KR20100098138A - Heterojunction silicon solar cell and method for fabricating the same - Google Patents
Heterojunction silicon solar cell and method for fabricating the same Download PDFInfo
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 41
- 239000010703 silicon Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 45
- 229910021419 crystalline silicon Inorganic materials 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 238000000151 deposition Methods 0.000 claims description 11
- 238000005229 chemical vapour deposition Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000002161 passivation Methods 0.000 abstract description 18
- 229910052814 silicon oxide Inorganic materials 0.000 abstract description 5
- 229910020286 SiOxNy Inorganic materials 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 1
- 239000010408 film Substances 0.000 description 46
- 239000004065 semiconductor Substances 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000969 carrier Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
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Abstract
Description
본 발명은 이종접합 태양전지와 그 제조방법에 관한 것으로, 더욱 자세하게는 비정질/결정질 실리콘 이종접합 태양전지와 그 제조방법에 관한 것이다.The present invention relates to a heterojunction solar cell and a manufacturing method thereof, and more particularly, to an amorphous / crystalline silicon heterojunction solar cell and a manufacturing method thereof.
일반적으로 태양에너지를 이용하는 신재생 에너지는 크게 태양열을 이용하는 발전 시스템과 태양광을 이용하는 발전 시스템으로 나눌 수 있다. 이중 태양광 발전 시스템은 전기에너지를 빛에너지로 바꾸는 LED나 레이저 다이오드와 반대의 원리를 갖는 태양전지를 이용한다.Generally, renewable energy using solar energy can be classified into a power generation system using solar heat and a power generation system using solar light. Dual photovoltaic systems use solar cells with the opposite principle to LEDs and laser diodes that convert electrical energy into light energy.
태양전지는 n-형 반도체와 p-형 반도체를 접합한 구성으로 이루어지며, n-형은 큰 전자밀도와 작은 정공밀도를 가지고 있는 반면에 p-형은 작은 전자밀도와 큰 정공밀도를 가지고 있다. 이러한 p-n 접합 다이오드는 일반적인 열적 평형상태에서 캐리어의 확산이 일어나지 않지만, 구성물질의 전도대와 가전자대 사이의 에너지 차이인 밴드갭에너지 이상의 빛이 가해질 경우 전자들이 가전자대에서 전도대로 여기된다. 전도대로 여기된 전자들은 자유롭게 이동하고, 전자들이 빠져나간 가전자대에는 정공이 형성된다. 빛에너지에 의하여 p-형 영역에서 여기된 전자들과 n- 형 영역에서 만들어진 정공을 접합전의 캐리어(주요캐리어)에 대비하여 소수캐리어라고 부른다. 주요캐리어는 전기장으로 생긴 에너지장벽 때문에 흐르지 못하지만, 소수캐리어는 계속하여 흐르기 때문에 이를 외부 회로에 연결하여 태양전지로 사용할 수 있는 것이다.The solar cell is composed of a combination of an n-type semiconductor and a p-type semiconductor. The n-type has a large electron density and a small hole density, while the p-type has a small electron density and a large hole density. . In the p-n junction diode, carrier diffusion does not occur in a general thermal equilibrium state, but electrons are excited to the conduction band in the valence band when light is applied beyond the band gap energy, which is an energy difference between the conduction band and the valence band of the constituent material. Electrons excited by the conduction band move freely, and holes are formed in the valence band where the electrons escape. Electrons excited in the p-type region by light energy and holes made in the n-type region are called minority carriers in contrast to the carrier (primary carrier) before bonding. The main carriers do not flow because of the energy barrier created by the electric field, but the minority carriers continue to flow so that they can be connected to external circuits and used as solar cells.
이러한 태양전지는 p-n 접합에 사용되는 p-형 반도체와 n-형 반도체의 성질에 따라서 동종접합과 이종접합으로 나뉜다. 이중, 이종접합은 서로 다른 물질 또는 결정구조를 갖는 경우를 말하며, 특히 비정질/결정질을 접합한 경우를 말한다. 특히 실리콘을 이용한 비정질/결정질 실리콘 이종접합 태양전지는 기존의 확산형 결정질 실리콘 태양전지에 비해 낮은 온도에서 같단한 공정으로 제작이 가능하여 많은 관심이 집중되고 있다.Such solar cells are divided into homojunctions and heterojunctions according to the properties of p-type semiconductors and n-type semiconductors used for p-n junctions. Among these, heterojunction refers to a case in which different materials or crystal structures are used, and in particular, a case where an amorphous / crystalline junction is bonded. In particular, the amorphous / crystalline silicon heterojunction solar cell using silicon can be manufactured in the same process at a lower temperature than the conventional diffusion-type crystalline silicon solar cell has attracted a lot of attention.
이러한 비정질/결정질 실리콘 이종접합 태양전지의 특성을 가장 큰 요인은 비정질/결정질 계면에 있어서 미결합손(dangling bond) 등에 의해 발생하는 결함밀도(defect density)이다. 계면의 결함밀도가 큰 경우에 빛에 의해 생성된 전자와 정공의 재결합률이 증가하여 태양전지의 효율을 저하시키는 것으로 알려지고 있다. 따라서 이러한 계면결함을 줄이기 위한 노력이 계속되고 있다.The biggest factor in the characteristics of the amorphous / crystalline silicon heterojunction solar cell is the defect density caused by dangling bonds or the like at the amorphous / crystalline interface. When the defect density of the interface is large, it is known that the recombination rate of electrons and holes generated by light increases, thereby decreasing the efficiency of the solar cell. Therefore, efforts to reduce such interfacial defects continue.
이러한 문제를 해결하기 위하여 개발된 태양전지 중에 일본 Sanyo사에서 판매되고 있는 HIT(Heterojunction with Intrisic Thinfilm) 셀 태양전지가 있다. HIT는 n-형 실리콘 베이스(200)와 p-형 비정질 실리콘 에미터 사이에 진성의 비정질 실리콘을 수 nm의 두께로 넣어서 효율 특성을 향상시킨 구조이며, 진성의 비정질 실리콘막을 패시베이션(passivation)막이라고 한다.One of the solar cells developed to solve this problem is a Heterojunction with Intrisic Thinfilm (HIT) cell solar cell sold by Sanyo, Japan. HIT is a structure that improves efficiency characteristics by inserting intrinsic amorphous silicon in the thickness of several nm between n-
종래의 진성의 비정질 실리콘 외에 새로운 패시세이션 막에 사용할 수 있는 재료에 대한 연구가 계속되고 있으며, 특히 실리콘의 가격이 계속 상승함에 따라 이에 대한 관심이 높아지고 있는 현실이다.In addition to the conventional intrinsic amorphous silicon, research on materials that can be used for a new passivation film continues, and in particular, as the price of silicon continues to rise, the interest in this is increasing.
본 발명은 상기 문제점을 해결하기 위하여 발명된 것으로, 새로운 패시베이션막을 이용한 이종접합 태양전지를 제공하는 것을 목적으로 한다. The present invention has been invented to solve the above problems, and an object thereof is to provide a heterojunction solar cell using a new passivation film.
상기의 목적을 달성하기 위하여 본 발명에 의한 이종접합 태양전지는, 결정질 실리콘 웨이퍼의 전면에 비정질 실리콘을 형성하는 이종접합 실리콘 태양전지에 있어서, 상기 결정질 실리콘 웨이퍼의 전, 후면에 증착된 SiOx막; 및 전면에 증착된 SiOx막 위에 증착된 비정질 실리콘층을 포함하는 것을 특징으로 한다. In order to achieve the above object, the heterojunction solar cell according to the present invention is a heterojunction silicon solar cell in which amorphous silicon is formed on the entire surface of a crystalline silicon wafer, and the SiO x film deposited on the front and rear surfaces of the crystalline silicon wafer. ; And an amorphous silicon layer deposited on the SiO x film deposited on the front surface.
또한 본 발명에 의한 다른 이종접합 태양전지는, 결정질 실리콘 웨이퍼의 전면에 비정질 실리콘을 형성하는 이종접합 실리콘 태양전지에 있어서, 상기 결정질 실리콘 웨이퍼의 전, 후면에 증착된 SiOxNy막; 및 전면에 증착된 SiOxNy막 위에 증착된 비정질 실리콘층을 포함하는 것을 특징으로 한다.In addition, another heterojunction solar cell according to the present invention, the heterojunction silicon solar cell to form amorphous silicon on the front surface of the crystalline silicon wafer, SiO x N y film deposited on the front, back of the crystalline silicon wafer; And an amorphous silicon layer deposited on the SiO x N y film deposited on the front surface.
이때, 상기 결정질 실리콘 웨이퍼가 n-형의 실리콘이고 상기 비정질 실리콘층이 p-형의 실리콘이거나, 상기 결정질 실리콘 웨이퍼가 p-형의 실리콘이고 상기 비정질 실리콘층이 n-형의 실리콘일 수 있다.In this case, the crystalline silicon wafer may be n-type silicon and the amorphous silicon layer may be p-type silicon, or the crystalline silicon wafer may be p-type silicon and the amorphous silicon layer may be n-type silicon.
그리고 상기 SiOx막 또는 SiOxNy막의 두께가 1~10㎚이고, 상기 비정질 실리콘층의 두께가 3~5㎚인 것이 좋다.The thickness of the SiO x film or the SiO x N y film is 1 to 10 nm, and the thickness of the amorphous silicon layer is 3 to 5 nm.
한편 본 발명에 의한 이종접합 태양전지의 제조방법은, 결정질 실리콘 웨이 퍼의 전면에 비정질 실리콘을 형성하는 이종접합 실리콘 태양전지의 제조방법에 있어서, 결정질 실리콘 웨이퍼의 앞, 뒷면에 열처리 공정을 이용하여 SiOx을 층착하는 단계; 및 SiOx가 증착된 결정질 실리콘 웨이퍼의 앞면에 비정질 실리콘막을 증착하는 단계를 포함하는 것을 특징으로 한다.Meanwhile, the method for manufacturing a heterojunction solar cell according to the present invention is a method for manufacturing a heterojunction silicon solar cell in which amorphous silicon is formed on a front surface of a crystalline silicon wafer, using a heat treatment process on the front and rear surfaces of the crystalline silicon wafer. Depositing SiO x ; And depositing an amorphous silicon film on the front surface of the crystalline silicon wafer on which SiO x is deposited.
또한 본 발명에 의한 다른 이종접합 태양전지의 제조방법은, 결정질 실리콘 웨이퍼의 전면에 비정질 실리콘을 형성하는 이종접합 실리콘 태양전지의 제조방법에 있어서, 결정질 실리콘 웨이퍼의 앞, 뒷면에 화학적 기상증착법을 이용하여 SiOxNy을 층착하는 단계; 및 SiOx가 증착된 결정질 실리콘 웨이퍼의 앞면에 비정질 실리콘막을 증착하는 단계를 포함하는 것을 특징으로 한다.In addition, another method for manufacturing a heterojunction solar cell according to the present invention is a method for manufacturing a heterojunction silicon solar cell in which amorphous silicon is formed on a front surface of a crystalline silicon wafer, and a chemical vapor deposition method is used on the front and rear surfaces of the crystalline silicon wafer. Depositing SiO x N y ; And depositing an amorphous silicon film on the front surface of the crystalline silicon wafer on which SiO x is deposited.
이때, 상기 결정질 실리콘 웨이퍼가 n-형의 실리콘이고 상기 비정질 실리콘층이 p-형의 실리콘이거나, 상기 결정질 실리콘 웨이퍼가 p-형의 실리콘이고 상기 비정질 실리콘층이 n-형의 실리콘일 수 있다.In this case, the crystalline silicon wafer may be n-type silicon and the amorphous silicon layer may be p-type silicon, or the crystalline silicon wafer may be p-type silicon and the amorphous silicon layer may be n-type silicon.
그리고 상기 SiOx막 또는 SiOxNy막의 두께가 1~10㎚이고, 상기 비정질 실리콘층의 두께가 3~5㎚인 것이 좋다.The thickness of the SiO x film or the SiO x N y film is 1 to 10 nm, and the thickness of the amorphous silicon layer is 3 to 5 nm.
본 발명에 따르면, SiOx막 또는 SiOxNy막을 패시베이션막으로 사용함으로써, 이종접합태양전지의 효율을 크게 향상시키는 효과가 있다.According to the present invention, by using a SiO x film or a SiO x N y film as a passivation film, there is an effect of greatly improving the efficiency of the heterojunction solar cell.
또한, 패시베이션막을 열처리 또는 화학적 기상 증착법을 이용한 간단한 증 착방법을 이용함으로써, 대량 생산에 적합한 제조방법을 제공하는 효과가 있다. In addition, by using a simple deposition method using a heat treatment or chemical vapor deposition method of the passivation film, there is an effect of providing a manufacturing method suitable for mass production.
본 발명을 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.The present invention will now be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 실시예에 따른 이종접합 태양전지를 나타내는 모식도이다. 1 is a schematic diagram showing a heterojunction solar cell according to an embodiment of the present invention.
본 발명의 실시예에 따른 이종접합 태양전지는 결정질 실리콘 웨이퍼(100), 패시베이션막(101), 후면전계층(102), 비정질 실리콘층(103), 후면 반사 전극막(104), 전면 반사 방지막(105) 및 전극(106)을 포함하여 이루어진다.The heterojunction solar cell according to the embodiment of the present invention includes a
결정질 실리콘 웨이퍼(100)는 n-형 또는 p-형의 결정질 실리콘 중에서 선택되며, SDR(Saw Damage Removal)처리를 하여 효율을 높인다.The
패시베이션막(101)은 SDR 처리를 한 결정질 실리콘 웨이퍼(100)의 앞, 뒤 양면에 증착되어 결정질을 패시베이션(passivation) 해줌으로써 계면결함 밀도를 낮추는 효과를 통해 태양전지의 효율을 높이는 것이다. 본 발명에서는 이러한 패시베이션막(101)으로 SiOx막 또는 SiOxNy막을 증착한다. SiOx막과 SiOxNy막을 사용하면, 미결합손(Dangling bond)를 줄임으로써 소수반송자 수명시간(Minority Carrier Lifetime)을 향상시킬 뿐만 아니라, 더 높은 광학적 밴드갭(Optical band gap)을 얻을 수 있다. SiOx막은 열처리를 통하여 쉽게 형성할 수 있으며, SiOxNy막은 화학적 기상증착법(CVD)을 이용하여 양질의 박막을 대량으로 증착할 수 있다. 이들 두 가지 방법은 모두 대량생산에 적합하여 생산비용이 적게 드는 장점이 있다. SiOxNy막에 있어서는 화학적 기상증착에 의한 N2O플라즈마 처리를 통해 제작되는 SiON막이 대표적으로 이용될 수 있다. 이러한 패시베이션막(101)의 두께는 1~10㎚범위에서 선택적으로 형성이 가능하며, 최적의 두께는 5㎚이다. 패시베이션막이 1nm 보다 얇은 경우에는 패시베이션효과를 얻을 수 없으며, 10nm 보다 두꺼운 경우에는 캐리어의 이동을 블록킹하는 문제가 발생한다.The
도 2는 SiON막의 두께에 따른 본 발명의 태양전지의 특성을 나타내는 그래프이다. 도 2를 통해서 SiON막의 증착에 의하여 단락전류(Jsc, short current density), 충진율(FF, fill factor), 개방전압(Voc, open-circuit voltage) 및 효율(efficiency) 특성이 뛰어난 값을 나타내는 것을 확인 할 수 있다. 나아가 5㎚부근에서 최적의 값을 갖는 것도 확인할 수 있다.2 is a graph showing the characteristics of the solar cell of the present invention according to the thickness of the SiON film. Through the deposition of the SiON film through Figure 2 confirmed that the short current (Jsc, short current density), the fill factor (FF, fill factor), open-circuit (Voc, open-circuit voltage) and efficiency (efficiency) characteristics exhibit excellent values can do. Furthermore, it can be confirmed that it has an optimal value in the vicinity of 5 nm.
후면전계층(102)은 패시베이션막(101)이 양면에 증착된 결정질 실리콘 웨이퍼(100)의 뒷면에 형성되어 후면전계(back surface field)를 형성하는 층이다. 후면전계층(102)으로는 n+박막을 증착하여 후면전계를 형성함과 동시에 오믹접촉(Ohmic contact)을 이루도록 한다. 이러한 후면전계층(102)은 20~25㎚의 두께로 증착하며, 최적의 두께는 20㎚이다.The
비정질 실리콘층(103)은 패시베이션막(101)을 사이에 두고 결정질 실리콘 웨이퍼(100)의 앞면에 형성되는 에미터층이다. 비정질 실리콘층(103)은 n-형 또는 p-형 중에서 결정질 실리콘 웨이퍼(100)와는 다른 반도체타입이 선택된다. 이러한 비정질 실리콘층(103)은 3~5㎚의 두께로 형성되며, 최적의 두께는 3㎚이다.The
도 3은 P형 비정질 실리콘층의 두께에 따른 본 발명의 태양전지의 특성을 나 타내는 그래프이다. 결정질 실리콘 웨이퍼(100)를 n형으로 선택하고, 비정질 실리콘층(103)을 p형으로 선택한 경우에, 단락전류(Jsc, short current density), 충진율(FF, fill factor), 개방전압(Voc, open-circuit voltage) 및 효율(efficiency) 특성값의 변화를 통해서 P형 비정질 실리콘층 두께의 최적 값을 확인할 수 있다.3 is a graph showing the characteristics of the solar cell of the present invention according to the thickness of the P-type amorphous silicon layer. In the case where the
후면 반사 전극막(104)은 입사된 태양광을 반사하여 광효율을 높이면서 전기의 전도도를 향상시키는 막이다. 이러한 후면 반사 전극막(104)으로는 ITO(Indium Tin Oxide) 또는 ZnO:Al 박막을 선택적으로 사용할 수 있다.The back
전면 반사 방지막(105)은 입사되는 태양광이 반사되지 않도록 하여 태양전지의 효율을 높이는 막이며, ITO 박막을 증착하여 형성한다. 이러한 전면 반사 방지막(105)은 80~100㎚의 두께로 증착되며, 최적의 두께는 80㎚이다.The front
전극(106)은 태양전지의 앞면과 뒷면에 형성되며, Al을 사용한다. 앞면의 전극은 태양광이 입사될 수 있도록 소정거리 이격되어 형성된다.
이상에서는 본 발명을 특정의 바람직한 실시예에 대해서 도시하고 설명하였다. 그러나 본 발명은 상술한 실시예에만 국한되는 것은 아니며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명의 기술적 사상을 벗어남이 없이 얼마든지 다양하게 변경 실시할 수 있을 것이다. 따라서 본 발명의 권리범위는 특정 실시예에 한정되는 것이 아니라, 첨부된 특허청구범위에 의해 정해지는 것으로 해석되어야 할 것이다.In the above, the present invention has been shown and described with respect to certain preferred embodiments. However, the present invention is not limited only to the above-described embodiment, and those skilled in the art to which the present invention pertains can make various changes without departing from the technical spirit of the present invention. Therefore, the scope of the present invention should not be limited to the specific embodiments, but should be construed as defined by the appended claims.
도 1은 본 발명의 실시예에 따른 이종접합 태양전지를 나타내는 모식도이다. 1 is a schematic diagram showing a heterojunction solar cell according to an embodiment of the present invention.
도 2는 SiON막의 두께에 따른 본 발명의 태양전지의 특성을 나타내는 그래프이다.2 is a graph showing the characteristics of the solar cell of the present invention according to the thickness of the SiON film.
도 3은 P형 비정질 실리콘층의 두께에 따른 본 발명의 태양전지의 특성을 나타내는 그래프이다.3 is a graph showing the characteristics of the solar cell of the present invention according to the thickness of the P-type amorphous silicon layer.
< 도면의 주요부분에 대한 부호의 설명 >Description of the Related Art
100: 결정질 실리콘 웨이퍼 101: 패시베이션막100: crystalline silicon wafer 101: passivation film
102: 후면전계층 103: 비정질 실리콘층102: back field layer 103: amorphous silicon layer
104: 후면 반사 전극막 105: 전면 반사 방지막104: rear reflective electrode film 105: front antireflection film
106: 전극106: electrode
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KR20170098143A (en) * | 2016-02-18 | 2017-08-29 | 한국전자통신연구원 | Apparatus for detecting light |
CN108701736A (en) * | 2016-02-22 | 2018-10-23 | 松下知识产权经营株式会社 | The manufacturing method of solar energy monocell and solar energy monocell |
CN110676353A (en) * | 2019-10-28 | 2020-01-10 | 成都晔凡科技有限公司 | Film coating device and method for manufacturing heterojunction solar cell and laminated assembly |
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US6271055B1 (en) * | 1997-03-10 | 2001-08-07 | Canon Kabushiki Kaisha | Process for manufacturing semiconductor element using non-monocrystalline semiconductor layers of first and second conductivity types and amorphous and microcrystalline I-type semiconductor layers |
KR100850641B1 (en) | 2007-02-21 | 2008-08-07 | 고려대학교 산학협력단 | Fabrication method of high-efficiency crystalline silicon solar cells |
KR100847741B1 (en) | 2007-02-21 | 2008-07-23 | 고려대학교 산학협력단 | Point-contacted heterojunction silicon solar cell having passivation layer between the interface of p-n junction and method for fabricating the same |
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KR20170098143A (en) * | 2016-02-18 | 2017-08-29 | 한국전자통신연구원 | Apparatus for detecting light |
CN108701736A (en) * | 2016-02-22 | 2018-10-23 | 松下知识产权经营株式会社 | The manufacturing method of solar energy monocell and solar energy monocell |
CN110676353A (en) * | 2019-10-28 | 2020-01-10 | 成都晔凡科技有限公司 | Film coating device and method for manufacturing heterojunction solar cell and laminated assembly |
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