KR20090047261A - Method of fabricating an artificial sculpture - Google Patents

Method of fabricating an artificial sculpture Download PDF

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Publication number
KR20090047261A
KR20090047261A KR1020070113331A KR20070113331A KR20090047261A KR 20090047261 A KR20090047261 A KR 20090047261A KR 1020070113331 A KR1020070113331 A KR 1020070113331A KR 20070113331 A KR20070113331 A KR 20070113331A KR 20090047261 A KR20090047261 A KR 20090047261A
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KR
South Korea
Prior art keywords
artificial
cement layer
frame
sculpture
glass fiber
Prior art date
Application number
KR1020070113331A
Other languages
Korean (ko)
Inventor
한창열
Original Assignee
주식회사 두리이앤씨
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Application filed by 주식회사 두리이앤씨 filed Critical 주식회사 두리이앤씨
Priority to KR1020070113331A priority Critical patent/KR20090047261A/en
Publication of KR20090047261A publication Critical patent/KR20090047261A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04—Modelling plastic materials, e.g. clay
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/06—Sculpturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/06—Natural ornaments; Imitations thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38—Fibrous materials; Whiskers
    • C04B14/42—Glass
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The present invention relates to a method of manufacturing an artificial sculpture, and more particularly, in manufacturing an artificial sculpture such as an artificial rock wall or artificial waterfall, the steel of the net structure between the first cement layer and the second cement layer constituting the body of the rock wall The present invention relates to a method of manufacturing an artificial sculpture in which an artificial sculpture is manufactured by inserting a structural frame, thereby increasing strength and preventing cracks from occurring.

According to the present invention, the tensile strength of the artificial sculpture is increased, so that it can be maintained for a long time, and cracking or dropping can be prevented, thereby preventing human accidents from occurring.

Artificial sculpture, glass fiber reinforced cement, wire mesh, structural framework

Description

Artificial sculpture manufacturing method {METHOD OF FABRICATING AN ARTIFICIAL SCULPTURE}

The present invention relates to a method of manufacturing an artificial sculpture, and more particularly, in manufacturing an artificial sculpture such as an artificial rock wall or artificial waterfall, the steel of the net structure between the first cement layer and the second cement layer constituting the body of the rock wall The present invention relates to a method of manufacturing an artificial sculpture in which an artificial sculpture is manufactured by inserting a structural frame, thereby increasing strength and preventing cracks from occurring.

In the case of installing artificial sculptures for landscaping of zoos, amusement parks, artificial waterfalls, etc., cement or concrete is used as a material to produce the same effect as real rocks. After manufacturing separately, the construction is carried out by assembling one on site.

1 is a cross-sectional view showing an artificial cancer manufacturing process according to the prior art, the manufacturing process is a mold forming step (S1) constituting the mold 10, the release agent 20 and the color paint (30) inside the mold 10 The first glass to form a first glass fiber reinforced cement layer 61 by applying a release agent and a coating step (S2) and a first glass fiber reinforced cement 40 on the surface of the color paint 30) Fiber reinforcement cement layer forming step (S3) and the second glass fiber reinforcement cement layer 50 is applied to the inside of the first glass fiber reinforcement cement layer 61 to form a second glass fiber reinforcement cement layer 62 2 glass fiber reinforced cement layer forming step (S4), the round bar installation step (S5) to bend the round bar 63 to the inside of the second glass fiber reinforced cement layer 62 to form a rod powder (64), and artificial cancer The separation step 60 is made of a natural curing step (S6).

Forming step (S1) is to produce the outer mold 11 of the glass fiber reinforced plastics (FRP; Fiber Glass Reinforced Plastics), and the inner mold 12 of the rubber material in the outer mold 11 is bonded with an adhesive or the like Go through the steps

At this time, the outer mold 11 and inner mold 12 are formed in various shapes according to the shape of the artificial cancer to be molded.

In the release agent and paint application step (S2), the release agent 20 for concrete separation is sprayed on the inner surface of the mold 12 using a sprayer, and the color paint 30 is sprayed thereon.

The release agent 20 is to allow the first glass fiber reinforced cement layer 61 formed in the first glass fiber reinforced cement layer forming step S3 to be easily separated from the mold 10.

In addition, the color paint 30 is deposited on the surface of the first glass fiber reinforced cement layer 61 so that the surface of the first glass fiber reinforced cement layer 61 has a color of rock. Cement, waterproof adhesive, etc. are mixed.

The first glass fiber reinforced cement layer forming step (S3) is a first glass fiber reinforced cement 40 formed by mixing a cement, glass fiber, pigment mixture on the color paint 30 applied in the release agent and paint coating step (S2) As a process of spraying to a thickness of 5-10mm, the first glass fiber reinforced cement layer 61 formed in this process forms the outer surface of the artificial rock.

Glass fiber reinforced cement (GRC; Glass Fiber Reinforced Cement) is lighter than natural rocks and is easy to mold, and has excellent tensile strength due to the mixing of glass fibers.

The second glass fiber reinforced cement layer forming step (S4) is 20-30mm of the second glass fiber reinforced cement 50 formed by mixing cement, glass fiber, and a reducing agent mixture inside the first glass fiber reinforced cement layer 61. As a process of spraying to the thickness of, the second glass fiber reinforced cement layer 62 formed in this process forms the inner surface of the artificial rock.

Round bar installation step (S5) is a process of fixing the round bar 63 that is detachably coupled to the support in the interior of the second glass fiber reinforced cement layer, the second glass fiber reinforced cement layer that is bent stainless round bar 63 The bent end of the round bar 63 is fixed to the inside of the second glass fiber reinforced cement layer 62 by placing it on the inner surface of the 62 and making the rod powder 64.

At this time, the rod powder 64 is formed by spraying the second glass fiber reinforced cement.

Finishing step (S6) after the round bar installation step (S5) of the first and second glass fiber reinforced cement layer (61) (62), round bar (63) and rod powder (64) consisting of the mold ( 10) Curing for 24 hours in the process of separating from the mold and natural curing.

Carrying the artificial cancer panel 60 made in this way to the site, and then fixed to the support one by one to make the sculpture. A glass fiber reinforced cement is poured between each panel to eliminate voids between the panels and at the same time increase the bonding strength of each panel.

By the way, as in the prior art, when using a method of producing artificial cancer panel and subsequently combining the reinforcing cement inside the mold 10, the weight is lighter, the mobility is better, but the framework to increase the bonding force inside the cement layer There was a problem that the crack easily occurs or the surface is dropped when time or a large impact is applied.

In addition, since each panel is fixed to the support and then finished by filling the voids between the cement between the cement shrinkage of the cement layer is different, there is an inconvenience that must be repaired because the cracks naturally occur over time.

The present invention is to solve the problems as described above, an object of the present invention is to provide a method of manufacturing artificial sculpture to maintain the shape of the sculpture by increasing the tensile strength by inserting a structural frame inside the artificial sculpture.

Also, instead of making each panel in the process of making artificial sculptures and assembling them on site, the entire sculptures can be manufactured in one process, eliminating unnecessary connection work and preventing cracks between panels. An object of the present invention is to provide a method of manufacturing artificial sculpture.

The present invention for solving the above problems and the frame installation step of installing a reinforcing frame in the form similar to the bend of the artificial sculpture on the steel frame; A wire mesh installation step of attaching a wire mesh of a net structure on the reinforcing steel frame in a form similar to the bending of the steel frame; Forming a first cement layer on the wire mesh by curing the glass fiber reinforced cement to a predetermined thickness; A structural frame network installation step of closely installing a structural network of the net structure on the upper surface of the first cement layer; And a second cement layer forming step of applying a glass fiber-reinforced cement to a predetermined thickness on the structural mesh and then curing.

And carving and coloring the second cement layer by carving the surface of the second cement layer.

The reinforcing bar constituting the reinforcing bar structure is formed with a plurality of fixing rods protruding upward, the fixing rod is characterized in that the end is buried in the interior of the second cement layer.

The frame is made of any one of aluminum wire or stainless steel wire having a diameter of 2mm or more, characterized in that the horizontal or vertical size of each mesh is 50mm or less.

According to the present invention, the tensile strength of the artificial sculpture is increased, so that it can be maintained for a long time, and cracking or dropping can be prevented, thereby preventing human accidents from occurring.

In addition, since the sculpture can be manufactured and installed integrally at the construction site, the installation and repair of the sculpture can be easily performed.

Hereinafter, an artificial sculpture manufacturing method according to an embodiment of the present invention will be described with reference to the drawings.

Figure 2 is a flow chart showing the artificial sculpture manufacturing process according to an embodiment of the present invention, Figure 3 is an exploded perspective view showing the artificial sculpture production process according to an embodiment of the present invention, Figure 4 is an artificial sculpture according to an embodiment of the present invention It is sectional drawing which shows the structure of.

As shown in Figures 2 and 3, in order to manufacture the artificial sculpture 100, the inner body constituting the skeleton is first configured, and then the outer shape is molded.

First, the frame 102 is installed on the concrete surface on which the artificial sculpture 100 is to be installed. (S102) The frame 102 is made of steel and fixed to a concrete base with bolts or nails.

Artificial rock walls or artificial waterfalls are often standing in a state close to the vertical, so that the artificial sculpture 100 is firmly fixed by weight.

The steel frame 102 is generally manufactured in the form of an H beam, but may have other shapes.

The reinforcing frame 104 is installed on the frame 102. (S104) The reinforcing frame 104 is manufactured in a form similar to the outer surface of the artificial sculpture 100 to be manufactured.

Since the reinforced frame 104 is installed on the frame 102 to make the basic shape of the artificial sculpture 100, the worker can be easily bent as necessary, and the strength enough to keep the bent shape continuously. It is preferable to use reinforcing bar.

Reinforcement frame 104 is made of a net structure, the horizontal bar and the vertical line meets the fixed round bar 106 is formed by a predetermined height upwards.

Fixing round bar 106 is attached to the upper surface of the reinforcement frame 104 by welding, etc., serves to ensure that the cement layer covered on the reinforcement frame 104 is firmly fixed.

On the reinforcing frame 104, a wire mesh 108 having a relatively dense mesh is installed. (S106) The wire mesh 108 serves as a barrier layer to prevent cement or concrete from escaping downward.

The first cement layer 110 is coated on the wire mesh 108. (S108) Glass fiber is mixed in the cement used in the manufacture of the artificial sculpture 100, so that the weight is light and the tensile strength is large so that it is not easily broken or dropped. There is no advantage.

The first cement layer 110 is preferably applied to a thickness such that the end of the fixing round bar 106 is exposed to the outside. After applying the first cement layer 110, the curing process is performed for a predetermined time.

In the prior art, since each panel is manufactured by pouring cement into the mold, the thickness of each part of the panel varies depending on the depth of the mold, but in the present invention, a method of evenly applying glass fiber reinforced cement onto the wire mesh 108 is provided. By using it, the first cement layer 110 having a uniform thickness can be made.

A structural frame 112 is installed on the first cement layer 110. (S110) The structural frame 112 prevents cracks by allowing the cement layers 110 and 114 of a large area to be integrally formed. to be.

For this purpose, the frame 112 is made of aluminum wire or stainless steel wire having a diameter of 2 mm or more, and the horizontal or vertical size of each mesh forming the net structure is 50 mm or less.

Like the wire mesh 108, the structural frame 112 must be formed similarly to the outer curvature of the artificial sculpture 100 to make the shape of the actual rock. However, the wire mesh 108 may be made larger than the size of the mesh.

In addition, the structure of the frame 112 is pressed against the surface of the first cement layer 110 by pressing a certain force to be fixed in close contact, the end of the fixed round bar 106 between the frame 112 is exposed.

After installing the structural frame 112, the second cement layer 114 made of glass fiber reinforced cement is applied again. (S112) As shown in FIG. 4, the second cement layer 114 is a structural frame 112 It is desirable to have a thickness such that the ends of the fixing round bar 106 exposed between the two is completely embedded.

In the artificial cancer manufacturing process disclosed in the related art, there is a disadvantage in that strength is weakened because no structure is inserted between the upper and lower cement layers. In the present invention, the structural frame is formed between the first cement layer 110 and the second cement layer 114. Since the network 112 is installed, not only the shape can be kept long, but also the strength is increased.

When the curing of the second cement layer 114 proceeds to some extent, the surface is carved to give the same effect as the actual rock, and finally, the color is applied to make the texture of the actual rock.

As described above, in the present invention, the entire surface of the artificial sculpture 100 is applied to the second cement layer 114 at one time to produce an integrated structure (one structure). Therefore, the process is more complicated than fabricating small panels in advance as in the prior art and then assembling in the field, but the overall shape can be easily made, and the structure can be made permanent. In addition, it is possible to simply finish the work as compared to the prior art that goes through a separate filling process in order to connect between each panel.

Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the above-described technical configuration of the present invention may be embodied by those skilled in the art to which the present invention pertains without changing its technical spirit or essential features of the present invention. It will be appreciated that the present invention may be practiced as. Therefore, the above-described embodiments are to be understood as illustrative and not restrictive in all respects, and the scope of the present invention is indicated by the appended claims rather than the detailed description, and the meaning and scope of the claims and All changes or modifications derived from the equivalent concept should be interpreted as being included in the scope of the present invention.

1 is a cross-sectional view showing an artificial cancer manufacturing process according to the prior art.

Figure 2 is a flow chart showing the artificial sculpture manufacturing process according to an embodiment of the present invention.

Figure 3 is an exploded perspective view showing the artificial sculpture manufacturing process according to an embodiment of the present invention.

Figure 4 is a cross-sectional view showing the structure of the artificial sculpture according to an embodiment of the present invention.

Claims (4)

A frame installation step of installing a reinforcing frame in a form similar to a bend of an artificial sculpture on a steel frame; A wire mesh installation step of attaching a wire mesh of a net structure on the reinforcing steel frame in a form similar to the bending of the reinforcing steel frame; Forming a first cement layer on the wire mesh by curing the glass fiber reinforced cement to a predetermined thickness; A structural frame network installation step of closely installing a structural network of the net structure on the upper surface of the first cement layer; And a second cement layer forming step of applying a glass fiber-reinforced cement to a predetermined thickness on the structural frame and curing the sheet. The method of claim 1, Carving the surface of the second cement layer and carving the coloring and coloring step; artificial sculpture manufacturing method further comprising. The method according to claim 1 or 2, Reinforcing bar constituting the reinforcing bar a plurality of fixing rods are formed to protrude upward, the fixing rod is the artificial sculpture manufacturing method, characterized in that the end is installed in the interior of the second cement layer. The method according to claim 1 or 2, The framework is Made of either aluminum wire or stainless steel wire with a diameter of 2 mm or more, The horizontal or vertical size of each mesh is 50mm or less manufacturing method of artificial sculpture.
KR1020070113331A 2007-11-07 2007-11-07 Method of fabricating an artificial sculpture KR20090047261A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101270795B1 (en) * 2011-06-10 2013-06-05 곽진우 The method of manufacturing product having aesthetic consciousness of volcanic stone
KR101290305B1 (en) * 2012-10-17 2013-07-26 김우진 Artificial rock panel and manufacturing method thereof
KR101298916B1 (en) * 2012-08-14 2013-08-20 송병용 Free-form structure and constructing method thereof
KR101450234B1 (en) * 2014-03-07 2014-10-13 주식회사 두리이앤씨 Artificial Sculpture Constructed Precast Method and Its Construction Method
KR101455318B1 (en) * 2014-03-07 2014-10-27 주식회사 두리이앤씨 Artificial Sculpture Having Waterproof Structure and Its Construction Method
CN104736352A (en) * 2013-06-27 2015-06-24 尹福模 Method for constructing artificial rock large structure
KR102140578B1 (en) * 2019-12-02 2020-08-03 배정권 Wet waterproof method of artificial structure using fiber reinforced cement
CN113844204A (en) * 2021-09-24 2021-12-28 安徽省徽森林雕塑艺术有限公司 Preparation method of glass fiber reinforced plastic luminous sculpture
CN114228379A (en) * 2021-12-23 2022-03-25 张皓珂 Improved clay color plastic material process method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101270795B1 (en) * 2011-06-10 2013-06-05 곽진우 The method of manufacturing product having aesthetic consciousness of volcanic stone
KR101298916B1 (en) * 2012-08-14 2013-08-20 송병용 Free-form structure and constructing method thereof
KR101290305B1 (en) * 2012-10-17 2013-07-26 김우진 Artificial rock panel and manufacturing method thereof
CN104736352A (en) * 2013-06-27 2015-06-24 尹福模 Method for constructing artificial rock large structure
CN104736352B (en) * 2013-06-27 2017-04-19 尹福模 Method for constructing artificial rock large structure
KR101450234B1 (en) * 2014-03-07 2014-10-13 주식회사 두리이앤씨 Artificial Sculpture Constructed Precast Method and Its Construction Method
KR101455318B1 (en) * 2014-03-07 2014-10-27 주식회사 두리이앤씨 Artificial Sculpture Having Waterproof Structure and Its Construction Method
KR102140578B1 (en) * 2019-12-02 2020-08-03 배정권 Wet waterproof method of artificial structure using fiber reinforced cement
CN113844204A (en) * 2021-09-24 2021-12-28 安徽省徽森林雕塑艺术有限公司 Preparation method of glass fiber reinforced plastic luminous sculpture
CN114228379A (en) * 2021-12-23 2022-03-25 张皓珂 Improved clay color plastic material process method

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