KR19980085890A - Recycling Treatment of Foamed Plastic Molded Products - Google Patents
Recycling Treatment of Foamed Plastic Molded Products Download PDFInfo
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- KR19980085890A KR19980085890A KR1019970022068A KR19970022068A KR19980085890A KR 19980085890 A KR19980085890 A KR 19980085890A KR 1019970022068 A KR1019970022068 A KR 1019970022068A KR 19970022068 A KR19970022068 A KR 19970022068A KR 19980085890 A KR19980085890 A KR 19980085890A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
열가소성 발포수지 또는 열경화성 발포수지로 제작된 판재 등의 성형품을 재활용하여 다른 용도로 사용할 수 있도록 한 발포수지 성형품의 재활용 처리방법에 관한 것으로, 발포수지재의 폐성형품을 분쇄기에 투입시켜 일정한 크기의 덩어리 형태로 분쇄하는 분쇄공정(10)과, 집진싸이크론 장치를 이용하여 상기 분쇄된 덩어리 형태의 폐성형품으로부터 먼지 등의 이물질을 제거하는 집진공정(20)과, 상기 집진 싸이크론 장치에 의해 이물질이 제거된 덩어리 형태의 폐성형품을 한 곳에 쌓아 저장부에 저장하는 저장공정(30)과, 상기 저장부로부터 일정량씩 덩어리 형태의 폐성형품을 압출기로 공급하고, 일정한 온도로 가열함과 동시에 압력을 가하여 융착시킴으로써 새로운 용도로 사용되는 재활용성형품을 제작하는 압출성형공정(40)과, 상기 압출기에서 제작된 재활용성형품을 냉각시키는 냉각공정(50)과, 상기 냉각공정(50)에서 냉각된 재활용성형품을 커터기를 이용하여 일정한 크기로 절단하는 절단공정(60)으로 이루어진 것이다.The present invention relates to a method for recycling a foamed resin molded product which is made of thermoplastic foamed resin or a plate made of a thermosetting foamed resin so that the molded product can be used for other purposes. A pulverization process 10 for pulverizing, a dust collecting process 20 for removing foreign matter such as dust from the pulverized lump-shaped waste molded product using a dust collecting cyclone apparatus, and a lump in which foreign matters have been removed by the dust collecting cyclone apparatus A storage process 30 for stacking waste shaped articles in one place and storing them in a storage unit, and supplying the waste molded articles in a lump form from the storage unit by a predetermined amount to an extruder, heating them to a constant temperature, and applying pressure to fuse them. Extrusion molding process 40 for producing a recycled molded article used for the purpose, and to the extruder A cooling step of cooling the recycled molded article produced 50, is made of a recycled molded article cooled in the cooling step 50 in the cutting step 60 of cutting using a cutter at a constant size.
Description
본 발명은 열가소성 발포수지 또는 열경화성 발포수지로 제작된 판재 등의 성형품을 재활용하여 다른 용도로 사용할 수 있도록 한 발포수지 성형품의 재활용 처리방법에 관한 것이다.The present invention relates to a recycling treatment method of a foamed resin molded article that can be used for other purposes by recycling molded articles such as plates made of thermoplastic foamed resin or thermosetting foamed resin.
일반적으로 열가소성 발포수지 또는 열경화성 발포수지는 판재 등 임의 성형품을 제작하는 과정에서 물성이 변화되므로 이를 동일한 용도로 재활용하는 것이 매우 곤란하므로 전량 수거하여 소각하거나 매립하였다.In general, thermoplastic foamed resin or thermosetting foamed resin is physically changed in the process of manufacturing an arbitrary molded article such as a plate, so it is very difficult to recycle it for the same use, so it is collected and incinerated or landfilled.
그러나 이러한 처리방식은 소각시 유독가스를 발생하므로 대기의 오염을 초래하고, 매립시에는 섞지 않아 토양을 오염시켜 자연환경을 파괴하는 문제점이 있었다.However, this treatment method causes the pollution of the atmosphere because it generates toxic gas when incinerated, and there is a problem of destroying the natural environment by polluting the soil do not mix during landfill.
본 발명은 상기와 같은 종래의 문제점을 해결하기 위한 것으로, 그 목적은 열가소성 발포수지 또는 열경화성 발포수지로 제작된 판재 등의 폐성형품을 재활용하여 다른 용도의 성형품을 제작할 수 있도록 하고, 소각이나 매립에 의한 대기 및 토양의 환경오염을 예방할 수 있는 발포수지 성형품의 재활용 처리방법을 제공하는데 있다.The present invention is to solve the conventional problems as described above, the purpose is to recycle the waste molded products, such as the plate made of thermoplastic foamed resin or thermosetting foamed resin to make a molded article for other uses, incineration or landfill It is to provide a method for recycling the foamed resin molded article that can prevent the environmental pollution of the air and soil caused by.
본 발명의 다른 목적은 발포수지로 제작된 폐성형품을 재활용하여 나무 대용, 문양 거푸집등의 제작에 필요한 합판 대용, 파렛트, 중경량 물품의 격리판 및 보호상, 하판, 건축 단열재, 방수자재, 방진재, 충격흡수재, 곤포자재 등의 용도로 사용할 수 있도록 재활용성형품을 제작할 수 있는 발포수지 성형품 재활용 처리방법을 제공하는데 있다.Another object of the present invention is to recycle the waste molded articles made of foamed resin, plywood substitutes, pallets, separators and protective phases of light weight articles, the lower plate, building insulation, waterproof material, dustproof material The present invention provides a method for recycling a foamed resin molded article that can be made into a recycled molded article for use in applications such as impact absorbing materials and packing materials.
도 1 은 본 발명에 따른 발포수지 성형품의 재활용 처리방법을 나타낸 블럭도.1 is a block diagram showing a recycling treatment method of a foamed resin molded article according to the present invention.
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
10 : 분쇄공정11 : 1차분쇄공정10 grinding step 11: first grinding step
12 : 2차분쇄공정20 : 집진공정12: secondary grinding process 20: dust collection process
30 : 저장공정40 : 압출성형공정30: storage process 40: extrusion molding process
50 : 냉각공정60 : 절단공정50: cooling process 60: cutting process
상기 목적은 발포수지재의 폐성형품을 분쇄기에 투입시켜 일정한 크기의 덩어리 형태로 분쇄하는 분쇄공정과, 집진싸이크론 장치를 이용하여 상기 분쇄된 덩어리 형태의 폐성형품으로부터 먼지 등의 이물질을 제거하는 집진공정과, 상기 집진싸이크론 장치에 의해 이물질이 제거된 덩어리 형태의 폐성형품을 한 곳에 쌓아 저장부에 저장하는 저장공정과, 상기 저장부로부터 일정량씩 덩어리 형태의 폐성형품을 압출기로 공급하고, 일정한 온도로 가열함과 동시에 압력을 가하여 융착시킴으로써 새로운 용도로 사용되는 재활용성형품을 제작하는 압출성형공정과, 상기 압출기에서 제작된 재활용성형품을 냉각시키는 냉각공정과, 상기 냉각공정에서 냉각된 재활용성형품을 커터기를 이용하여 일정한 크기로 절다하는 절단공정을 포함하여 됨을 특징으로 하는 발포수지 성형품의 재활용 처리방법에 의해 달성될 수 있다.The above object is a pulverizing step of pulverizing the waste molded product of the foamed resin material into a pulverized form of a predetermined size, and a dust collecting process of removing foreign matters such as dust from the pulverized lumped waste molded article using a dust collecting cyclone device; In addition, the storage process of stacking the waste-molded article in the form of agglomerate in which foreign matters are removed by the dust collecting cyclone device in one place and storing it in a storage unit, and supplying the waste-molded article in a lump form by a predetermined amount from the storage unit to an extruder and heating to a constant temperature The extruded molding process for producing a recycled molded article that is used for a new purpose by applying pressure and fusion, and the cooling process for cooling the recycled molded article produced in the extruder, and the recycled molded product cooled in the cooling process using a cutter Including cutting process to cut to a certain size It can be achieved by the recycling treatment method of the foamed resin molded article.
이때 상기 분쇄공정은 투입되는 폐성형품을 가압하여 납작하게 함과 동시에 부스러뜨리는 1차분쇄공정과, 1차분쇄공정에 의해 납작해지거나 부서진 폐성형품을 더욱 잘게 분쇄하여 일정한 크기의 덩어리 형태가 되도록 하는 2차분쇄공정으로 이루어짐이 바람직하다.At this time, the pulverization process is to press the waste molded product into a flat and at the same time to crush the first crushing process, and to crush the waste molded products flattened or broken by the primary grinding process more finely to form a lump of a certain size. It is preferable that the secondary grinding process is performed.
이하, 본 발명에 따른 바람직한 실시예를 첨부된 도면을 참조하여 상세하게 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1 은 본 발명에 따른 발포수지 성형품 재활용 처리방법을 나타낸 블록도로서, 재활용 처리방법은, 발포수지로 제작된 폐성형품을 분쇄기에 투입시켜 분쇄하는 분쇄공정(10)과, 집진싸이크론 장치를 이용하여 분쇄된 폐성형품으로부터 먼지 등의 이물질을 제거하는 집진공정(20)과, 분쇄된 폐성형품을 저장부에 저장하는 저장공정(30)과, 저장부에 저장된 덩어리 형태의 폐성형품을 일정량씩 압출기에 공급하여 재활용성형품으로 제작하는 압출성형공정(40)과, 재활용성형품을 냉각시키는 냉각공정(50)과, 커터기를 이용하여 냉각된 재활용성형품을 일정한 길이로 절단하는 절단공정(60)으로 이루어진다.1 is a block diagram showing a method for recycling a foamed resin molded article according to the present invention, the recycling method, using a pulverization step (10) and a dust collecting cyclone apparatus to put the waste molded article made of foamed resin into a mill A dust collecting step 20 for removing foreign matters such as dust from the crushed waste molded product, a storage step 30 for storing the crushed waste molded product in a storage unit, and a lump-shaped waste molded product stored in the storage unit by a predetermined amount. It is composed of an extrusion molding step 40 for supplying to the recycled molded article, a cooling step 50 for cooling the recycled molded article, and a cutting step 60 for cutting the cooled recycled molded article to a predetermined length using a cutter.
분쇄공정(10)은 폐성형품을 1차적으로 분쇄하는 1차분쇄공정(11)과, 1차적으로 분쇄된 폐성형품을 2차적으로 분쇄하는 2차분쇄공정(12)으로 나누어지고, 1차분쇄공정(11)에서는 분쇄로울러를 이용하여 투입되는 폐성형품을 가압하여 납작하게 함과 동시에 부스러뜨려 이후에 2차분쇄공정(12)에서 잘게 분쇄하기 용이하도록 하고, 2차분쇄공정(12)에서는 커터를 이용하여 1차분쇄공정(11)에 의해 납작해지거나 부서진 폐성형품을 더욱 잘게 분쇄하여 일정한 크기의 덩어리 형태가 되도록 한다.The grinding step 10 is divided into a primary grinding step 11 for primarily crushing waste molded products, and a secondary grinding step 12 for crushing primarily a waste product that is primarily crushed. In the step (11), the waste molded product introduced by using the grinding roller is pressurized and flattened, and at the same time, it is crushed, so that it can be easily crushed in the second grinding step (12), and the cutter in the second grinding step (12) By using the primary grinding process (11) to flatten or shatter the waste molded product more finely to form a lump form of a constant size.
집진공정(20)은, 분쇄공정(10)에서 분쇄된 덩어리 형태의 폐성형품으로부터 먼지 등의 이물질을 제거하는 공정으로, 집진싸이크론 장치의 집진펌프에 의한 진공흡입방식으로 덩어리 형태의 폐성형품에 섞인 먼지 등의 이물질을 흡입하여 제거함으로써 후술될 압출성형공정(40)에서 덩어리 형태의 폐성형품간에 융착이 용이해지도록 한다.The dust collecting step 20 is a step of removing foreign matter such as dust from the lumped waste molded product pulverized in the crushing step 10. The dust collecting step 20 is mixed with the lumped waste molded product by vacuum suction method by the dust collecting pump of the dust collecting cyclone apparatus. By suctioning and removing foreign substances such as dust to facilitate the fusion between the waste molded articles in the form of agglomeration in the extrusion molding process 40 to be described later.
저장공정(30)은 상기 집진공정에서 이물질이 제거된 덩어리 형태의 폐성형품을 저장부에 저장하는 공정이고, 필요시 저장된 덩어리 형태의 폐성형품을 저장부로부터 압출기로 일정량씩 공급할 수 있도록 한다.The storage step 30 is a step of storing the waste shaped articles in the form of lumps in which foreign substances have been removed in the dust collecting process, and when necessary, the stored shaped articles in the form of lumps can be supplied to the extruder from the storage unit by a predetermined amount.
압출성형공정(40)은, 압출기로 공급된 덩어리 형태의 폐성형품에 열을 가하여 덩어리 형태의 폐성형품 표면을 녹여 융착이 가능하게 하며, 그 후 금형에 투입하여 일정한 압력으로 가압함으로써 덩어리 형태의 폐성형품을 가압 융착한 새로운 재활용 성형품을 제작한다.Extrusion molding process 40, by applying heat to the lump-form waste molded product supplied to the extruder to melt the surface of the lump-shaped waste molded article to be fused, and then put into the mold and pressurized at a constant pressure to waste the lump-like waste A new recycled molded article is manufactured by pressing and fusion of the molded article.
이때 덩어리 형태의 폐성형품의 가열은 열풍을 이용하여 약 140℃로 가열하는 것이 바람직하고, 덩어리 형태의 폐성형품의 융착시 접착제를 점가시켜 더욱 견고한 융착이 이루어지도록 한다.At this time, the heating of the waste molded article in the form of a lump is preferably heated to about 140 ℃ using hot air, and when the fusion of the waste molded article in the form of lumps to make a more robust fusion.
냉각공정(50)은, 압출성형공정(40)에 의해 제작된 재활용성형품을 냉각시키는 것으로, 냉각수통에 넣어 냉각시키거나, 노즐을 이용하여 냉각수를 직접 재활용성형품에 분사시키거나, 또는 상온에서 공냉시킬 수도 있다.The cooling step 50 cools the recycled molded product produced by the extrusion molding step 40 and cools it by putting it in a cooling water container, spraying the cooling water directly onto the recycled molded product by using a nozzle, or air cooling at room temperature. You can also
절단공정(60)은, 냉각공정(50)에서 냉각되어진 재활용성형품을 일정한 길이로 절단함으로써 재활용성형품을 이용하여 나무 대용, 합판 대용, 충격흡수재, 방수자재, 방진재 등 다른 용도로 재활용할 수 있도록 한다.The cutting process 60 cuts the recycled molded product cooled in the cooling process 50 to a predetermined length so that the recycled molded product can be recycled to other uses such as wood substitutes, plywood substitutes, shock absorbers, waterproof materials, and dustproof materials. .
이상에서와 같이 본 발명에 따른 발포수지 성형품의 재활용 처리방법에 의하면, 열가소성 발포수지 또는 열경화성 발포수지를 재활용하여 다른 용도의 재료로 사용할 수 있게 됨으로써 종전의 소각 및 매립으로 인한 대기및 토양등의 환경오염이 방지되고, 재활용품을 이용하여 보다 저렴한 가격으로 자재를 제공할 수 있는 효과가 있다.As described above, according to the recycling treatment method of the foamed resin molded article according to the present invention, the thermoplastic foamed resin or thermosetting foamed resin can be recycled to be used as a material for other uses, so that the environment such as air and soil due to the previous incineration and landfill Pollution is prevented, and it is possible to provide materials at a lower price by using recycled materials.
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KR20230122773A (en) | 2022-02-15 | 2023-08-22 | (주)산수유리사이클 | Water-containing foamed plastic melting device |
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---|---|---|---|---|
KR100402657B1 (en) * | 2000-04-04 | 2003-10-22 | 강대운 | Method of producing a built-up panel |
KR100381693B1 (en) * | 2000-11-17 | 2003-05-01 | (주)케이엘코퍼레이션 | The method and its products of used polyuretane foam |
KR102104112B1 (en) * | 2019-12-06 | 2020-04-23 | 김영채 | Apparatus for reproducing waste foam |
KR102104113B1 (en) * | 2019-12-16 | 2020-04-23 | 김영채 | Apparatus for reproducing waste foam and method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910000872Y1 (en) * | 1988-02-17 | 1991-02-13 | 박길평 | Reproduction apparatus for waste resin |
KR940007854B1 (en) * | 1991-06-11 | 1994-08-26 | 유정래 | Synthetic resin forming apparatus |
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1997
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102151704B1 (en) | 2019-10-10 | 2020-09-03 | 최영채 | apparatus for melting expanded plastics |
KR20230122773A (en) | 2022-02-15 | 2023-08-22 | (주)산수유리사이클 | Water-containing foamed plastic melting device |
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KR100270669B1 (en) | 2000-12-01 |
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