게 하여 관능이 우수한 조성물을 얻을 수 있다.When the nut used in the present invention is included in the above-mentioned range, it is possible to replenish nutrition lacking in grains and improve the flavor of the product. The nuts are preferably one or more selected from the group consisting of walnut powder, almond slices and coconut slices. The walnuts and almonds can be rich in unsaturated fatty acids to supplement the nutritional components lacking in grains. In particular, when the coconut slice is added, it is possible to obtain a composition having excellent sensuality by improving the flavor of the product with a savory flavor.

본 발명에서 사용되는 당류는 설탕인 것이 바람직하다. 상기 설탕이 조성물 총 중량에 대하여, 3.0~24.7중량%로 포함되면, 당 코팅이 고르게 잘 이루어질 수 있으며 시리얼의 맛을 증가 시킬 수 있다. 하지만, 상기 당이 조성물 총 중량에 대하여 24.7중량%초과로 첨가되는 경우, 코팅이 제대로 이루어지지 않고 곡물이 뭉치는 현상이 일어난다.The sugar used in the present invention is preferably sugar. When the sugar is included in 3.0 ~ 24.7% by weight relative to the total weight of the composition, the sugar coating can be made evenly and increase the taste of the cereal. However, when the sugar is added in excess of 24.7% by weight based on the total weight of the composition, the coating is not properly made and the grains aggregate.

상기 당에는 설탕 외에 물엿, 올리고당 등을 당의 총 중량에 대하여 1~5중량%까지 혼합할 수 있다. 하지만 설탕 외에 당류의 함량이 5중량% 초과로 첨가될 경우, 코팅이 되지 않고 뭉침 현상이 일어난다. In addition to sugar, sugar, starch syrup, oligosaccharide, and the like may be mixed in an amount of 1 to 5% by weight based on the total weight of the sugar. However, if the sugar content is added in excess of 5% by weight in addition to sugar, agglomeration occurs without coating.

본 발명에서 사용되는 소금은 정제소금, 볶은 소금, 죽염 등 제한이 없다. 상기 소금이 상술한 범위로 포함되면, 맛의 기호도를 향상시킬 수 있다. Salt used in the present invention is not limited to refined salt, roasted salt, bamboo salt and the like. When the salt is included in the above-described range, the taste preference can be improved.

또한, 본 발명은 (a)현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 포함하는 곡물을 세척 후 침지하여 증자기에서 증자 후 건조기에서 평균 수분 함량 8~12%가 되도록 건조하고, 평균 수분 함량이 3.5~5.5중량%가 되도록 볶음기로 로스팅하는 단계; (b) 상기 로스팅한, 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 혼합하여 혼합곡물을 형성하는 단계; 및 (c)상기 혼합곡물에 견과류를 첨가하고, 당류, 소금 및 물을 혼합한 당시럽을 분무하여 코팅하는 단계를 포함하고, 시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15 중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하는 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법을 제공한다.In addition, the present invention (a) washing and soaking grains, including brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice and yulmu, and dried to increase the average moisture content in the dryer after cooking in a steamer to 8 to 12%, Roasting with a roaster so that the average moisture content is 3.5-5.5 wt%; (b) mixing the roasted brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice, and yulmu to form a mixed grain; And (c) adding nuts to the mixed grains, and spraying and coating a syrup mixed with sugars, salt, and water, wherein the total weight of the cereal composition is 45 to 50% by weight; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15 weight percent nuts; 3.0-24.7 weight% of the sugar containing sugar; And salt 0.3 ~ 1.0% by weight; provides a method for producing a cereal composition utilizing the cereal circle comprising a.

상기 (a) 단계에서는 상기 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 세척기를 통해 세척한 후 이물을 제거한 후 침지탱크에 6∼8시간 침지한다. 상기 침지한 곡물은 증자기에 넣어 100∼120℃에서 20∼30분간 증자 후 건조기에서 40∼60℃로 6∼10시간 건조한다. 이때 상기 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 평균 수분 함량이 8~12%가 되도록 건조시킨다. 상기 건조된 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 볶음기로 200∼250℃정도에서 2∼5분간 로스팅한다. 볶음온도가 250℃이상이 되면 곡물이 과도하게 로스팅되어 탄맛이 강하다. 또한 200℃이하가 되면 곡물 고유의 고소한 맛이 약하고 곡물의 조직감이 딱딱하다. 이때 상기 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무의 수분함량이 3.5∼5.5%이하가 되도록 하고 로스팅한다.In the step (a), the brown rice, glutinous rice, wheat, barley, white tae, germinated brown rice and yulmu are washed through a washing machine to remove foreign substances, and then immersed in an immersion tank for 6-8 hours. The immersed grains are put in a steamer and steamed at 100 to 120 ° C. for 20 to 30 minutes, and then dried in a drier at 40 to 60 ° C. for 6 to 10 hours. At this time, the brown rice, glutinous rice, wheat, barley, white tae, germinated brown rice and yulmu are dried to an average moisture content of 8 to 12%. Roast the dried brown rice, glutinous rice, wheat, barley, white tae, germinated brown rice and yulmu at about 200 to 250 ° C. for 2 to 5 minutes. When the roasting temperature is above 250 ℃, the grains are excessively roasted and the taste is strong. In addition, when the temperature is less than 200 ℃, the grain's inherent taste is weak and the texture of the grain is hard. At this time, the water content of the brown rice, glutinous rice, wheat, barley, white tae, germinated brown rice and yulmu are less than 3.5 to 5.5% and roasted.

상기 (b) 단계에서는 상기 로스팅한 현미, 찹쌀, 밀, 보리, 백태, 발아현미, 율무를 상술한 함량으로 혼합할 수 있다면 특별히 한정하지 않는다.The step (b) is not particularly limited if the roasted brown rice, glutinous rice, wheat, barley, white baek, germinated brown rice, yulmu can be mixed in the above-mentioned content.

상기 (c) 단계에서 상기 혼합곡물을 코팅기에 투입하고 코팅기에 견과류를 첨가한 후 혼합하고, 당 시럽을 분무하는 것이 바람직하다. 이때 상기 코팅기에 75±5℃의 열풍을 불어넣어 건조시키고 당시럽이 제품에 골고루 코팅되도록 코팅기를 서서히 회전시키는 것이 바람직하다. 전체 코팅시간은 15∼20으로 최종 제품 평균 수분 함량이 3.5∼5.5%가 되도록 조절한다.In step (c), the mixed grains are added to the coating machine, nuts are added to the coating machine, mixed, and sugar syrup is preferably sprayed. At this time, it is preferable to blow the hot air of 75 ± 5 ℃ to the coater to dry and then slowly rotate the coater to uniformly coat the product at the time. The overall coating time is 15-20, so that the final product average moisture content is 3.5-5.5%.

상기 견과류는 호두분태, 아몬드 슬라이스 및 코코넛으로 이루어진 군에서 선택되는 1종 이상인 것이 바람직하다. 상기 당시럽은 당류와 소금을 상술한 함량으로 넣고 정제수를 당류의 100중량부를 기준으로 45~55중량부로 첨가하여 상기 당류와 소금을 용해시켜 제조한다. 여기서 상기 정제수가 너무 많으면 제품의 수분이 많아져 건조시간이 길어지고 너무 적으면 설탕이 용해되지 않으므로 당류 100중량부를 기준으로 45~55 중량부를 첨가하는 것이 바람직하다. 여기서, 상기 정제수는 제조과정 중 모두 증발되어 곡류의 수분함유량에는 영향을 주지 않는다. 다만, 상기 정제수는 당류가 분말상태이므로 공정 중 고루 분산될 수 있도록, 당류가 용해하기 쉽게 첨가된 것이다.The nuts are preferably at least one selected from the group consisting of walnut flour, almond slice and coconut. The sugar syrup is prepared by dissolving the sugars and salts by adding sugars and salts in the above-described amounts, and adding 45-55 parts by weight of purified water based on 100 parts by weight of the sugars. Here, if the purified water is too large, the moisture of the product is increased, and the drying time is long, and if it is too small, sugar is not dissolved, and it is preferable to add 45 to 55 parts by weight based on 100 parts by weight of sugars. Here, the purified water is all evaporated during the manufacturing process does not affect the moisture content of grains. However, the purified water is added to the sugar so that it can be easily dispersed during the process because the sugar is in a powder state.

본 발명에 따른 곡물 원형을 살린 시리얼 조성물의 제조방법은 (d) 상기 곡물 원형을 살린 시리얼 조성물을 냉각, 질소 충전 및 포장하는 단계를 더 포함하는 것이 바람직하다.Method for producing a cereal composition utilizing the cereal grains according to the present invention preferably further comprises the step of (d) cooling, nitrogen filling and packaging the cereal composition utilizing the grain prototype.

상기 (d) 단계에서는 상기 (d)단계에서 형성된 시리얼 조성물을 열풍 건조 후 상온에서 냉각 시킨다. 그리고 금속판별기를 통과시켜 금속이물을 선별하다. 상기 금속이물이 선별된 제품은 로타리 자동 포장기로 이송하여 질소 충진하여 포장을 완성한다.In step (d), the cereal composition formed in step (d) is cooled at room temperature after hot air drying. Then, metal foreign material is sorted out through the metal separator. The product in which the foreign metal is selected is transferred to a rotary automatic packaging machine and filled with nitrogen to complete the packaging.

이하, 본 발명을 실시예를 통하여 더욱 상세하게 설명한다. 그러나 하기 실시예는 본 발명을 예시하기 위한 것으로서 본 발명은 하기 실시예에 의해 한정되지 않고 다양하게 수정 및 변경될 수 있다. Hereinafter, the present invention will be described in more detail with reference to Examples. However, the following examples are provided to illustrate the present invention, and the present invention is not limited to the following examples and may be variously modified and changed.

[실시예 1] Example 1

병충해를 입지 않은 당해년도에 수확한 햇곡식으로 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 각각 세척기를 통해 세척하였다. 그 후 이물을 제거하고 침지탱크에 7시간 침지 후 증자기에 넣어 100℃에서 20분간 증자 후 건조기에서 넣고 50℃정도에서 8시간 건조하였다. 이때 평균 수분 함량이 8%정도 되도록 건조하였다. 상기 건조된 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 볶음기에서 200℃에서 3분간 로스팅하여 평균 수분 함량이 5%가 되도록 하였다. 상기 로스팅한 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 시리얼 조성물 총 중량에 대하여, 각각 현미 49.6중량%, 찹쌀 11.1중량%, 밀 3.2중량%, 보리 3.2중량%, 백태 2.5중량%, 발아현미 1.0중량%, 율무 1.0중량 %가 되도록 혼합하여 혼합곡물을 형성하였다. The rice grains harvested during the year without disease were washed with brown rice, glutinous rice, wheat, barley, white pollack, germinated brown rice, and jumbo radish, respectively. After that, the foreign material was removed, immersed in an immersion tank for 7 hours, and then put into a steamer and steamed at 100 ° C. for 20 minutes, and then dried in a drier and dried at about 50 ° C. for 8 hours. At this time, the average moisture content was dried to about 8%. The dried brown rice, glutinous rice, wheat, barley, white tae, germinated brown rice and yulmu were roasted for 3 minutes at 200 ° C. in a fryer so that the average moisture content was 5%. The roasted brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice and yulmu, based on the total weight of the cereal composition, brown rice 49.6% by weight, glutinous rice 11.1% by weight, wheat 3.2% by weight, barley 3.2% by weight, white weight 2.5% by weight , 1.0% by weight of germinated brown rice, 1.0% by weight of the mixture was mixed to form a mixed grain.

상기 혼합곡물을 당 코팅기에 넣고, 견과류로 시리얼 조성물 총 중량에 대하여 호두분태 3.0중량%, 코코넛 슬라이스 3.0중량% 및 아몬드 슬라이스 4.0중량%를 당 코팅기에 넣고 서로 혼합하였다.The mixed grains were placed in a sugar coating machine, and nuts were mixed with each other by adding 3.0% by weight of walnut powder, 3.0% by weight of coconut slices and 4.0% by weight of almond slices, based on the total weight of the cereal composition.

한편, 시리얼 조성물 총 중량에 대하여, 설탕 15중량%, 올리고당 3중량%, 소금 0.4중량%를 넣고 설탕량의 1/2의 정제수를 넣고 당시럽을 제조하였다.On the other hand, with respect to the total weight of the cereal composition, 15% by weight of sugar, 3% by weight of oligosaccharide, 0.4% by weight of salt was added and purified water of 1/2 of the amount of sugar was added to prepare a syrup.

이어서, 상기 혼합곡물과 견과류가 혼합된 상기 당코팅기에 당시럽을 분무하여 넣고 75℃이상의 열풍을 불어 넣고 당시럽이 상기 혼합곡물과 견과류에 골고루 코팅되도록 코팅기를 서서히 회전시켰다. 전체 코팅시간이 20분이 되었을 때 실온에서 냉각시켰다. 금속이물은 선별하고 로타리 자동 포장기로 이송하여 질소 충전 포장하였다. Subsequently, the sugar coater was mixed with the mixed grains and nuts, sprayed with syrup and poured hot air at 75 ° C. or higher, and the coating machine was slowly rotated so that the syrup was evenly coated on the mixed grains and nuts. When the total coating time reached 20 minutes, it was cooled at room temperature. The foreign material was sorted and transferred to a rotary automatic packing machine and packed with nitrogen.

이와 같이 시리얼 조성물의 수분함량이 3.5∼5.5%가 되면 제품의 조직감이 좋고, 제품의 안정성이 높은 수분 함량으로 산업화하기에 적합한 것으로 나타났다.As such, when the moisture content of the cereal composition is 3.5 to 5.5%, the texture of the product is good, and the stability of the product is found to be suitable for industrialization with a high moisture content.

[비교예 1]Comparative Example 1

로스팅한 밀 49.6중량%, 보리 11.1중량%, 현미 3.2중량%, 찹쌀 3.2중량%을 혼합하여 혼합곡물을 형성하는 것을 제외하고는 실시예 1과 동일한 방법으로 실시하였다.49.6% by weight of the roasted wheat, 11.1% by weight of barley, 3.2% by weight brown rice, 3.2% by weight of glutinous rice was mixed in the same manner as in Example 1 except that the mixture was formed.

비교예 1에서 얻어진 제품은 단단한 조직감의 밀과 보리의 함량이 높아 전체적으로 제품이 딱딱한 조직감으로 인해 관능이 떨어지는 등 문제점을 보였다.The product obtained in Comparative Example 1 has a high content of wheat and barley of a hard texture, the overall product showed a problem such as sensory deterioration due to the hard texture.

[비교예 2]Comparative Example 2

로스팅한 현미 45중량%, 찹쌀 10.0중량%을 혼합하여 혼합곡물을 형성하였고, 상기 혼합곡물에 아몬드 4.0중량%, 호두 3.0중량% 및 코코넛 3.0중량% 등를 첨가하였다. 당시럽으로는 설탕 34.5중량%, 소금 0.5중량%, 설탕량의 1/2의 정제수를 혼합하여 제조하였다. 이외의 제조방법은 실시예 1과 동일한 방법으로 실시하였다.45% by weight of roasted brown rice, 10.0% by weight of glutinous rice was mixed to form a mixed grain, and 4.0% by weight of almond, 3.0% by weight of walnut and 3.0% by weight of coconut were added to the mixed grain. At that time, it was prepared by mixing 34.5% by weight of sugar, 0.5% by weight of salt, and 1/2 of the amount of sugar in purified water. Other manufacturing methods were carried out in the same manner as in Example 1.

비교예 2에서 얻어진 제품은 시리얼의 조직감은 좋으나, 당 코팅시 고르게 코팅되지 않고 곡물끼리 뭉치는 등 문제점을 보였다.The product obtained in Comparative Example 2 had a good texture of cereal, but did not coat evenly during sugar coating and showed problems such as agglomeration of grains.

[비교예 3]Comparative Example 3

로스팅한 현미 54.6중량%, 찹쌀 16.1중량%, 밀 3.2중량%, 보리 3.2중량%, 백태 2.5중량%, 발아현미 1.0중량%, 율무 1.0중량 %를 혼합하여 혼합곡물을 제조하였다. 당 시럽을 설탕 15 중량%, 올리고당 3.0 중량 %, 소금 0.4중량%, 설탕량의 1/2인 정제수를 혼합하여 제조하였다. 상기 기재와 견과류를 넣지 않는 것을 제외하고 는 제조방법은 실시예 1과 동일한 방법으로 실시하였다.Roasted brown rice 54.6% by weight, glutinous rice 16.1% by weight, wheat 3.2% by weight, barley 3.2% by weight, white soybean 2.5% by weight, germinated brown rice 1.0% by weight, wasol mixed with 1.0% by weight to prepare a mixed grain. Sugar syrup was prepared by mixing 15% by weight of sugar, 3.0% by weight of oligosaccharide, 0.4% by weight of salt, and purified water having 1/2 of the amount of sugar. Except not containing the above description and nuts was prepared in the same manner as in Example 1.

비교예 3에서 얻어진 제품은 시리얼의 조직감은 좋으며, 당 코딩시 고루게 코팅되었으나, 실시예보다 관능검사 결과 맛과 풍미 부분에서 떨어졌다. The product obtained in Comparative Example 3 has a good texture of the cereal and was evenly coated during sugar coding, but the sensory test result was lower in taste and flavor than in Example.

이상의 결과로부터 로스팅한 곡물 중 현미와 찹쌀의 함량이 55중량%이상이 되고, 견과류를 10중량%이상, 당이 24.7중량 %이하로 첨가될 경우 당코팅이 고르게 분산된 제품을 얻을 수 있으며, 전체 제품의 조직감, 맛과 풍미도 우수한 제품을 얻을 수 있으며, 제조방법도 간단함을 확인할 수 있었다.From the above results, when the content of brown rice and glutinous rice in roasted grains is 55% by weight or more, and nuts are added in more than 10% by weight and sugars are less than 24.7% by weight, sugar coating is uniformly dispersed. Product texture, taste and flavor of the product can also be obtained, and the manufacturing method was also simple.

Claims (5)

시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하고,45-50% by weight, based on the total weight of the cereal composition; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15% nuts; 3.0-24.7 weight% of the sugar containing sugar; And 0.3 to 1.0% by weight of salt; 평균 수분 함량 3.5∼5.5%이고 곡물 원형을 살린 것을 특징으로 하는 곡물과 견과류를 함유하는 시리얼 조성물.A cereal composition containing cereals and nuts, characterized by an average moisture content of 3.5 to 5.5% and utilizing cereal grains. (a)현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 포함하는 곡물을 세척 후 침지하여 증자기에서 증자 후 건조기에서 평균 수분 함량 8~12%가 되도록 건조하고, 평균 수분 함량이 3.5~5.5중량%가 되도록 볶음기로 로스팅하는 단계; (a) Wash and soak grains containing brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice, and juvenile radish, dry them in a steamer to increase the average moisture content in the dryer to 8-12%, and average water content of 3.5 Roasting with a stirrup to ˜5.5% by weight; (b) 상기 로스팅한, 현미, 찹쌀, 밀, 보리, 백태, 발아현미 및 율무를 혼합하여 혼합곡물을 형성하는 단계; 및(b) mixing the roasted brown rice, glutinous rice, wheat, barley, white pollen, germinated brown rice, and yulmu to form a mixed grain; And (c)상기 혼합곡물에 견과류를 첨가하고, 당류, 소금 및 물을 혼합한 당시럽을 분무하여 코팅하는 단계를 포함하고,(c) adding nuts to the mixed grains, and spraying and coating a syrup mixed with sugars, salt and water, 시리얼 조성물 총 중량에 대하여, 현미 45~50중량%; 찹쌀 10~12중량%; 밀 3~5중량%; 보리 3~5중량%; 백태 2~3중량%; 발아현미 1~3중량%; 율무 1~3중량%; 견과류 10~15중량%; 설탕을 포함하는 당류 3.0~24.7중량%; 및 소금 0.3~1.0중량%;을 포함하는 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법.45-50% by weight, based on the total weight of the cereal composition; 10-12% by weight of glutinous rice; Wheat 3-5% by weight; 3 to 5% barley; White to white 2-3% by weight; Germinated brown rice 1 to 3% by weight; Rate 1-3% by weight; 10-15% nuts; 3.0-24.7 weight% of the sugar containing sugar; And salt 0.3 ~ 1.0% by weight; Method of producing a cereal composition utilizing the grain prototype comprising a. 청구항 2에 있어서, The method according to claim 2, 상기 (c) 단계에서 상기 견과류는 호두 분태, 아몬드 슬라이스 및 코코넛 슬라이스로 이루어진 군에서 선택되는 1종 이상인 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법.The method of claim (c) wherein the nut is one or more selected from the group consisting of walnut powder, almond slices and coconut slices method of producing a cereal composition utilizing the cereal grains. 청구항 2에 있어서, The method according to claim 2, 상기 (c) 단계에서 상기 당류는 설탕과, 물엿, 올리고당 및 이들의 혼합물로 선택되는 1종을 포함하는 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법.In the step (c), the sugar is a sugar, syrup, oligosaccharides and a method for producing a cereal composition utilizing a grain prototype, characterized in that it comprises one selected from a mixture thereof. 청구항 2에 있어서,The method according to claim 2, 상기 시리얼 조성물의 제조방법은 (d) 상기 곡물 원형을 살린 시리얼 조성물을 냉각, 질소충전 및 포장하는 단계를 더 포함하는 것을 특징으로 하는 곡물 원형을 살린 시리얼 조성물의 제조방법.The method of manufacturing the cereal composition is a method of producing a cereal composition utilizing the cereal cereal, characterized in that it further comprises the step of (d) cooling, nitrogen filling and packaging the cereal composition utilizing the cereal cereal.
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KR20210079857A (en) 2019-12-20 2021-06-30 대상 주식회사 Composition for cereal sugar coating comprising tagatose
KR20220130994A (en) * 2021-03-19 2022-09-27 (주)씨알푸드 New processing method for sprouted and mixed whole grain

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