KR20100107943A - Sidewalk block using waste synthetic resins and method for manufacturing the same - Google Patents
Sidewalk block using waste synthetic resins and method for manufacturing the same Download PDFInfo
- Publication number
- KR20100107943A KR20100107943A KR1020090026321A KR20090026321A KR20100107943A KR 20100107943 A KR20100107943 A KR 20100107943A KR 1020090026321 A KR1020090026321 A KR 1020090026321A KR 20090026321 A KR20090026321 A KR 20090026321A KR 20100107943 A KR20100107943 A KR 20100107943A
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- South Korea
- Prior art keywords
- waste synthetic
- synthetic resin
- block
- resin
- manufacturing
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/24—Methods or arrangements for preventing slipperiness or protecting against influences of the weather
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C15/00—Pavings specially adapted for footpaths, sidewalks or cycle tracks
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
The present invention relates to a sidewalk block using a waste synthetic resin and a method for manufacturing the same, and more particularly, by using a mixture of waste synthetic resin, absorbent resin, glass powder, and filler to improve durability and wear resistance, and at the same time prevent slipping from moisture. At the same time, it ensures the safety of pedestrians by securing elasticity, and also maintains the original shape for a long time and promotes the convenience of construction and repair along with the construction of the sidewalk block using waste synthetic resin to maximize the recycling of waste resources. And it relates to a manufacturing method thereof.
Synthetic resins are commonly called plastics. They are light, easy to process, and easy to rot. They are widely used as basic materials for industrial and household goods. Doing.
However, even after decades of use, it does not decompose even after decades, and it is bulky, inconvenient to handle and prominent, so that proper treatment of waste synthetic resins is emerging as a social problem.
There are three methods for treating such waste synthetic resins: landfill, incineration, and recycling.
Landfill is not suitable because the waste synthetic resin is a material that does not decay well, inevitably incinerated or recycled through separate collection. However, incineration is a simple method that can utilize thermal efficiency, but it requires a lot of facility investment costs, and causes air pollution by generating harmful gases such as dioxin.
Meanwhile, the recycling method is a method of producing raw materials of low grade recycled plastics by simple physical treatment of collecting and sorting waste synthetic resin, and then washing, crushing and reducing the compression, and using a catalyst after simple physical treatment such as washing. There is a method of producing fuel oil such as diesel by recovering the original raw material (monomer) from the waste synthetic resin by chemical reaction or pyrolyzing at high temperature.
Therefore, products such as polyethylene, vinyl, acrylic, etc. are recycled into tapes, films, beverage boxes, office supplies, insulating materials, and parts of electrical appliances, and plastic items such as plastic beverage bottles, milk bottles, water bottles, and toys are recycled and reused. New plastic objects are made available.
However, due to the limited investment in facilities for recycling or the use of recycled products, the economic benefits are less than the use of new materials.
In addition, waste tires are rapidly increasing as by-products due to the rapid development of the automobile industry, and their treatment is emerging as a problem to be solved promptly in terms of efficient recycling of resources and environmental conservation.
Such waste tires also have a large amount of emissions per year, and are made of synthetic rubber made of high-quality materials rich in calories. Unlike other wastes, the collection and sorting process is not necessary, so the value of recycling tires is very valuable as a recycling business. In Korea, due to constraints such as economic feasibility and marketability, recycling facilities are only a few, and there are problems that are deepened into social problems.
An object of the present invention for solving the problems according to the prior art, by using a mixture of waste synthetic resin, absorbent resin, glass powder, filler to improve the durability and wear resistance, and at the same time to prevent the slip from moisture to ensure the elasticity It not only guarantees the safety of pedestrians, but also maintains the original shape for a long time and provides the convenience of construction and repair along with the construction of the sidewalk block and the manufacturing method using waste synthetic resin to maximize the recycling of waste resources. Is in.
In the method for producing a sidewalk block using the waste synthetic resin of the present invention for solving the above technical problem, in the method for producing a sidewalk block using the waste synthetic resin, the first step (S10) for selecting each of the impurities remaining in the waste synthetic resin ; A second step (S20) of crushing the selected waste synthetic resin into a size of 2 to 4 cm using a crusher; A third step (S30) of finely crushing the crushed waste synthetic resin into a size of 0.5 ~ 1mm using a grinder; A fourth step (S40) of drying the finely ground waste synthetic resin using hot air; A fifth step of mixing 5-40 parts by weight of glass powder, 10-20 parts by weight of absorbent resin, 10-20 parts by weight of filler, and mixing by using a stirrer to obtain 20 to 40 parts by weight of the dried waste synthetic resin powder (S50) ); And a sixth step (S60) of forming a sidewalk block by supplying the mixture resin obtained by melting the mixture to an injection apparatus.
Preferably, the waste synthetic resin is characterized in that it comprises at least any one of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET).
Preferably, the glass powder is characterized in that formed in a lattice shape.
Preferably, the absorbent resin is silica gel, calcium chloride (CaCl 2 XH 2 O), and at least one of sodium polyacrylate.
Preferably, the filler is characterized in that it comprises at least one of inorganic matter, carbon black, clay, iron oxide, calcium carbohydrate, talc, mica.
Preferably, the injection device includes an upper mold provided with a plurality of injection holes penetrating the upper and lower surfaces, the lower mold provided in the lower portion of the upper mold to form a closed space in close contact with or separated from the lower surface of the upper mold. An injection apparatus, comprising: a ball block mounted on an upper surface of the upper mold; Sprue bushing is provided on the upper surface of the water supply block for receiving molten resin from the outside; Contact nozzles provided on the bottom surface of the water flow block so as to correspond to the positions of the respective injection holes to inject molten resin provided through the sprue bushings into the injection holes; And a micro block assembly inserted into one side of the upper mold to control a molten state of the molten resin filled in each injection hole.
Preferably, the contact nozzle may include: contact holes respectively formed on the bottom surface of the ball block to communicate with each of the plurality of injection holes of the upper mold; A nozzle tip formed through the molten resin and having a cross section having a “U” shape and assembled to the contact hole; And a contact bush provided inside the nozzle tip to adjust a flow rate of the molten resin.
Preferably, a concave groove communicating with the micro holes and a horizontal surface extending from the outer circumference of the concave groove to an inner wall surface of the nozzle tip are formed, and the contact bush is a horizontal disk contacting the horizontal surface, the concave groove. And a plurality of disc holes formed in the horizontal disc so as to communicate with each other, opening and closing bars extending downward from the center of the bottom surface of the horizontal disc and positioned in the micro holes.
Preferably, the center of the upper surface of the horizontal disk is characterized in that the conical projection extending upwardly formed.
Preferably, the top of the opening and closing rod is characterized in that the inclined portion is formed so that the cross-sectional area is wider toward the center of the lower surface of the horizontal disk.
The sidewalk block using the waste synthetic resin of the present invention for solving the above technical problem is manufactured by the method as described above, a plurality of drainage grooves are formed toward the rim at the center of the upper surface of the sidewalk block.
As described above, the present invention improves durability and wear resistance by mixing waste synthetic resins, absorbent resins, glass powders, and fillers, and at the same time, prevents slipping from moisture and ensures elasticity, thereby ensuring pedestrian safety. In addition, the recycling of waste resources can be maximized by maintaining the original shape for a long time and promoting the convenience of construction and repair.
In addition, there is an advantage that can reduce the facility cost required for recycling by recycling the waste synthetic resin only by simple melting.
On the other hand, it can be produced at a low cost, and there is an advantage that the effect of the hot runner mold can be obtained.
In addition, there is no runner, there is an advantage that can reduce the molding time, mold processing, synthetic resin, the consumption of the composite material. That is, in contrast to the general hot runner method, the method without the runner as in the present invention may not only reduce the manufacturing cost of the mold but also reduce the manufacturing cost of the sprue runner.
The invention will become more apparent through the preferred embodiments described below with reference to the accompanying drawings. Hereinafter will be described in detail to enable those skilled in the art to easily understand and reproduce through embodiments of the present invention.
Method for producing a sidewalk block using waste synthetic resin according to an embodiment of the present invention, is made by the following process.
A first step of selecting each of impurities remaining in the waste synthetic resin ( S10 );
Waste bumpers, waste wires, and waste plastics that are discarded around our lives are collected, and impurities are completely selected from the waste synthetic resins collected. At this time, residual impurities (eg, pieces of iron, nails, bolts, nuts, etc.) are sorted by hand (visually) or by magnets.
The selected waste synthetic resin using a crusher 2 to 4 cm Second process of crushing to size ( S20 );
The waste synthetic resin selected by the step (S10) is subjected to a step (S20) of crushing to a size of 2 to 4cm using a crusher. Waste synthetic resins from which impurities are removed through the first step (S10) and the sorting process are introduced using a crusher (not shown), and then crushed into 2 to 4 cm size, preferably 3 cm size.
0.5 to 1 using the shredded waste synthetic resin crusher mm Third process of pulverizing to size S30 );
The waste synthetic resin crushed by the step (S20) is subjected to a step (S30) of finely pulverizing to a size of 0.5 to 1mm using a crusher. The finely pulverized waste synthetic resin once again crushed through the second step (S20) and the crushing step, which is pulverized to a particle size of approximately 0.5 to 1 mm, respectively, using a grinder (not shown) to form a powder form do.
A fourth step of drying the finely ground waste synthetic resin using hot air ( S40 );
The waste synthetic resin powder pulverized by the step (S30) is subjected to a step (S40) of drying by using a hot air blower for about 15 minutes at a suitable temperature. The waste synthetic resin powder, which has undergone the third step (S30) and the crushing step, is introduced into a hot air blower and dried. That is, the waste synthetic resin powder is completely removed by using the hot air of the hot air blower, which is to dry the waste synthetic resin powder with hot air in a hot air at a suitable temperature, preferably 40 ° C. for about 15 minutes to completely remove the water. . At this time, if necessary, a method of removing moisture with a heater having a heater instead of a hot air blower may be possible.
The dried waste synthetic resin powder 20 ~ 40 parts by weight Glass Powder 5 ~ 40 parts by weight Absorbent resin 10 ~ 20 parts by weight , Filler 10 ~ 20 parts by weight 5th step of mixing and mixing using a stirrer to obtain a mixture ( S50 );
20-40 parts by weight of the waste synthetic resin powder dried by the step (S40), 5 to 40 parts by weight of glass powder, 10 to 20 parts by weight of absorbent resin, and 10 to 20 parts by weight of filler are mixed and mixed using a stirrer. The process (S50) is obtained. Different raw materials are mixed and mixed in the waste synthetic resin powder which has passed through the fourth step (S40) and the drying step. It is composed of 20-40 parts by weight of waste resin powder (preferably 30 parts by weight), 5-40 parts by weight of glass powder (preferably 20 parts by weight), and 10-20 parts by weight of absorbent resin (preferably 15 parts by weight). And 10 to 20 parts by weight of the filler (preferably 15 parts by weight) are added to a stirrer and mixed evenly to stir sufficiently so that there is no solid.
Here, the waste synthetic resin comprises at least one of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET). For example, the waste synthetic resin is a thermoplastic resin series.
On the other hand, the glass powder has a star shape, a sphere shape, a grid shape, etc. Among them, the strength of the reinforcement and easy to use the low-cost lattice-shaped glass powder can reduce the production cost.
In addition, the absorbent resin is silica gel (silica gel), calcium chloride (CaCl 2 XH 2 O), and at least one of sodium polyacrylate.
Preferably, the filler is characterized in that it comprises at least one of inorganic matter, carbon black, clay, iron oxide, calcium carbohydrate, talc, mica.
Obtained by melting the mixture Mixture resin The sixth process of forming the sidewalk block by supplying to the injection device ( S60 );
Injection molding is carried out using an injection apparatus which will be described later by mixing the mixture resin obtained by melting the mixture mixed in the step (S60).
2 to 5, the
The
Since the
The
The
Meanwhile, as shown in FIGS. 7 and 8, a
Therefore, after the mixture resin provided to the
On the other hand, the inside of one side of the
In the
The
In detail, as shown in FIG. 8, the
At this time, the
On the other hand, as shown in Figure 10, provided in the inside of the
Therefore, when the
In addition, a
The operation of the injection apparatus configured as described above is as follows.
First, through the
Next, the mixture resin is continuously supplied through the
As described above, when the supply of the mixture resin is interrupted, the
Next, when the mixture resin filled in the
At this time, some solidified mixture resin remains in the injection hole (100h) of the
Next, when the mixture resin solidified in the injection hole (100h) of the
Although the present invention has been described with reference to the preferred embodiments thereof with reference to the accompanying drawings, it will be apparent to those skilled in the art that many other obvious modifications can be made therein without departing from the scope of the invention. Accordingly, the scope of the present invention should be interpreted by the appended claims to cover many such variations.
1 is a flow chart showing a manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
Figure 2 is a first exploded perspective view showing an injection device used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
Figure 3 is a first exploded perspective view showing an injection device used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
Figure 4 is a second exploded perspective view showing an injection device used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
Figure 5 is a front view showing the injection device used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
Figure 6 is a perspective view showing a mini-block assembly of the injection apparatus used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
7 is a view showing a plane and a cross-section of the mini-block assembly of the injection apparatus used in the injection process of the manufacturing process of the sidewalk block using the waste synthetic resin according to an embodiment of the present invention.
8 and 9 are enlarged views of “B” in FIG. 6.
10 is a perspective view illustrating a nozzle tip and a contact bush of an injection apparatus used in an injection process during a manufacturing process of a sidewalk block using waste synthetic resin according to an embodiment of the present invention.
<Explanation of symbols for main parts of the drawings>
100:
200: lower mold 300: mini block assembly
310: tap block 320: sprue bushing
330: contact nozzle 331: contact hole
333:
333b:
335:
335b: opening and
335h: disk hall 340: micro heater
Claims (12)
Priority Applications (1)
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KR1020090026321A KR20100107943A (en) | 2009-03-27 | 2009-03-27 | Sidewalk block using waste synthetic resins and method for manufacturing the same |
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KR1020090026321A KR20100107943A (en) | 2009-03-27 | 2009-03-27 | Sidewalk block using waste synthetic resins and method for manufacturing the same |
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KR20100107943A true KR20100107943A (en) | 2010-10-06 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102370666B1 (en) * | 2021-03-25 | 2022-03-07 | 의림환경에너텍(주) | Method for manufacturing plastic block with recycled waste wire covering |
KR102531335B1 (en) * | 2023-01-03 | 2023-06-14 | (주)제이엠산업 | A method of manufacturing a car stopper using wire waste |
KR102570589B1 (en) * | 2023-01-03 | 2023-08-23 | 김경섭 | Block with biodegradable plastics and method for manufacturing |
WO2024084377A1 (en) * | 2022-10-21 | 2024-04-25 | Pontina Stampi S.R.L. | Blend of recycled plastic materials for construction works and production system thereof |
-
2009
- 2009-03-27 KR KR1020090026321A patent/KR20100107943A/en not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102370666B1 (en) * | 2021-03-25 | 2022-03-07 | 의림환경에너텍(주) | Method for manufacturing plastic block with recycled waste wire covering |
WO2024084377A1 (en) * | 2022-10-21 | 2024-04-25 | Pontina Stampi S.R.L. | Blend of recycled plastic materials for construction works and production system thereof |
KR102531335B1 (en) * | 2023-01-03 | 2023-06-14 | (주)제이엠산업 | A method of manufacturing a car stopper using wire waste |
KR102570589B1 (en) * | 2023-01-03 | 2023-08-23 | 김경섭 | Block with biodegradable plastics and method for manufacturing |
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