KR20090025126A - Method and apparatus for processing corner of solar cell ingot and product obtained by using the same - Google Patents
Method and apparatus for processing corner of solar cell ingot and product obtained by using the same Download PDFInfo
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- KR20090025126A KR20090025126A KR1020080011291A KR20080011291A KR20090025126A KR 20090025126 A KR20090025126 A KR 20090025126A KR 1020080011291 A KR1020080011291 A KR 1020080011291A KR 20080011291 A KR20080011291 A KR 20080011291A KR 20090025126 A KR20090025126 A KR 20090025126A
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- South Korea
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- ingot
- solar cell
- grinding
- grinding wheel
- wheel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
- H01L21/67167—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers surrounding a central transfer chamber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
Abstract
According to the present invention, a method of grinding a corner portion of a solar cell ingot manufactured so as to be deformed from a circular shape to a square shape after a growing process, the grinding (grinding) in the longitudinal axis of the solar cell ingot Arranging the grinding wheel around the solar cell ingot such that the rotation axis of the grinding wheel is parallel with respect to the solar cell ingot; And grinding the surface by contacting the edge surface of the grinding wheel with the corner portion of the solar cell ingot. The method of processing a corner portion of a solar cell ingot is disclosed.
Description
The present invention relates to the processing of the corner portion of the solar cell ingot, and more particularly, to a method and apparatus for grinding a square corner portion of the solar cell ingot (singot) after square processing (squaring) and the solar cell ingot and wafer manufactured accordingly It is about.
Surface processing of the single crystal silicon ingot for solar cells is a very important process that determines the size of the substrate and the quality of the edge surface when manufacturing a solar cell substrate.
Recently, as the solar cell substrate is gradually thinned, the failure rate of cracking or cracking during the solar cell substrate manufacture is increasing. The failure of the solar cell substrate is due to the physical impact applied during the ingot processing, which is a major cause of product defects in the subsequent solar cell manufacturing process.
In general, a single crystal silicon ingot for a solar cell has a squaring process of transforming an ingot body having a circular cross section into a rectangle (FIG. And a rectangular shape through a cylindrical grinding process (FIG. 1C) to grind the rectangular corner portion.
In the squaring process, the
In the surface grinding process, the surface is ground by using the planar portion of the
In the cylindrical grinding process, a flat portion of the
When the cylindrical grinding process is completed, a plurality of grinding marks are formed at a corner of the ingot in a direction perpendicular to the circumferential direction of the ingot.
Product defects caused by the impact of the machining occurs most severely at the corners of the ingot, and methods for effectively improving the processing process of the ingot corners have not been proposed yet. In this regard, many companies use a method of controlling the processing impact through chemical etching. In this case, the development of a solar cell to provide an environmentally friendly energy source because the etching solution generates industrial waste causing environmental pollution. There is a problem that is not consistent with the intent.
After performing the cylindrical grinding process, a slicing process of thinly cutting the single crystal silicon ingot for the solar cell is performed to obtain the
As shown in (c) of FIG. 1, in the conventional cylindrical grinding process, grinding is performed by contacting a flat portion of the
However, when the grinding marks are formed in the vertical direction with respect to the wafer surface as described above, there is a problem in that defect rates such as cracking and gold increase due to the characteristics of the wafer having single crystallinity.
The present invention was devised to solve the above problems, and the corner portion of the solar cell ingot which can reduce the crack or cracked product defect rate by improving the formation pattern of the grinding marks formed on the edge surface of the solar cell wafer It is an object of the present invention to provide a processing method and apparatus and a solar cell ingot and a wafer manufactured accordingly.
Another object of the present invention is to provide a method for processing a corner portion of a solar cell ingot, a processing apparatus, and a grinding wheel which can simultaneously perform relatively rough processing and fine processing during grinding processing on a solar cell ingot corner portion.
In order to achieve the above object, the present invention in grinding the corner portion of the solar cell ingot, which has undergone a growing process, a squaring process, a surface grinding process, etc., the corner portion of the ingot using the edge surface of the grinding wheel Configured to perform the grinding process.
That is, the corner processing method of the solar cell ingot according to the present invention comprises the steps of arranging the grinding wheel around the solar cell ingot so that the axis of rotation of the grinding wheel (parallel) with respect to the longitudinal axis of the solar cell ingot; And grinding the surface by contacting an edge surface of the grinding wheel to a corner portion of the solar cell ingot.
The grinding process is preferably performed along the longitudinal direction of the ingot while transferring any one of the solar cell ingot and the grinding wheel relative to the other.
Preferably, the grinding wheel may be coarse and finely processed simultaneously using a wheel having both relatively coarse abrasive particles and relatively fine abrasive particles attached thereto.
According to another aspect of the present invention, in the apparatus for processing the corner portion of the solar cell ingot, which is manufactured through a growing process, and processed so that the cross section is deformed from a circle to a square, with respect to the longitudinal axis of the solar cell ingot The rotating wheel of the grinding wheel (grinding wheel) is arranged side by side, the edge portion of the grinding wheel in contact with the edge portion of the solar cell ingot provides a corner processing apparatus of the solar cell ingot, characterized in that for performing grinding processing. do.
The corner processing apparatus of the solar cell ingot is preferably provided with a conveying means for transferring any one of the solar cell ingot and the grinding wheel relative to the other during the grinding process.
It is preferable that the abrasive is formed on the edge surface of the grinding wheel so that a relatively thick particle region and a relatively fine particle region are distinguished.
According to another aspect of the present invention, in the grinding wheel, which is manufactured through a growing process and mounted on an apparatus for grinding a corner portion of a solar cell ingot processed so that its cross section is deformed from a circle to a square, the disc It is provided with a grinding wheel for the ingot corner processing device, characterized in that the wheel body of the form, the abrasive is formed on the edge surface of the wheel body corresponding to the circumferential portion of the disk.
The abrasive is preferably formed on the edge surface so that a relatively thick particle region and a relatively fine particle region are distinguished.
The grinding wheel may be provided in a tapered structure such that a center portion of the edge surface protrudes from the periphery along the circumference. In this case, the abrasive may be formed to be divided into particle areas having different sizes on both inclined surfaces with respect to the center of the edge surface.
Alternatively, the grinding wheel may be provided in a flat structure along the circumference of the edge surface. In this case, the abrasive may be formed to be divided into particle areas having different sizes along the width direction of the edge surface.
As another alternative, the abrasive may have a stepped structure such that the polishing surface gradually decreases from one edge in the width direction of the edge surface to the other edge.
The finest particle region is located near the one edge, and gradually larger particle regions are provided along the width direction of the edge surface, so that the thickest particle region is located at the other edge.
Preferably, the respective particle regions may be disposed to be spaced apart from each other in the width direction of the edge surface.
In the grinding wheel, wheel units having disc shapes in each particle region are stacked in multiple stages to form a wheel body.
According to another aspect of the present invention, in the solar cell ingot manufactured by a growing process and processed so that the cross section is deformed from a circle to a square, a grinding mark is formed at the corners of the ingot body. Is formed, the extending direction of the grinding mark is provided with a solar cell ingot, characterized in that parallel to the circumferential direction of the ingot body.
According to still another aspect of the present invention, a wafer for a solar cell manufactured by slicing a solar cell ingot manufactured to be deformed from a circular to square shape after being manufactured through a growing process, wherein the wafer edge Grinding marks are formed at the corners of the surface, and the extending direction of the grinding marks is provided in parallel with the circumferential direction of the wafer edge.
The method and apparatus for processing a corner portion of a solar cell ingot according to the present invention and the solar cell ingot and wafer manufactured accordingly provide the following effects.
First, since the grinding marks on the edge surface are formed horizontally with respect to the wafer surface of the solar cell, it is possible to reduce the defect occurrence rate of cracking or cracking the wafer. By applying the present invention, the ingot corner part for solar cells is ground and sliced into a thin film having a thickness of 220 μm to finally manufacture a solar cell substrate. Can be reduced.
Second, since the etching process of the solar cell ingot does not use a chemical etching process that is widely used in the past, it is environmentally friendly, and the thickness of the solar cell substrate can be easily implemented.
Third, the grinding wheel of the multi-stage structure is provided so that rough processing and fine processing can be performed collectively using only one wheel, thereby reducing grinding processing time and improving productivity by eliminating wheel replacement work.
Fourth, unlike the prior art, since the ingot rechucking step is not required, it is possible to prevent the occurrence of the unpolished portion during fine processing.
Fifth, in the fine abrasive region and the coarse abrasive regions, which are arranged in the width direction of the edge surface, by forming a step for the rough abrasive regions, the processing quality can be maintained uniformly, and the cutting load can be minimized. It is possible to minimize the dimensional change of the machining surface due to wheel wear without deteriorating the roughness of the ingot corner portion to be processed.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Prior to this, the terms or words used in this specification and claims should not be construed as having a conventional or dictionary meaning, and the inventors should properly introduce the concept of terms in order to best explain their invention. It should be interpreted as meanings and concepts in accordance with the technical spirit of the present invention based on the principle that it can be defined. Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiment of the present invention and do not represent all of the technical idea of the present invention, various modifications that can be replaced at the time of the present application It should be understood that there may be equivalents and variations.
4 is a configuration diagram schematically showing a corner processing process of the
Referring to FIG. 4, the present invention provides a solar cell ingot such that a direction of rotation axis A W of the
The
The edge surface of the
5 to 10 schematically show a configuration example of the
First, the
The
The
9 illustrates an example in which a wheel body is formed by stacking four wheel units. Here, the
The
Since the
According to the structure of the
In FIG. 11, the
After the ingot corner processing, a slicing process of thinly cutting the single crystal silicon ingot for solar cells is performed to obtain a
In the
As described above, in the present invention, grinding is performed by rotating the edge surface of the
Although the present invention has been described above by means of limited embodiments and drawings, the present invention is not limited thereto and will be described below by the person skilled in the art to which the present invention pertains. Of course, various modifications and variations are possible within the scope of the claims.
The following drawings, which are attached to this specification, illustrate preferred embodiments of the present invention, and together with the detailed description of the present invention serve to further understand the technical spirit of the present invention, the present invention includes matters described in such drawings. It should not be construed as limited to.
1 is a configuration diagram schematically showing a conventional processing process for processing a solar cell ingot into a square.
FIG. 2 is a diagram illustrating a solar cell wafer obtained by performing a slicing process after the cylindrical grinding process of FIG. 1.
Figure 3 is a photograph showing a grinding mark formed in the corner portion of the wafer for solar cells manufactured according to the prior art.
Figure 4 is a schematic diagram showing a corner processing process of the solar cell ingot according to a preferred embodiment of the present invention.
5 to 10 are cross-sectional views schematically showing a grinding wheel configuration provided according to the present invention.
FIG. 11 is a photograph showing a state of a machining surface processed by the grinding wheel of FIG. 10.
12 is a table showing a result of improved surface roughness according to the application of the grinding wheel of FIG. 10.
FIG. 13 is a diagram illustrating a solar cell wafer obtained by performing a slicing process after the machining process of FIG. 4.
14 is a photograph showing a grinding mark formed at a corner of a wafer for a solar cell manufactured according to an embodiment of the present invention.
<Description of main reference numerals in the drawings>
100 Ingot for
Grinding wheels 201,202,203,205,206,207
204. Fastening pin
Claims (18)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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KR20070089851 | 2007-09-05 | ||
KR1020070089851 | 2007-09-05 |
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KR20090025126A true KR20090025126A (en) | 2009-03-10 |
KR100933850B1 KR100933850B1 (en) | 2009-12-24 |
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KR1020080011291A KR100933850B1 (en) | 2007-09-05 | 2008-02-04 | Method and apparatus for processing corner of solar cell ingot and product obtained by using the same |
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CN203787439U (en) * | 2013-12-12 | 2014-08-20 | 西安隆基硅材料股份有限公司 | Monocrystalline silicon piece |
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