WO2014168280A1 - Hybrid die casting process - Google Patents

Hybrid die casting process Download PDF

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Publication number
WO2014168280A1
WO2014168280A1 PCT/KR2013/003494 KR2013003494W WO2014168280A1 WO 2014168280 A1 WO2014168280 A1 WO 2014168280A1 KR 2013003494 W KR2013003494 W KR 2013003494W WO 2014168280 A1 WO2014168280 A1 WO 2014168280A1
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WO
WIPO (PCT)
Prior art keywords
engine bracket
vent
mounting boss
molten metal
expansion
Prior art date
Application number
PCT/KR2013/003494
Other languages
French (fr)
Korean (ko)
Inventor
김재근
정양주
백운철
Original Assignee
주식회사 지알켐
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Application filed by 주식회사 지알켐 filed Critical 주식회사 지알켐
Publication of WO2014168280A1 publication Critical patent/WO2014168280A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/18Machines built up from units providing for different combinations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/30Accessories for supplying molten metal, e.g. in rations

Definitions

  • the present invention relates to a die casting method, and more particularly, to a hybrid die casting method in which an engine bracket having various shapes in a high vacuum and local pressure method in a hybrid die casting mold apparatus can be easily manufactured while meeting a required rigidity.
  • the engine bracket of an automobile reliably mounts the engine to the body frame, and absorbs and cushions the engine so that continuous vibration and noise caused by the engine operation are not transmitted to the vehicle body.
  • the engine bracket even if manufactured in a variety of shapes according to the vehicle model and engine specifications and the body frame structure is very important enough to withstand the engine load is very important.
  • an engine bracket press-forms a steel plate to produce a main shape bracket, and welds a plurality of sub brackets to each other to satisfy the required rigidity of the engine bracket.
  • the engine bracket can be manufactured by applying the die casting method, various advantages can be applied while recycling can be utilized 100% and solves the welding quality problem, as well as being made in one piece, and the required rigidity of the engine bracket can be satisfied.
  • the die casting method has a fundamental limitation in generating a high inclusion oil in the product, and especially in a rather complicated shape such as an engine bracket, all of the difficult conditions such as melt flow and oxide distribution along with gate-by-gate filling patterns and oxide distribution are satisfied. There must be difficulty to be able to.
  • the present invention in view of the above point is applied in the hybrid die casting mold apparatus by applying a method capable of high vacuum and local pressurization of the cavity (cavity), and the flow of the melt along with the filling pattern and oxide distribution for each gate into which the molten metal is injected.
  • Engine brackets having various shapes are manufactured under the same demanding conditions, and in particular, an object of the present invention is to provide a hybrid die casting method which is easy to manufacture while meeting the required rigidity of the engine bracket.
  • Hybrid die casting method of the present invention for achieving the above object is equipped with a hybrid mold having a cavity (cavity) having an engine bracket shape in the high pressure casting machine, a sleeve for injecting molten metal into the hybrid mold, and the molten metal Hybrid casting setting step including a hot water supply to supply and an ejector for taking out the finished engine bracket product from the hybrid mold;
  • a hybrid casting condition setting step including an injection rate and a temperature of the molten metal, a solidification and an oxide distribution condition, and a high vacuum condition and a local pressurization condition formed in the cavity according to the engine bracket product;
  • the molten metal is injected to fill the engine bracket shape, and locally pressurizes the filled molten metal to form a high vacuum in accordance with the shape of the engine bracket, and controls an oxide distribution and solidification state of the molten metal in the cavity. Molding step;
  • An injection gate for injecting the molten metal into the cavity from the runner to which the molten metal is supplied is located at one side of the cavity, and the molten metal overflows from the cavity while forming a high vacuum in the cavity.
  • An overflow vent acting as a passageway is located at the other side of the cavity, in which the engine bracket product is cast.
  • the engine bracket product is a flat type engine bracket;
  • the injection gate is integrally formed at the end of the runner and positioned as the scene body of the flat engine bracket;
  • the expansion vent constituting the overflow vent is located at each of the first mounting boss, the second mounting boss, and the third mounting boss integrally formed in the scene body to fasten the flat engine bracket to the mating part,
  • the first expansion vent of the expansion vent is not connected to the vent line.
  • the engine bracket product is a triangular (Try Angle) type engine bracket;
  • the injection gate is formed in a straight shape having a section extending integrally from the end of the runner and is positioned on one of three surfaces of a triangular body of the triangular (Try Angle) type engine bracket;
  • the expansion vent of the overflow vent is a first expansion pipe located at a first mounting boss formed at one of edges except for three vertices of the triangular body to fasten the try angle type engine bracket to a counterpart.
  • the first expansion vent and the second expansion vent, the third expansion vent, and the first sub expansion vent are connected to the vent line.
  • the engine bracket product is a rectangular type engine bracket;
  • the injection gate is located at any two surface portions of four surfaces forming a square body;
  • the expansion vent of the overflow vent is different from the first expansion vent positioned at a third mounting boss formed at one of four edges of the quadrangle body to fasten the rectangular engine bracket to the mating part.
  • a second expansion vent positioned at a second mounting boss formed at an edge, a third sub expansion vent positioned between the second mounting boss and the third mounting boss, and left and right sides of the third expansion vent
  • the first expansion vent and the second expansion vent, the third expansion vent, the second sub expansion vent, and the third sub expansion vent are connected to the vent line.
  • the present invention has an effect that the engine brackets of various shapes requiring difficult conditions such as melt flow and melt distribution for each gate and melt flow may be manufactured by a die casting method.
  • the present invention solves the demanding requirements of the engine bracket of various shapes by the high-pressure and local pressure-type hybrid die-casting method, it is possible to easily manufacture with high quality while satisfying the rigidity of the engine bracket. .
  • the present invention has the effect that the mass production, which is an advantage of the die casting method, is applied to the production of the engine bracket, and in particular, the manufacturing cost of the engine bracket can be significantly lowered since no post-treatment such as welding is required.
  • FIG. 1 and 2 are an operation flowchart of a hybrid die casting method according to the present invention
  • Figure 3 is a casting condition applied when the hybrid die casting method according to the present invention
  • Figure 4 is an engine produced by the hybrid die casting method according to the present invention Specific casting conditions of the engine bracket type 1 is applied
  • Figure 5 is a specific casting conditions of the engine bracket type 2 applied when the engine is manufactured by the hybrid die casting method according to the present invention
  • Figure 6 is a hybrid die casting method according to the present invention Specific casting conditions of the engine bracket type 3 applied to the engine to be manufactured
  • Figure 7 is a molded state of the engine bracket type 1 according to the present invention
  • Figure 8 is a molded state of the engine bracket type 2 according to the present invention
  • Figure 9 Is a molding state of the engine bracket type 3 according to the present invention.
  • 1 and 2 show the operational flow of the hybrid die casting method according to the present embodiment.
  • S10 is a process in which the hybrid die is set in the hybrid die-casting die apparatus to be ready for casting, which includes the hybrid mold setting of S21, the sleeve setting of S22, the ejector setting of S23, and the hot water heater setting of S24.
  • the high pressure casting machine removes and detaches the hybrid mold and forms a high vacuum inside the cavity, and the ejector can move to the hybrid mold to take out the product, and the sleeve is a cavity with a cylinder rod and a plunger.
  • the molten metal may be injected into the hot water supply device, and the hot water supply device supplies the molten metal for manufacturing the product.
  • the hybrid mold has a cavity (cavity) is formed to cast the engine bracket, the molten metal is injected into the cavity (cavity) is manufactured as the engine bracket under high vacuum and local pressure conditions.
  • the engine bracket includes an engine bracket type 1, an engine bracket type 2, and an engine bracket type 3.
  • the engine bracket type 1 is a flat type engine bracket having a thin body having a thin shape and a plurality of mounting bosses for fastening the mating parts.
  • the engine bracket type 2 is a triangular body having a triangular body (Try Angle Body) integrally formed with an edge forming a void (130-1, Void) which is an empty space, and a plurality of mounting bosses for fastening the mating parts (Try Angle) ) Type engine bracket.
  • Try Angle Body triangular body integrally formed with an edge forming a void (130-1, Void) which is an empty space, and a plurality of mounting bosses for fastening the mating parts (Try Angle) ) Type engine bracket.
  • the engine bracket type 3 is a rectangular type engine bracket having a rectangular body that forms an integral shape with an edge forming a void, which is an empty space, and a plurality of mounting bosses for fastening counterpart parts.
  • the engine bracket type may further include a rigid body having a void shape and a rigid type engine bracket having a plurality of mounting bosses for fastening the counterpart.
  • S30 is a process for checking the engine bracket hybrid casting condition, which includes casting conditions including the filling melt for each gate of S41, the melting temperature of S42, the oxide distribution in the molten metal of S43, the solidification of the molten metal of S44, and the release agent application of S45. .
  • FIG 3 illustrates an example of the configuration of the hybrid mold and the conditions of the engine bracket hybrid casting.
  • the hybrid mold is provided with a cavity 40 in the form of a product that can mold and cast an engine bracket, and the cavity 40 is formed in a fixed die and a movable die that can be coupled and separated from each other.
  • a high vacuum is formed in the runner 50 forming the passage of the molten metal supplied to the cavity, the injection gate 60 for injecting the molten metal supplied to the runner 50 into the cavity 40, and the cavity 40.
  • An overflow vent 70 is provided to allow the overflow of the molten metal filled into the cavity 40.
  • the cavity 40 is suitably machined according to engine brackets of various shapes, including engine bracket type 1, type 2, and type 3.
  • the injection gate 60 is composed of a first injection branch 61, a second injection branch 62, and a third injection branch 63 having different passage cross-sectional area sizes, each having a different distance from each other. do.
  • the injection gate 60 may be appropriately modified in shape according to the engine bracket of various shapes, including engine bracket type 1, type 2, type 3.
  • the injection gate 60 is arranged in the cavity 40 on the opposite side, and forms a high vacuum in the cavity 40 and melts in the cavity 40.
  • a vent line 74 is formed to form at least one or more expansion vents for exiting the tube, and to connect the expansion vents.
  • the expansion vent is composed of the first expansion vent 71, the second expansion vent 72 and the third expansion vent 73, it is connected to the vent line 74 to form a respective discharge passage.
  • the first expansion vent 71 is a reference
  • the second expansion vent 72 and the third expansion vent 73 are evenly arranged in the cavity 40 at intervals from the first expansion vent 71.
  • expansion vent is appropriately changed in the arrangement position and the number thereof according to the engine bracket of various shapes, including engine bracket type 1, type 2, type 3, the number can be provided with three to six.
  • the high vacuum formed by the overflow vent 70 may be provided through a hybrid mold 10 or may be provided from a component included in the hybrid die cast mold apparatus.
  • casting conditions include conditions for various products (engine brackets), including materials, injection temperatures, and weights, conditions for hybrid molds that form cavities, and melts as cavities. Includes conditions for the plunger provided in the injecting sleeve.
  • the casting conditions exemplified in the table are examples, and in actual casting, all the conditions related to the casting are considered in detail.
  • S50 is a setting for a specific casting condition for each engine bracket to be cast, which is divided into the engine bracket type 1 of S51, the engine bracket type 2 of S52, the engine bracket type 3 of S53, the engine bracket type 1 as needed 2, 3 and other types of engine brackets are also applicable.
  • the flat engine bracket 100A is formed in the width direction of the thin body 110-1 and the thin body 110-1 and the thin body 110-1 to form an integral shape having a thin thickness, and thus the relative parts.
  • a first mounting boss 120-1a mounted on the second side, a second mounting boss 120-1b formed on one side in the longitudinal direction of the scene body 110-1, and mounted on the mating component, and the scene body 110-. It is formed in the shape including the third mounting boss (120-1c) formed on the other side in the longitudinal direction of 1) and mounted to the mating component.
  • the second mounting boss 120-1b and the third mounting boss 120-1c are arranged to face each other.
  • the specific casting conditions include the conditions for the flat type engine bracket 100A including the material, the injection temperature and the weight, the conditions for the hybrid mold forming the cavity, and the molten metal. Conditions for the plunger provided in the sleeve to be injected into the cavity (cavity).
  • the flat type engine bracket 100A is made of ALDC10 material, has a liquid line of 950 degrees, a solid line of 535 degrees, an injection temperature of 660 degrees, and a condition such as a weight of 0.62 Kg.
  • die it is SKD61 material and includes conditions like the initial temperature of 190 degree
  • the plunger is 70 mm in diameter and includes conditions such as a low speed of 0.198 m / sec and a high speed of 2.544 m / sec.
  • FIG. 5 shows the specific casting conditions applied to the Try Angle type engine bracket 100B which is engine bracket type 2.
  • FIG. 5 shows the specific casting conditions applied to the Try Angle type engine bracket 100B which is engine bracket type 2.
  • the Triangular (Try Angle) type engine bracket (100B) is a triangular body (110-2, Try Angle Body) forming an integral shape with an edge forming a void (130-1, Void) which is an empty space, A first mounting boss 120-1a formed of a portion except for three vertices of the triangular body 110-2 and mounted to the mating component, and a first vertex portion of the three vertices of the triangular body 110-2.
  • specific casting conditions include conditions for a Try Angle type engine bracket 100B including material, injection temperature, and weight, conditions for a hybrid mold having a cavity, and molten metal. And conditions for the plunger provided in the sleeve for injecting the cavity into the cavity.
  • the Triangle (Try Angle) type engine bracket 100B is made of ALDC10 material, an injection temperature of 660 degrees, and includes a condition such as a weight of 1.3615Kg.
  • the mold is made of SKD61 material and includes conditions such as an initial temperature of 200 degrees, a 0.7772 Kg weight cavity, a 0.4561 Kg weight runner, and a 0.1282 Kg weight overflow vent.
  • the plunger includes conditions such as a 70 mm diameter and 470 mm length, a low speed of 0.2 m / sec, a high speed of 1.1925 m / sec, and a switching position of 365 mm.
  • Fig. 6 shows the specific casting conditions applied to the rectangular type engine bracket 100C which is engine bracket type3.
  • the rectangular engine bracket 100C has a rectangular body 110-3 (Rectangular Body) that forms an integral shape with an edge forming voids 130-1 and voids, which are empty spaces, and a rectangular body.
  • a first mounting boss 120-1a formed at the first edge portion of the four corners of 110-110 and mounted to the mating component, and a second mounting boss formed at the second edge portion and mounted to the mating component ( 120-1b), a third mounting boss 120-1c formed at the third edge portion and mounted to the mating component, and a fourth mounting boss 120-1d formed at the fourth edge portion and mounted to the mating component.
  • Consists of a shape including a.
  • specific casting conditions include conditions for rectangular engine bracket 100C including materials, injection temperature and weight, conditions for hybrid molds with cavities, and molten metal. Conditions for the plunger provided in the sleeve to be injected into the cavity (cavity).
  • the rectangular type engine bracket 100C is made of ALDC10 material, has an injection temperature of 660 degrees, and includes a condition such as a weight of 2.6445 Kg.
  • the mold is also made of SKD61 material and includes conditions such as an initial temperature of 200 degrees, a 0.843 Kg weight cavity and a 1.5952 Kg weight runner, and a 0.2064 Kg weight overflow vent.
  • the plunger includes conditions such as an 80 mm diameter and 490 mm length, a low speed of 0.2 m / sec and a high speed of 2.544 m / sec, and a switching position of 346 mm.
  • a rigid type engine bracket may be further included, and in this case, specific casting conditions such as the flat type engine bracket, the try angle type engine bracket, and the rectangular type engine bracket are described. This applies.
  • S60 to S80 is a step of casting the engine bracket, in S60 the cavity injection of the molten metal is made precisely controlled according to the high vacuum of the cavity and the local pressure for the molten casting. In particular, such a process is continuously checked, such as S70, so that an emergency situation can be quickly responded accordingly.
  • S80 is completed in the engine bracket product in the cavity by controlling the solidification state without sintering or shrinkage while controlling the oxide distribution and bubbles of the melt under high vacuum and local pressure.
  • FIGS. 7 to 9 show a flat type engine bracket 100A of engine bracket type 1, a try angle type engine bracket 100B of engine bracket type 2, and a square of engine bracket type 3, respectively. ) Shows the state in which the engine bracket 100C is cast in the cavity.
  • FIG. 7 shows a state in which a flat engine bracket 100A is cast under specific casting conditions.
  • the flat type engine bracket 100A is cast in the cavity 40, and the injection gate 60 formed integrally with the runner 50 is the scene of the flat type engine bracket 100A.
  • the molten metal is injected into the body 110-1, and the overflow vent 70 includes the first mounting boss 120-1a and the second mounting boss 120-1b of the flat engine bracket 100A.
  • the third mounting boss 120-1c to form a high vacuum in the cavity 40 while simultaneously forming an overflow path of the injected molten metal.
  • the injection gate 60 is formed in a fallopian tube shape having an extension section at the end portion at which the molten metal supplied to the runner 50 exits, so that the injection gate 60 is located farthest from the structure of the flat engine bracket 100A. Filling of the molten metal into the mounting boss 120-1b may be performed quickly.
  • the first expansion vent 71 of the overflow vent 70 is not connected to the vent line 74, the second mounting boss 120-positioned farthest from the structure of the flat engine bracket 100A.
  • the filling performance of the molten metal filled with 1b) can be improved, and the third expansion vent 73 is connected to the side surface of the third mounting boss 120-1c to thereby provide a flat engine bracket 100A.
  • the filling performance of the molten metal filled with the second mounting boss 120-1b located farthest may be further improved.
  • the flat type engine bracket 100A cast in the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state
  • the cooling fin 200 has a flat type engine bracket 100A. Since the first mounting boss 120-1a, the second mounting boss 120-1b, and the third mounting boss 120-1c are respectively provided, the solidified state of the molten metal may be almost free from shrinkage defects.
  • a triangular (Try Angle) type engine bracket 100B is cast, and the injection gate 60 formed integrally with the runner 50 is a triangular (Try Angle) type engine bracket 100B.
  • the molten metal is injected into one of the edge portions forming the triangular body 110-1, and the overflow vent 70 is a first mounting boss 120-1a of the triangular (Try Angle) type engine bracket 100B. It is located in three places except one of the fourth mounting bosses 120-1d.
  • the injection gate 60 is formed in a straight shape having a section extending integrally from the end portion at which the molten metal supplied to the runner 50 exits, so that the injection gate 60 is a triangular (Try Angle)
  • Try Angle triangular
  • the melt flow can be guided to the thickened side away from the center, and the cross-sectional size of the injection gate 60 has the end section of the runner 50.
  • the filling speed can be increased by further improving the melt rate by being reduced to be formed relatively smaller than the cross-sectional size.
  • first expansion vent 71 of the overflow vent 70 is located in the first mounting boss 120-1a
  • second expansion vent 72 is located in the fourth mounting boss 120-1d.
  • the third expansion vent 73 and the first sub expansion vent 73-1 are positioned at the second mounting boss 120-1b.
  • the triangular (Try Angle) type engine bracket 100B cast from the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state
  • the cooling fin 200 has the triangular (Try Angle) type engine bracket 100B.
  • the solidification state of the molten metal may be formed in a state in which there is almost no shrinkage defect by being provided in the second mounting boss 120-1b, the third mounting boss 120-1c, and the fourth mounting boss 120-1d, respectively. .
  • FIG. 9 shows a state in which the rectangular engine bracket 100C is cast under specific casting conditions.
  • a rectangular engine bracket 100C is cast in the cavity 40, and the injection gate 60 integrally formed with the runner 50 is a square of the rectangular engine bracket 100C.
  • the molten metal is injected into one side portion of the body 110-1, and in particular, the injection gate 60 spreads widely at an end portion at which the molten metal supplied to the runner 50 exits, and thus the first injection branch 61.
  • the extension section is formed to have a length extending from the first injection branch 61 side to the center position of the cavity 40 together with the multi-branch section consisting of the third injection branch 63 to the melt flow flow to the center quickly. have.
  • a second expansion vent 72 of the overflow vent 70 is located in the first mounting boss 120-1a of the rectangular engine bracket 100C, and the first expansion vent 71 is formed.
  • the third sub expansion vent 73 is positioned between the second mounting boss 120-1b and the third mounting boss 120-1c, and is positioned in the third mounting boss 120-1c.
  • the vent 73-2 and the third sub expansion vent 73-3 are positioned between the second mounting boss 120-1b and the third mounting boss 120-1c.
  • the rectangular type engine bracket 100C cast from the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state, and the cooling fins 200 are formed in the rectangular type engine bracket 100C.
  • the solidification state of the molten metal can be made in a state in which shrinkage defects are almost absent.
  • S90 is a step taken out by completing the engine bracket as a product, in this case, a flat type engine bracket of the engine bracket type 1 of S101, or a triangular (Try Angle) type engine bracket of the engine bracket type 2 of S102 It may be a rectangular type engine bracket, which is an engine bracket type3 of S103.
  • S200 is a post-processing for the completed engine bracket, which may be a process for finishing the engine bracket product if necessary.
  • these engine bracket products have proved to be of sufficient hardness value and to have a rated flow rate of 1 or higher in experimental results.
  • the hybrid die casting method includes a fixed die 20 and a movable die 30 that can be coupled to and separated from each other, and the fixed die 20 and the movable die such that the engine bracket is molded and molded.
  • a hybrid mold 10 having an overflow vent (70) acting as a passage in which the molten metal overflows from the cavity 40, by forming a gate, along with the filling pattern and oxide distribution for each gate into which the molten metal is injected
  • Engine brackets 100A, 100B, and 100C having various shapes are manufactured while demanding conditions such as melt flow are satisfied, and in particular, they are easy to meet the required rigidity of the engine brackets 100A, 100B, and 100C. Large quantities can be produced.

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  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The hybrid die casting process according to the present invention involves a hybrid mold (10) comprising: a fixed die (20) and a movable die (30) which can be coupled to and separated from each other; cavities (40) formed in the fixed die (20) and movable die (30), for casting/molding engine brackets; injection gates (60) connected from runners (50), from which molten metal is supplied, for injecting the molten metal into the cavities (40); and overflow vents (70) for creating a high vacuum in the cavities (40) and acting as passages through which the molten metal overflows from the cavities (40), thus the process being characterized by manufacturing engine brackets (100A, 100B, 100C) having various forms while satisfying exacting conditions, such as molten metal flow together with oxide distribution and the filling condition of each gate, through which the molten metal is injected, and particularly by easily mass-producing the engine brackets (100A, 100B, 100C) while allowing same to have the rigidity required thereof.

Description

하이브리드 다이캐스팅 공법Hybrid die casting method
본 발명은 다이캐스팅 공법에 관한 것으로, 특히 하이브리드 다이캐스팅 금형장치에서 고진공 및 국부가압 방식으로 다양한 형상을 갖는 엔진 브래킷이 요구 강성을 충족하면서도 용이하게 제조될 수 있는 하이브리드 다이캐스팅 공법에 관한 것이다.The present invention relates to a die casting method, and more particularly, to a hybrid die casting method in which an engine bracket having various shapes in a high vacuum and local pressure method in a hybrid die casting mold apparatus can be easily manufactured while meeting a required rigidity.
일반적으로 자동차의 엔진 브래킷은 엔진을 차체 프레임에 안정적으로 장착시키고, 특히 엔진 가동에 의한 지속적인 진동 및 소음이 차체로 전달되지 않도록 흡수 및 완충시켜 준다.In general, the engine bracket of an automobile reliably mounts the engine to the body frame, and absorbs and cushions the engine so that continuous vibration and noise caused by the engine operation are not transmitted to the vehicle body.
이러한, 엔진 브래킷은 차종과 엔진 사양 및 차체 프레임 구조에 따라 다양한 형상으로 제조되더라도 엔진 하중을 견딜 수 있는 충분한 강성이 매우 중요할 수밖에 없다.Such, the engine bracket, even if manufactured in a variety of shapes according to the vehicle model and engine specifications and the body frame structure is very important enough to withstand the engine load is very important.
통상, 엔진 브래킷은 강재질의 판을 프레스 성형하여 메인 형상 브래킷을 제조하고, 다수의 서브 브래킷을 서로 용접 결합해줌으로써 엔진 브래킷이 충족하여 할 요구 강성을 만족하여 준다.In general, an engine bracket press-forms a steel plate to produce a main shape bracket, and welds a plurality of sub brackets to each other to satisfy the required rigidity of the engine bracket.
하지만, 프레스 공법으로 엔진 브래킷이 제조되면, 프레스 공법이 갖는 근본적인 한계로 인해 다수 브래킷이 서로 용접과 같은 후 처리 공정을 거쳐 엔진 브래킷으로 제조되어야 하므로, 전체 적인 엔진 브래킷 제조 공정이 복잡하면서 특히 용접 품질에 대한 신뢰성이 낮을 수밖에 없다.However, when the engine bracket is manufactured by the press method, due to the fundamental limitations of the press method, since the multiple brackets have to be manufactured into the engine bracket after the post-treatment process such as welding with each other, the overall engine bracket manufacturing process is complicated and especially the welding quality The reliability is inevitably low.
만약, 엔진 브래킷이 다이캐스팅 공법 적용으로 제조될 수 있으면, 리사이클링이 100% 활용 가능하면서 용접 품질 문제 해소는 물론 일체형상으로 이루어지면서도 엔진 브래킷의 요구 강성이 충족될 수 있는 다양한 장점이 적용될 수 있다.If the engine bracket can be manufactured by applying the die casting method, various advantages can be applied while recycling can be utilized 100% and solves the welding quality problem, as well as being made in one piece, and the required rigidity of the engine bracket can be satisfied.
하지만, 다이캐스팅 공법은 제품 내의 높은 기포함유가 발생되는 근본적인 한계가 있고, 특히 엔진 브래킷과 같이 다소 복잡한 형상에서는 용탕이 주입되는 게이트별 충전양상과 산화물 분포와 더불어 용탕 흐름과 같은 까다로운 조건이 모두 충족될 수 있어야 하는 어려움이 있을 수밖에 없다.However, the die casting method has a fundamental limitation in generating a high inclusion oil in the product, and especially in a rather complicated shape such as an engine bracket, all of the difficult conditions such as melt flow and oxide distribution along with gate-by-gate filling patterns and oxide distribution are satisfied. There must be difficulty to be able to.
이에 상기와 같은 점을 감안하여 발명된 본 발명은 하이브리드 다이캐스팅 금형장치에서 캐비티(Cavity)를 고진공 및 국부 가압할 수 있는 공법이 적용됨으로써 용탕이 주입되는 게이트별 충전양상과 산화물 분포와 더불어 용탕 흐름과 같은 까다로운 조건이 충족된 상태에서 다양한 형상을 갖는 엔진 브래킷이 제조되고, 특히 엔진 브래킷의 요구 강성을 충족하면서도 제조가 용이한 하이브리드 다이캐스팅 공법을 제공하는데 목적이 있다.Accordingly, the present invention in view of the above point is applied in the hybrid die casting mold apparatus by applying a method capable of high vacuum and local pressurization of the cavity (cavity), and the flow of the melt along with the filling pattern and oxide distribution for each gate into which the molten metal is injected. Engine brackets having various shapes are manufactured under the same demanding conditions, and in particular, an object of the present invention is to provide a hybrid die casting method which is easy to manufacture while meeting the required rigidity of the engine bracket.
상기와 같은 목적을 달성하기 위한 본 발명의 하이브리드 다이캐스팅 공법은 고압주조기에 엔진 브래킷 형상을 갖춘 캐비티(Cavity)가 구비된 하이브리드 금형을 장착하고, 상기 하이브리드 금형으로 용탕을 주입하는 슬리브와, 상기 용탕을 공급하는 급탕기 및 상기 하이브리드 금형에서 완성된 엔진 브래킷 제품을 취출하는 이젝터가 포함된 하이브리드 주조세팅단계;Hybrid die casting method of the present invention for achieving the above object is equipped with a hybrid mold having a cavity (cavity) having an engine bracket shape in the high pressure casting machine, a sleeve for injecting molten metal into the hybrid mold, and the molten metal Hybrid casting setting step including a hot water supply to supply and an ejector for taking out the finished engine bracket product from the hybrid mold;
상기 용탕의 주입속도와 온도 및 응고와 산화물 분포 조건을 포함하고, 상기 캐비티(Cavity)에 형성되는 고 진공조건과 국부 가압조건을 상기 엔진 브래킷 제품에 맞춰 설정하는 하이브리드 주조 조건설정단계;A hybrid casting condition setting step including an injection rate and a temperature of the molten metal, a solidification and an oxide distribution condition, and a high vacuum condition and a local pressurization condition formed in the cavity according to the engine bracket product;
상기 엔진 브래킷 형상에 충진되도록 상기 용탕이 주입되고, 상기 엔진 브래킷 형상에 맞춰 고 진공을 형성하면서 충진된 용탕을 국부 가압하며, 상기 캐비티(Cavity)내 용탕의 산화물 분포와 응고상태를 제어해주는 엔진 브래킷 성형단계;The molten metal is injected to fill the engine bracket shape, and locally pressurizes the filled molten metal to form a high vacuum in accordance with the shape of the engine bracket, and controls an oxide distribution and solidification state of the molten metal in the cavity. Molding step;
상기 용탕의 응고 후, 상기 하이브리드 금형에서 완성된 엔진 브래킷 제품을 취출하는 엔진 브래킷 제품단계; 가 포함되어 수행되는 것을 특징으로 한다.An engine bracket product step of taking out the finished engine bracket product from the hybrid mold after the solidification of the molten metal; Characterized in that it is performed to include.
상기 캐비티에는 용탕이 공급되는 러너에서 이어져 상기 용탕을 상기 캐비티로 주입하는 주입 게이트가 상기 캐비티의 한쪽부위에 위치되고, 상기 캐비티에 고 진공을 형성하면서 상기 용탕이 상기 캐비티로부터 오버플로우(Overflow)되는 통로로 작용하는 오버플로우 벤트(Overflow Vent)가 상기 캐비티의 다른쪽부위에 위치되며, 상기 캐비티에서 상기 엔진 브래킷 제품이 주조된다.An injection gate for injecting the molten metal into the cavity from the runner to which the molten metal is supplied is located at one side of the cavity, and the molten metal overflows from the cavity while forming a high vacuum in the cavity. An overflow vent acting as a passageway is located at the other side of the cavity, in which the engine bracket product is cast.
상기 엔진 브래킷 제품이 플랫(Flat)타입 엔진 브래킷이면; 상기 주입게이트는 상기 러너의 끝부위에서 일체로 형성되어 상기 플랫(Flat)타입 엔진 브래킷의 씬 바디로 위치되며; 상기 오버플로우 벤트를 이루는 확관벤트는 상기 플랫(Flat)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 씬 바디에 일체로 형성된 제1 마운팅 보스와 제2 마운팅 보스 및 제3 마운팅 보스의 각각에 위치되고, 상기 확관벤트중 상기 제1 확관벤트는 벤트라인으로 연결되지 않는다.The engine bracket product is a flat type engine bracket; The injection gate is integrally formed at the end of the runner and positioned as the scene body of the flat engine bracket; The expansion vent constituting the overflow vent is located at each of the first mounting boss, the second mounting boss, and the third mounting boss integrally formed in the scene body to fasten the flat engine bracket to the mating part, The first expansion vent of the expansion vent is not connected to the vent line.
또한, 상기 엔진 브래킷 제품이 삼각(Try Angle)타입 엔진 브래킷이면; 상기 주입게이트는 상기 러너의 끝부위에서 일체로 연장되는 구간을 갖는 직선형상으로 이루어져 상기 삼각(Try Angle)타입 엔진 브래킷의 삼각 바디의 3면중 하나의 면으로 위치되며; 상기 오버플로우 벤트의 확관벤트는 상기 삼각(Try Angle)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 삼각 바디의 3개의 꼭지점을 제외한 테두리중 하나의 테두리부위로 형성된 제1 마운팅 보스에 위치된 제1 확관벤트와, 제3꼭지점 부위에 형성된 제4 마운팅 보스에 위치된 제2 확관벤트와, 제2꼭지점 부위에 형성된 제2 마운팅 보스의 좌우 양쪽으로 함께 위치되는 제3 확관벤트 및 제1 서브 확관벤트로 이루어지고; 상기 제1 확관벤트와 상기 제2 확관벤트, 상기 제3 확관벤트 및 상기 제1 서브 확관벤트는 벤트라인으로 연결된다.In addition, if the engine bracket product is a triangular (Try Angle) type engine bracket; The injection gate is formed in a straight shape having a section extending integrally from the end of the runner and is positioned on one of three surfaces of a triangular body of the triangular (Try Angle) type engine bracket; The expansion vent of the overflow vent is a first expansion pipe located at a first mounting boss formed at one of edges except for three vertices of the triangular body to fasten the try angle type engine bracket to a counterpart. A vent, a second expansion vent positioned at the fourth mounting boss formed at the third vertex portion, and a third expansion vent and the first sub expansion vent positioned together at both left and right sides of the second mounting boss formed at the second vertex region. Done; The first expansion vent and the second expansion vent, the third expansion vent, and the first sub expansion vent are connected to the vent line.
또한, 상기 엔진 브래킷 제품이 사각(Rectangular)타입 엔진 브래킷이면; 상기 주입게이트는 사각 바디를 이루는 4의 면중 어느 2개의 면 부위로 위치되며; 상기 오버플로우 벤트의 확관벤트는 상기 사각(Rectangular)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 사각 바디의 4각 테두리중 어느 하나의 테두리에 형성된 제3 마운팅 보스에 위치된 제1 확관벤트와, 다른 테두리에 형성된 제2 마운팅 보스에 위치된 제2 확관벤트와, 상기 제2 마운팅 보스와 상기 제3 마운팅 보스의 사이에 위치된 제3 서브 확관벤트와, 상기 제3 확관벤트의 좌우 양쪽으로 위치된 제2 서브 확관벤트 및 제3 서브 확관벤트로 이루어지고; 상기 제1 확관벤트와 상기 제2 확관벤트, 상기 제3 확관벤트, 상기 제2 서브 확관벤트 및 상기 제3 서브 확관벤트는 벤트라인으로 연결된다.Further, if the engine bracket product is a rectangular type engine bracket; The injection gate is located at any two surface portions of four surfaces forming a square body; The expansion vent of the overflow vent is different from the first expansion vent positioned at a third mounting boss formed at one of four edges of the quadrangle body to fasten the rectangular engine bracket to the mating part. A second expansion vent positioned at a second mounting boss formed at an edge, a third sub expansion vent positioned between the second mounting boss and the third mounting boss, and left and right sides of the third expansion vent A second sub expansion vent and a third sub expansion vent; The first expansion vent and the second expansion vent, the third expansion vent, the second sub expansion vent, and the third sub expansion vent are connected to the vent line.
그리고, 상기 엔진 브래킷 제품이 취출되면, 상기 엔진 브래킷 제품을 마무리 가공해주는 후처리단계; 가 더 수행되는 것을 특징으로 한다.And, if the engine bracket product is taken out, a post-processing step of finishing the engine bracket product; Is further performed.
이러한 본 발명은 게이트별 용탕 충전양상과 산화물 분포와 더불어 용탕 흐름과 같은 까다로운 조건이 요구되는 다양한 형상의 엔진 브래킷이 다이캐스팅 공법으로 제조될 수 있는 효과가 있다.The present invention has an effect that the engine brackets of various shapes requiring difficult conditions such as melt flow and melt distribution for each gate and melt flow may be manufactured by a die casting method.
또한, 본 발명은 다양한 형상의 엔진 브래킷이 요구하는 까다로운 요구 조건을 고진공 및 국부가압 방식의 하이브리드 다이캐스팅 공법으로 해소함으로써, 엔진 브래킷의 요구 강성을 충족하면서도 고 품질로 용이하게 제조할 수 있는 효과가 있다.In addition, the present invention solves the demanding requirements of the engine bracket of various shapes by the high-pressure and local pressure-type hybrid die-casting method, it is possible to easily manufacture with high quality while satisfying the rigidity of the engine bracket. .
또한, 본 발명은 다이캐스팅 공법의 장점인 대량생산이 엔진 브래킷의 제조에 적용되고, 특히 용접과 같은 후 처리 과정이 요구되지 않음으로써 엔진 브래킷의 제조 단가를 크게 낮출 수 있는 효과가 있다.In addition, the present invention has the effect that the mass production, which is an advantage of the die casting method, is applied to the production of the engine bracket, and in particular, the manufacturing cost of the engine bracket can be significantly lowered since no post-treatment such as welding is required.
도 1 및 도 2는 본 발명에 따른 하이브리드 다이캐스팅 공법의 동작 흐름도이고, 도 3은 본 발명에 따른 하이브리드 다이캐스팅 공법 시 적용되는 주조 조건이며, 도 4는 본 발명에 따른 하이브리드 다이캐스팅 공법으로 제조되는 엔진 시 적용되는 엔진 브래킷 타입1의 특정 주조 조건이고, 도 5는 본 발명에 따른 하이브리드 다이캐스팅 공법으로 제조되는 엔진 시 적용되는 엔진 브래킷 타입2의 특정 주조 조건이며, 도 6은 본 발명에 따른 하이브리드 다이캐스팅 공법으로 제조되는 엔진 시 적용되는 엔진 브래킷 타입3의 특정 주조 조건이고, 도 7은 본 발명에 따른 엔진 브래킷 타입1의 성형 상태이며, 도 8은 본 발명에 따른 엔진 브래킷 타입2의 성형 상태이고, 도 9는 본 발명에 따른 엔진 브래킷 타입3의 성형 상태이다.1 and 2 are an operation flowchart of a hybrid die casting method according to the present invention, Figure 3 is a casting condition applied when the hybrid die casting method according to the present invention, Figure 4 is an engine produced by the hybrid die casting method according to the present invention Specific casting conditions of the engine bracket type 1 is applied, Figure 5 is a specific casting conditions of the engine bracket type 2 applied when the engine is manufactured by the hybrid die casting method according to the present invention, Figure 6 is a hybrid die casting method according to the present invention Specific casting conditions of the engine bracket type 3 applied to the engine to be manufactured, Figure 7 is a molded state of the engine bracket type 1 according to the present invention, Figure 8 is a molded state of the engine bracket type 2 according to the present invention, Figure 9 Is a molding state of the engine bracket type 3 according to the present invention.
이하 본 발명의 실시예를 첨부된 예시도면을 참조로 상세히 설명하며, 이러한 실시예는 일례로서 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 여러 가지 상이한 형태로 구현될 수 있으므로, 여기에서 설명하는 실시예에 한정되지 않는다.DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Since the exemplary embodiments of the present invention may be embodied in various different forms, one of ordinary skill in the art to which the present invention pertains may be described herein. It is not limited to the Example to make.
도 1 및 도 2는 본 실시예에 따른 하이브리드 다이캐스팅 공법의 동작 흐름을 나타낸다.1 and 2 show the operational flow of the hybrid die casting method according to the present embodiment.
S10은 하이브리드 다이캐스팅 금형장치에 하이브리드 금형을 세팅해 주조 준비상태로 전환되는 과정으로서, 이는 S21의 하이브리드 금형 세팅과, S22의 슬리브 세팅, S23의 이젝터 세팅, S24의 급탕기 세팅이 포함된다.S10 is a process in which the hybrid die is set in the hybrid die-casting die apparatus to be ready for casting, which includes the hybrid mold setting of S21, the sleeve setting of S22, the ejector setting of S23, and the hot water heater setting of S24.
통상, 고압주조기는 하이브리드 금형을 탈장착 및 분리 이동과 더불어 캐비티(Cavity)내를 고진공으로 형성하여 주고, 이젝터는 제품을 꺼내도록 하이브리드 금형으로 이동할 수 있으며, 슬리브는 실린더 로드와 플런저로 캐비티(Cavity)에 용탕을 주입할 수 있고, 급탕기는 제품 제조를 위한 용탕을 공급하여 준다. 이러한 구성요소들은 고압주조 시 요구되는 일반적인 구성요소이다.In general, the high pressure casting machine removes and detaches the hybrid mold and forms a high vacuum inside the cavity, and the ejector can move to the hybrid mold to take out the product, and the sleeve is a cavity with a cylinder rod and a plunger. The molten metal may be injected into the hot water supply device, and the hot water supply device supplies the molten metal for manufacturing the product. These components are common components required for high pressure casting.
반면, 하이브리드 금형은 엔진 브래킷을 주조할 수 있는 캐비티(Cavity)가 형성되며, 상기 캐비티(Cavity)로 용탕이 주입되어 고진공 및 국부 가압 조건 하에서 엔진 브래킷으로 제조된다.On the other hand, the hybrid mold has a cavity (cavity) is formed to cast the engine bracket, the molten metal is injected into the cavity (cavity) is manufactured as the engine bracket under high vacuum and local pressure conditions.
본 실시예에서 엔진 브래킷은 엔진 브래킷 타입1, 엔진 브래킷 타입2, 엔진 브래킷 타입3가 포함된다.In this embodiment, the engine bracket includes an engine bracket type 1, an engine bracket type 2, and an engine bracket type 3.
일례로, 상기 엔진 브래킷 타입1은 얇은 두께의 일체 형상을 이루는 씬 바디(Thin Body)와, 상대부품 체결을 위한 다수의 마운팅 보스를 갖춘 플랫(Flat)타입 엔진 브래킷이다.For example, the engine bracket type 1 is a flat type engine bracket having a thin body having a thin shape and a plurality of mounting bosses for fastening the mating parts.
상기 엔진 브래킷 타입2는 빈 공간인 보이드(130-1,Void)를 형성하는 테두리로 일체 형상을 이루는 삼각 바디(Try Angle Body)와, 상대부품 체결을 위한 다수의 마운팅 보스를 갖춘 삼각(Try Angle)타입 엔진 브래킷이다.The engine bracket type 2 is a triangular body having a triangular body (Try Angle Body) integrally formed with an edge forming a void (130-1, Void) which is an empty space, and a plurality of mounting bosses for fastening the mating parts (Try Angle) ) Type engine bracket.
상기 엔진 브래킷 타입3은 빈 공간인 보이드(Void)를 형성하는 테두리로 일체 형상을 이루는 사각 바디(Rectangular Body)와, 상대부품 체결을 위한 다수의 마운팅 보스를 갖춘 사각(Rectangular)타입 엔진 브래킷이다.The engine bracket type 3 is a rectangular type engine bracket having a rectangular body that forms an integral shape with an edge forming a void, which is an empty space, and a plurality of mounting bosses for fastening counterpart parts.
이와 함께 엔진 브래킷 타입은 보이드가 없는 일체 형상으로 이루어진 리지드 바디(Rigid Body)와, 상대부품 체결을 위한 다수의 마운팅 보스를 갖춘 리지드(Rigid)타입 엔진 브래킷이 더 포함될 수 있다.Along with this, the engine bracket type may further include a rigid body having a void shape and a rigid type engine bracket having a plurality of mounting bosses for fastening the counterpart.
S30은 엔진 브래킷 하이브리드 주조 조건을 체크하는 과정으로서, 이는 S41의 게이트별 충전 용탕, S42의 용탕 온도, S43의 용탕내 산화물 분포, S44의 용탕 응고, S45의 이형제 도포가 포함된 주조 조건이 포함된다.S30 is a process for checking the engine bracket hybrid casting condition, which includes casting conditions including the filling melt for each gate of S41, the melting temperature of S42, the oxide distribution in the molten metal of S43, the solidification of the molten metal of S44, and the release agent application of S45. .
도 3은 하이브리드 금형의 구성과 엔진 브래킷 하이브리드 주조의 조건의 일례가 예시된다.3 illustrates an example of the configuration of the hybrid mold and the conditions of the engine bracket hybrid casting.
도시된 바와 같이, 하이브리드 금형에는 엔진 브래킷을 성형해 주조할 수 있는 제품 형상의 캐비티(40, Cavity)가 구비되며, 상기 캐비티(40)는 서로 결합 및 분리가 가능한 고정 다이와 가동 다이에 형성된다.As shown, the hybrid mold is provided with a cavity 40 in the form of a product that can mold and cast an engine bracket, and the cavity 40 is formed in a fixed die and a movable die that can be coupled and separated from each other.
또한, 캐비티로 공급되는 용탕의 통로를 형성하는 러너(50)와, 러너(50)에 공급된 용탕을 캐비티(40)로 주입시키는 주입 게이트(60)와, 캐비티(40)에 고 진공을 형성해주고 캐비티(40)로 충진된 용탕의 오버플로우가 빠져 나가는 오버플로우 벤트(70)가 포함된다.In addition, a high vacuum is formed in the runner 50 forming the passage of the molten metal supplied to the cavity, the injection gate 60 for injecting the molten metal supplied to the runner 50 into the cavity 40, and the cavity 40. An overflow vent 70 is provided to allow the overflow of the molten metal filled into the cavity 40.
상기 캐비티(40)는 엔진 브래킷 타입1, 타입2, 타입3를 포함한 다양한 형상의 엔진 브래킷에 따라 적절하게 가공된다.The cavity 40 is suitably machined according to engine brackets of various shapes, including engine bracket type 1, type 2, and type 3.
상기 주입 게이트(60)는 서로에 대해 떨어진 간격을 각각 달리하면서 각각의 통로 단면적 크기를 각각 달리하는 제1주입분기(61)와 제2주입분기(62) 및 제3주입분기(63)로 구성된다. 특히, 상기 주입 게이트(60)는 엔진 브래킷 타입1, 타입2, 타입3을 포함한 다양한 형상의 엔진 브래킷에 따라 그 형상이 적절하게 변형될 수 있다.The injection gate 60 is composed of a first injection branch 61, a second injection branch 62, and a third injection branch 63 having different passage cross-sectional area sizes, each having a different distance from each other. do. In particular, the injection gate 60 may be appropriately modified in shape according to the engine bracket of various shapes, including engine bracket type 1, type 2, type 3.
상기 오버플로우 벤트(70)는 캐비티(40)를 기준으로 할 때, 주입 게이트(60)는 반대쪽에서 캐비티(40)로 배열되며, 캐비티(40)에 고 진공을 형성해 주고 캐비티(40)에서 용탕이 빠져 나오도록 적어도 1개 이상의 확관벤트를 형성하고, 상기 확관벤트를 연결시켜주는 벤트 라인(74)을 구비한다.When the overflow vent 70 is based on the cavity 40, the injection gate 60 is arranged in the cavity 40 on the opposite side, and forms a high vacuum in the cavity 40 and melts in the cavity 40. A vent line 74 is formed to form at least one or more expansion vents for exiting the tube, and to connect the expansion vents.
일례로, 상기 확관벤트는 제1 확관벤트(71)와 제2 확관벤트(72) 및 제3 확관벤트(73)로 이루어지고, 벤트 라인(74)으로 연결됨으로써 각각의 배출 통로가 형성된다. 제1 확관벤트(71)가 기준이 될 때, 제2 확관벤트(72)와 제3 확관벤트(73)는 제1 확관벤트(71)에 간격을 두고 캐비티(40)에 고르게 배열된다.For example, the expansion vent is composed of the first expansion vent 71, the second expansion vent 72 and the third expansion vent 73, it is connected to the vent line 74 to form a respective discharge passage. When the first expansion vent 71 is a reference, the second expansion vent 72 and the third expansion vent 73 are evenly arranged in the cavity 40 at intervals from the first expansion vent 71.
하지만, 상기 확관벤트는 엔진 브래킷 타입1, 타입2, 타입3를 포함한 다양한 형상의 엔진 브래킷에 따라 그 배열 위치와 그 수량을 적절히 변경되며, 그 수량은 3개에서 6개까지 구비될 수 있다.However, the expansion vent is appropriately changed in the arrangement position and the number thereof according to the engine bracket of various shapes, including engine bracket type 1, type 2, type 3, the number can be provided with three to six.
통상, 상기 오버플로우 벤트(70)가 형성하는 고진공은 하이브리드 금형(10)을 통해 이루어지거나 또는 하이브리드 다이캐스트 금형장치에 포함된 구성장치로부터 제공될 수 있다.In general, the high vacuum formed by the overflow vent 70 may be provided through a hybrid mold 10 or may be provided from a component included in the hybrid die cast mold apparatus.
표로 예시된 바와 같이, 주조조건에는 재질과 주입온도 및 중량이 포함된 다양한 제품(엔진 브래킷)에 대한 조건과, 캐비티(Cavity)를 형성한 하이브리드 금형에 대한 조건과, 용탕을 캐비티(Cavity)로 주입해주는 슬리브에 구비된 플런저에 대한 조건등이 포함된다. 하지만, 표로 예시된 주조조건은 일례이므로 실제 주조시에는 주조에 관련된 모든 조건들이 상세히 고려된다.As illustrated in the table, casting conditions include conditions for various products (engine brackets), including materials, injection temperatures, and weights, conditions for hybrid molds that form cavities, and melts as cavities. Includes conditions for the plunger provided in the injecting sleeve. However, the casting conditions exemplified in the table are examples, and in actual casting, all the conditions related to the casting are considered in detail.
한편, S50은 주조되는 엔진 브래킷별로 이루어지는 특정한 주조 조건에 대한 설정으로서, 이는 S51의 엔진 브래킷 타입1, S52의 엔진 브래킷 타입2, S53의 엔진 브래킷 타입3으로 구분되며, 필요에 따라 엔진 브래킷 타입1,2,3과 다른 타입의 엔진 브래킷도 적용 가능하다.On the other hand, S50 is a setting for a specific casting condition for each engine bracket to be cast, which is divided into the engine bracket type 1 of S51, the engine bracket type 2 of S52, the engine bracket type 3 of S53, the engine bracket type 1 as needed 2, 3 and other types of engine brackets are also applicable.
도 4는 엔진 브래킷 타입1인 플랫(Flat)타입 엔진 브래킷(100A)에 적용되는 특정한 주조 조건을 나타낸다.4 shows the specific casting conditions applied to the flat type engine bracket 100A which is engine bracket type1.
도시된 바와 같이, 플랫(Flat)타입 엔진 브래킷(100A)은 얇은 두께의 일체 형상을 이루는 씬 바디(110-1,Thin Body)와, 씬 바디(110-1)의 폭방향으로 형성되어 상대 부품에 마운팅되는 제1 마운팅 보스(120-1a)와, 씬 바디(110-1)의 길이방향으로 한쪽에 형성되어 상대 부품에 마운팅되는 제2 마운팅 보스(120-1b)와, 씬 바디(110-1)의 길이방향으로 다른쪽에 형성되어 상대 부품에 마운팅되는 제3 마운팅 보스(120-1c)를 포함한 형상으로 이루어진다. 특히, 상기 제2 마운팅 보스(120-1b)와 상기 제3 마운팅 보스(120-1c)는 서로 대향되도록 배열된다.As shown, the flat engine bracket 100A is formed in the width direction of the thin body 110-1 and the thin body 110-1 and the thin body 110-1 to form an integral shape having a thin thickness, and thus the relative parts. A first mounting boss 120-1a mounted on the second side, a second mounting boss 120-1b formed on one side in the longitudinal direction of the scene body 110-1, and mounted on the mating component, and the scene body 110-. It is formed in the shape including the third mounting boss (120-1c) formed on the other side in the longitudinal direction of 1) and mounted to the mating component. In particular, the second mounting boss 120-1b and the third mounting boss 120-1c are arranged to face each other.
표로 예시된 바와 같이, 특정한 주조조건에는 재질과 주입온도 및 중량이 포함된 플랫(Flat)타입 엔진 브래킷(100A)에 대한 조건과, 캐비티(Cavity)를 형성한 하이브리드 금형에 대한 조건과, 용탕을 캐비티(Cavity)로 주입해주는 슬리브에 구비된 플런저에 대한 조건등이 포함된다.As illustrated in the table, the specific casting conditions include the conditions for the flat type engine bracket 100A including the material, the injection temperature and the weight, the conditions for the hybrid mold forming the cavity, and the molten metal. Conditions for the plunger provided in the sleeve to be injected into the cavity (cavity).
일례로, 플랫(Flat)타입 엔진 브래킷(100A)에 대해서는 ALDC10 재질이고, 950도의 액상선과 535도의 고상선이며, 660도의 주입온도이고, 0.62Kg의 중량과 같은 조건이 포함된다. 또한, 금형에 대해서는 SKD61재질이고, 190도의 초기온도와 같은 조건이 포함된다. 또한, 플런저에 대해서는 70mm 직경이고, 0.198m/sec의 저속과 2.544m/sec의 고속과 같은 조건이 포함된다.For example, the flat type engine bracket 100A is made of ALDC10 material, has a liquid line of 950 degrees, a solid line of 535 degrees, an injection temperature of 660 degrees, and a condition such as a weight of 0.62 Kg. In addition, about the metal mold | die, it is SKD61 material and includes conditions like the initial temperature of 190 degree | times. The plunger is 70 mm in diameter and includes conditions such as a low speed of 0.198 m / sec and a high speed of 2.544 m / sec.
도 5는 엔진 브래킷 타입2인 삼각(Try Angle)타입 엔진 브래킷(100B)에 적용되는 특정한 주조 조건을 나타낸다.FIG. 5 shows the specific casting conditions applied to the Try Angle type engine bracket 100B which is engine bracket type 2. FIG.
도시된 바와 같이, 삼각(Try Angle)타입 엔진 브래킷(100B)은 빈 공간인 보이드(130-1,Void)를 형성하는 테두리로 일체 형상을 이루는 삼각 바디(110-2,Try Angle Body)와, 삼각 바디(110-2)의 3개의 꼭지점을 제외한 부위로 형성되어 상대 부품에 마운팅되는 제1 마운팅 보스(120-1a)와, 삼각 바디(110-2)의 3개의 꼭지점중 제1꼭지점 부위에 형성되어 상대 부품에 마운팅되는 제2 마운팅 보스(120-1b)와, 제2꼭지점 부위에 형성되어 상대 부품에 마운팅되는 제3 마운팅 보스(120-1c)와, 제3꼭지점 부위에 형성되어 상대 부품에 마운팅되는 제4 마운팅 보스(120-1d)를 포함한 형상으로 이루어진다.As shown, the Triangular (Try Angle) type engine bracket (100B) is a triangular body (110-2, Try Angle Body) forming an integral shape with an edge forming a void (130-1, Void) which is an empty space, A first mounting boss 120-1a formed of a portion except for three vertices of the triangular body 110-2 and mounted to the mating component, and a first vertex portion of the three vertices of the triangular body 110-2. A second mounting boss (120-1b) formed and mounted to the mating component, a third mounting boss (120-1c) formed at the second vertex portion and mounted to the mating component, and formed at the third vertex portion and the mating component It has a shape including a fourth mounting boss (120-1d) mounted on.
표로 예시된 바와 같이, 특정한 주조조건에는 재질과 주입온도 및 중량이 포함된 삼각(Try Angle)타입 엔진 브래킷(100B)에 대한 조건과, 캐비티(Cavity)를 형성한 하이브리드 금형에 대한 조건과, 용탕을 캐비티(Cavity)로 주입해주는 슬리브에 구비된 플런저에 대한 조건등이 포함된다.As illustrated in the table, specific casting conditions include conditions for a Try Angle type engine bracket 100B including material, injection temperature, and weight, conditions for a hybrid mold having a cavity, and molten metal. And conditions for the plunger provided in the sleeve for injecting the cavity into the cavity.
일례로, 삼각(Try Angle)타입 엔진 브래킷(100B)에 대해서는 ALDC10 재질이고, 660도의 주입온도이며, 1.3615Kg의 중량과 같은 조건이 포함된다. 또한, 금형에 대해서는 SKD61재질이고, 200도의 초기온도, 0.7772Kg 중량 캐비티와 0.4561Kg 중량 러너 및 0.1282Kg 중량 오버플로우 벤트와 같은 조건이 포함된다. 또한, 플런저에 대해서는 70mm 직경과 470mm 길이, 0.2m/sec의 저속과 1.1925m/sec의 고속, 365mm의 전환위치와 같은 조건이 포함된다.For example, the Triangle (Try Angle) type engine bracket 100B is made of ALDC10 material, an injection temperature of 660 degrees, and includes a condition such as a weight of 1.3615Kg. In addition, the mold is made of SKD61 material and includes conditions such as an initial temperature of 200 degrees, a 0.7772 Kg weight cavity, a 0.4561 Kg weight runner, and a 0.1282 Kg weight overflow vent. In addition, the plunger includes conditions such as a 70 mm diameter and 470 mm length, a low speed of 0.2 m / sec, a high speed of 1.1925 m / sec, and a switching position of 365 mm.
도 6은 엔진 브래킷 타입3인 사각(Rectangular)타입 엔진 브래킷(100C)에 적용되는 특정한 주조 조건을 나타낸다.Fig. 6 shows the specific casting conditions applied to the rectangular type engine bracket 100C which is engine bracket type3.
도시된 바와 같이, 사각(Rectangular)타입 엔진 브래킷(100C)은 빈 공간인 보이드(130-1,Void)를 형성하는 테두리로 일체 형상을 이루는 사각 바디(110-3,Rectangular Body)와, 사각 바디(110-3)의 4개의 모서리중 제1모서리부위로 형성되어 상대 부품에 마운팅되는 제1 마운팅 보스(120-1a)와, 제2모서리부위에 형성되어 상대 부품에 마운팅되는 제2 마운팅 보스(120-1b)와, 제3모서리부위에 형성되어 상대 부품에 마운팅되는 제3 마운팅 보스(120-1c)와, 제4모서리부위에 형성되어 상대 부품에 마운팅되는 제4 마운팅 보스(120-1d)를 포함한 형상으로 이루어진다.As shown, the rectangular engine bracket 100C has a rectangular body 110-3 (Rectangular Body) that forms an integral shape with an edge forming voids 130-1 and voids, which are empty spaces, and a rectangular body. A first mounting boss 120-1a formed at the first edge portion of the four corners of 110-110 and mounted to the mating component, and a second mounting boss formed at the second edge portion and mounted to the mating component ( 120-1b), a third mounting boss 120-1c formed at the third edge portion and mounted to the mating component, and a fourth mounting boss 120-1d formed at the fourth edge portion and mounted to the mating component. Consists of a shape including a.
표로 예시된 바와 같이, 특정한 주조조건에는 재질과 주입온도 및 중량이 포함된 사각(Rectangular)타입 엔진 브래킷(100C)에 대한 조건과, 캐비티(Cavity)를 형성한 하이브리드 금형에 대한 조건과, 용탕을 캐비티(Cavity)로 주입해주는 슬리브에 구비된 플런저에 대한 조건등이 포함된다.As illustrated in the table, specific casting conditions include conditions for rectangular engine bracket 100C including materials, injection temperature and weight, conditions for hybrid molds with cavities, and molten metal. Conditions for the plunger provided in the sleeve to be injected into the cavity (cavity).
일례로, 사각(Rectangular)타입 엔진 브래킷(100C)에 대해서는 ALDC10 재질이고, 660도의 주입온도이며, 2.6445Kg의 중량과 같은 조건이 포함된다. 또한, 금형에 대해서는 SKD61재질이고, 200도의 초기온도, 0.843Kg 중량 캐비티와 1.5952Kg 중량 러너 및 0.2064Kg 중량 오버플로우 벤트와 같은 조건이 포함된다. 또한, 플런저에 대해서는 80mm 직경과 490mm 길이, 0.2m/sec의 저속과 2.544m/sec의 고속, 346mm의 전환위치와 같은 조건이 포함된다.For example, the rectangular type engine bracket 100C is made of ALDC10 material, has an injection temperature of 660 degrees, and includes a condition such as a weight of 2.6445 Kg. The mold is also made of SKD61 material and includes conditions such as an initial temperature of 200 degrees, a 0.843 Kg weight cavity and a 1.5952 Kg weight runner, and a 0.2064 Kg weight overflow vent. In addition, the plunger includes conditions such as an 80 mm diameter and 490 mm length, a low speed of 0.2 m / sec and a high speed of 2.544 m / sec, and a switching position of 346 mm.
본 실시예에서는 리지드(Rigid)타입 엔진 브래킷이 더 포함될 수 있고, 이경우에도 전술된 플랫(Flat)타입 엔진 브래킷, 삼각(Try Angle)타입 엔진 브래킷, 사각(Rectangular)타입 엔진 브래킷과 같은 특정한 주조조건이 적용된다.In the present embodiment, a rigid type engine bracket may be further included, and in this case, specific casting conditions such as the flat type engine bracket, the try angle type engine bracket, and the rectangular type engine bracket are described. This applies.
한편, S60내지 S80은 엔진 브래킷을 주조하는 단계로서, S60에서는 캐비티의 고진공과 용탕에 대한 국부가압이 설정된 주조조건에 따라 정밀 제어됨으로써 용탕의 캐비티 주입이 이루어진다. 특히, 이러한 과정은 S70과 같이 지속적으로 체크됨으로써 이상 상황시 그에 따른 대응이 신속하게 이루어질 수 있다.On the other hand, S60 to S80 is a step of casting the engine bracket, in S60 the cavity injection of the molten metal is made precisely controlled according to the high vacuum of the cavity and the local pressure for the molten casting. In particular, such a process is continuously checked, such as S70, so that an emergency situation can be quickly responded accordingly.
S80에서는 고진공 및 국부가압 상태에서 용탕의 산화물 분포와 기포를 제어하면서 소착이나 수축 없도록 응고상태를 제어함으로써 캐비티에서 엔진 브래킷 제품으로 완성되어진다.S80 is completed in the engine bracket product in the cavity by controlling the solidification state without sintering or shrinkage while controlling the oxide distribution and bubbles of the melt under high vacuum and local pressure.
한편, 도 7내지 도 9는 각각 엔진 브래킷 타입1인 플랫(Flat)타입 엔진 브래킷(100A), 엔진 브래킷 타입2인 삼각(Try Angle)타입 엔진 브래킷(100B), 엔진 브래킷 타입3인 사각(Rectangular)타입 엔진 브래킷(100C)이 캐비티내에서 주조되는 상태를 나타낸다.Meanwhile, FIGS. 7 to 9 show a flat type engine bracket 100A of engine bracket type 1, a try angle type engine bracket 100B of engine bracket type 2, and a square of engine bracket type 3, respectively. ) Shows the state in which the engine bracket 100C is cast in the cavity.
도 7은 플랫(Flat)타입 엔진 브래킷(100A)이 그에 맞는 특정한 주조 조건에서 주조되는 상태를 나타낸다.FIG. 7 shows a state in which a flat engine bracket 100A is cast under specific casting conditions.
도시된 바와 같이, 캐비티(40)에서는 플랫(Flat)타입 엔진 브래킷(100A)이 주조되고, 러너(50)와 일체로 형성된 주입게이트(60)는 플랫(Flat)타입 엔진 브래킷(100A)의 씬 바디(110-1)로 위치되어져 용탕이 주입되며, 오버플로우 벤트(70)는 플랫(Flat)타입 엔진 브래킷(100A)의 제1 마운팅 보스(120-1a)와 제2 마운팅 보스(120-1b) 및 제3 마운팅 보스(120-1c)로 위치되어져 캐비티(40)에 고진공을 형성하면서 동시에 주입된 용탕의 오버플로우 경로를 형성하게 된다.As shown, the flat type engine bracket 100A is cast in the cavity 40, and the injection gate 60 formed integrally with the runner 50 is the scene of the flat type engine bracket 100A. The molten metal is injected into the body 110-1, and the overflow vent 70 includes the first mounting boss 120-1a and the second mounting boss 120-1b of the flat engine bracket 100A. ) And the third mounting boss 120-1c to form a high vacuum in the cavity 40 while simultaneously forming an overflow path of the injected molten metal.
특히, 상기 주입게이트(60)는 러너(50)로 공급된 용탕이 빠져 나가는 끝부위에서 확장구간을 갖는 나팔관형상으로 이루어짐으로써 플랫(Flat)타입 엔진 브래킷(100A)의 구조에서 가장 멀리 위치한 제2 마운팅 보스(120-1b)로 용탕의 충진이 빠르게 이루어질 수 있다.Particularly, the injection gate 60 is formed in a fallopian tube shape having an extension section at the end portion at which the molten metal supplied to the runner 50 exits, so that the injection gate 60 is located farthest from the structure of the flat engine bracket 100A. Filling of the molten metal into the mounting boss 120-1b may be performed quickly.
또한, 오버플로우 벤트(70)의 제1 확관벤트(71)가 벤트 라인(74)으로 연결되지 않음으로써 플랫(Flat)타입 엔진 브래킷(100A)의 구조에서 가장 멀리 위치한 제2 마운팅 보스(120-1b)로 충진되는 용탕의 충진 성능이 향상될 수 있고, 제3 확관벤트(73)가 제3 마운팅 보스(120-1c)의 측면으로 연결됨으로써 플랫(Flat)타입 엔진 브래킷(100A)의 구조에서 가장 멀리 위치한 제2 마운팅 보스(120-1b)로 충진되는 용탕의 충진 성능이 더욱 향상될 수 있다.Also, since the first expansion vent 71 of the overflow vent 70 is not connected to the vent line 74, the second mounting boss 120-positioned farthest from the structure of the flat engine bracket 100A. The filling performance of the molten metal filled with 1b) can be improved, and the third expansion vent 73 is connected to the side surface of the third mounting boss 120-1c to thereby provide a flat engine bracket 100A. The filling performance of the molten metal filled with the second mounting boss 120-1b located farthest may be further improved.
특히, 캐비티(40)에서 주조되는 플랫(Flat)타입 엔진 브래킷(100A)은 산화물 분포와 응고 상태가 기포 형성이 거의 없고, 특히 쿨링 핀(200)이 플랫(Flat)타입 엔진 브래킷(100A)의 제1 마운팅 보스(120-1a)와 제2 마운팅 보스(120-1b) 및 제3 마운팅 보스(120-1c)로 각각 구비됨으로써 용탕의 응고상태가 수축 결함이 거의 없는 상태로 이루어질 수 있다.In particular, the flat type engine bracket 100A cast in the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state, and in particular, the cooling fin 200 has a flat type engine bracket 100A. Since the first mounting boss 120-1a, the second mounting boss 120-1b, and the third mounting boss 120-1c are respectively provided, the solidified state of the molten metal may be almost free from shrinkage defects.
도 8은 삼각(Try Angle)타입 엔진 브래킷(100B)이 그에 맞는 특정한 주조 조건에서 주조되는 상태를 나타낸다.8 shows a state in which a Try Angle type engine bracket 100B is cast under specific casting conditions.
도시된 바와 같이, 캐비티(40)에서는 삼각(Try Angle)타입 엔진 브래킷(100B)이 주조되고, 러너(50)와 일체로 형성된 주입게이트(60)는 삼각(Try Angle)타입 엔진 브래킷(100B)의 삼각 바디(110-1)를 이루는 한쪽 테두리 부위로 위치되어져 용탕이 주입되며, 오버플로우 벤트(70)는 삼각(Try Angle)타입 엔진 브래킷(100B)의 제1 마운팅 보스(120-1a)내지 제4 마운팅 보스(120-1d)중 한개소를 제외한 3개소로 위치된다.As shown, in the cavity 40, a triangular (Try Angle) type engine bracket 100B is cast, and the injection gate 60 formed integrally with the runner 50 is a triangular (Try Angle) type engine bracket 100B. The molten metal is injected into one of the edge portions forming the triangular body 110-1, and the overflow vent 70 is a first mounting boss 120-1a of the triangular (Try Angle) type engine bracket 100B. It is located in three places except one of the fourth mounting bosses 120-1d.
특히, 상기 주입게이트(60)는 러너(50)로 공급된 용탕이 빠져 나가는 끝부위에서 일체로 연장되는 구간을 갖는 직선형상으로 이루어지고, 이로 인해 상기 주입게이트(60)는 삼각(Try Angle)타입 엔진 브래킷(100B)의 중앙에서 벗어나 편중된 위치를 가짐으로써 용탕흐름을 중앙에서 벗어난 후육부측으로 유도할 수 있고, 상기 주입게이트(60)의 단면크기는 러너(50)의 끝부위 구간이 갖는 단면 크기에 비해 상대적으로 작게 형성되도록 축소됨으로써 더욱 개선된 용탕 속도 증가로 충진속도가 빨라질 수 있다.In particular, the injection gate 60 is formed in a straight shape having a section extending integrally from the end portion at which the molten metal supplied to the runner 50 exits, so that the injection gate 60 is a triangular (Try Angle) By having a position biased away from the center of the type engine bracket 100B, the melt flow can be guided to the thickened side away from the center, and the cross-sectional size of the injection gate 60 has the end section of the runner 50. The filling speed can be increased by further improving the melt rate by being reduced to be formed relatively smaller than the cross-sectional size.
또한, 오버플로우 벤트(70)의 제1 확관벤트(71)가 제1 마운팅 보스(120-1a)에 위치되고, 제2 확관벤트(72)가 제4 마운팅 보스(120-1d)에 위치되며, 제3 확관벤트(73)와 제1 서브 확관벤트(73-1)가 제2 마운팅 보스(120-1b)에 위치된다.In addition, the first expansion vent 71 of the overflow vent 70 is located in the first mounting boss 120-1a, and the second expansion vent 72 is located in the fourth mounting boss 120-1d. The third expansion vent 73 and the first sub expansion vent 73-1 are positioned at the second mounting boss 120-1b.
특히, 캐비티(40)에서 주조되는 삼각(Try Angle)타입 엔진 브래킷(100B)은 산화물 분포와 응고 상태가 기포 형성이 거의 없고, 특히 쿨링 핀(200)이 삼각(Try Angle)타입 엔진 브래킷(100B)의 제2 마운팅 보스(120-1b)와 제3 마운팅 보스(120-1c) 및 제4 마운팅 보스(120-1d)에 각각 구비됨으로써 용탕의 응고상태가 수축 결함이 거의 없는 상태로 이루어질 수 있다.In particular, the triangular (Try Angle) type engine bracket 100B cast from the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state, and in particular, the cooling fin 200 has the triangular (Try Angle) type engine bracket 100B. The solidification state of the molten metal may be formed in a state in which there is almost no shrinkage defect by being provided in the second mounting boss 120-1b, the third mounting boss 120-1c, and the fourth mounting boss 120-1d, respectively. .
도 9는 사각(Rectangular)타입 엔진 브래킷(100C)이 그에 맞는 특정한 주조 조건에서 주조되는 상태를 나타낸다.FIG. 9 shows a state in which the rectangular engine bracket 100C is cast under specific casting conditions.
도시된 바와 같이, 캐비티(40)에서는 사각(Rectangular)타입 엔진 브래킷(100C)이 주조되고, 러너(50)와 일체로 형성된 주입게이트(60)는 사각(Rectangular)타입 엔진 브래킷(100C)의 사각 바디(110-1)를 이루는 한쪽 면 부위로 위치되어져 용탕이 주입되며, 특히 주입게이트(60)는 러너(50)로 공급된 용탕이 빠져 나가는 끝부위에서 넓게 퍼져나가면서 제1주입분기(61)내지 제3주입분기(63)로 이루어진 다 분기구간과 함께 상기 제1주입분기(61)쪽에서 캐비티(40)의 중앙 위치로 이어진 길이로 연장구간이 형성됨으로써 용탕흐름이 빠르게 중앙으로 유도될 수 있다.As shown, a rectangular engine bracket 100C is cast in the cavity 40, and the injection gate 60 integrally formed with the runner 50 is a square of the rectangular engine bracket 100C. The molten metal is injected into one side portion of the body 110-1, and in particular, the injection gate 60 spreads widely at an end portion at which the molten metal supplied to the runner 50 exits, and thus the first injection branch 61. The extension section is formed to have a length extending from the first injection branch 61 side to the center position of the cavity 40 together with the multi-branch section consisting of the third injection branch 63 to the melt flow flow to the center quickly. have.
또한, 오버플로우 벤트(70)의 제2 확관벤트(72)가 사각(Rectangular)타입 엔진 브래킷(100C)의 제1 마운팅 보스(120-1a)에 위치되고, 제1 확관벤트(71)가 제3 마운팅 보스(120-1c)에 위치되며, 제3 서브 확관벤트(73)가 제2 마운팅 보스(120-1b)와 제3 마운팅 보스(120-1c)의 사이에 위치되고, 제2 서브 확관벤트(73-2)와 제3 서브 확관벤트(73-3)가 제2 마운팅 보스(120-1b)와 상기 제3 마운팅 보스(120-1c)의 사이로 위치된다.In addition, a second expansion vent 72 of the overflow vent 70 is located in the first mounting boss 120-1a of the rectangular engine bracket 100C, and the first expansion vent 71 is formed. The third sub expansion vent 73 is positioned between the second mounting boss 120-1b and the third mounting boss 120-1c, and is positioned in the third mounting boss 120-1c. The vent 73-2 and the third sub expansion vent 73-3 are positioned between the second mounting boss 120-1b and the third mounting boss 120-1c.
특히, 캐비티(40)에서 주조되는 사각(Rectangular)타입 엔진 브래킷(100C)은 산화물 분포와 응고 상태가 기포 형성이 거의 없고, 특히 쿨링 핀(200)이 사각(Rectangular)타입 엔진 브래킷(100C)의 제1 마운팅 보스(120-1a)와 제2 마운팅 보스(120-1b) 및 제3 마운팅 보스(120-1c)에 각각 구비됨으로써 용탕의 응고상태가 수축 결함이 거의 없는 상태로 이루어질 수 있다.In particular, the rectangular type engine bracket 100C cast from the cavity 40 has almost no bubble formation in the oxide distribution and the solidification state, and the cooling fins 200 are formed in the rectangular type engine bracket 100C. By being provided in the first mounting boss 120-1a, the second mounting boss 120-1b, and the third mounting boss 120-1c, respectively, the solidification state of the molten metal can be made in a state in which shrinkage defects are almost absent.
한편, S90은 엔진 브래킷이 제품으로 완료됨으로써 취출되는 단계로서, 이 경우 S101의 엔진 브래킷 타입1인 플랫(Flat)타입 엔진 브래킷이거나, S102의 엔진 브래킷 타입2인 삼각(Try Angle)타입 엔진 브래킷이거나, S103의 엔진 브래킷 타입3인 사각(Rectangular)타입 엔진 브래킷일 수 있다.On the other hand, S90 is a step taken out by completing the engine bracket as a product, in this case, a flat type engine bracket of the engine bracket type 1 of S101, or a triangular (Try Angle) type engine bracket of the engine bracket type 2 of S102 It may be a rectangular type engine bracket, which is an engine bracket type3 of S103.
한편, S200은 성형이 완료된 엔진 브래킷에 대한 후처리로서, 이는 필요할 경우 엔진 브래킷 제품에 대한 마무리 가공해주는 과정이 수행될 수 있다. 특히, 이러한 엔진 브래킷 제품은 실험 결과에서 충분한 경도 값 이상이고, 기포함유량 1등급이상으로 입증되었다.On the other hand, S200 is a post-processing for the completed engine bracket, which may be a process for finishing the engine bracket product if necessary. In particular, these engine bracket products have proved to be of sufficient hardness value and to have a rated flow rate of 1 or higher in experimental results.
전술한 바와 같이, 본 실시예에 따른 하이브리드 다이캐스팅 공법은 서로 결합 및 분리가 가능한 고정 다이(20) 및 가동 다이(30)와, 엔진 브래킷이 성형 주조되도록 상기 고정 다이(20) 및 상기 가동 다이(30)에 형성된 캐비티(40, Cavity)와, 용탕이 공급되는 러너(50)에서 이어져 상기 캐비티(40, Cavity)로 상기 용탕을 주입하는 주입 게이트(60)와, 상기 캐비티(40)에 고 진공을 형성하면서 상기 용탕이 상기 캐비티(40)로부터 오버플로우되는 통로로 작용하는 오버플로우 벤트(70)를 구비한 하이브리드 금형(10)이 포함됨으로써, 용탕이 주입되는 게이트별 충전양상과 산화물 분포와 더불어 용탕 흐름과 같은 까다로운 조건이 충족된 상태에서 다양한 형상을 갖는 엔진 브래킷(100A,100B,100C)이 제조되고, 특히 엔진 브래킷(100A,100B,100C)의 요구 강성을 충족하면서도 용이하게 대량생산할 수 있다.As described above, the hybrid die casting method according to the present embodiment includes a fixed die 20 and a movable die 30 that can be coupled to and separated from each other, and the fixed die 20 and the movable die such that the engine bracket is molded and molded. Cavity (40) formed in the 30, the injection gate 60 for injecting the molten metal into the cavity (40) Cavity is continued from the runner 50 is supplied with the molten metal, and a high vacuum in the cavity 40 By including a hybrid mold 10 having an overflow vent (70) acting as a passage in which the molten metal overflows from the cavity 40, by forming a gate, along with the filling pattern and oxide distribution for each gate into which the molten metal is injected Engine brackets 100A, 100B, and 100C having various shapes are manufactured while demanding conditions such as melt flow are satisfied, and in particular, they are easy to meet the required rigidity of the engine brackets 100A, 100B, and 100C. Large quantities can be produced.

Claims (9)

  1. 고압주조기에 엔진 브래킷 형상을 갖춘 캐비티(Cavity)가 구비된 하이브리드 금형을 장착하고, 상기 하이브리드 금형으로 용탕을 주입하는 슬리브와, 상기 용탕을 공급하는 급탕기 및 상기 하이브리드 금형에서 완성된 엔진 브래킷 제품을 취출하는 이젝터가 포함된 하이브리드 주조세팅단계;The high pressure casting machine is equipped with a hybrid mold having a cavity having an engine bracket shape, and a sleeve for injecting molten metal into the hybrid mold, a water heater for supplying the molten metal, and a finished engine bracket product from the hybrid mold. Hybrid casting setting step comprising an ejector;
    상기 용탕의 주입속도와 온도 및 응고와 산화물 분포 조건을 포함하고, 상기 캐비티(Cavity)에 형성되는 고 진공조건과 국부 가압조건을 상기 엔진 브래킷 제품에 맞춰 설정하는 하이브리드 주조 조건설정단계;A hybrid casting condition setting step including an injection rate and a temperature of the molten metal, a solidification and an oxide distribution condition, and a high vacuum condition and a local pressurization condition formed in the cavity according to the engine bracket product;
    상기 엔진 브래킷 형상에 충진되도록 상기 용탕이 주입되고, 상기 엔진 브래킷 형상에 맞춰 고 진공을 형성하면서 충진된 용탕을 국부 가압하며, 상기 캐비티(Cavity)내 용탕의 산화물 분포와 응고상태를 제어해주는 엔진 브래킷 성형단계;The molten metal is injected to fill the engine bracket shape, and locally pressurizes the filled molten metal to form a high vacuum in accordance with the shape of the engine bracket, and controls an oxide distribution and solidification state of the molten metal in the cavity. Molding step;
    상기 용탕의 응고 후, 상기 하이브리드 금형에서 완성된 엔진 브래킷 제품을 취출하는 엔진 브래킷 제품단계;An engine bracket product step of taking out the finished engine bracket product from the hybrid mold after the solidification of the molten metal;
    가 포함되어 수행되는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.Hybrid die casting method characterized in that it is performed.
  2. 청구항 1에 있어서, 상기 캐비티에는 용탕이 공급되는 러너에서 이어져 상기 용탕을 상기 캐비티로 주입하는 주입 게이트가 상기 캐비티의 한쪽부위에 위치되고, 상기 캐비티에 고 진공을 형성하면서 상기 용탕이 상기 캐비티로부터 오버플로우(Overflow)되는 통로로 작용하는 오버플로우 벤트(Overflow Vent)가 상기 캐비티의 다른쪽부위에 위치되며, 상기 캐비티에서 상기 엔진 브래킷 제품이 주조되는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.2. The cavity of claim 1, wherein an injection gate, which is connected to a runner supplied with molten metal and injects the molten metal into the cavity, is positioned at one side of the cavity, and the molten metal is overwritten from the cavity while forming a high vacuum in the cavity. An overflow vent acting as an overflowing passage is located at the other side of the cavity, and the engine bracket product is cast in the cavity.
  3. 청구항 2에 있어서, 상기 엔진 브래킷 제품이 플랫(Flat)타입 엔진 브래킷이면;The method of claim 2, wherein the engine bracket product is a flat type engine bracket;
    상기 주입게이트는 상기 러너의 끝부위에서 일체로 형성되어 상기 플랫(Flat)타입 엔진 브래킷의 씬 바디로 위치되며;The injection gate is integrally formed at the end of the runner and positioned as the scene body of the flat engine bracket;
    상기 오버플로우 벤트를 이루는 확관벤트는 상기 플랫(Flat)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 씬 바디에 일체로 형성된 제1 마운팅 보스와 제2 마운팅 보스 및 제3 마운팅 보스의 각각에 위치되고, 상기 확관벤트중 상기 제1 확관벤트는 벤트라인으로 연결되지 않는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.The expansion vent constituting the overflow vent is located at each of the first mounting boss, the second mounting boss, and the third mounting boss integrally formed in the scene body to fasten the flat engine bracket to the mating part, Hybrid die casting method, characterized in that the first expansion vent of the expansion vent is not connected to the vent line.
  4. 청구항 3에 있어서, 상기 제1 마운팅 보스와 상기 제2 마운팅 보스 및 상기 제3 마운팅 보스에는 상기 용탕의 수축 및 수축 결함 방지를 위한 쿨링 핀이 각각 끼워지는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.The hybrid die casting method according to claim 3, wherein cooling fins for preventing shrinkage and shrinkage defect of the molten metal are respectively inserted into the first mounting boss, the second mounting boss, and the third mounting boss.
  5. 청구항 2에 있어서, 상기 엔진 브래킷 제품이 삼각(Try Angle)타입 엔진 브래킷이면;The method of claim 2, wherein the engine bracket product is a Try Angle type engine bracket;
    상기 주입게이트는 상기 러너의 끝부위에서 일체로 연장되는 구간을 갖는 직선형상으로 이루어져 상기 삼각(Try Angle)타입 엔진 브래킷의 삼각 바디의 3면중 하나의 면으로 위치되며;The injection gate is formed in a straight shape having a section extending integrally from the end of the runner and is positioned on one of three surfaces of a triangular body of the triangular (Try Angle) type engine bracket;
    상기 오버플로우 벤트의 확관벤트는 상기 삼각(Try Angle)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 삼각 바디의 3개의 꼭지점을 제외한 테두리중 하나의 테두리부위로 형성된 제1 마운팅 보스에 위치된 제1 확관벤트와, 제3꼭지점 부위에 형성된 제4 마운팅 보스에 위치된 제2 확관벤트와, 제2꼭지점 부위에 형성된 제2 마운팅 보스의 좌우 양쪽으로 함께 위치되는 제3 확관벤트 및 제1 서브 확관벤트로 이루어지고;The expansion vent of the overflow vent is a first expansion pipe located at a first mounting boss formed at one edge of one of three edges of the triangular body except for three vertices of the triangular body so as to fasten the try angle type engine bracket to a counterpart. A vent, a second expansion vent positioned at the fourth mounting boss formed at the third vertex portion, and a third expansion vent and the first sub expansion vent positioned together at both left and right sides of the second mounting boss formed at the second vertex region. Done;
    상기 제1 확관벤트와 상기 제2 확관벤트, 상기 제3 확관벤트 및 상기 제1 서브 확관벤트는 벤트라인으로 연결되는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.And the first expansion vent and the second expansion vent, the third expansion vent, and the first sub expansion vent are connected to the vent line.
  6. 청구항 5에 있어서, 상기 제1 마운팅 보스, 상기 제2 마운팅 보스, 상기 제3 마운팅 보스, 상기 제4 마운팅 보스에는 상기 용탕의 수축 및 수축 결함 방지를 위한 쿨링 핀이 각각 끼워지는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.The method of claim 5, wherein the first mounting boss, the second mounting boss, the third mounting boss, the fourth mounting boss is a hybrid, characterized in that the cooling fins for preventing shrinkage and shrinkage defect of the molten metal is fitted respectively Die casting method.
  7. 청구항 2에 있어서, 상기 엔진 브래킷 제품이 사각(Rectangular)타입 엔진 브래킷이면;The method of claim 2, wherein the engine bracket product is a rectangular type engine bracket;
    상기 주입게이트는 사각 바디를 이루는 4의 면중 어느 2개의 면 부위로 위치되며;The injection gate is located at any two surface portions of four surfaces forming a square body;
    상기 오버플로우 벤트의 확관벤트는 상기 사각(Rectangular)타입 엔진 브래킷을 상대 부품에 체결하도록 상기 사각 바디의 4각 테두리중 어느 하나의 테두리에 형성된 제3 마운팅 보스에 위치된 제1 확관벤트와, 다른 테두리에 형성된 제2 마운팅 보스에 위치된 제2 확관벤트와, 상기 제2 마운팅 보스와 상기 제3 마운팅 보스의 사이에 위치된 제3 서브 확관벤트와, 상기 제3 확관벤트의 좌우 양쪽으로 위치된 제2 서브 확관벤트 및 제3 서브 확관벤트로 이루어지고;The expansion vent of the overflow vent is different from the first expansion vent positioned at a third mounting boss formed at one of four edges of the quadrangle body to fasten the rectangular engine bracket to the mating part. A second expansion vent positioned at a second mounting boss formed at an edge, a third sub expansion vent positioned between the second mounting boss and the third mounting boss, and left and right sides of the third expansion vent A second sub expansion vent and a third sub expansion vent;
    상기 제1 확관벤트와 상기 제2 확관벤트, 상기 제3 확관벤트, 상기 제2 서브 확관벤트 및 상기 제3 서브 확관벤트는 벤트라인으로 연결되는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.And the first expansion vent and the second expansion vent, the third expansion vent, the second sub expansion vent, and the third sub expansion vent are connected to the vent line.
  8. 청구항 7에 있어서, 상기 제1 마운팅 보스와 상기 제2 마운팅 보스 및 상기 제3 마운팅 보스에는 상기 용탕의 수축 및 수축 결함 방지를 위한 쿨링 핀이 각각 끼워지는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.The hybrid die casting method according to claim 7, wherein cooling fins for preventing shrinkage and shrinkage defect of the molten metal are respectively inserted in the first mounting boss, the second mounting boss, and the third mounting boss.
  9. 청구항 1에 있어서, 상기 엔진 브래킷 제품이 취출되면, 상기 엔진 브래킷 제품을 마무리 가공해주는 후처리단계;The post-treatment step of claim 1, wherein the engine bracket product is finished after the engine bracket product is taken out;
    가 더 수행되는 것을 특징으로 하는 하이브리드 다이캐스팅 공법.Hybrid die casting method, characterized in that is further performed.
PCT/KR2013/003494 2013-04-11 2013-04-24 Hybrid die casting process WO2014168280A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000009993A (en) * 1998-07-29 2000-02-15 이현우 Swash plate manufacturing method for airconditioner using vacuum die casting combined with squeeze
KR100676832B1 (en) * 2005-05-13 2007-02-02 함창화 Method for manufacturing the heating element
KR20090080767A (en) * 2008-01-22 2009-07-27 주식회사 알텍캐스트 A Die Casting Apparatus
JP2011020158A (en) * 2009-07-17 2011-02-03 Honda Motor Co Ltd Method of manufacturing forming workpiece, deburring device, and die
KR20110110949A (en) * 2010-04-02 2011-10-10 홍기원 Diecasting molding

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100676382B1 (en) * 2006-04-10 2007-02-01 주식회사 트라움유시케이 Die casting method using vacuum and partial squeeze

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000009993A (en) * 1998-07-29 2000-02-15 이현우 Swash plate manufacturing method for airconditioner using vacuum die casting combined with squeeze
KR100676832B1 (en) * 2005-05-13 2007-02-02 함창화 Method for manufacturing the heating element
KR20090080767A (en) * 2008-01-22 2009-07-27 주식회사 알텍캐스트 A Die Casting Apparatus
JP2011020158A (en) * 2009-07-17 2011-02-03 Honda Motor Co Ltd Method of manufacturing forming workpiece, deburring device, and die
KR20110110949A (en) * 2010-04-02 2011-10-10 홍기원 Diecasting molding

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