KR20100079822A - Artificial lightweight aggregate containing waste glass and hard clay and method for preparing the same - Google Patents

Artificial lightweight aggregate containing waste glass and hard clay and method for preparing the same Download PDF

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KR20100079822A
KR20100079822A KR1020080138398A KR20080138398A KR20100079822A KR 20100079822 A KR20100079822 A KR 20100079822A KR 1020080138398 A KR1020080138398 A KR 1020080138398A KR 20080138398 A KR20080138398 A KR 20080138398A KR 20100079822 A KR20100079822 A KR 20100079822A
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waste glass
red clay
aggregate
lightweight aggregate
artificial lightweight
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강신휴
임종우
강민아
유민희
이기강
김유택
강승구
김정환
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경기대학교 산학협력단
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/027Lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/165Ceramic waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment

Abstract

PURPOSE: A method for manufacturing artificial lightweight aggregate is provided to remarkably improve recycling rate of waste glass and to manufacturing the artificial lightweight aggregate only using the waste glass and brown clay without using a separate foaming agent. CONSTITUTION: A method for manufacturing environment-friendly artificial lightweight aggregate using waste glass and brown clay comprises the following steps: manufacturing a crushed material by shattering the waste glass and the brown clay; manufacturing a molded material by molding the shattered material; and obtaining the artificial lightweight aggregate by sintering the molded material. The content of the brown clay is 25-67 parts by weight based on 100.0 parts by weight of the waste glass including dusts.

Description

폐유리 및 적점토를 함유하는 친환경 인공경량골재 및 그 제조방법 {Artificial Lightweight Aggregate Containing Waste Glass and Hard Clay and Method for Preparing the Same}Artificial Lightweight Aggregate Containing Waste Glass and Hard Clay and Method for Preparing the Same}

본 발명은 폐유리 및 적점토를 함유하는 친환경 인공경량골재의 제조방법에 관한 것으로, 보다 상세하게는, 폐유리의 발포 메카니즘을 밝혀내어 폐유리의 재활용율을 획기적으로 증진시키면서 별도의 발포제를 사용하지 않고도, 폐유리와 적점토만을 원료로 하는 친환경 인공경량골재 및 그 제조방법에 관한 것이다.The present invention relates to a method for producing an environmentally friendly artificial light weight aggregate containing waste glass and red clay, and more particularly, by uncovering the foaming mechanism of waste glass and significantly improving the recycling rate of waste glass without using a separate blowing agent. Without worry, to an environment-friendly artificial light weight aggregate using only waste glass and red clay, and to a method of manufacturing the same.

인공경량골재는 콘크리트의 중량을 가볍게 하기 위하여 쓰는 인공골재를 의미하는 것으로, 일반적으로 혈암(頁巖) 점토를 구워 만든다. 이때, 중량을 가볍게 하기 위하여 주로 사용하는 원리가 발포인데, 발포에 의해 생성되는 기공으로 인하여 경량화가 이루어진다.Artificial lightweight aggregate refers to artificial aggregate used to lighten the weight of concrete, and is generally made by baking shale clay. At this time, the principle mainly used to lighten the weight is foaming, the weight is made due to the pores generated by the foaming.

발포에 의한 경량화에 있어서, 발포기구는 발포가스의 발생과 발생되는 가스를 포집해 줄 수 있는 표면의 형성이며, 발포가스의 종류는 다음과 같다In the weight reduction by foaming, the foaming mechanism is the generation of foaming gas and the formation of the surface to trap the generated gas, and the kinds of foaming gas are as follows.

H2O(l) → H2O(g) ------------------------------------------- (1)H 2 O (l) → H 2 O (g) ------------------------------------- ------ (One)

CmHn + (m+n/4)O2 → mCO2(g)+n/2H2O(g) ---------------------- (2)CmHn + (m + n / 4) O 2 → mCO 2 (g) + n / 2H 2 O (g) ---------------------- (2 )

CaCO3 → CaO + CO2(g) ------------------------------------ (3)CaCO 3 → CaO + CO 2 (g) ------------------------------------ (3)

3Fe2O3 → 2FeO·Fe2O3 +1/2O2 --------------------------------- (4) 3Fe 2 O 3 → 2FeO · Fe 2 O 3 + 1 / 2O 2 --------------------------------- ( 4)

(1)식은 층간수 또는 결정수의 증발에 의해 일어나는 반응으로 펄라이트나 팽창혈압의 발포에 이용된다.Equation (1) is a reaction caused by evaporation of interlaminar or crystalline water and is used for foaming pearlite or dilatation blood pressure.

(2)식은 유기물의 산화반응이며, 폐유리의 발포가 여기에 해당된다.Equation (2) is the oxidation reaction of organic matter, and this corresponds to foaming of waste glass.

(3)식은 석회석의 하소반응으로서, 발포유리의 대표적 발포기구이다.Equation (3) is a calcination reaction of limestone and is a representative foaming mechanism of foamed glass.

(4)식은 1000℃ 이상의 고온에서 일어나는 환원반응으로 일반적인 인공경량골재의 발포기구이다.Equation (4) is a reduction mechanism occurring at high temperature of 1000 ℃ or higher, and is a foaming mechanism of general artificial lightweight aggregate.

상기의 네 가지 발포가스 생성반응은 발포가스를 포집할 수 있는 표면의 거동과 밀접한 관계를 가지는데, 표면거동은 크게 (A) 점성거동과 (B) 표면치밀화로 정의된다.The four foaming gas formation reactions are closely related to the behavior of the surface capable of capturing the foaming gas. The surface behavior is largely defined as (A) viscous behavior and (B) surface densification.

(A) 점성거동은 주로 유리와 같은 저융점 화합물에서 일어나는 거동으로 연화점 이상의 온도에서 표면이 점성거동을 함으로써, 발포에 의한 부피팽창률을 증가시킬 수 있어, 초경량골재의 제조가 가능하다. 그러나, 표면이 액상이므로, 골재들끼리의 융착을 방지하기가 쉽지 않아 주로 패널 형태 또는 타일 형태의 발포유리 제조에 사용되는 표면거동 원리이다.(A) Viscous behavior is a behavior that occurs mainly in low melting point compounds such as glass, the surface viscous behavior at a temperature above the softening point, it is possible to increase the volume expansion coefficient due to foaming, it is possible to manufacture ultralight aggregates. However, since the surface is liquid, it is not easy to prevent the fusion between the aggregates is a surface behavior principle mainly used in the production of foam glass in the form of panels or tiles.

(B) 표면치밀화는 골재 내부 기공의 크기보다 표면 기공이 작아져, 내부에서 방출되는 발포가스의 배출속도가 표면에서 지연되면서 내부 발포가 일어나는 기구이다. 이러한 기구는 내부 발포가스의 포획이 적기 때문에 초경량골재의 제조에는 적합하지 않으나, 부피 비중 1.5 정도의 인공경량골재의 제조에는 골재들간의 융착현상이 발생하지 않아 많이 이용되고 있다.(B) Surface densification is a mechanism in which the surface pores become smaller than the size of the internal pores of the aggregate, and the internal foaming occurs while the discharge rate of the foaming gas emitted from the inside is delayed at the surface. Such a mechanism is not suitable for the production of ultra-light aggregates because of less capture of internal foaming gas, but the fusion between aggregates does not occur in the manufacture of artificial lightweight aggregates with a volume specific gravity of about 1.5, and is widely used.

한편, 요업기술원의 한국등록특허 481,043에서는 폐유리를 이용한 미립 경량골재 및 그 제조방법에 관한 기술이 개시되어 있다. 원재료로서 폐유리 및 무기질 폐부산물을 이용하므로, 환경보호와 자원재활용 차원에서 매우 가치가 있고, 선박이나 군용 선박에 적용할 수 있는 장점이 있으나, 여전히 경량화를 위한 발포제, 성형조제 등의 부가적인 원료가 필요하다는 단점이 있다.On the other hand, Korean Patent Registration No. 481,043 of the Korea National Institute of Technology discloses a technology relating to fine lightweight aggregates using the waste glass and its manufacturing method. Since waste glass and inorganic waste by-products are used as raw materials, they are very valuable in terms of environmental protection and recycling of resources, and they can be applied to ships or military ships, but they are still additional materials such as foaming agents and molding aids for light weight. There is a disadvantage that it is necessary.

또한, 팽창점토를 이용한 초경량 골재 제조방법(한국공개특허 2003-0071419)과 같이 팽창점토와 폐유리 분말을 주원료로 하여 경량골재를 제조하는 기술이 공개된 바 있으나, 팽창점토 100wt%에 대해 폐유리의 사용량이 2~10 wt%에 불과한바, 폐유리의 사용량이 적어 재활용이라는 목표에 부합하지 않는다.In addition, a technique for manufacturing lightweight aggregates using expanded clay and waste glass powder as the main raw materials has been disclosed as in the method of manufacturing ultralight aggregate using expanded clay (Korea Patent Publication No. 2003-0071419), but waste glass with respect to 100 wt% of expanded clay Since the amount of used is only 2 ~ 10 wt%, the amount of waste glass used is small, which does not meet the goal of recycling.

본 발명자들도 환경보호 및 자원재활용 차원에서 폐유리를 이용하여 인공경량골재를 제조하되, 일반적인 인공경량골재의 제조에 사용된 발포제, 바인더 등과 같은 부가적인 원료를 사용하지 않고도, 간단한 원료 조성을 이용하여 친환경적인 인공경량골재에 대한 연구를 지속하였다.The inventors also produce artificial lightweight aggregate using waste glass for environmental protection and resource recycling, without using additional raw materials such as blowing agent, binder, etc. used in the manufacture of general artificial lightweight aggregate, using a simple raw material composition Continued research on environmentally friendly artificial lightweight aggregate.

이에 본 발명자들은 친환경 인공경량골재를 제조하기 위하여 예의 노력한 결과, 폐유리를 다량 사용할 경우 발생하는 융착 현상을 최소화시키는 폐유리의 발포기구를 확립하여, 폐유리의 재활용율을 획기적으로 증진시키면서 발포제를 사용하 지 않고도, 폐유리 자체의 발포기구를 이용하여 폐유리와 적점토를 분쇄, 성형 및 소성의 공정을 거쳐 친환경 인공경량골재를 제조할 수 있다는 것을 확인하고, 본 발명을 완성하게 되었다. Therefore, the present inventors have made efforts to manufacture environmentally friendly artificial light weight aggregates, and as a result, by establishing a foaming mechanism of waste glass to minimize the fusion phenomenon when a large amount of waste glass is used, the foaming agent while significantly improving the recycling rate of waste glass Even without using, it was confirmed that the environment-friendly artificial lightweight aggregate can be manufactured through the process of crushing, forming and firing waste glass and red clay using the foaming mechanism of the waste glass itself, thereby completing the present invention.

본 발명의 목적은 폐유리 및 적점토를 함유하는 친환경 인공경량골재 및 그 제조방법을 제공하는데 있다.It is an object of the present invention to provide an environmentally friendly artificial light weight aggregate containing waste glass and red clay and a method of manufacturing the same.

상기 목적을 달성하기 위하여 본 발명은 (a) 폐유리 및 적점토를 분쇄하여 분쇄물을 제조하는 단계; (b) 상기 분쇄물을 성형하여 성형물을 제조하는 단계; 및 (c) 상기 성형물을 소성하여 인공경량골재를 수득하는 단계를 포함하는, 폐유리 및 적점토를 함유하는 친환경 인공경량골재 제조방법을 제공한다.In order to achieve the above object, the present invention comprises the steps of (a) pulverizing waste glass and red clay to prepare a pulverized product; (b) forming the pulverized product to produce a molded product; And (c) calcining the molding to obtain an artificial light weight aggregate, and providing an environmentally friendly artificial light weight aggregate containing waste glass and red clay.

본 발명은 또한 상기 방법으로 제조된, 폐유리 및 적점토를 함유하는 친환경 인공경량골재를 제공한다. The present invention also provides an environmentally friendly artificial lightweight aggregate containing waste glass and red clay prepared by the above method.

본 발명에 따르면, 폐유리의 재활용율을 획기적으로 증진시키면서 발포제를 이용하지 않고도 인공경량골재를 제조할 수 있고, 폐유리를 재활용하므로 환경친화적이고 경제적으로 인공경량골재를 제조할 수 있다.According to the present invention, it is possible to manufacture artificial lightweight aggregate without using a blowing agent while significantly improving the recycling rate of waste glass, and can recycle the environmentally friendly and economical artificial lightweight aggregate by recycling the waste glass.

본 발명은 일 관점에서, (a) 폐유리 및 적점토를 분쇄하여 분쇄물을 제조하 는 단계; (b) 상기 분쇄물을 성형하여 성형물을 제조하는 단계; 및 (c) 상기 성형물을 소성하여 인공경량골재를 수득하는 단계를 포함하는, 폐유리 및 적점토를 함유하는 친환경 인공경량골재 제조방법에 관한 것이다.In one aspect, the present invention comprises the steps of: (a) grinding the waste glass and red clay to produce a pulverized product; (b) forming the pulverized product to produce a molded product; And (c) calcining the molding to obtain an artificial light weight aggregate, the method for producing an environmentally friendly artificial light weight aggregate containing waste glass and red clay.

본 발명에서 사용된 폐유리는 전형적인 소다석회(soda-lime) 유리로서 분진 등을 함유하고 비정질상이며, 폐유리의 저 융점 및 연화온도로 표면을 형성하면서 발포되어 기공을 형성하는 기능을 수행하며, 인공경량골재의 경량화 및 자원재활용의 효과를 나타낸다.The waste glass used in the present invention is a typical soda-lime glass, which contains dust and the like, is amorphous, and foams while forming a surface at the low melting point and softening temperature of the waste glass to form pores, It shows the effect of light weight and resource recycling of artificial light weight aggregate.

본 발명에서 사용된 적점토는 적벽돌의 원료로 사용되는 흙으로서 철분이 다량 포함된 알루미나 실리케이트(alumina silicate) 광물을 가리키며, 적점토가 가지고 있는 점성의 특성을 이용하여 일반적인 인공경량골재 제조시 사용되는 바인더(binder) 역할을 수행하고, 성형이 잘 되게 하는 효과를 나타낸다.Red clay used in the present invention refers to an alumina silicate mineral containing a large amount of iron as a soil used as a raw material of red brick, and a binder used in manufacturing general artificial light aggregate using the viscosity characteristic of red clay. It acts as a binder and has an effect of making molding well.

본 발명에 있어서, 상기 폐유리 100 중량부에 대하여 적점토 25~67 중량부인 것을 특징으로 할 수 있다. 폐유리 100 중량부에 대하여 적점토의 함량이 25중량부 미만이면, 폐유리에 의한 발포가 과도하게 발생되어 건축자재로서의 효용이 저하되고, 67중량부를 초과하면, 폐유리에 의한 발포가 미미하고, 철의 환원반응(3Fe2O3 → 2FeO·Fe2O3 +1/2O2)에 의해 경량화가 이루어지므로, 1,000℃ 이상의 고온에서 소성하여야 하므로, 고가의 제조비용이 소요된다는 단점이 있다. 또한, 더욱 바람직하게는 폐유리 100중량부에 대해서 적점토 25~43중량부일 수 있다.In the present invention, it may be characterized in that the red clay 25 to 67 parts by weight based on 100 parts by weight of the waste glass. When the content of red clay is less than 25 parts by weight based on 100 parts by weight of waste glass, foaming by waste glass is excessively generated, and the utility as building materials is lowered. When it exceeds 67 parts by weight, foaming by waste glass is insignificant. Since the weight reduction achieved by the iron reduction reaction (3Fe 2 O 3 → 2FeO · Fe 2 O 3 + 1 / 2O 2) of, so to be calcined at over 1,000 ℃ high temperature, there is a disadvantage that the expensive production cost consuming. More preferably, the red clay may be 25 to 43 parts by weight based on 100 parts by weight of waste glass.

본 발명에 있어서, 상기 소성 온도는 700~1000℃인 것을 특징으로 할 수 있 다. 상기 소성 온도가 700℃ 미만이면 소성이 충분히 이루어지지 않고 폐유리의 발포가 충분히 이루어지지 않으며, 1000℃를 초과하면 소성 비용이 고가이고, 폐유리가 과도하게 발포하는 문제점이 있다. In the present invention, the firing temperature may be characterized in that 700 ~ 1000 ℃. If the firing temperature is less than 700 ℃ firing is not made sufficiently and foaming of the waste glass is not made sufficiently, if the firing temperature exceeds 1000 ℃ firing cost is expensive, there is a problem that the waste glass is excessively foamed.

본 발명에 있어서, 상기 소성 시간은 5~15분인 것을 특징으로 할 수 있다. 상기 소성 시간은 5분 미만이면 소성이 충분히 이루어지지 않고 폐유리의 발포가 충분히 이루어지지 않으며, 15분을 초과하면 소성 시간 증가에 따른 이익이 없고, 폐유리가 과도하게 발포하는 문제점이 있다. In the present invention, the firing time may be characterized in that 5 to 15 minutes. If the firing time is less than 5 minutes, the firing is not sufficiently made and foaming of the waste glass is not made sufficiently, and if the firing time exceeds 15 minutes, there is no benefit due to the increase of the firing time, and there is a problem that the waste glass is excessively foamed.

본 발명은 다른 관점에서 상기 방법으로 제조된, 폐유리 및 적점토를 함유하는 친환경 인공경량골재에 관한 것이다.The present invention relates to an environmentally friendly artificial light weight aggregate containing waste glass and red clay prepared by the above method in another aspect.

본 발명에 따른 친환경 인공경량골재는 종래 폐유리를 원료로 한 인공경량골재 제조시에 필수적으로 사용되었던 발포제와 바인더의 역할을 각각 주원료인 폐유리와 적점토가 수행함으로써, 최소의 원료로서 인공경량골재를 제조할 수 있다. 또한, 폐유리의 발포기구를 확립하여 다량의 폐유리를 사용하여 인공경량골재를 제조함으로써, 1000℃ 이하의 저온에서 폐유리의 재활용율을 획기적으로 증진시켜 경제성을 확보하였다는 점과 종래 폐기처분되었던 폐유리를 사용함으로써, 자원재활용과 환경문제에 일조를 할 수 있다는 점에서 그 의의가 있다.The eco-friendly artificial light weight aggregate according to the present invention plays a role of a blowing agent and a binder, which are essentially used in the manufacture of artificial light weight aggregates using waste glass as raw materials, respectively. Can be prepared. In addition, by establishing a foaming mechanism of waste glass to manufacture artificial lightweight aggregate using a large amount of waste glass, it has dramatically improved the recycling rate of waste glass at a low temperature of less than 1000 ℃ to secure economic feasibility and conventional disposal By using waste glass, it is meaningful that it can contribute to resource recycling and environmental problems.

이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하고자 한다. 이들 실시예는 오로지 본 발명을 예시하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의 해 제한되는 것으로 해석되지 않는 것은 당업계에서 통상의 지식을 가진 자에게 있어서 자명할 것이다.Hereinafter, the present invention will be described in more detail with reference to Examples. These examples are only for illustrating the present invention, it will be apparent to those skilled in the art that the scope of the present invention is not to be construed as being limited by these examples.

실시예 1: 폐유리 및 적점토의 화학조성, 결정상 및 열적물성 분석Example 1 Analysis of Chemical Composition, Crystal Phase and Thermal Properties of Waste Glass and Red Clay

폐유리(glass powder) 및 적점토의 화학조성을 X선 회절분석기(X-ray Fluorescence, XRF, ZSX-100e)(Rigaku, Japan)을 이용하여 분석하였다. 여기서, 상기 폐유리는 건설현장에서 철거시 수집된 창유리이며, 적점토는 쎄라그린(주)(한국)에서 구매하여 사용하였다.The chemical composition of glass powder and red clay was analyzed using an X-ray diffractometer (X-ray Fluorescence, XRF, ZSX-100e) (Rigaku, Japan). Here, the waste glass is a window glass collected during the demolition at the construction site, red clay was used to buy from Cera Green Co., Ltd. (Korea).

그 결과, 표 1에 나타난 바와 같이, 폐유리는 R2O(Na2O + K2O)가 12.73wt%이고, RO(CaO+MgO)가 11.42wt%이며, RO2(SiO2)가 64.99wt%인 전형적인 소다석회(soda-lime) 유리이고, 적점토는 철분이 다량 포함된 알루미나실리케이트 광물인 것을 확인할 수 있었다.As a result, as shown in Table 1, the waste glass has a R 2 O (Na 2 O + K 2 O) of 12.73wt%, RO (CaO + MgO) is 11.42wt%, RO 2 (SiO 2 ) is A typical soda-lime glass (64.99wt%) and red clay was confirmed to be an alumina silicate mineral containing a large amount of iron.

lg.
loss
lg.
loss
SiO2 SiO 2 Al2O3 Al 2 O 3 Fe2O3 Fe 2 O 3 CaOCaO MgOMgO Na2ONa 2 O K2OK 2 O TiO2 TiO 2 P2O5 P 2 O 5 Cr2O3 Cr 2 O 3 MnOMnO TotalTotal
적점토Red clay 11.0011.00 57.7657.76 19.0219.02 7.057.05 0.200.20 1.041.04 0.090.09 2.532.53 0.920.92 0.170.17 0.000.00 0.220.22 100100 폐유리Waste glass 6.626.62 65.2665.26 2.142.14 1.421.42 8.218.21 3.213.21 12.2712.27 0.460.46 0.280.28 0.020.02 0.050.05 0.060.06 100100

또한, 폐유리 및 적점토의 결정상을 X선 회절분석기(X-ray Fluorescence, XRF)(RINT-8100H/PC, Rigaku, Japan)을 이용하여 분석하였다. In addition, the crystal phases of waste glass and red clay were analyzed using an X-ray diffractometer (X-ray Fluorescence, XRF) (RINT-8100H / PC, Rigaku, Japan).

그 결과, 도 1에 나타난 바와 같이, 폐유리는 비정질상이고 (도 1의 (a)), 적점토는 Albite가 혼합된 결정상인 것을 확인할 수 있었다 (도 1의 (b)).As a result, as shown in Figure 1, it was confirmed that the waste glass is an amorphous phase (Fig. 1 (a)), red clay is a crystal phase mixed with Albite (Fig. 1 (b)).

또한, 폐유리 및 적점토의 열적특성을 열 중량-시차열 분석기(TG/DTA, Thermogravimetry/Differential Thermal Analysis)(STA 409 C/CD, Netzsch. Co., Germany)를 이용하여 분석하였다.In addition, the thermal properties of waste glass and red clay were analyzed using a thermogravimetric / differential thermal analyzer (TG / DTA) (STA 409 C / CD, Netzsch. Co., Germany).

그 결과, 도 2에 나타난 바와 같이, 폐유리는 350℃ 부근에서 발열반응과 동시에 무게감소가 일어나므로 유기물 산화가 발생하고, 700℃ 부근에서 미약한 흡열반응이 일어나므로 폐유리의 연화반응이 발생한다는 것을 알 수 있었다 (도 2의 (a)). 적점토는 550℃ 부근에서 흡열반응과 동시에 무게감소가 일어나므로 Kaolinite 광물의 결정수 증발이 발생한다는 것을 알 수 있으며 (도 2의 (b)), 이 결과로 인하여, XRD 분석에서 발견되지 않은 Kaolinite 광물이 존재한다는 것을 알 수 있었다.As a result, as shown in FIG. 2, the waste glass has an exothermic reaction at 350 ° C and simultaneously loses weight, thereby oxidizing organic matter, and a slight endothermic reaction occurs at around 700 ° C. It can be seen that (Fig. 2 (a)). It can be seen that the red clay evaporates the crystal water of Kaolinite minerals due to the endothermic reaction at the same time around 550 ℃ (Fig. 2 (b)), and as a result, Kaolinite minerals not found in XRD It was found that this exists.

실시예 2: 폐유리 및 적점토를 이용한 친환경 인공경량골재 제조 조건설정Example 2: Environment-friendly Artificial Lightweight Aggregate Manufacturing Conditions Using Waste Glass and Red Clay

폐유리 및 적점토를 이용한 친환경 인공경량골재 제조의 조건을 설정하기 위하여, 실시예 1의 폐유리 및 적점토의 이용하여, 폐유리를 이용한 인공경량골재 및적점토를 이용한 인공경량골재의 소성실험을 통하여, 발포 메카니즘을 확인한 다음, 폐유리와 적점토의 배합비율에 따라 인공경량골재의 소성온도를 설정하였다.In order to set the conditions for the manufacture of environmentally friendly artificial light weight aggregate using waste glass and red clay, through the plastic experiment of artificial light aggregate using waste glass and artificial light aggregate using red clay, using the waste glass and red clay of Example 1, After confirming the foaming mechanism, the firing temperature of artificial light aggregate was set according to the mixing ratio of waste glass and red clay.

2-1. 폐유리를 이용한 인공경량골재의 발포 실험2-1. Foaming Experiment of Artificial Lightweight Aggregate Using Waste Glass

폐유리 500kg을 80mesh로 분쇄한 다음 성형하여 제조한 인공경량골재를 각각 700℃, 750℃, 800℃ 및 850℃ 에서 10분 동안 소성시켰다. 그 결과, 도 3의 (a)에 나타난 바와 같이, 750℃에서 발포하며, 비중이 1이하로 나타났다. 상기 결과는 실시예 1의 TG/DTA 분석으로부터 700℃ 부근의 연화점과 유기물의 산화로 발포된 것임을 알 수 있었다.500kg of waste glass was pulverized to 80mesh, and then the artificial light weight aggregates were calcined at 700 ° C, 750 ° C, 800 ° C and 850 ° C for 10 minutes. As a result, as shown in Figure 3 (a), it was foamed at 750 ℃, the specific gravity was 1 or less. The TG / DTA analysis of Example 1 shows that the foaming point was caused by oxidation of the softening point and the organic material around 700 ° C.

2-2. 적점토를 이용한 인공경량골재의 발포 실험2-2. Foaming Experiment of Artificial Lightweight Aggregate Using Red Clay

적점토 550kg을 80mesh로 분쇄한 다음 성형하여 제조한 인공경량골재를 각각 1100℃, 1150℃, 1200℃ 및 1250℃에서 10분 동안 소성시켰다. 그 결과, 도 3의 (b)에 나타난 바와 같이, 전혀 발포가 일어나지 않고 소결이 진행되는 것을 확인할 수 있었다.550kg of red clay was pulverized to 80mesh, and the artificial lightweight aggregate prepared by molding was calcined at 1100 ° C, 1150 ° C, 1200 ° C and 1250 ° C for 10 minutes, respectively. As a result, as shown in FIG. 3B, it was confirmed that sintering proceeded without foaming at all.

2-3. 폐유리 및 적점토를 이용한 인공경량골재의 소성온도 설정2-3. Firing Temperature of Artificial Lightweight Aggregate Using Waste Glass and Red Clay

상기 2-1 및 2-2의 결과를 토대로 하여, 폐유리 및 적점토의 배합비율 및 소성온도를 표 2와 같이 설정하였다. 여기서, 소성온도의 설정은 도 11에 나타난 바와 같은 삼성분계에 근거하여 공융점 950℃ ~ 1400℃ 범위보다 낮은 온도로 적점토의 양이 증가할수록 소성온도를 높도록 결정하였다.Based on the results of 2-1 and 2-2, the mixing ratio and firing temperature of the waste glass and red clay were set as shown in Table 2. Here, the setting of the firing temperature was determined to increase the firing temperature as the amount of red clay increased to a temperature lower than the eutectic point 950 ℃ ~ 1400 ℃ range based on the ternary system as shown in FIG.

폐유리(wt%)Waste Glass (wt%) 적점토(wt%)Red Clay (wt%) 소성온도(℃)Firing temperature (℃) 100100 00 700, 750, 800, 850700, 750, 800, 850 9090 1010 700, 750, 800, 850700, 750, 800, 850 8080 2020 800, 850, 900, 950800, 850, 900, 950 7070 3030 800, 850, 900, 950800, 850, 900, 950 6060 4040 1000, 1050, 1100, 11501000, 1050, 1100, 1150 5050 5050 1000, 1050, 1100, 11501000, 1050, 1100, 1150 4040 6060 1000, 1050, 1100, 11501000, 1050, 1100, 1150 3030 7070 1100, 1150, 1200, 12501100, 1150, 1200, 1250 2020 8080 1100, 1150, 1200, 12501100, 1150, 1200, 1250 1010 9090 1100, 1150, 1200, 12501100, 1150, 1200, 1250 00 100100 1100, 1150, 1200, 12501100, 1150, 1200, 1250

실시예 3: 폐유리 및 적점토를 함유하는 친환경 인공경량골재 제조Example 3: Manufacture of Environment-friendly Artificial Lightweight Aggregate Containing Waste Glass and Red Clay

실시예 1의 폐유리 및 적점토를 이용하여, 표 3에 나타난 바와 같은 폐유리 및 적점토의 함량에 따른 첨가량과 소성온도로 친환경 인공경량골재를 제조하였다.Using the waste glass and red clay of Example 1, an environmentally friendly artificial lightweight aggregate was prepared by the addition amount and firing temperature according to the content of the waste glass and red clay as shown in Table 3.


함량content 첨가량Amount 소성온도(℃)
Firing temperature (℃)
폐유리(wt%)Waste Glass (wt%) 적점토(wt%)Red Clay (wt%) 폐유리(kg)Waste Glass (kg) 적점토(kg)Red clay (kg) 1One 100100 00 100100 00 700, 750, 800, 850700, 750, 800, 850 22 9090 1010 9090 1010 700, 750, 800, 850700, 750, 800, 850 33 8080 2020 8080 2020 800, 850, 900, 950800, 850, 900, 950 44 7070 3030 7070 3030 800, 850, 900, 950800, 850, 900, 950 55 6060 4040 6060 4040 1000, 1050, 1100, 11501000, 1050, 1100, 1150 66 5050 5050 5050 5050 1000, 1050, 1100, 11501000, 1050, 1100, 1150 77 4040 6060 4040 6060 1000, 1050, 1100, 11501000, 1050, 1100, 1150 88 3030 7070 3030 7070 1100, 1150, 1200, 12501100, 1150, 1200, 1250 99 2020 8080 2020 8080 1100, 1150, 1200, 12501100, 1150, 1200, 1250 1010 1010 9090 1010 9090 1100, 1150, 1200, 12501100, 1150, 1200, 1250 1111 00 100100 00 100100 1100, 1150, 1200, 12501100, 1150, 1200, 1250

3-1. 폐유리 및 적점토의 분쇄물 제조3-1. Manufacture of crushed waste glass and red clay

Pin mill(한국기계, 한국)을 이용하여, 폐유리와 적점토를 평균입경 20㎛로 분쇄하였다. Using a pin mill (Korea Machinery, Korea), waste glass and red clay were ground to an average particle diameter of 20㎛.

3-2. 분쇄물의 성형물 제조3-2. Manufacture of moldings of grinding

3-1에서 제조한 분쇄물을 직경 10mm의 구형으로 성형하였다.The pulverized product prepared in 3-1 was molded into a sphere having a diameter of 10 mm.

3-3. 성형물의 소성3-3. Firing of moldings

3-2에서 제조한 성형물을 10분 동안 소성하여, 인공경량골재를 제조하였다.The molded article prepared in 3-2 was calcined for 10 minutes to prepare an artificial lightweight aggregate.

그 결과, 도 4에 나타난 바와 같이, 폐유리 100wt%를 포함하는 인공경량골재(도 4의 (a))와 폐유리 90wt% 및 적점토 10wt%를 포함하는 인공경량골재(도 4의 (b))는 소성온도가 증가함에 따라 단면의 기공이 팽창하고, 비중이 감소하며, 표면에 액상이 관찰되는 것을 확인할 수 있었다. 또한 폐유리 80wt% 및 적점토 20wt%를 포함하는 인공경량골재(도 4의 (c))와 폐유리 70wt% 및 적점토 30wt%를 포함하는 인공경량골재(도 4의 (d)) 역시 소성온도가 증가함에 따라 단면의 기공이 팽창하고, 비중 변화는 거의 없으나, 흡수율이 급격히 감소하는 것으로 보아, 표면치밀화가 진행됨을 알 수 있었다.As a result, as shown in Figure 4, artificial lightweight aggregate containing 100wt% waste glass (Fig. 4 (a)) and artificial lightweight aggregate containing 90wt% waste glass and 10wt% red clay (Fig. 4 (b)) As the firing temperature increases, pores of the cross section expand, specific gravity decreases, and the liquid phase is observed on the surface. In addition, the artificial lightweight aggregate containing 80 wt% of waste glass and 20 wt% of red clay (FIG. 4 (c)) and the artificial lightweight aggregate containing 70 wt% of waste glass and 30 wt% of red clay (FIG. 4 (d)) also had a firing temperature. As the pores of the cross section expand and there is little change in specific gravity, the absorption rate decreases rapidly, indicating that surface densification proceeds.

또한, 도 5에 나타난 바와 같이, 폐유리 60wt% 및 적점토 40wt%를 포함하는 인공경량골재(도 5의 (a)), 폐유리 50wt% 및 적점토 50wt%를 포함하는 인공경량골재(도 5의 (b))와 폐유리 40wt% 및 적점토 60wt%를 포함하는 인공경량골재는 모두 블랙코어(black core)가 형성된 것을 확인할 수 있었다. 블랙코어란 반응식 : 3Fe2O3 → 2FeO·Fe2O3 +1/2O2 에 의한 환원 반응으로서, 인공경량 골재의 내부가 검은색으로 보이는 것을 가리키며, 소성온도가 증가할수록 블랙코어 부위의 기공의 크기가 커지는 것을 확인할 수 있었다.In addition, as shown in Figure 5, artificial light aggregate containing 60wt% waste glass and 40wt% red clay (FIG. 5 (a)), artificial light aggregate containing 50wt% waste glass and 50wt% red clay (in Figure 5 (b)) and the artificial light weight aggregate containing 40 wt% of waste glass and 60 wt% of red clay were found to have black cores. Black core is a reduction reaction by 3Fe 2 O 3 → 2FeO · Fe 2 O 3 + 1 / 2O 2 , which indicates that the interior of the artificial light aggregate is black. It can be seen that the size of the.

또한 도 6에 나타난 바와 같이, 폐유리 30wt% 및 적점토 70wt%를 포함하는 인공경량골재(도 6의 (a)), 폐유리 20wt% 및 적점토 80wt%를 포함하는 인공경량골재(도 6의 (b))와 폐유리 10wt% 및 적점토 90wt%를 포함하는 인공경량골재(도 6의 (c))에서는 블랙코어의 형성이 더욱 뚜렷하게 나타나면서, 소성온도가 증가할수록 블랙코어 부위의 기공수가 감소하고 기공의 크기는 더욱 커지는 것을 확인할 수 있었다. 이는 작은 기공의 합체 및 발포가스의 팽창에 기인한 것이다. In addition, as shown in Figure 6, artificial light aggregate containing 30wt% waste glass and 70wt% red clay (Fig. 6 (a)), artificial light aggregate containing 20wt% waste glass and 80wt% red clay (FIG. b)) and artificial light aggregate (10 (c)) containing 10 wt% of waste glass and 90 wt% of red clay, the formation of black core is more pronounced, and as the firing temperature increases, the number of pores in the black core area decreases. The pore size was confirmed to be larger. This is due to coalescence of small pores and expansion of the foaming gas.

실험예 1: 인공경량골재에 포함된 폐유리 함량에 따른 발포온도 조사Experimental Example 1 Investigation of Foaming Temperature According to Waste Glass Content in Artificial Lightweight Aggregate

1-1. 부피비중이 1.1인 인공경량골재의 폐유리 함량별 발포온도1-1. Foaming Temperature by Waste Glass Content of Artificial Lightweight Aggregate with Volume Specific Gravity 1.1

실시예 3에서 제조한, 폐유리 및 적점토를 포함하는 인공경량골재의 발포기구를 규명하기 위하여, 폐유리 및 적점토 함량에 따른 인공경량골재의 부피비중이 1.1이 되는 발포온도를 그래프로 나타내었다.In order to identify the foaming mechanism of artificial lightweight aggregate including waste glass and red clay prepared in Example 3, the foaming temperature at which the specific gravity of artificial lightweight aggregate is 1.1 according to the waste glass and red clay content is shown in a graph.

그 결과, 도 7에 나타난 바와 같이, 폐유리 60wt% 및 적점토 40wt%를 포함하는 인공경량골재를 기점으로 기울기가 달라지는 것을 확인할 수 있었다. 또한, 도 8에 나타난 바와 같이, 폐유리 함량이 70wt% 이상인 경우에는 인공경량골재의 단면에 블랙코어가 없이 미세한 기공이 많이 분포되어 있는 반면, 폐유리 함량이 60wt% 이하인 인공경량골재의 단면에 블랙코어가 형성되어 있음을 확인할 수 있었다.As a result, as shown in Figure 7, it was confirmed that the slope is changed from the artificial light aggregate containing 60wt% waste glass and 40wt% red clay. In addition, as shown in FIG. 8, when the waste glass content is 70wt% or more, fine pores are distributed in the cross-section of the artificial light aggregate without the black core, while the waste glass content is in the cross section of the artificial light aggregate having 60wt% or less. It could be confirmed that the black core was formed.

상기 결과는, 폐유리가 70wt% 이상인 경우는 인공경량골재의 표면거동이 점성거동을 따르면서 발포가스 생성은 반응식 : CmHn + (m+n/4)O2 → mCO2(g)+n/2H2O(g) 에 의한 유기물 산화에 기인한 것이고, 폐유리가 60wt% 미만인 경우는 인공경량골재의 표면을 감싸줄 액상량이 충분하지 않아 표면거동이 표면 치밀화를 따르면서 발포가스 생성은 반응식 : 3Fe2O3 → 2FeO·Fe2O3 +1/2O2 에 의한 블랙코어 생성에 기인한 것이다.The above results indicate that when the waste glass is 70wt% or more, the surface behavior of the artificial lightweight aggregate follows the viscous behavior while the foaming gas is generated by the reaction equation: CmHn + (m + n / 4) O 2 → mCO 2 (g) + n / 2H will due to the organic matter oxidation by 2 O (g), when the waste glass is less than 60wt% is while following the surface densified surface behavior is not enough amount of liquid to wrap the surface of the artificial lightweight aggregate foaming gas generation reaction scheme: 3Fe 2 O This is due to the generation of black core by 3 → 2FeO · Fe 2 O 3 + 1 / 2O 2 .

1.2. 부피비중이 1 이하인 인공경량골재의 폐유리 함량별 발포온도1.2. Foaming Temperature by Waste Glass Content of Artificial Lightweight Aggregate with Volume Specific Gravity Below 1

실시예 3에서 제조한, 폐유리 및 적점토를 포함하는 인공경량골재의 발포기구를 규명하기 위하여, 폐유리 및 적점토 함량에 따른 인공경량골재의 부피비중이 1이하가 되는 발포온도를 그래프로 나타내었다.In order to identify the foaming mechanism of the artificial lightweight aggregate including waste glass and red clay prepared in Example 3, the foaming temperature at which the volume specific gravity of the artificial lightweight aggregate according to the waste glass and red clay content is less than or equal to 1 is shown in a graph. .

그 결과, 도 9에 나타난 바와 같이, 도 7에서와 유사하게, 폐유리 60wt% 및 적점토 40wt%를 포함하는 인공경량골재를 기점으로 기울기가 달라지는 것을 확인할 수 있었다. 또한, 도 9 및 도 7에서 폐유리가 60wt% 이하인 경우, 폐유리 및 적점토 함량에 따른 발포온도 그래프의 기울기는 각각 -4.0 및 -4.1로서 유사하며, 폐유리 70wt% 이상인 경우, 폐유리 및 적점토 함량에 따른 발포온도 그래프의 기울기는 모두 -9.5로 일치하여, 실험의 일관성을 검증할 수 있었다.As a result, as shown in FIG. 9, similar to FIG. 7, it was confirmed that the slope of the artificial light aggregate including 60 wt% of waste glass and 40 wt% of red clay changed from the starting point. In addition, when the waste glass is less than 60wt% in Figures 9 and 7, the slope of the foaming temperature graph according to the waste glass and red clay content is similar as -4.0 and -4.1, respectively, and when the waste glass is more than 70wt%, waste glass and red clay The slopes of the foaming temperature graphs according to the contents were all equal to -9.5, thereby verifying the consistency of the experiment.

또한, 도 10에 나타난 바와 같이, 폐유리 함량이 70wt% 이상인 경우에는 인공경량골재의 단면에 블랙코어가 없이 미세한 기공이 많이 분포되어 있는 반면, 폐유리 함량이 60wt% 이하인 인공경량골재의 단면에 블랙코어가 형성되어 있어, 도 8에서와 유사한 결과를 나타냄을 확인할 수 있었다. 기공의 크기도 폐유리 함량이 70wt% 이상인 경우에는 많은 미세한 기공분포를 나타내고, 폐유리 함량이 60wt% 이하인 경우에는 거대 기공이 존재하는 것으로 나타나, 폐유리 함량이 70wt% 이상인 경우, 폐유리 함량이 60wt% 이하인 경우의 두 경우에 발포기구가 다르다는 것을 확인할 수 있었다.In addition, as shown in FIG. 10, when the waste glass content is 70wt% or more, there are many fine pores in the cross section of the artificial light aggregate without black core, whereas the waste glass content is on the cross section of the artificial light aggregate having 60wt% or less. It was confirmed that the black core was formed, showing similar results as in FIG. 8. The pore size also shows a lot of fine pore distribution when the content of waste glass is more than 70wt%, and when the content of waste glass is less than 60wt%, it appears that large pores exist.When the waste glass content is more than 70wt%, the waste glass content is It was confirmed that the foaming mechanism is different in the two cases of less than 60wt%.

따라서, 폐유리 함량이 70wt% 이상인 경우, 표면의 점성거동으로 인한 많은 미세기공분포 구조에 의한 초경량골재 제조가 가능하여 비구조용 건축자재로서 사용 가능하고, 폐유리 함량이 60wt% 이하인 경우의 인공경량골재는 구조용 건축자재로서 개발 가능성을 나타내었다.Therefore, when the content of waste glass is 70wt% or more, it is possible to manufacture ultra-light aggregates with many microporous distribution structures due to the viscous behavior of the surface, so that it can be used as a non-structural building material, and the artificial light weight when the waste glass content is less than 60wt%. Aggregates have shown potential for development as structural building materials.

결국, 폐유리는 함량이 60~80wt%이고, 소성온도가 700~1000℃인 경우에, 폐유리에 의한 융착현상이 방지되면서 발포를 최대화할 수 있는 인공경량골재를 제조할 수 있다는 것을 확인할 수 있었다.After all, when the waste glass content is 60 ~ 80wt%, the firing temperature is 700 ~ 1000 ℃, it can be confirmed that the artificial lightweight aggregate can be produced to maximize the foaming while preventing the fusion phenomenon by the waste glass. there was.

실험예 2: 폐유리 및 적점토를 포함하는 인공경량골재의 물성실험Experimental Example 2: Properties of Artificial Lightweight Aggregate Containing Waste Glass and Red Clay

실시예 3에서 제조한, 폐유리 및 적점토를 포함하는 인공경량골재와 한국등록특허 281,793의 소다석회 규산염의 폐유리를 원료로 한 경량골재의 물성을 비교하였다.The physical properties of the artificial light aggregate including waste glass and red clay prepared in Example 3 and light weight aggregate based on waste glass of soda lime silicate of Korea Patent 281,793 were compared.

그 결과, 표 4에 나타난 바와 같이, 폐유리를 원료로 한 경량골재인 한국등록특허 281,793의 경량골재와 비교하여, 실시예 3에서 제조한 인공경량골재는 낮은 온도에서 비중이 높고 흡수율이 낮은 우수한 물성의 인공경량골재를 수득할 수 있다는 것을 확인할 수 있었다. 또한, 실시예 3의 다양한 조성의 인공경량골재 중에서도 폐유리의 함량이 60wt%~80wt%(즉, 폐유리 100 중량부에 대하여 적점토 25~67중량부)인 인공경량골재의 물성이 우수하며, 그 중에서도 폐유리의 함량이 70wt%일 경우가 가장 우수한 물성을 나타낸다는 것을 확인하였다.As a result, as shown in Table 4, compared with the light weight aggregate of Korean Patent No. 281,793, which is a light weight aggregate based on waste glass, the artificial light weight aggregate prepared in Example 3 has a high specific gravity and low absorption rate at low temperature. It was confirmed that the artificial lightweight aggregate of physical properties can be obtained. In addition, among the artificial lightweight aggregates of various compositions of Example 3, the physical properties of artificial lightweight aggregates having a content of 60 to 80 wt% of waste glass (ie, 25 to 67 parts by weight of red clay with respect to 100 parts by weight of waste glass) are excellent. Among them, it was confirmed that the content of waste glass at 70wt% indicates the best physical properties.

조성Furtherance 소성온도(℃)Firing temperature (℃) 부피비중Volume specific gravity 흡수율(%)Absorption rate (%)
실시예 3의
인공경량골재

Example 3
Artificial lightweight aggregate
폐유리 100 wt%Waste glass 100 wt% 775775 1이하1 or less 1313
폐유리 80wt% : 적점토 20wt%Waste Glass 80wt%: Red Clay 20wt% 800800 1.21.2 33.233.2 폐유리 70wt% : 적점토 30wt%Waste Glass 70wt%: Red Clay 30wt% 850850 1.31.3 3.83.8 폐유리 60wt% : 적점토 40wt%Waste Glass 60wt%: Red Clay 40wt% 10001000 1.31.3 18.618.6 한국등록특허
281,793의
경량골재
Korea registered patent
281,793
Lightweight aggregate
팽창점토 100wt%,
탈수 케익 상태의 제지슬러지 100wt%, 완전건조된 제지 슬러지 20wt%,
팽창퍼라이트 12 wt%,
산화철(Fe2O3) 및 폐유리 분말 6 wt%
Expanded clay 100wt%,
100 wt% of paper sludge in dehydrated cake, 20 wt% of fully dried paper sludge,
Expanded perlite 12 wt%,
Iron oxide (Fe 2 O 3 ) and waste glass powder 6 wt%

1050~1250

1050-1250

0.72

0.72

10.8

10.8

이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는 바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서, 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다.While the present invention has been particularly shown and described with reference to specific embodiments thereof, those skilled in the art will appreciate that such specific embodiments are merely preferred embodiments and that the scope of the present invention is not limited thereby. something to do. Thus, the substantial scope of the present invention will be defined by the appended claims and their equivalents.

도 1은 폐유리의 결정상 분석결과(a) 및 적점토의 결정상 분석결과(b)를 나타낸 그래프이다.1 is a graph showing a result of crystal phase analysis (a) of waste glass and a result of crystal phase analysis (b) of red clay.

도 2는 폐유리의 열적특성 분석결과(a) 및 적점토의 열적특성 분석결과(b)를 나타낸 그래프이다.2 is a graph showing the thermal characteristics analysis result (a) of the waste glass and the thermal characteristics analysis result (b) of red clay.

도 3은 소성온도에 따른 폐유리를 이용한 인공경량골재의 단면 및 물성(a)과 소성온도에 따른 적점토를 이용한 인공경량골재의 단면 및 물성(b)을 나타낸 것이다.Figure 3 shows the cross-section and physical properties (a) of artificial lightweight aggregate using waste glass according to the firing temperature and the cross-section and physical properties (b) of artificial light aggregate using red clay according to the firing temperature.

도 4는 폐유리의 함량이 100wt%인 인공경량골재(a); 폐유리 90wt% 및 적점토 10wt%를 함유하는 인공경량골재(b); 폐유리 80wt% 및 적점토 20wt%를 함유하는 인공경량골재(c); 및 폐유리 70 wt% 및 적점토 30wt%를 함유하는 인공경량골재의 단면과 물성을 나타낸 것이다.4 is an artificial light weight aggregate (a) having a content of 100 wt% of waste glass; Artificial light aggregate (b) containing 90 wt% of waste glass and 10 wt% of red clay; Artificial lightweight aggregate (c) containing 80 wt% of waste glass and 20 wt% of red clay; And it shows the cross-section and physical properties of artificial light weight aggregate containing 70 wt% waste glass and 30wt% red clay.

도 5는 폐유리 60 wt% 및 적점토 40 wt%를 함유하는 인공경량골재(a); 폐유리 50 wt% 및 적점토 50 wt%를 함유하는 인공경량골재(b); 및 폐유리 40 wt% 및 적점토 60 wt%를 함유하는 인공경량골재(c)의 단면과 물성을 나타낸 것이다.5 is an artificial light aggregate (a) containing 60 wt% of waste glass and 40 wt% of red clay; Artificial light aggregate (b) containing 50 wt% of waste glass and 50 wt% of red clay; And it shows the cross-section and physical properties of artificial lightweight aggregate (c) containing 40 wt% waste glass and 60 wt% red clay.

도 6은 폐유리 30 wt% 및 적점토 70 wt%를 함유하는 인공경량골재(a); 폐유리 20 wt% 및 적점토 80 wt%를 함유하는 인공경량골재(b); 폐유리 10wt% 및 적점토 90 wt%를 함유하는 인공경량골재(c); 및 적점토 100 wt%를 함유하는 인공경량골재의 단면과 물성을 나타낸 것이다.6 is an artificial light aggregate (a) containing 30 wt% waste glass and 70 wt% red clay; Artificial light aggregate (b) containing 20 wt% waste glass and 80 wt% red clay; Artificial lightweight aggregate (c) containing 10 wt% of waste glass and 90 wt% of red clay; And it shows the cross-section and physical properties of artificial lightweight aggregate containing 100 wt% red clay.

도 7은 폐유리 및 적점토를 포함하는 인공경량골재의 부피비중이 1.1이 되는 발포온도를 폐유리 및 적점토의 함량별로 도시한 그래프이다.FIG. 7 is a graph showing the foaming temperature at which the volume specific gravity of artificial light aggregate including waste glass and red clay becomes 1.1 according to the content of waste glass and red clay.

도 8은 폐유리 및 적점토를 포함하는 인공경량골재의 부피비중이 1.1이 되는 발포온도에서, 상기 인공경량골재의 단면을 나타낸 사진이다.8 is a photograph showing a cross-section of the artificial lightweight aggregate at a foaming temperature at which the volume specific gravity of the artificial lightweight aggregate including waste glass and red clay becomes 1.1.

도 9는 폐유리 및 적점토를 포함하는 인공경량골재의 부피비중이 1이하가 되는 발포온도를 폐유리 및 적점토의 함량별로 도시한 그래프이다.9 is a graph showing the foaming temperature at which the specific gravity of the artificial light weight aggregate including waste glass and red clay is 1 or less, according to the amount of waste glass and red clay.

도 10은 폐유리 및 적점토를 포함하는 인공경량골재의 부피비중이 1이하가 되는 발포온도에서, 상기 인공경량골재의 단면을 나타낸 사진이다.10 is a photograph showing a cross section of the artificial lightweight aggregate at a foaming temperature at which the volume specific gravity of the artificial lightweight aggregate including waste glass and red clay is 1 or less.

도 11은 본 발명에 따른 폐유리 및 적점토를 포함하는 인공경량골재에 있어서, 상기 폐유리 및 적점토의 함량에 따른 소성온도를 설정하기 위한 근거가 되는 삼성분계를 나타낸 것이다.Figure 11 shows an artificial light aggregate containing waste glass and red clay according to the present invention, which shows the samseong boundary that is the basis for setting the firing temperature according to the content of the waste glass and red clay.

Claims (4)

다음의 단계를 포함하는, 폐유리 및 적점토를 함유하는 친환경 인공경량골재의 제조방법:A method for producing an environmentally friendly artificial light weight aggregate containing waste glass and red clay, comprising the following steps: (a) 폐유리 및 적점토를 분쇄하여 분쇄물을 제조하는 단계; (a) pulverizing waste glass and red clay to produce a pulverized product; (b) 상기 분쇄물을 성형하여 성형물을 제조하는 단계; 및 (b) forming the pulverized product to produce a molded product; And (c) 상기 성형물을 소성하여 인공경량골재를 수득하는 단계.(c) calcining the molding to obtain an artificial light weight aggregate. 제1항에 있어서, 상기 분진을 함유하는 폐유리 100 중량부에 대하여 적점토 25~67 중량부인 것을 특징으로 하는 방법.The method according to claim 1, wherein the red clay is 25 to 67 parts by weight based on 100 parts by weight of the waste glass containing dust. 제1항에 있어서, 상기 소성 온도는 700~1000℃인 것을 특징으로 하는 방법.The method of claim 1, wherein the firing temperature is 700 ~ 1000 ℃. 제1항 내지 제3항 중 어느 한 항의 방법으로 제조된, 폐유리 및 적점토를 함유하는 친환경 인공경량골재.An environmentally friendly artificial lightweight aggregate containing waste glass and red clay prepared by the method of any one of claims 1 to 3.
KR1020080138398A 2008-12-31 2008-12-31 Artificial lightweight aggregate containing waste glass and hard clay and method for preparing the same KR20100079822A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107586149A (en) * 2017-08-29 2018-01-16 武钢资源集团有限公司 The method that Superlight ceramsites are prepared using high-ductility admaic earth
CN110040996A (en) * 2019-04-26 2019-07-23 郑州市王楼水泥工业有限公司 A method of high performance structures lightweight aggregate is produced using Bayer process red mud

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107586149A (en) * 2017-08-29 2018-01-16 武钢资源集团有限公司 The method that Superlight ceramsites are prepared using high-ductility admaic earth
CN107586149B (en) * 2017-08-29 2020-01-21 武钢资源集团有限公司 Method for preparing ultralight ceramsite by using high-plasticity red clay
CN110040996A (en) * 2019-04-26 2019-07-23 郑州市王楼水泥工业有限公司 A method of high performance structures lightweight aggregate is produced using Bayer process red mud

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