KR20090080767A - A Die Casting Apparatus - Google Patents

A Die Casting Apparatus Download PDF

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Publication number
KR20090080767A
KR20090080767A KR1020080006723A KR20080006723A KR20090080767A KR 20090080767 A KR20090080767 A KR 20090080767A KR 1020080006723 A KR1020080006723 A KR 1020080006723A KR 20080006723 A KR20080006723 A KR 20080006723A KR 20090080767 A KR20090080767 A KR 20090080767A
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KR
South Korea
Prior art keywords
cavity
vacuum
die casting
piston
molten metal
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KR1020080006723A
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Korean (ko)
Inventor
김승훈
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주식회사 알텍캐스트
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Priority to KR1020080006723A priority Critical patent/KR20090080767A/en
Publication of KR20090080767A publication Critical patent/KR20090080767A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/203Injection pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/24Accessories for locating and holding cores or inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/24Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • F04D17/168Pumps specially adapted to produce a vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Forging (AREA)

Abstract

A die casting apparatus for vehicle compressor parts is provided to improve the property of matter compared with a molded product manufactured with a basic forging method and reduce manufacturing cost by installing a squeeze core at the bottom of cavity and pressing a part of a vehicle compressor part. A die casting apparatus for vehicle compressor parts comprises: a fixing mold(100), a movable mold(200) and a cavity(300); a vacuum unit(50) formed at the one side of the cavity; and a squeeze core(65) installed at the bottom of the cavity. The fixing mold comprises: a sleeve(10) water-mixing the molten metal at one side; a runner(20) supplying the molten metal to the sleeve; and an injection molding piston(30) press-supplying the molten metal to the sleeve. The vacuum unit successively connects a vacuum block(51), a vacuum tank(52) and a vacuum pump(53). The vacuum unit absorbs the inside of the cavity in a vacuum. The squeeze core is ascended and descended with a piston(61) of a hydraulic cylinder(60).

Description

차량용 압축기 부품의 다이캐스팅 성형장치{A Die Casting Apparatus}Die Casting Apparatus for Compressor Parts for Vehicles {A Die Casting Apparatus}

본 발명은 차량용 공조장치에 사용되는 압축기 부품을 다이캐스팅 성형하는 장치에 관한 것으로서, 좀더 상세하게는 압축기 부품, 즉 피스톤, 소켓플레이트, 스와시 등을 다이캐스팅 금형에 의해 성형하되, 금형 캐비티의 진공방식, 성형품의 단조방식을 함께 제공하므로 성형품의 성형 정밀도 및 물성을 우수하게 제공함은 물론 생산성을 우수하게 제공하는 차량용 압축기 부품의 다이캐스팅 성형장치에 관한 것이다.The present invention relates to an apparatus for die-casting a compressor component used in a vehicle air conditioner, and more particularly, a compressor component, that is, a piston, a socket plate, a swash, etc., by molding a die casting mold, but the vacuum method of the mold cavity, The present invention relates to a die casting molding apparatus for a compressor component for a vehicle that provides excellent molding precision and physical properties as well as excellent productivity because the molded article is provided with a forging method.

일반적으로 차량에는 증발기에서 배출되는 기체 상태의 냉매를 액화하기 쉬운 고압의 상태로 압축하여 응축기로 토출하기 위해서 압축기를 사용하고 있다.In general, a vehicle uses a compressor to compress a gaseous refrigerant discharged from an evaporator to a high pressure state, which is easy to liquefy, and discharge it to a condenser.

이러한 압축기를 구성하는 부품중 피스톤, 소켓플레이트, 스와시 등은 알루미늄 소재로 성형 제작하고 있다.Among the components constituting the compressor, the piston, socket plate, swash and the like are molded from aluminum.

이러한 차량용 압축기에 사용되는 알루미늄 부품은 알루미늄을 압출한 봉소재를 부품의 중량에 맞추어 절단한 후, 상기 절단된 알루미늄 소재를 가열하여 용융 상태로 단조 금형에 공급하여 단조 성형하므로 부품을 제작하였다.The aluminum parts used in the vehicle compressor are manufactured by cutting the rod material extruded from aluminum according to the weight of the parts, and then heating the cut aluminum material and supplying it to a forging die in a molten state forging.

즉, 종래의 차량용 압축기에 사용되는 알루미늄 부품은 모두 단조 성형에 의해서 제작되었다.That is, all the aluminum parts used for the conventional vehicle compressor were produced by forging molding.

이러한 단조 성형방식은 성형 공정이 다단계에 의해 이루어지면서도 정밀 성형을 이루지 못하는 문제점이 있었다.This forging molding method has a problem that the molding process is not achieved precisely, even though the molding process is made by a multi-step.

뿐만아니라 성형비, 가공비가 많이 소요되어 제품의 가격 경쟁력이 약화되는 문제점이 있었다.In addition, it takes a lot of molding cost, processing cost, there was a problem that the price competitiveness of the product is weakened.

본 발명은 상기한 종래 기술이 갖는 제반 문제점을 해결하고자 안출된 것으로서, 차량용 압축기 부품, 즉 피스톤, 소켓플레이트, 스와시 등을 다이캐스팅 금형에 의해 성형하되, 다이캐스팅 금형의 캐비티에 진공방식과 성형품의 단조방식을 추가 적용하므로서 성형품의 성형 정밀도 및 물성을 우수하게 제공함은 물론 생산성 향상, 제조원가 절감을 우수하게 제공하는데 그 목적이 있다.The present invention has been made to solve the above-mentioned problems of the prior art, while molding a vehicle compressor component, that is, a piston, a socket plate, a swash, etc. by a die casting mold, the forging of the vacuum method and the molded product in the cavity of the die casting mold The additional purpose of the method is to provide excellent molding precision and physical properties of the molded article, as well as to improve productivity and reduce manufacturing cost.

이러한 본 발명은This invention is

일측에 용탕을 급탕하는 슬리브와 상기 슬리브에 용탕을 런너를 통해 가압 공급하는 사출피스톤을 갖는 고정금형과 이동금형 사이의 캐비티에 의해 제품을 성형하되,Molding the product by the cavity between the fixed mold and the movable mold having a sleeve for hot water molten metal on one side and an injection piston for supplying the molten metal to the sleeve through a runner,

상기 캐비티의 일측에 진공블럭, 진공탱크 및 진공펌프를 순차 연결하여 상기 캐비티 내부를 진공 흡입하는 진공수단을 구비하고,A vacuum means for vacuum suction of the inside of the cavity by sequentially connecting a vacuum block, a vacuum tank, and a vacuum pump to one side of the cavity,

상기 캐비티의 하측에 유압실린더의 피스톤에 의해 승하강 작동하는 스퀴즈 코어를 설치하여 상기 캐비티에서 성형되는 차량용 압축기 부품의 일정 부위를 가압하여 단조 성형함에 의해 달성된다.It is achieved by installing a squeeze core which moves up and down by a piston of a hydraulic cylinder on the lower side of the cavity and forging by pressing a predetermined portion of the vehicle compressor component formed in the cavity.

본 발명은 상기 캐비티에서 성형되는 차량용 압축기 부품이 피스톤, 소켓플레이트, 스와시 중에 하나인 것에 그 특징이 있다.The present invention is characterized in that the compressor component for a vehicle formed in the cavity is one of a piston, a socket plate, and a swash.

이러한 본 발명은 차량용 압축기 부품, 즉 피스톤, 소켓플레이트, 스와시 등을 종래와 같이 단조 공정에 의해 생산하는 것이 아니라 다이캐스팅 금형에 의해 성형하되, 다이캐스팅 금형의 캐비티에 진공방식과 성형품의 단조방식을 추가 적용하므로서 종래 단순 단조 방식에 비해 성형품의 성형 정밀도 및 물성을 우수하게 제공함은 물론 생산성 향상, 제조원가 절감을 우수하게 제공하는 효과를 갖는 것이다.The present invention is not produced by a forging process, but a conventional compressor, that is, a piston, a socket plate, a swash, etc., by a die casting mold, but a vacuum method and a forging method of a molded article is added to the cavity of the die casting mold. By applying it, the molding precision and physical properties of the molded article are superior to those of the conventional simple forging method, as well as the productivity and the effect of providing excellent manufacturing cost reduction.

이하, 상기한 본 발명의 바람직한 실시 예를 첨부도면을 참조하여 살펴보기로 한다.Hereinafter, a preferred embodiment of the present invention described above will be described with reference to the accompanying drawings.

본 발명은 도 1 및 도 2에 도시된 바와 같이, 일측에 용탕을 급탕하는 슬리브(10)와 상기 슬리브에 용탕을 런너(20)를 통해 가압 공급하는 사출피스톤(30)을 갖는 고정금형(100)과 이동금형(200) 사이의 캐비티(300)에 의해 제품을 성형하는 다이캐스팅 성형장치에 있어서,1 and 2, a fixed mold 100 having a sleeve 10 for hot water molten metal on one side and an injection piston 30 for pressurizing and supplying the molten metal to the sleeve through a runner 20. As shown in FIG. In the die casting molding apparatus for molding a product by the cavity 300 between the) and the moving mold 200,

상기 캐비티(300)의 일측에 진공블럭(51), 진공탱크(52) 및 진공펌프(53)를 순차 연결하여 상기 캐비티 내부를 진공 흡입하는 진공수단(50)을 구비하고,It is provided with a vacuum means 50 for vacuum suction the inside of the cavity by sequentially connecting the vacuum block 51, the vacuum tank 52 and the vacuum pump 53 on one side of the cavity 300,

상기 캐비티(300)의 하측에 유압실린더(60)의 피스톤(61)에 의해 승하강 작동하는 스퀴즈 코어(65)를 설치하여 상기 캐비티에서 성형되는 차량용 압축기 부품의 일정 부위를 가압하여 단조 성형하도록 이루어진다.The squeeze core 65 which is moved up and down by the piston 61 of the hydraulic cylinder 60 is installed at the lower side of the cavity 300 so as to press a predetermined portion of the vehicle compressor component formed in the cavity and forge-form it. .

이때 상기 캐비티(300)에서 성형되는 차량용 압축기 부품은 도 3a,b,c에서와 같은 피스톤(2a), 소켓플레이트(2b), 스와시(2c) 등에 적용된다.At this time, the vehicle compressor component formed in the cavity 300 is applied to a piston 2a, a socket plate 2b, a swash 2c, and the like as shown in FIGS. 3A, 3B and 3C.

미설명부호로서, 70은 성형품(2)을 추출하는 이젝트 핀을 나타내는 것이다.Reference numeral 70 denotes an eject pin for extracting the molded article 2.

다음은 상기와 같이 구성되는 본 발명의 작동 및 작용에 대해 살펴보기로 한다.Next will be described the operation and action of the present invention configured as described above.

먼저 본 발명의 다이캐스팅 성형장치는 차량의 압축기 부품인 도 4a,b,c의 피스톤(2a), 소켓플레이트(2b), 스와시(2c) 등을 성형하여 제조하기에 적합한 것이다.First, the die casting molding apparatus of the present invention is suitable for molding and manufacturing the piston 2a, the socket plate 2b, the swash 2c, and the like, which are compressor components of the vehicle.

이러한 장치의 작동관계를 좀더 구체적으로 설명하면, 먼저 알루미늄을 용융한 용탕을 슬리브(10)에 공급하여 급탕하면서 사출피스톤(30)의 가압작동으로 런너(20)를 통해 금형의 캐비티(300)로 공급 충진하게 된다.In more detail, the operation relationship of such a device is first supplied to the sleeve 300 by supplying the molten aluminum molten metal to the sleeve 10 to supply the hot water to the cavity 300 of the mold through the runner 20 through the pressurization operation of the injection piston 30. Supply is filled.

이때 상기 사출피스톤(30)의 가압에 의한 용탕의 공급은 저속- 고속후 고속으로 진행함이 바람직하다.At this time, the supply of the molten metal by the pressurization of the injection piston 30 is preferably low-speed and then proceeds to high speed.

이와 같이 상기 사출피스톤(30)의 가압으로 용탕을 캐비티(300)에 공급함과 함께 상기 캐비티(300) 내부의 공기는 진공수단(50), 즉 진공블럭(51), 진공탱크(52) 및 진공펌프(53)에 의해 캐비티 내부의 공기를 외부로 흡입 배출하여 캐비티(300) 내부를 진공으로 유지하게 된다.As such, the molten metal is supplied to the cavity 300 by the pressurization of the injection piston 30, and the air in the cavity 300 is vacuum means 50, that is, the vacuum block 51, the vacuum tank 52, and the vacuum. The pump 53 sucks and discharges the air inside the cavity to the outside to maintain the inside of the cavity 300 in a vacuum.

따라서, 상기 사출피스톤(30)의 가압으로 캐비티에 공급되는 용탕은 진공을 이루는 캐비티(300)에 전체적으로 충진됨이 효과적으로 제공되게 된다.Therefore, the molten metal supplied to the cavity by the pressurization of the injection piston 30 is effectively provided to be filled in the cavity 300 forming a vacuum.

이와 같이하여 상기 용탕이 진공수단(50)의 진공블럭(51)에 도달하도록 충진되면 캐비티(300)의 충진이 완료되어 용탕의 충진이 중단됨과 함께 진공수단(50)의 진공 흡입 작동도 멈추게 된다.In this way, when the molten metal is filled to reach the vacuum block 51 of the vacuum means 50, the filling of the cavity 300 is completed to stop the filling of the molten metal and the vacuum suction operation of the vacuum means 50 is also stopped. .

이와 같이 금형의 캐비티(300) 내부로 용탕이 공급되면, 이를 냉각하여 성형품을 성형하게 되는데, 이때 상기 성형품(2)이 응고되기 전에 성형품의 단조 물성치가 필요한 위치로 설치된 스퀴즈 코어(65)를 하부의 유압실린더(60)에 의해 승하강 작동시킨다.When the molten metal is supplied into the cavity 300 of the mold as described above, the molten metal is cooled to form a molded product. At this time, before the molded product 2 is solidified, the squeeze core 65 installed at a position where the forged physical property of the molded product is required is lowered. Lifting and lowering operation by the hydraulic cylinder 60 of.

즉, 상기 스퀴즈 코어(65)가 성형품(2)의 일정 부위를 가압하여 단조 성형하게 되는 것이다.That is, the squeeze core 65 is forged by pressing a predetermined portion of the molded article (2).

이와 같이하여 금형 캐비티(300)에서 성형된 성형품(2)이 냉각되면, 상기 금형의 형개방과 함께 성형품을 이젝팅하여 추출하게 되는 것이다.In this way, when the molded article 2 formed in the mold cavity 300 is cooled, the molded article is ejected together with the mold opening of the mold.

이와 같은 1사이클의 공정에 의해 성형품이 성형 완료되면 계속적으로 전술한 바와 같이 캐비티에 용탕의 공급과 함께 진공작동, 단조 성형 작동을 거쳐 성형품을 반복 생산하게 되는 것이다.When the molded article is molded by the one-cycle process as described above, the molded article is repeatedly produced through the vacuum operation and the forging molding operation together with the supply of the molten metal to the cavity as described above.

특히, 본 발명에서는 종래 단조 방식에 의해 생산되던, 차량용 압축기 부품인 피스톤, 소켓플레이트, 스와시 등의 부품을 다이캐스팅 성형장치에 의해 성형하되, 진공방식 및 단조방식을 함께 적용하므로 성형품의 성형 정밀도 및 물성을 우수하게 제공함은 물론 생산성 향상, 제조원가 절감을 우수하게 제공하게 되는 것이다.Particularly, in the present invention, the parts such as piston, socket plate, swash and the like, which are conventionally produced by the forging method, are molded by a die casting apparatus, but the vacuum method and the forging method are applied together, so that the molding precision and Providing excellent physical properties as well as improving productivity and reducing manufacturing costs.

도 1은 본 발명 장치의 전체 구성도.1 is an overall configuration diagram of a device of the present invention.

도 2는 도 1의 요부 확대도.2 is an enlarged view illustrating main parts of FIG. 1;

도 3a,b,c는 본 발명에 의해 성형된 부품을 보여주는 정면도.3a, b, c are front views showing parts molded by the present invention;

**도면의 주요 부분에 대한 부호의 설명**** Description of the symbols for the main parts of the drawings **

10: 슬리브 20: 런너10: sleeve 20: runner

30: 사출피스톤 50: 진공수단30: injection piston 50: vacuum means

51: 진공블럭 52: 진공탱크51: vacuum block 52: vacuum tank

53: 진공펌프 60: 유압실린더53: vacuum pump 60: hydraulic cylinder

65: 스퀴즈 코어 100: 고정금형65: squeeze core 100: fixed mold

200: 이동금형 300: 캐비티200: moving mold 300: cavity

Claims (2)

일측에 용탕을 급탕하는 슬리브(10)와 상기 슬리브에 용탕을 런너(20)를 통해 가압 공급하는 사출피스톤(30)을 갖는 고정금형(100)과 이동금형(200) 사이의 캐비티(300)에 의해 제품을 성형하는 다이캐스팅 성형장치에 있어서,In the cavity 300 between the stationary mold 100 and the movable mold 200 having a sleeve 10 for hot water molten on one side and an injection piston 30 for pressurizing and supplying the molten metal to the sleeve through a runner 20. In the die casting molding apparatus for molding a product by 상기 캐비티(300)의 일측에 진공블럭(51), 진공탱크(52) 및 진공펌프(53)를 순차 연결하여 상기 캐비티 내부를 진공 흡입하는 진공수단(50)을 구비하고,It is provided with a vacuum means 50 for vacuum suction the inside of the cavity by sequentially connecting the vacuum block 51, the vacuum tank 52 and the vacuum pump 53 on one side of the cavity 300, 상기 캐비티(300)의 하측에 유압실린더(60)의 피스톤(61)에 의해 승하강 작동하는 스퀴즈 코어(65)를 설치하여 상기 캐비티에서 성형되는 차량용 압축기 부품의 일정 부위를 가압하여 단조 성형하도록 이루어진 것을 특징으로 하는 차량용 압축기 부품의 다이캐스팅 성형장치.The squeeze core 65 which is moved up and down by the piston 61 of the hydraulic cylinder 60 is installed at the lower side of the cavity 300 so as to press a predetermined portion of the vehicle compressor part formed in the cavity and forge-form it. Die casting molding apparatus for a vehicle compressor component, characterized in that. 제1항에 있어서,The method of claim 1, 상기 캐비티(300)에서 성형되는 차량용 압축기 부품은 피스톤(2a), 소켓플레이트(2b), 스와시(2c) 중에 하나인 것을 특징으로 하는 차량용 압축기 부품의 다이캐스팅 성형장치.Die casting molding apparatus for a vehicle compressor component, characterized in that the vehicle compressor component formed in the cavity (300) is one of a piston (2a), a socket plate (2b), a swash (2c).
KR1020080006723A 2008-01-22 2008-01-22 A Die Casting Apparatus KR20090080767A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130110825A (en) * 2012-03-30 2013-10-10 주식회사 지알켐 Hybrid vacuum casting method for compressor front head
WO2014168277A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die-casting mold apparatus
WO2014168278A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die casting process
WO2014168280A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die casting process
KR101627982B1 (en) * 2015-12-04 2016-06-07 삼보오토 주식회사 manufacturing method of aluminum cluth housing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130110825A (en) * 2012-03-30 2013-10-10 주식회사 지알켐 Hybrid vacuum casting method for compressor front head
WO2014168277A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die-casting mold apparatus
WO2014168278A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die casting process
WO2014168280A1 (en) * 2013-04-11 2014-10-16 주식회사 지알켐 Hybrid die casting process
KR101467426B1 (en) * 2013-04-11 2014-12-04 주식회사 지알켐 Hybrid Diecasting Molding Method
KR101467428B1 (en) * 2013-04-11 2014-12-04 주식회사 지알켐 Hybrid Diecasting Molding Method
KR101627982B1 (en) * 2015-12-04 2016-06-07 삼보오토 주식회사 manufacturing method of aluminum cluth housing

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