KR20090049283A - Vhvac & pump control system having 2phase + 3 phase combined ec-motor - Google Patents
Vhvac & pump control system having 2phase + 3 phase combined ec-motor Download PDFInfo
- Publication number
- KR20090049283A KR20090049283A KR1020070115482A KR20070115482A KR20090049283A KR 20090049283 A KR20090049283 A KR 20090049283A KR 1020070115482 A KR1020070115482 A KR 1020070115482A KR 20070115482 A KR20070115482 A KR 20070115482A KR 20090049283 A KR20090049283 A KR 20090049283A
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- South Korea
- Prior art keywords
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- motor
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/025—Motor control arrangements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P4/00—Arrangements specially adapted for regulating or controlling the speed or torque of electric motors that can be connected to two or more different electric power supplies
Abstract
The present invention connects a two-phase motor or a two-phase and three-phase combined non-rectifier motor or an electronic rectifier motor (ECM) to an air conditioning fan or blower or pump, thereby saving energy. And non-regulated speed, regulated speed, and constant torque operation to increase safety functions, simplify various intelligent operation controls, and configure an efficient system with excellent performance. It provides motor control system that can selectively set various operation modes such as Constant Torque and Multi-Constant Air Flower or Constant Liquid Flower. It is possible to minimize the loss of the power switching circuit and to provide a rotating magnetic field with improved switching magnetic balance generated in the armature. Two-phase for HVAC fan and pump control, which is equipped with electronic control circuit that can control Excited switching width control and reverse rotation It is a control device of three-phase coupled zero-commutator motor.
Rectifier Motor, Electronic Rectifier Motor, ECM, Two- and Three-Phase Coupled Rectifier Motor, Brushless Motor, Non-constant Speed, Constant Speed, Constant Torque, Constant Flow Operation, Air Conditioning Fan, Blower, Pump
Description
The present invention relates to a two-phase and three-phase combined non-rectifier motor used in a fan or blower drive of an HVAC to control air flow and harmony, or a pump drive for controlling the flow and movement of water or liquid. It relates to a control device.
Since the non-commutator motor is closely related to the living environment and life, and is required for a long time or constant operation, the energy consumption is very large, and in particular, the ratio of power consumption required for driving a fan, a blower, or a pump is very large. These rectifier motors have a direct impact on the efficiency and performance of heating, cooling and ventilation systems or pump drive systems.
Therefore, the development of intelligent control system that requires high efficiency motor driving device and demands comfortable performance and safety is urgently needed.
Conventionally, inexpensive and simple AC induction motors have been used a lot, but this AC induction motor has to bear a lot of energy loss and inconvenience because it is very difficult to control the speed necessary for saving energy and providing comfortable operation. The AC induction motor uses a separate inverter for speed control, which is not good in operation efficiency such as noise problem, cost-effective energy saving economy, and has a limitation in providing various operation programs required in addition to speed control.
In addition, recently, fan drive motors using a non-rectifier motor or an electronically commutated motor (ECM) have been put into practical use, but simple small fan drive motors of 100W or less have become mainstream. As a related technology using an electronic rectification motor (ECM) for home and industrial air conditioning and ventilation equipment (HVAC), US Patent No. 5,592,058 (Control System and Methods for a Multi-parameter Electronically Commutated Motor) and US Patent No. 6,456,023 (Method and Apparatus to Control Available Speed Motor), but the device or method that can achieve the specific technical methods and effects to be realized in the present invention was not provided.
The non-rectifier motors or electronic commutation motors (ECMs) used in fans, blowers, or pumps of conventional air-conditioning and ventilation systems are configured with a three-phase motor and a three-phase drive control circuit having an electric rotation angle of 60 °. These motors had limitations in improving the inherent efficiency of the motor, reducing the weight-to-output to reduce the inherent weight of the motor, and reducing torque ripple and cogging to reduce noise. These motors can also be used for various constant speeds, constant speeds, constant torques, air volume / liquid volume control, remote communication control and monitoring, and multiple fans or pumps. It was not possible to provide a single board with the means to control the drive with Modbus and the device to enable data logging.
The problem to be solved by the present invention is a fan or blower of the air-conditioning air conditioner that controls the flow and movement of air for heating or cooling air or ventilation using a lot of energy or water, such as waste water treatment or swimming pool for air conditioning In driving pumps to control the movement and exchange of liquids and liquids, the present invention provides cooling and air conditioning and pump-free commutator motors and controls, which can minimize power consumption of the motors consumed. The motor power of heating, cooling and ventilation systems or pumps requiring continuous operation is considerably larger than that of other motor drives in other fields, which can be minimized.
In addition, the present invention, in the operation and operation of the pump motor used in the heating and cooling of the air conditioning and cooling, and the heating and cooling of the air close to the real life of the human being, it is possible to perform a variety of operation depending on the situation and the optimum operation according to the surrounding environment and high speed And it is to be able to prevent unnecessary energy waste caused by long time operation.
Furthermore, the present invention is to ensure the protection and safety for the heating and cooling system and the person exposed to it, and to enable a comfortable air conditioning and pump driving.
In addition, the present invention is the air-conditioning and ventilation equipment is installed not only in the interior of the house or building, but also outside, so that the normal operation in the extreme ambient temperature environment, and intelligently detects the load variation of the fan or pump to drive the motor in the abnormal state To stop immediately or to reduce the torque to prevent accidents in advance.
In addition, the present invention creates a two-phase and three-phase combined non-rectifier motor having an electric rotation angle of 30 ° proposed by the present applicant and a driving logic control circuit capable of excited phase width control in the drive control circuit. By adding additional power, reducing back EMF losses and avoiding magnetic deep loss points, improving motor inherent efficiency, further improving power savings, and torque ripple and cogging of rotating magnetic fields. It is to reduce the quiet operation of the fan and pump and to minimize the resonance noise.
And the present invention proposed by the applicant, in the two-phase armature and three-phase rotor coupled type two-phase non-commutator motor (patent registration No. 653434) is provided with an armature having a pole formed, the coil winding amount is minimized To reduce the weight of the motor.
In order to solve the above-described problems, the control apparatus of the motor according to the present invention controls the excitation phase width to any one of a single phase rectifier motor, a two phase rectifier motor, an electronic rectifier motor, and a two phase and three phase combined type rectifier motor. It is equipped with a driving logic control circuit that can be used to configure the microprocessor and surrounding signal processing and input devices, so that the constant speed operation, constant speed operation, Device to select and set functions such as constant torque, air volume / liquid volume control, remote communication control and monitoring, means for controlling and controlling multiple fans or pumps by Mod-Bus, and data logging It is provided.
The present invention greatly improves the operation efficiency of the motor drive system by a control device capable of driving a new two-phase non-commutator motor (ECM) of a two-phase armature and three-phase rotor combined type proposed by the applicant. In addition, the low-power consumption operation and various intelligent operation methods, which are especially required for air conditioning and ventilation systems or pump control systems, can be realized in a simple and inexpensive configuration, further saving energy and increasing the economics and convenience of system operation. It is effective to prevent accidents.
Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention.
1 is a block diagram of a control device of a two-phase and three-phase combined non-rectifier motor as a preferred embodiment of the present invention, Figure 2 is a two-phase or two-phase and three-phase combined non-commutator motor defined in the
The present invention proposes a two-phase armature and three-phase rotor coupled type two-phase electronic commutator motor (ECM) or a rectifier proposed by the present applicant (Patent No. 0653434) for driving the
In addition, the present invention is the
In addition, the present invention provides a signal voltage (0-10Vdc) for commanding run and stop / speed control, which is transmitted from the
The
In order to receive the external control signal by the power supply device configured as described above, a separate insulated power supply is not required. On the other hand, the motor control apparatus of the present invention can be used for a two-phase non-rectifier motor (B of FIG. 2).
The
Each function and program contents required for the air-conditioning and ventilation facilities and the pump operation provided by the present invention will be described in more detail with respect to the above-described configuration of the present invention.
Non Regulated Speed Control is performed in the preset constant speed firmware program mode. That is, when a command is input to the
Regulated Speed Control is performed in the preset constant speed firmware program mode. That is, when a command is input to the
Constant torque control is performed in the preset constant torque firmware program mode. That is, when an instruction is input to the
Constant air flower or constant liquid flower operation is performed in the preset constant air flow or constant liquid firmware program mode. That is, when an instruction is input to the
The technical configuration related to system safety and user safety to be achieved in the present invention will be described in more detail.
Air-conditioning and ventilation equipment or pump operating equipment, as described above, should be placed in a variety of indoor and outdoor environments and should be able to operate safely in a wide range of temperatures, typically -40 ° C to 60 ° C. The system will not stop by allowing you to switch to the pre-safe operation mode before breaking down. In order to perform such a function, the control device of the present invention has a built-in
In addition, when driving a pump, particularly in a swimming pool, a pump circulator may suddenly be blocked or a part of a human body may be sucked into the suction port, which may cause a very dangerous situation. The control device of the present invention inputs a
Detailed configuration for realizing the spirit of the present invention configured as described above will be described in detail with reference to the accompanying drawings.
The logic
The
In addition, the rotor position detection sensor signals 91 and 92 of the phase A and phase B are respectively connected to the input of the
The AND gate outputs 99, 100, 101, and 102 are respectively connected to inputs 1A0-1A3 and 2A0-2A3 of the solid state
The
On the other hand, the phase A signal output for sending the rotation speed information to the
The logic
4, the
The operation and effects of the logic signal processing circuit of the present invention configured as described above will be described in detail based on the signal time table (Fig. 5).
When the two-phase drive input signals HS1 and HS2 are processed by EX-OR, an
In addition, the reverse phases HS1 '/ 96 and HS2' / 98 are similarly subjected to the above-described process to obtain the outputs A '/ 100 and B' / 102 whose switching excitation angles are controlled, and this signal is the power switch circuit ( Input to 4) yields a bipolar full bridge switching waveform (41-42, 43-44 in FIG. 5) with controlled excitation switching time, and finally the motor drive output modulated to 20KHz PWM (FIG. 43 to 44 PWM).
That is, the logic signal processing circuit of the present invention can control the excitation timing and the width of the motor drive as well as the PWM signal processing for the speed control, thereby reducing the back EMF or changing the magnetic stall point according to the magnetization pattern of the rotor ( Magnetic Deep Loss Point) can be avoided to form an ideal rotating magnetic field. That is, by minimizing the adverse function of the rotating magnetic field, it is possible to minimize the electric drive loss of the motor and to reduce the noise and vibration.
The circuit configuration and algorithm of the logic
Next, the
The data of the factory program computer (PC) 12 including the constant constant speed (NRS), constant speed (RS), constant torque, and M. constant CFM / CLM setting data are stored. A
The DC voltage (+ Vm) applied to the motor is divided into the
A transistor or
In addition, the
As described above, the microprocessor and the input / output control logic circuit of the controller of the present invention configured as described above can select various operations required for air-conditioning and ventilation facilities or pump control, as well as the operating current processed by the
Those skilled in the art will appreciate that various changes and modifications can be made without departing from the spirit of the present invention.
Therefore, the technical scope of the present invention should not be limited to the contents described in the embodiments, but should be defined by the claims and their equivalents.
1 is a block diagram of a control device of a two-phase and three-phase combined non-commutator motor as a preferred embodiment according to the present invention.
2 is an explanatory view of a two-phase or two-phase and three-phase combined non-commutator motor defined in the present invention.
3 is an excitation switching width control logic circuit diagram of the present invention.
4 is a detailed circuit diagram of a power control unit for explaining an embodiment of the present invention.
5 is a signal time table for explaining the switching width control logic circuit of the present invention.
6 is a detailed circuit diagram of an input signal controller for explaining an embodiment of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020070115482A KR20090049283A (en) | 2007-11-13 | 2007-11-13 | Vhvac & pump control system having 2phase + 3 phase combined ec-motor |
Applications Claiming Priority (1)
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KR1020070115482A KR20090049283A (en) | 2007-11-13 | 2007-11-13 | Vhvac & pump control system having 2phase + 3 phase combined ec-motor |
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KR20090049283A true KR20090049283A (en) | 2009-05-18 |
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KR1020070115482A KR20090049283A (en) | 2007-11-13 | 2007-11-13 | Vhvac & pump control system having 2phase + 3 phase combined ec-motor |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101147440B1 (en) * | 2011-10-19 | 2012-05-21 | 선진모타테크주식회사 | Greenhouse sprinkler controll circuit |
WO2013187640A1 (en) * | 2012-06-11 | 2013-12-19 | 엘에스산전 주식회사 | Motor starter system and method for operating same |
KR20160007845A (en) | 2014-07-03 | 2016-01-21 | 권동철 | BLDC FAN motor drive control system |
CN112361877A (en) * | 2020-11-24 | 2021-02-12 | 西北机电工程研究所 | Universal control module for gun AC servo driver |
-
2007
- 2007-11-13 KR KR1020070115482A patent/KR20090049283A/en not_active Application Discontinuation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101147440B1 (en) * | 2011-10-19 | 2012-05-21 | 선진모타테크주식회사 | Greenhouse sprinkler controll circuit |
WO2013187640A1 (en) * | 2012-06-11 | 2013-12-19 | 엘에스산전 주식회사 | Motor starter system and method for operating same |
US9473050B2 (en) | 2012-06-11 | 2016-10-18 | Lsis Co., Ltd. | Motor starter system and method for operating same |
KR20160007845A (en) | 2014-07-03 | 2016-01-21 | 권동철 | BLDC FAN motor drive control system |
CN112361877A (en) * | 2020-11-24 | 2021-02-12 | 西北机电工程研究所 | Universal control module for gun AC servo driver |
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A201 | Request for examination | ||
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