JP7342021B2 - Building material panels and building manufacturing methods - Google Patents

Building material panels and building manufacturing methods Download PDF

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JP7342021B2
JP7342021B2 JP2020552616A JP2020552616A JP7342021B2 JP 7342021 B2 JP7342021 B2 JP 7342021B2 JP 2020552616 A JP2020552616 A JP 2020552616A JP 2020552616 A JP2020552616 A JP 2020552616A JP 7342021 B2 JP7342021 B2 JP 7342021B2
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plate
building
connecting portion
resins
building material
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JPWO2020085471A1 (en
JPWO2020085471A5 (en
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慎吾 木村
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Kaneka Corp
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/98—Protection against other undesired influences or dangers against vibrations or shocks; against mechanical destruction, e.g. by air-raids
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/43—Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors

Description

本発明は、建材パネル、および当該建材パネルを用いた建造物の製造方法に関する。 The present invention relates to a building material panel and a method of manufacturing a building using the building material panel.

従来、建材パネルを用いた建造物の製造方法において、複数の建材パネルを互いに連結するとき、連結部分および連結された複数の建材パネルの剛性を高めるために、連結部分に金属等からなる治具が用いられている。例えば、特許文献１には、一組の壁パネルを、断面が略「Ω」字状の長尺部材であるパネルジョイナー（治具）で連結して支柱部材に取り付ける取り付け方法が記載されている。 Conventionally, in a method of manufacturing a building using building material panels, when connecting a plurality of building material panels to each other, a jig made of metal or the like is used at the connecting portion in order to increase the rigidity of the connecting portion and the plurality of connected building material panels. is used. For example, Patent Document 1 describes a mounting method for connecting a set of wall panels to a support member by connecting them using a panel joiner (jig) that is a long member with a substantially Ω-shaped cross section. .

特開２００８－１６３６３２号公報Japanese Patent Application Publication No. 2008-163632

しかしながら、特殊な形状の治具を用いて複数の建材パネルを互いに連結するには、作業者に特殊な技能が要求される、といった、建造物を製造（施工）するときに技術的な課題があることを本発明者は独自に見出した。 However, there are technical issues when manufacturing (constructing) buildings, such as requiring workers to have special skills to connect multiple building material panels together using specially shaped jigs. The present inventor independently discovered something.

本発明の一態様は、特殊な技能を有しない作業者であっても建造物を製造（施工）することができ、安価な施工コストで建造物を製造することが可能な建材パネルを提供することを目的とする。 One aspect of the present invention provides a building material panel that allows even a worker without special skills to manufacture (construct) a building and that allows the building to be manufactured at a low construction cost. The purpose is to

本発明者は、上記課題を解決するために鋭意検討した結果、互いに連結されると共に連結部分で屈曲可能となっている複数の板状部材に対して、少なくとも上記連結部分が屈曲したときに板状部材に当接するように、当該連結部分の突出側に緩衝材が設けられた建材パネルを用いることにより、金属等からなる特殊な形状の治具を必要とせず、特殊な技能を有しない作業者であっても建造物を製造（施工）することができること、また、当該建材パネルを用いて安価な施工コストで建造物を製造することができることを見出して、本発明を完成させた。 As a result of intensive studies to solve the above problems, the present inventors have discovered that a plurality of plate-like members that are connected to each other and can be bent at the connecting portions are capable of bending at least when the connecting portions are bent. By using a building material panel with cushioning material provided on the protruding side of the connected part so as to come into contact with the shaped member, work that does not require special shaped jigs made of metal etc. and does not require special skills. The present invention has been completed by discovering that even a person can manufacture (construct) a building, and that the building material panel can be used to manufacture a building at a low construction cost.

上記課題を解決するために、本発明の一態様に係る建材パネルは、複数の板状部材と、少なくとも一つの緩衝材とを備え、上記複数の板状部材は、互いに連結されると共に連結部分で屈曲可能となっており、上記緩衝材は、少なくとも上記連結部分が屈曲したときに板状部材に当接するように、当該連結部分の突出側に設けられていることを特徴としている。 In order to solve the above problems, a building material panel according to one aspect of the present invention includes a plurality of plate-like members and at least one cushioning material, and the plurality of plate-like members are connected to each other and a connecting portion is provided. The cushioning material is provided on the protruding side of the connecting portion so as to come into contact with the plate-like member at least when the connecting portion is bent.

本発明の一態様によれば、特殊な技能を有しない作業者であっても建造物を製造（施工）することができ、安価な施工コストで建造物を製造することが可能な建材パネルを提供することができる。 According to one aspect of the present invention, even a worker without special skills can manufacture (construct) a building, and a building material panel that can manufacture a building at a low construction cost is provided. can be provided.

本発明の実施の形態に係る建材パネルの構成の一例を示す概略の断面図である。1 is a schematic cross-sectional view showing an example of the configuration of a building material panel according to an embodiment of the present invention. 図１の建材パネルに応力が加わったときの当該建材パネルの挙動を説明する概略の断面図である。FIG. 2 is a schematic cross-sectional view illustrating the behavior of the building material panel shown in FIG. 1 when stress is applied to the building material panel.

以下、本発明の実施の形態について詳細に説明する。但し、本発明はこれに限定されるものではなく、記述した範囲内で種々の変更が可能であり、異なる実施の形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施の形態についても、本発明の技術的範囲に含まれる。尚、本明細書においては特記しない限り、数値範囲を表す「Ａ～Ｂ」は、「Ａ以上、Ｂ以下」を意味する。 Embodiments of the present invention will be described in detail below. However, the present invention is not limited to this, and various modifications can be made within the scope described, and embodiments obtained by appropriately combining technical means disclosed in different embodiments are also possible. , within the technical scope of the present invention. In this specification, unless otherwise specified, the numerical range "A to B" means "A or more and B or less".

本発明の一実施の形態における建材パネルは、複数の板状部材と、少なくとも一つの緩衝材とを備え、上記複数の板状部材は、互いに連結されると共に連結部分で屈曲可能となっており、上記緩衝材は、少なくとも上記連結部分が屈曲したときに板状部材に当接するように、当該連結部分の突出側に設けられている。 A building material panel according to an embodiment of the present invention includes a plurality of plate-like members and at least one cushioning material, and the plurality of plate-like members are connected to each other and can be bent at the connecting portion. The cushioning material is provided on the protruding side of the connecting portion so as to come into contact with the plate member at least when the connecting portion is bent.

本発明の一実施の形態における建材パネルに関して、図１，２を参照して以下に説明する。尚、図１，２に示す建材パネルは、説明の便宜上、二枚の板状部材と一つの緩衝材とを備えている場合を例に挙げている。 A building material panel according to an embodiment of the present invention will be described below with reference to FIGS. 1 and 2. For convenience of explanation, the building material panels shown in FIGS. 1 and 2 are exemplified as including two plate-like members and one cushioning material.

［板状部材］
図１に示すように、本発明の一実施の形態における建材パネル１は、例えば二枚の板状部材２を備えている。板状部材２としては、剛性を有する例えば合成樹脂板や合板、金属板等が挙げられ、軽量性や耐水性、断熱性、耐衝撃性等に優れることから、合成樹脂板がより好ましく、非発泡樹脂若しくは低倍率発泡樹脂（１．１～２０倍程度）からなる合成樹脂板が特に好ましい。[Plate member]
As shown in FIG. 1, a building material panel 1 in one embodiment of the present invention includes, for example, two plate-like members 2. Examples of the plate member 2 include rigid synthetic resin plates, plywood, metal plates, etc. Synthetic resin plates are more preferable because they have excellent lightness, water resistance, heat insulation, impact resistance, etc. A synthetic resin plate made of foamed resin or low-magnification foamed resin (about 1.1 to 20 times) is particularly preferred.

上記非発泡樹脂としては、熱可塑性樹脂を含む樹脂組成物から構成される非発泡樹脂が挙げられる。上記熱可塑性樹脂としては、ビニル基を有する樹脂化合物等が挙げられる。上記熱可塑性樹脂としては、具体的には、ポリ塩化ビニル樹脂（ＰＶＣ）、ポリ酢酸ビニル樹脂、ポリビニルアルコール樹脂等のポリビニル樹脂；ポリエチレン（ＰＥ）、ポリプロピレン（ＰＰ）、ポリスチレン（ＰＳ）、スチレン改質ポリオレフィン系樹脂、エチレン－酢酸ビニル共重合体樹脂（ＥＶＡ）、エチレン－（メタ）アクリル酸系樹脂等のポリオレフィン樹脂；ポリエチレンテレフタレート樹脂（ＰＥＴ樹脂）等のポリエステル樹脂；アクリル樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、アクリロニトリル－ブタジエン－スチレン共重合体（ＡＢＳ樹脂）、アクリロニトリル－スチレン共重合体；等が挙げられる。また、これら樹脂を構成する複数の単量体からなる共重合体も挙げられる。さらに、熱可塑性樹脂の混合樹脂も、非発泡樹脂として好適に用いることができる。これら熱可塑性樹脂のなかでも、ポリオレフィン樹脂、アクリロニトリル－ブタジエン－スチレン共重合体、およびポリ塩化ビニル樹脂がより好ましい。 Examples of the non-foamed resin include non-foamed resins composed of resin compositions containing thermoplastic resins. Examples of the thermoplastic resin include resin compounds having a vinyl group. Specifically, the thermoplastic resins include polyvinyl resins such as polyvinyl chloride resin (PVC), polyvinyl acetate resin, and polyvinyl alcohol resin; polyethylene (PE), polypropylene (PP), polystyrene (PS), and styrene modified resins; polyolefin resins such as quality polyolefin resins, ethylene-vinyl acetate copolymer resins (EVA), and ethylene-(meth)acrylic acid resins; polyester resins such as polyethylene terephthalate resins (PET resins); acrylic resins, polycarbonate resins, polyurethanes resin, acrylonitrile-butadiene-styrene copolymer (ABS resin), acrylonitrile-styrene copolymer; and the like. Also included are copolymers made of a plurality of monomers constituting these resins. Furthermore, a mixed resin of thermoplastic resins can also be suitably used as the non-foamed resin. Among these thermoplastic resins, polyolefin resins, acrylonitrile-butadiene-styrene copolymers, and polyvinyl chloride resins are more preferred.

さらに、板状部材２は、非発泡樹脂からなる合成樹脂板と、軽量性や断熱性、耐衝撃性等に優れる発泡樹脂からなる合成樹脂板との二層構造となっていてもよい。この場合、発泡樹脂からなる合成樹脂板は、躯体１０側に位置することが好ましい。 Furthermore, the plate-like member 2 may have a two-layer structure of a synthetic resin plate made of non-foamed resin and a synthetic resin plate made of foamed resin which is excellent in lightness, heat insulation, impact resistance, etc. In this case, the synthetic resin plate made of foamed resin is preferably located on the frame 10 side.

上記発泡樹脂としては、熱可塑性樹脂を含む樹脂組成物から構成される発泡樹脂が挙げられる。上記熱可塑性樹脂としては、ビニル基を有する樹脂化合物等が挙げられる。上記熱可塑性樹脂としては、具体的には、ポリ塩化ビニル樹脂（ＰＶＣ）、ポリ酢酸ビニル樹脂、ポリビニルアルコール樹脂等のポリビニル樹脂；ポリエチレン（ＰＥ）、ポリプロピレン（ＰＰ）、ポリスチレン（ＰＳ）、スチレン改質ポリオレフィン系樹脂、エチレン－酢酸ビニル共重合体樹脂（ＥＶＡ）、エチレン－（メタ）アクリル酸系樹脂等のポリオレフィン樹脂；ポリエチレンテレフタレート樹脂（ＰＥＴ樹脂）等のポリエステル樹脂；アクリル樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、アクリロニトリル－αメチルスチレン－スチレン共重合体、アクリロニトリル－αメチルスチレン共重合体、アクリロニトリル－スチレン共重合体；等が挙げられる。また、これら樹脂を構成する複数の単量体からなる共重合体も挙げられる。さらに、熱可塑性樹脂の混合樹脂も、発泡樹脂として好適に用いることができる。これら熱可塑性樹脂のなかでも、ポリオレフィン樹脂、アクリロニトリル－αメチルスチレン－スチレン共重合体、アクリロニトリル－αメチルスチレン共重合体、およびポリ塩化ビニル樹脂がより好ましい。 Examples of the foamed resin include foamed resins made of resin compositions containing thermoplastic resins. Examples of the thermoplastic resin include resin compounds having a vinyl group. Specifically, the thermoplastic resins include polyvinyl resins such as polyvinyl chloride resin (PVC), polyvinyl acetate resin, and polyvinyl alcohol resin; polyethylene (PE), polypropylene (PP), polystyrene (PS), and styrene modified resins; polyolefin resins such as quality polyolefin resins, ethylene-vinyl acetate copolymer resins (EVA), and ethylene-(meth)acrylic acid resins; polyester resins such as polyethylene terephthalate resins (PET resins); acrylic resins, polycarbonate resins, polyurethanes resin, acrylonitrile-α-methylstyrene-styrene copolymer, acrylonitrile-α-methylstyrene copolymer, acrylonitrile-styrene copolymer; and the like. Also included are copolymers made of a plurality of monomers constituting these resins. Furthermore, a mixed resin of thermoplastic resins can also be suitably used as the foamed resin. Among these thermoplastic resins, polyolefin resins, acrylonitrile-α-methylstyrene-styrene copolymers, acrylonitrile-α-methylstyrene copolymers, and polyvinyl chloride resins are more preferred.

尚、本明細書において「スチレン」には、無置換のスチレンだけでなく、α－メチルスチレン、パラメチルスチレン、ｔ－ブチルスチレンおよびクロルスチレン等の任意の置換基で置換されたスチレン（スチレン系誘導体）も包含される。 In this specification, "styrene" refers not only to unsubstituted styrene, but also to styrene substituted with any substituents such as α-methylstyrene, paramethylstyrene, t-butylstyrene, and chlorostyrene (styrene-based derivatives) are also included.

尚、図１においては、板状部材２における連結部分５側の端部、具体的には板状部材２の表面側（躯体１０側とは逆側）の端部は、連結部分５が屈曲したときに板状部材２同士が衝突しないように、面取部６が形成された構成となっている。しかしながら、板状部材２における連結部分５側の端部は、面取部６が形成されていない構成であってもよい。 In addition, in FIG. 1, the end of the plate-like member 2 on the connecting portion 5 side, specifically, the end on the surface side of the plate-like member 2 (the opposite side to the frame 10 side), the connecting portion 5 is bent. Chamfered portions 6 are formed to prevent the plate-like members 2 from colliding with each other when the two plate-shaped members 2 do so. However, the end portion of the plate member 2 on the side of the connecting portion 5 may have a configuration in which the chamfered portion 6 is not formed.

また、板状部材２には、必要に応じて、その表面側に装飾性および意匠性を付与し得る装飾層（フィルム）；非発泡樹脂または発泡樹脂からなる合成樹脂板、若しくは上記装飾層を保護する機能を備えた透明樹脂層；耐衝撃性、耐荷重性、および耐疵性等の表面特性を付与する機能を備えた表面保護層；等の層（第一層）が設けられていてもよい。尚、透明樹脂層は、無色透明であってもよく、装飾層が見える程度の着色透明および半透明であってもよい。 In addition, the plate-like member 2 may be provided with a decorative layer (film) capable of imparting decoration and design on the surface thereof; a synthetic resin plate made of non-foamed resin or foamed resin, or the above-mentioned decorative layer. Layers (first layer) such as a transparent resin layer with a protective function; a surface protection layer with a function of imparting surface properties such as impact resistance, load resistance, and scratch resistance are provided. Good too. The transparent resin layer may be colorless and transparent, or may be colored and transparent or translucent to the extent that the decorative layer is visible.

即ち、板状部材２は、上記第一層と、非発泡樹脂からなる合成樹脂板（第二層）と、発泡樹脂からなる合成樹脂板（第三層）との三層構造（板状部材２の表面側から第一層、第二層、第三層）となっていてもよい。さらには、板状部材２は、その表面側から、第一層、第三層、第二層、第三層、第一層の順に並んだ板状部材；第一層、第三層、第二層、第一層の順に並んだ板状部材；第一層、第三層、第二層、第三層の順に並んだ板状部材；等の四層構造以上となっていてもよい。 That is, the plate-like member 2 has a three-layer structure (the plate-like member (from the surface side of 2, a first layer, a second layer, and a third layer). Furthermore, the plate-like member 2 is a plate-like member arranged in the order of the first layer, the third layer, the second layer, the third layer, and the first layer from the surface side; It may have a four-layer structure or more, such as a plate-shaped member arranged in the order of two layers and the first layer; a plate-shaped member arranged in the order of the first layer, the third layer, the second layer, and the third layer; etc.

尚、板状部材２の設置方法は、特に限定されず、例えば、取付金具や支柱等を用いて躯体１０に取り付けて設置すればよい。また、板状部材２一枚当たりの大きさ、厚さ、および形状、並びに板状部材２の枚数は、製造する建造物の大きさ等に応じて設定すればよく、特に限定されない。 Note that the method of installing the plate member 2 is not particularly limited, and for example, it may be installed by attaching it to the frame 10 using a mounting bracket, a support, or the like. Further, the size, thickness, and shape of each plate-like member 2, as well as the number of plate-like members 2, may be set according to the size of the building to be manufactured, and are not particularly limited.

板状部材２が互いに連結されている連結部分５は、例えば板状部材２に屈曲可能な連結部が形成されることによって構成されていてもよく、或いは、屈曲可能な例えばシーリング材やパッキン等の連結部材（図示しない）によって構成されていてもよい。連結部分５が連結部材によって構成されている場合、連結部材の素材は、可撓性若しくは弾性を有する、例えばシリコーン樹脂等の合成樹脂やゴムが好適である。また、連結部材は、さらに防水性や撥水性、気密性を有することがより好ましい。 The connecting portion 5 in which the plate-like members 2 are connected to each other may be formed by, for example, forming a bendable connecting portion in the plate-like member 2, or may be formed using a bendable material such as a sealing material, packing, etc. It may be configured by a connecting member (not shown). When the connecting portion 5 is constituted by a connecting member, the material of the connecting member is preferably a flexible or elastic synthetic resin such as silicone resin, or rubber. Moreover, it is more preferable that the connecting member further has waterproofness, water repellency, and airtightness.

尚、板状部材２同士の距離（隙間）は、特に限定されず、例えば、板状部材２の大きさ、連結部分５の構成（連結部または連結部材の構成）、或いは製造する建造物の大きさ等に応じて設定すればよく、特に限定されない。 Note that the distance (gap) between the plate-like members 2 is not particularly limited, and may vary depending on, for example, the size of the plate-like members 2, the configuration of the connecting portion 5 (the configuration of the connecting portion or the connecting member), or the structure to be manufactured. It may be set according to the size, etc., and is not particularly limited.

［緩衝材］
図１，２に示すように、緩衝材３は、板状部材２に応力（衝撃力）Ｆが加わったときに変形して、その応力Ｆの少なくとも一部を吸収することができると共に、応力Ｆが加わらなくなると形状が復元する素材で構成されている。具体的には、緩衝材３は、発泡樹脂およびゴム（弾性体）等の弾性を有する、板状部材２よりも柔らかい素材で構成されている。緩衝材３は、発泡樹脂で構成されていることがより好ましい。[Buffer material]
As shown in FIGS. 1 and 2, the cushioning material 3 deforms when stress (impact force) F is applied to the plate member 2, and can absorb at least a portion of the stress F. It is made of a material that restores its shape when F is no longer applied. Specifically, the cushioning material 3 is made of a material that is softer than the plate member 2 and has elasticity, such as foamed resin and rubber (elastic body). More preferably, the cushioning material 3 is made of foamed resin.

緩衝材３は、少なくとも連結部分５が屈曲したときに板状部材２に当接するように、当該連結部分５の突出側に設けられており、例えば、建材パネル１が設置される壁面や床面、支柱等の躯体１０側に取り付けられる。従って、「連結部分５の突出側」とは、板状部材２に対して「躯体１０側」のことを指す。緩衝材３は、例えば、接着剤やネジ、ビス、釘、取付金具等を用いて躯体１０に取り付けられるものの、その取り付け方法は特に限定されない。或いは、緩衝材３は、板状部材２の躯体１０側表面に貼着すること等によって取り付けられていてもよい。 The cushioning material 3 is provided on the protruding side of the connecting portion 5 so as to come into contact with the plate member 2 at least when the connecting portion 5 is bent, and for example, on the wall surface or floor surface on which the building material panel 1 is installed. , attached to the frame 10 side such as a support. Therefore, "the protruding side of the connecting portion 5" refers to the "framework 10 side" with respect to the plate member 2. Although the cushioning material 3 is attached to the frame 10 using, for example, an adhesive, screws, screws, nails, mounting hardware, etc., the method of attachment is not particularly limited. Alternatively, the cushioning material 3 may be attached by adhering it to the surface of the plate member 2 on the side of the frame 10.

緩衝材３は、連結した板状部材２と同じ大きさおよび形状である必要は無く、従って、緩衝材３の個数、大きさ、厚さ、および形状は、板状部材２の枚数、板状部材２一枚当たりの大きさ、厚さ、および形状に応じて設定すればよく、特に限定されない。また、一つの連結部分５に対する緩衝材３の個数は、一つであってもよいし、複数であってもよい。 The cushioning materials 3 do not need to have the same size and shape as the connected plate-like members 2. Therefore, the number, size, thickness, and shape of the cushioning materials 3 are determined by the number of plate-like members 2 and the plate-like shape. It may be set according to the size, thickness, and shape of each member 2, and is not particularly limited. Further, the number of cushioning materials 3 for one connecting portion 5 may be one or more.

但し、緩衝材３は、板状部材２同士が連結された連結部分５およびその近傍に存在し、少なくとも連結部分５が屈曲したときに板状部材２に当接することができる大きさおよび形状であることが好ましい。また、緩衝材３は、５％ひずみ時圧縮応力が５Ｎ／ｃｍ２以上であることが特に好ましい。これにより、緩衝材３は、少なくとも連結部分５が屈曲したときに板状部材２に当接することができる大きさを確保することができ、板状部材２に加わった応力Ｆを十分に吸収することができる。However, the cushioning material 3 is present at and near the connecting portion 5 where the plate-like members 2 are connected, and has a size and shape that allows it to come into contact with the plate-like member 2 at least when the connecting portion 5 is bent. It is preferable that there be. Further, it is particularly preferable that the cushioning material 3 has a compressive stress of 5 N/cm 2 or more at 5% strain. Thereby, the buffer material 3 can ensure a size that allows it to come into contact with the plate-like member 2 at least when the connecting portion 5 is bent, and can sufficiently absorb the stress F applied to the plate-like member 2. be able to.

尚、図１では、板状部材２が緩衝材３に接触していない場合を例示している。但し、板状部材２と緩衝材３とは、常時、接触していてもよく、または、板状部材２と緩衝材３とが接着されていてもよい。つまり、緩衝材３は、連結部分５が屈曲したときに板状部材２に当接して応力Ｆを吸収することができる位置に設けられていればよい。板状部材２が緩衝材３に接触していない場合において、板状部材２と緩衝材３との距離（隙間）は、建材パネル１の施工状態にもよるが、例えば、１ｍｍ～７ｍｍ程度である。板状部材２と緩衝材３とが常時、接触している場合には、応力Ｆが加わったときの板状部材２の可動域が小さくなるため、板状部材２の撓み量が小さくなる。 Note that FIG. 1 illustrates a case where the plate-like member 2 is not in contact with the cushioning material 3. However, the plate-like member 2 and the buffer material 3 may be in constant contact with each other, or the plate-like member 2 and the buffer material 3 may be bonded together. That is, the buffer material 3 only needs to be provided at a position where it can come into contact with the plate member 2 and absorb the stress F when the connecting portion 5 is bent. When the plate member 2 is not in contact with the buffer material 3, the distance (gap) between the plate member 2 and the buffer material 3 is, for example, about 1 mm to 7 mm, although it depends on the construction state of the building material panel 1. be. When the plate member 2 and the buffer material 3 are in constant contact, the range of movement of the plate member 2 when stress F is applied becomes smaller, and the amount of deflection of the plate member 2 becomes smaller.

また、緩衝材３が設けられていない、躯体１０と板状部材２との間（空間部分）には、必要に応じて断熱材や防音材（図示しない）が充填されていてもよい。 Further, a space between the frame 10 and the plate member 2 (space portion) where the cushioning material 3 is not provided may be filled with a heat insulating material or a soundproofing material (not shown) as necessary.

［応力が加わったときの建材パネルの挙動］
図２を参照して、板状部材２に応力（衝撃力）Ｆが加わったときの、本発明の一実施の形態における建材パネル１の挙動を以下に説明する。[Behavior of building material panels when stress is applied]
Referring to FIG. 2, the behavior of the building material panel 1 in one embodiment of the present invention when stress (impact force) F is applied to the plate member 2 will be described below.

先ず、板状部材２に、物がぶつかる等の何らかの衝撃によって応力Ｆが加わると、当該応力Ｆは板状部材２が傾くことによって連結部分５に集中してかかる。そして、集中した応力Ｆによって板状部材２はその連結部分５が躯体１０側に突出する。このとき、連結部分５の屈曲に応力Ｆが費やされるため、板状部材２の撓みは（連結部分５が無い場合と比較して）少なくなる。 First, when a stress F is applied to the plate member 2 due to some kind of impact such as being hit by an object, the stress F is concentrated on the connecting portion 5 as the plate member 2 is tilted. Then, due to the concentrated stress F, the connecting portion 5 of the plate member 2 protrudes toward the frame 10 side. At this time, since the stress F is spent on bending the connecting portion 5, the deflection of the plate member 2 is reduced (compared to the case where there is no connecting portion 5).

躯体１０側に突出した板状部材２は、連結部分５の突出側に設けられている緩衝材３に当接する。板状部材２に当接された緩衝材３は、自らが変形することによって応力Ｆを吸収する（応力Ｆを音や熱等の他のエネルギに変換する）。そして、応力Ｆを吸収した後の緩衝材３は、応力Ｆが加わらなくなると形状が復元する。これにより、躯体１０側に突出した板状部材２は、緩衝材３に押し戻されるようにして、応力Ｆが加わる前の状態（位置）に戻る。 The plate member 2 protruding toward the frame 10 comes into contact with a buffer material 3 provided on the protruding side of the connecting portion 5 . The buffer material 3 that is in contact with the plate member 2 absorbs the stress F by deforming itself (converts the stress F into other energy such as sound and heat). After absorbing the stress F, the cushioning material 3 restores its shape when the stress F is no longer applied. As a result, the plate member 2 protruding toward the frame 10 is pushed back by the cushioning material 3 and returns to the state (position) before the stress F is applied.

つまり、建材パネル１は、応力Ｆが加わる前の状態に復元される。従って、緩衝材３を備えることにより、耐衝撃性に優れた建材パネル１を提供することができる。 In other words, the building material panel 1 is restored to the state before the stress F is applied. Therefore, by providing the cushioning material 3, it is possible to provide the building material panel 1 with excellent impact resistance.

［建造物の製造方法］
本発明の一実施の形態における建造物の製造方法は、上記構成の建材パネルを用いて建造物を作製する工程を有する。建造物の製造方法における他の工程としては、例えば、躯体を作製する工程等が挙げられる。上記構成の建材パネルを用いることにより、建造物を簡便に製造（施工）することができる。[Building manufacturing method]
A method for manufacturing a building according to an embodiment of the present invention includes a step of manufacturing a building using building material panels having the above configuration. Other steps in the method for manufacturing a building include, for example, a step of manufacturing a frame. By using the building material panel having the above configuration, a building can be easily manufactured (constructed).

つまり、本発明の一実施の形態における建材パネルの構成によれば、特殊な技能を有しない作業者であっても建造物を製造（施工）することができる。また、特殊な形状の治具を用いる必要が無く、施工が簡単であり、特殊な技能を有する作業者も必要としないので、安価な施工コストで建造物を製造することが可能である。 That is, according to the structure of the building material panel in one embodiment of the present invention, even a worker without special skills can manufacture (construct) a building. In addition, there is no need to use a specially shaped jig, construction is simple, and no workers with special skills are required, so it is possible to manufacture buildings at low construction costs.

上記構成の建材パネルは、例えば、内装材、外装材、床材、浴室の内壁等の建造物を製造（施工）するのに好適に用いられる。 The building material panel having the above structure is suitably used for manufacturing (construction) of buildings such as interior materials, exterior materials, floor materials, and interior walls of bathrooms, for example.

〔まとめ〕
以上のように、本発明の一実施形態に係る建材パネルは、複数の板状部材と、少なくとも一つの緩衝材とを備え、上記複数の板状部材は、互いに連結されると共に連結部分で屈曲可能となっており、上記緩衝材は、少なくとも上記連結部分が屈曲したときに板状部材に当接するように、当該連結部分の突出側に設けられていることを特徴としている。〔summary〕
As described above, a building material panel according to an embodiment of the present invention includes a plurality of plate-like members and at least one cushioning material, and the plurality of plate-like members are connected to each other and bent at the connecting portion. The cushioning material is provided on the protruding side of the connecting portion so as to come into contact with the plate member at least when the connecting portion is bent.

上記構成によれば、特殊な技能を有しない作業者であっても建造物を製造（施工）することができ、安価な施工コストで建造物を製造することが可能な建材パネルを提供することができる。 According to the above structure, even a worker without special skills can manufacture (construct) a structure, and it is possible to provide a building material panel that can manufacture a structure at a low construction cost. Can be done.

本発明の一実施形態に係る建材パネルは、上記緩衝材が、発泡樹脂からなることが好ましい。また、本発明の一実施形態に係る建材パネルは、上記板状部材と上記緩衝材とが常時、接触していることが好ましい。また、本発明の実施形態に係る建材パネルは、上記緩衝材の５％ひずみ時圧縮応力が５Ｎ／ｃｍ２以上であることが好ましい。In the building material panel according to one embodiment of the present invention, it is preferable that the cushioning material is made of foamed resin. Further, in the building material panel according to an embodiment of the present invention, it is preferable that the plate-like member and the cushioning material are always in contact with each other. Further, in the building material panel according to the embodiment of the present invention, it is preferable that the compressive stress of the cushioning material at 5% strain is 5 N/cm 2 or more.

また、本発明の一実施形態に係る建造物の製造方法は、上記建材パネルを用いて建造物を作製する工程を有することを特徴としている。 Further, a method for manufacturing a building according to an embodiment of the present invention is characterized by having a step of manufacturing a building using the above-mentioned building material panel.

１ 建材パネル
２ 板状部材
３ 緩衝材
５ 連結部分
１０ 躯体
Ｆ 応力1 Building material panel 2 Plate member 3 Cushioning material 5 Connecting part 10 Building frame F Stress

Claims (4)

建造物の躯体へ取り付けられる複数の板状部材と、少なくとも一つの緩衝材とを備え、
上記複数の板状部材は、互いに連結されると共に連結部分で屈曲可能となっており、
上記緩衝材は、少なくとも上記連結部分が屈曲したときに板状部材に当接するように、当該連結部分における前記躯体の側に、当該連結部分に対して設けられており、
上記板状部材と上記緩衝材とが、接触していない、建材パネル。 comprising a plurality of plate-like members attached to the frame of a building and at least one cushioning material,
The plurality of plate-like members are connected to each other and can be bent at the connecting portion,
The cushioning material is provided on the side of the frame in the connecting portion so as to come into contact with the plate-like member at least when the connecting portion is bent,
A building material panel in which the plate member and the buffer material are not in contact with each other . 上記緩衝材は、発泡樹脂からなる、請求項１に記載の建材パネル。 The building material panel according to claim 1, wherein the cushioning material is made of foamed resin. 上記緩衝材の５％ひずみ時圧縮応力が５Ｎ／ｃｍ２以上である、請求項１または２に記載の建材パネル。 The building material panel according to claim 1 or 2 , wherein the cushioning material has a compressive stress of 5 N/cm 2 or more at 5% strain. 請求項１～３の何れか１項に記載の建材パネルを用いて建造物を作製する工程を有する、建造物の製造方法。 A method for manufacturing a building, comprising the step of manufacturing a building using the building material panel according to any one of claims 1 to 3 .
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