KR20090117356A - Honey comb for door - Google Patents
Honey comb for door Download PDFInfo
- Publication number
- KR20090117356A KR20090117356A KR1020080043363A KR20080043363A KR20090117356A KR 20090117356 A KR20090117356 A KR 20090117356A KR 1020080043363 A KR1020080043363 A KR 1020080043363A KR 20080043363 A KR20080043363 A KR 20080043363A KR 20090117356 A KR20090117356 A KR 20090117356A
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- KR
- South Korea
- Prior art keywords
- door
- honeycomb
- synthetic resin
- cup
- adhesive
- Prior art date
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- 241000264877 Hippospongia communis Species 0.000 title description 22
- 239000000853 adhesive Substances 0.000 claims abstract description 21
- 230000001070 adhesive effect Effects 0.000 claims abstract description 21
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 19
- 239000000057 synthetic resin Substances 0.000 claims abstract description 19
- 239000000945 filler Substances 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 10
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 8
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920013716 polyethylene resin Polymers 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 2
- -1 polypropylene Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000010409 thin film Substances 0.000 abstract 1
- 238000007373 indentation Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 239000006260 foam Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241001674044 Blattodea Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
- E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
Description
본 발명은 도어 충진재용 하니콤(Honey comb)에 관한 것으로, 보다 상세하게는 경량이면서도 강도 보강성이 우수한 도어 충진용 하니콤에 관한 것이다. BACKGROUND OF THE
종래로부터 널리 사용되어오던 원목이나 합판 등의 가공 목재로 된 도어는 중량이 많이 나가고, 수분의 영향에 취약하여 수명이 짧으며, 장기간 사용에 따라 뒤틀리는 등 변형이 발생되고, 특히 환경보호를 이유로 목재 공급이 점차 제한적이 됨에 따라 제조 비용이 증가하는 등의 문제점이 있었는 바, 이를 해결하고자 근래에는 다양한 형태의 합성수지재 도어가 개발되어 생산 시판되고 있다. Doors made of processed wood such as solid wood or plywood, which have been widely used in the past, are heavy in weight, vulnerable to the influence of moisture, and have a short lifespan, and are deformed due to long-term use. As supply is gradually limited, there was a problem such as an increase in manufacturing cost. In order to solve this problem, various types of synthetic resin doors have been developed and are commercially available for production.
도 1은 합성수지 도어의 일반적인 구조를 나타내는 일부 절개 사시도로, 합성수지 도어는, PVC나 ABS 등의 합성수지를 압출 성형하여 형성되며 도어를 지지하는 프레임 역할을 하는 사각 형틀(1)과, 사각 형틀의 내측에 배치되는 보강목(2)과, 합성수지를 판재 형상으로 성형하여 형성되며 사각 형틀의 전방 및 후방에 배치되는 전면판(3) 및 후면판(4)과, 전면판과 후면판 사이 즉, 도어의 내측 공간부 에 채워져 강도를 보강하는 충진재(5)로 구성된다.1 is a partial cutaway perspective view showing a general structure of a synthetic resin door, the synthetic resin door is formed by extrusion molding synthetic resin, such as PVC or ABS, a square frame (1) serving as a frame for supporting the door, and the inside of the square frame Reinforcing wood (2) disposed in the, and formed by molding the synthetic resin into a plate shape and the front plate (3) and the rear plate (4) disposed in front and rear of the rectangular frame, that is, the door between the front plate and the back plate It is composed of a filler (5) filled in the inner space of the reinforcing strength.
충진재(5)로는, 합성수지를 발포충진하거나, 벌집(honey comb) 모양의 종이보강재를 충진하게 되는 데, 발포 충진 방식은 방음이나 방진 및 강도 보강의 측면에서는 우수한 면이 있으나, 발포 충진 작업이 번잡할 뿐만 아니라 도어의 중량이 많이 나가고 원가가 상승한다는 단점이 있기 때문에, 경량화, 작업의 편의성, 원가 등을 고려하여 많은 경우 종이 허니콤이 충진재로 채택되고 있다.Filler (5), the foam filling of the synthetic resin, or to fill the honeycomb-shaped paper reinforcement, the foam filling method is excellent in terms of soundproofing, dustproof and strength reinforcement, but the foam filling operation is complicated In addition, since the weight of the door is heavy and the cost increases, in many cases paper honeycomb is used as a filler in consideration of weight reduction, convenience of work, and cost.
그런데, 종이 허니콤은, 재질의 특성상, 수분이 종이 하이콤에 흡수되어 곰팡이나, 세균의 번식을 촉진하고, 바퀴벌레 등 유충의 발생을 촉진시킨다는 근본적인 문제점을 안고 있었으며, 종이 하이콤과 도어 전후면판의 접착부가 종이 허니콤의 단면부로 국한되므로, 접척력이 강하지 못하고 수분에 접착부가 쉽게 들떠서 도어 전후면판을 견고하게 지지하지 못한다는 문제점이 있었다.However, the paper honeycomb has a fundamental problem that moisture is absorbed by the paper hicom due to the characteristics of the material to promote the growth of mold and bacteria, and to promote the generation of larvae such as cockroaches. Since the adhesive part of the paper is limited to the cross-section of the paper honeycomb, there is a problem that the adhesive force is not strong and the adhesive part is easily excited by moisture, so that the front and rear plates cannot be firmly supported.
본 발명은, 상기와 같은 종래 도어 충진용 하니콤의 제반 문제점을 해결하기 위해 안출된 것으로, 경량이면서도 강도 보강성이 우수한 도어 충진용 하니콤을 제공하는 데 그 목적이 있다.The present invention has been made to solve all the problems of the conventional door filling honeycomb as described above, and an object thereof is to provide a door filling honeycomb excellent in lightness and strength reinforcement.
본 고안의 또 다른 목적은, 도어 전후면판과 견고하게 결합되어, 도어 전후면판을 안정적으로 지지할 수 있는 도어 충진재용 하니콤을 제공하는 데 그 목적이 있다.Still another object of the present invention is to provide a honeycomb for a door filler, which is firmly coupled to a door front and rear plate and which can stably support the door front and rear plate.
상기의 목적을 달성하기 위한 본 발명에 따른 도어 충진재용 하니콤은, 도어의 전면판 및 후면판의 사이에 배치되는 도어 충진재에 있어서, 합성수지재 박판 형태로 형성되며, 다수의 컵형 돌출부가 일체로 형성되어, 컵형 돌출부의 단부가 상기 도어의 전면판 및 후면판과 결합되는 것을 특징으로 한다. The honeycomb for a door filling material according to the present invention for achieving the above object, in the door filling material disposed between the front plate and the back plate of the door, is formed in the form of a thin sheet of synthetic resin, a plurality of cup-like protrusions integrally It is formed, characterized in that the end of the cup-shaped protrusion is coupled to the front plate and the back plate of the door.
본 발명에 따른 하는 도어 충진재는 ABS수지, 폴리염화비닐수지(PVC), 폴리 에틸렌수지(PE), 폴리프로필렌수지(PP) 등의 열가소성 합성수지, 바람직하게는 ABS수지를 진공 성형하여 얇은 판상으로 형성되는 바, 경량으로 저렴하게 제작될 수 있으며, 종이 허니콤의 단부에 비해 상대적으로 넓은 컵형 돌출부의 단부가 접합면이 되므로 도어의 전후면판을 견고하게 지지할 수 있게 된다.The door filler according to the present invention is a thermoplastic synthetic resin such as ABS resin, polyvinyl chloride resin (PVC), polyethylene resin (PE), polypropylene resin (PP), preferably ABS resin is vacuum formed to form a thin plate As a result, it can be manufactured inexpensively and inexpensively, and since the end portion of the cup-shaped protrusion which is relatively wider than the end portion of the paper honeycomb becomes a bonding surface, the front and rear plates of the door can be firmly supported.
접착제의 충진을 용이하게 하고 접착력을 향상시키기 위해, 상기 컵형 돌출부의 단부에는 접착제 충진용의 다수의 요입부를 형성하는 것이 바람직하며, 특히, 접착제로서 도어 충진재용 하니콤의 재질이 되는 합성수지에 대응되는 용제를 상기 요철부에 충진하는 경우, 상기 요철부가 상기 용제에 의해 용해되어 전면판 또는 후면판과의 접착면에 자연스럽게 부착될 수 있으며, 동일 물성에 의한 강력한 접합력으로 부착됨으로 인하여 이종의 접착제를 사용하는 것보다 접합력이 훨씬 강하기 때문에 방음 및 소음 차단성이 우수하여 화장실에서 발생되는 소음이나 거실에서 발생되는 소음이 다른 방으로 전달되는 것을 막아 쾌적한 실내 환경을 조성할 수 있게 된다.In order to facilitate the filling of the adhesive and to improve the adhesion, it is preferable to form a plurality of concave portions for filling the adhesive at the end of the cup-shaped protrusion, and in particular, it corresponds to the synthetic resin which is a material of the honeycomb for the door filling material as the adhesive. When the solvent is filled in the uneven portion, the uneven portion may be dissolved by the solvent and naturally attached to the adhesive surface with the front plate or the back plate, and the heterogeneous adhesive may be used because it is attached with a strong bonding force due to the same physical properties. Since the bonding force is much stronger than that, it is excellent in sound insulation and noise shielding, so that the noise generated in the bathroom or the noise generated in the living room can be prevented from being transferred to another room, thereby creating a comfortable indoor environment.
본 발명에 따른 도어 충진재용 하니콤에 따르면, 합성수지를 진공 성형하여 얇은 판상으로 형성되는 바, 경량으로 저렴하게 제작될 수 있으며, 종이 허니콤의 단부에 비해 상대적으로 넓은 컵형 돌출부의 단부가 접합면이 되므로 도어의 전후면판을 견고하게 지지할 수 있게 된다.According to the honeycomb for door filler according to the present invention, the synthetic resin is vacuum-molded to form a thin plate, which can be manufactured inexpensively and inexpensively, and the end of the cup-shaped protrusion which is relatively wider than the end of the paper honeycomb has a bonding surface. This makes it possible to firmly support the front and rear plates of the door.
또한, 컵형 돌출부의 단부에 형성되어 있는 요철부가 용제에 의해 용해되어 전면판 또는 후면판과의 접착면에 자연스럽게 또 견고하게 부착될 수 있게 된다.In addition, the uneven portion formed at the end of the cup-shaped protrusion can be dissolved by the solvent to be naturally and firmly attached to the adhesive surface with the front plate or the back plate.
이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 2 내지 도 4는 본 발명의 일 실시예를 나타내는 도면으로, 도 2는 본 발명에 따른 도어 충진재용 하니콤의 평면도, 도 3은 도 2의 A-A선 단면도, 도 5는 도어의 전면판과 후면판 사이에 배치된 상태의 단면도를 각각 나타낸다.2 to 4 is a view showing an embodiment of the present invention, Figure 2 is a plan view of the honeycomb for the door filler according to the present invention, Figure 3 is a cross-sectional view taken along line AA of Figure 2, Figure 5 is a front plate of the door Sectional drawing of the state arrange | positioned between back boards is shown, respectively.
본 발명에 따른 도어 충진재용 하니콤(10)은, ABS 등의 합성수지를 진공 성형하여 박판 형태로 일체로 성형되는 바, 도어의 전면판(3) 및 후면판(4) 쪽으로 상호 어긋나게 교호로 배치되는 다수의 컵형 돌출부(11)가 일체로 형성된다.The
본 실시예의 경우 컵형 돌출부(11)는 원추 기둥 형태로 예시하였으나, 이외에도 원기둥이나 육각기둥 등 다양한 형태가 적용될 수 있다. In the present embodiment, the cup-shaped
한편, 접착제의 충진을 용이하게 하고 접착력을 향상시키기 위해, 컵형 돌출부(11)의 단부에는 접착제 충진용의 다수의 요입부(11a)가 형성되는 바, 본 실시예의 경우 요입부(11a)를 컵형 돌출부에 대응되는 다수의 동심원 형상으로 형성한 실시예를 나타내고 있으나, 이를 바둑판 형태 등 여러 가지 형태로 형성할 수 있음은 물론이다.On the other hand, in order to facilitate the filling of the adhesive and to improve the adhesive force, the end of the cup-shaped
상기한 바와 같이, 요입부(11a)는 접착제(12)를 용이하게 충진할 수 있도록 하는 것이나, 일반적인 접착제를 요입부를 기준으로 하여 용이하게 충진하여 접착 제의 접착력에 의해 전면판(3) 및 후면판(4)과 접합시키는 것도 가능하나, 본 발명의 도어 충진재용 하니콤(10)은 합성수지의 박판 형태로 제조되므로, 하나콤의 제조에 사용되는 합성수지에 대응되는 용제를 접착제(12)로 하여, 요입부(11a)에 충진시키는 것이 바람직하다.As described above, the
예를 들어, 본 발명의 하니콤을 ABS로 형성하는, 경우 ABS 용제를 요입부에 충진하면, ABS수지인 요입부 자체가 ABS 용제에 의해 서서히 용해되어 자연스럽게 전면판 또는 후면판에 견고히 부착될 수 있으며, 동일 물성에 의한 강력한 접합력으로 부착됨으로 인하여 이종의 접착제를 사용하는 것보다 접합력이 훨씬 강하기 때문에 방음 및 소음 차단성이 우수하여 화장실에서 발생되는 소음이나 거실에서 발생되는 소음이 다른 방으로 전달되는 것을 막아 쾌적한 실내 환경을 조성할 수 있게 된다.For example, when the honeycomb of the present invention is formed of ABS, when the ABS solvent is filled in the indentation part, the indentation part itself, which is an ABS resin, may be gradually dissolved by the ABS solvent and naturally attached to the front plate or the back plate. Since it is attached with strong bonding force due to the same physical property, the bonding force is much stronger than that of using different kinds of adhesives, so the soundproofing and noise blocking properties are excellent and the noise generated in the bathroom or the noise generated in the living room is transferred to another room. It can prevent and prevent a pleasant indoor environment.
도 1은 합성수지 도어의 일반적인 구조를 나타내는 일부 절개 사시도1 is a partially cutaway perspective view showing a general structure of a resin door
도 2는 본 발명의 일실시예에 따른 도어 충진재용 하니콤의 평면도.2 is a plan view of the honeycomb for the door filler according to an embodiment of the present invention.
도 3은 도 2의 A-A선 단면도.3 is a cross-sectional view taken along the line A-A of FIG.
도 4는 본 발명에 따른 도어 충진재용 하니콤이 도어의 전면판과 후면판 사이에 배치된 상태의 단면도.4 is a cross-sectional view of the honeycomb for the door filler according to the present invention disposed between the front plate and the rear plate of the door.
<도면의 주요 부분에 대한 부호의 설명> <Description of the symbols for the main parts of the drawings>
3, 4 ; 도어 전면판, 후면판 10 ; 도어 충진재용 하니콤3, 4; Door faceplate,
11 ; 컵형 돌출부 11a ; 요입부11; Cup-
Claims (5)
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KR1020080043363A KR100975902B1 (en) | 2008-05-09 | 2008-05-09 | Honey comb for Door |
Applications Claiming Priority (1)
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KR1020080043363A KR100975902B1 (en) | 2008-05-09 | 2008-05-09 | Honey comb for Door |
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KR20090117356A true KR20090117356A (en) | 2009-11-12 |
KR100975902B1 KR100975902B1 (en) | 2010-08-16 |
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KR20160014832A (en) * | 2014-07-29 | 2016-02-12 | (주)비에이치글로벌 | Method for manufacturing ceiling panel and products thereof |
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KR200289227Y1 (en) * | 2002-06-21 | 2002-09-16 | (주)하니컴판넬 | A Construction Panel |
KR200335562Y1 (en) * | 2003-08-04 | 2003-12-11 | 백대현 | Interior materials for door of the quality of the ABS copolymer manufacturing by vacuum forming method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20160014832A (en) * | 2014-07-29 | 2016-02-12 | (주)비에이치글로벌 | Method for manufacturing ceiling panel and products thereof |
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