KR20090001381A - Processing method of organic waste - Google Patents

Processing method of organic waste Download PDF

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KR20090001381A
KR20090001381A KR1020070065716A KR20070065716A KR20090001381A KR 20090001381 A KR20090001381 A KR 20090001381A KR 1020070065716 A KR1020070065716 A KR 1020070065716A KR 20070065716 A KR20070065716 A KR 20070065716A KR 20090001381 A KR20090001381 A KR 20090001381A
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organic waste
stirring
waste
steam
preheated
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KR1020070065716A
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KR100884601B1 (en
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이승재
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이승재
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/20Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/14Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/40Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/02Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • F26B3/06Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
    • F26B9/08Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers including agitating devices, e.g. pneumatic recirculation arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/04Garbage

Abstract

An organic waste-treating method is provided to treat organic waste at low cost and manufacture various treated materials by consistently preheating organic waste with vapor using waste heat, and promptly carrying out stirring, reaction and stabilization of the organic waste. An organic waste-treating method comprises: an incineration step(S1) of incinerating various foreign materials to generate waste heat, thereby generating vapor; a first dehydration step(S2) of dehydrating the organic waste to a water content range of 60 to 70%; a vapor feeding starting step(S3) of preheating the organic waste by vapor; a crushing step(S4) of selecting iron and metal of the organic waste, and crushing the iron and metal; a second dehydration step(S5) of dehydrating the crushed organic waste to a water content range of 50 to 60%; a first stirring step(S6) of primarily heating and stirring the dehydrated organic waste for 20 to 30 minutes to stabilize the organic waste; a second stirring step(S7) of mixing the resulting material with quicklime using waste oyster shell, and calcium hydroxide or magnesium oxide in the amount of 5 to 30% by weight of the total weight, and secondly heating and stirring the mixture for 20 to 25 minutes to stabilize the mixture; a first drying step(S8) of primarily drying the resulting material to a water content of 40 to 45% by saturated vapor exhausted from a stirring reactor; a second drying step(S9) of drying the first dried material to a water content of 30 to 35%; an impurity screening step(S10) of screening impurities contained in the second dried material; and a packing step(S11) of preparing the treated material in a granular or power shape and packing the treated material.

Description

유기성폐기물 처리방법{Processing method of organic waste}Processing method of organic waste

도 1은 본 발명 유기성폐기물 처리방법의 단계적 공정순서를 나타낸 공정도.1 is a process chart showing a step-by-step process sequence of the organic waste treatment method of the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

S1 ; 소각단계 S2 ; 1차탈수단계S1; Incineration step S2; Primary dewatering stage

S3 ; 증기공급시작단계 S4 ; 파쇄단계S3; Steam supply start step S4; Shredding

S5 ; 2차탈수단계 S6 ; 1차교반단계S5; Secondary dehydration step S6; 1st Stirring Step

S7 ; 2차교반단계 S8 ; 1차건조단계S7; Second stirring step S8; 1st drying stage

S9 ; 2차건조단계 S10 ; 불순물선별단계S9; Secondary drying step S10; Impurity Selection Step

S11 ; 포장단계S11; Packing stage

본 발명은 유기성폐기물 처리방법에 관한 것으로, 특히 유기성폐기물을 이용하여 비료, 토양개량제, 인공복토제, 고체연료, 사료 등의 다양한 처리물들을 제조할 수 있는 유기성폐기물 처리방법에 관한 것이다.The present invention relates to an organic waste treatment method, and more particularly, to an organic waste treatment method capable of manufacturing various treatments such as fertilizer, soil improver, artificial soil, solid fuel, feed and the like by using organic waste.

종래에는 유기성폐기물을 폐기물 매립장 또는 소각장에서의 단순처리나, 혐기성 또는 호기성의 사료화나 단순히 톱밥이나 발효제를 투입하여 숙성시킨 퇴비화 의 방법만을 이용해왔다.Conventionally, organic wastes have been used only by simple treatment in waste landfills or incinerators, by anaerobic or aerobic feed, or by composting with just sawdust or fermentation.

유기성폐기물의 사료화는, 음식쓰레기만을 원료로 하여 단순히 파쇄하여 온도100℃에서 30여분 가온 한 후 액상으로나 또는 폐기물을 단순 선별 파쇄하여 가온 건조시키는 방법을 이용해 왔으며, 이 방법은 값비싼 가스나 기름 연료를 사용하여 유기성폐기물의 처리비를 높여왔다.Feeding of organic wastes has been done by simply crushing food wastes as raw materials and warming them at a temperature of 100 ℃ for 30 minutes and then drying them in liquid form or simply by crushing the wastes. Has increased the cost of treating organic waste.

유기성폐기물의 퇴비화는, 혐기성처리법 또는 호기성처리법 등으로 소화처리는 하였으나 중금속과 염분과 침출수의 처리방법 없이 단순히 톱밥이나, 왕겨나, 발효 효소제의 무분별한 사용으로 토양의 산성화는 물론 발효숙성 과정에서 메탄 가스, 황화수소가스 등 많은 악취를 발생하며, 특히 염분의 폐해와 폐수 및 폐기물이 재발생되었다.The composting of organic wastes was digested by anaerobic treatment or aerobic treatment, but methane gas was not only acidified of soil but also in acidification of fermentation and fermentation by simply indiscriminate use of sawdust, rice hull or fermentation enzyme without treatment of heavy metals, salt and leachate. Many odors such as hydrogen sulfide and hydrogen sulfide gas are generated. In particular, the salts, wastewater and wastes are regenerated.

한편, 현재 발생되고 있는 폐 굴껍질은 수십년 전보다 굴 양식 사업의 발전으로 계속 증가되어 왔으며, 이에 따라 그 양이 엄청나게 늘어났으나 사용처가 개발되지 못해 방치되어 해안의 폐기물로서 해안 환경을 오염시키고 있다.On the other hand, the waste oyster shells that are being produced have been continuously increased due to the development of the oyster farming business than decades ago. As a result, the amount of waste oyster shell has increased enormously. .

상술한 문제를 해결하기 위한 본 발명의 목적은, 소각장 등에서 발생되는 매탄가스, 폐목재, 산업폐기물, 음식물쓰레기에 혼입된 각종의 이물질을 소각하여 폐열을 이용한 증기로 유기성폐기물을 지속적으로 예열시키고, 교반반응기의 직,간접적인 열로 사용할 수 있으므로 유기성폐기물이 예열된 상태로 교반반응기에서 교반될시 신속히 가열되어 유기성폐기물의 교반, 반응 및 안정화되는 과정이 신속히 이루어지며, 폐열 및 폐 굴껍질을 이용하여 유기성폐기물을 처리할 수 있으므로 저렴 한 비용으로 유기성폐기물을 처리하며, 인공복토제, 토지개량제, 석회처리비료, 고토처리비료, 특수 비료, 가축용 사료, 액화비료, 고체연료 등의 다양한 처리물들을 제조할 수 있도록 한 유기성폐기물 처리방법을 제공하는데 있다.An object of the present invention for solving the above problems, by burning various kinds of foreign matter mixed in the methane gas, waste wood, industrial waste, food waste generated in the incinerator, etc. to continuously preheat organic waste with steam using waste heat, As it can be used as direct or indirect heat of the stirred reactor, when organic waste is preheated and stirred in the stirred reactor, it is rapidly heated to stir, react and stabilize the organic waste, and uses waste heat and waste oyster shell. Organic wastes can be treated at low cost, and various treatments such as artificial soils, land improvers, lime fertilizers, high-fertilizer fertilizers, special fertilizers, livestock feed, liquefied fertilizers, solid fuels, etc. To provide a method for treating organic waste, which can be manufactured.

상기의 목적을 달성하기 위한 본 발명 유기성폐기물 처리방법은, 폐목재, 또는 산업폐기물이나 음식물쓰레기에 혼입된 각종의 이물질을 소각되어 폐열 및 그에 의한 증기가 발생되는 소각단계와; 유기성폐기물이 투입호퍼에 투입되어 상기 투입호퍼 내부의 스크류 컨베이어가 정,역회전되면서 수분이 60~70%로 1차 탈수되는 1차탈수단계와; 상기 폐열에 의한 증기가 상기 투입호퍼 내부의 스크류 컨베이어에 공급되어 상기 유기성폐기물이 상기 증기에 의해 예열되는 증기공급시작단계와; 상기 유기성폐기물을 상기 증기로 계속하여 예열되면서 상기 투입호퍼의 외측으로 압축 이송되어서 파쇄투입기로 투입되고 그 유기성폐기물이 상기 증기로 계속하여 예열되면서 철, 금속이 선별된 후 파쇄되는 파쇄단계와; 상기 파쇄된 유기성폐기물이 고온의 증기로 계속하여 예열되면서 압출탈수기로 이송, 투입되어 수분이 50~60%로 유지되도록 2차탈수되는 2차탈수단계와; 상기 2차탈수된 유기성폐기물이 미리 예열된 교반반응기로 이송, 투입되어 고온의 증기로 계속하여 예열되고 교반반응기 내의 예열 장치로 열이 더 가해지면서 20~30분 동안 1차 가온 교반되어서 안정화되는 1차교반단계와; 1차로 가온 교반되어 안정화된 처리물이 저장된 상기 교반반응기에 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)이 전체의 5~30중량%로 혼합되어 20~25분간 2차 가온 교반되어서 안정화되는 2차교반단계와; 2차로 가온 교반된 후 상기 교반반응기 내의 증기가 배출되면서 압력이 낮아지고, 그 내부에 건풍이 투입되면서 교반반응기 내의 포화증기가 배출되어 수분이 40~45%가 되도록 1차건조되는 1차건조단계와; 1차건조된 상기 처리물이 건조기로 이송, 투입되어 수분이 30~35%가 되도록 2차건조되는 2차건조단계와; 2차건조된 상기 처리물이 선별기로 이송, 투입되어 상기 처리물에 포함된 불순물이 선별되는 불순물선별단계와; 불순물이 선별된 상기 처리물이 입상 또는 분상으로 제조되어 포장되는 단계로 이루어지는 것을 특징으로 한다.The organic waste treatment method of the present invention for achieving the above object is an incineration step of burning waste wood or various foreign matters mixed into industrial waste or food waste to generate waste heat and steam thereby; Organic waste is introduced into the input hopper, and the screw conveyor inside the input hopper is rotated forward and backward, and the primary dehydration step of dehydrating the primary water to 60 to 70%; A steam supply start step of supplying steam by the waste heat to a screw conveyor inside the input hopper so that the organic waste is preheated by the steam; A crushing step of compressing and transporting the organic waste to the outside of the input hopper while continuously preheating the steam, and then introducing the crusher into the crusher, and crushing the iron and metal after the organic waste is preheated to the steam; A secondary dehydration step in which the crushed organic waste is continuously preheated by high temperature steam and transferred to an extruder dehydrator for secondary dehydration to maintain water at 50 to 60%; The secondary dehydrated organic waste is transferred to a preheated stirred reactor, preheated and continuously preheated with hot steam, and stabilized by primary warm stirring for 20-30 minutes while further heating is applied to the preheater in the stirred reactor. A tea stirring step; In the stirring reactor in which the first stabilized and stabilized processed material is stored, quicklime (CaO), calcined lime (CaCO3) or magnesium oxide (MgO) using waste oyster shells are mixed at 5 to 30% by weight of the whole and mixed for 20 to 25 minutes. A secondary stirring step of stabilizing by secondary warming and stirring; After the second warming and stirring, the pressure is lowered as the steam in the stirring reactor is discharged, and the first drying step is carried out so that the saturated steam in the stirring reactor is discharged as the dry wind is introduced therein, so that the moisture is 40 to 45%. Wow; A second drying step in which the first dried material is transferred to a drier, and secondly dried so that moisture is 30 to 35%; An impurity sorting step of transferring the second dried material to a sorter to sort impurities contained in the processed material; It characterized in that it comprises a step of manufacturing the package is processed in the form of granular or powdery, the impurities are selected.

본 발명 유기성폐기물 처리방법의 다른 특징은, 상기 입상 또는 분상으로 처리된 최종 처리물은 생석회(CaO), 소석회(CaCO3)의 첨가에 의한 인공복토제, 토지개량제, 석회처리비료 또는, 산화마그네슘(MgO)의 첨가에 의한 고토처리비료인 것을 특징으로 한다.Another characteristic of the organic waste treatment method of the present invention is that the final treated material in the granular or powdery phase is artificial clay, land improver, lime-treated fertilizer or magnesium oxide (CaO), calcined lime (CaCO3) by addition of It is characterized in that it is a high soil fertilizer by adding MgO).

본 발명 유기성폐기물 처리방법의 또 다른 특징은, 상기 폐열에 의한 증기가 상기 유기성폐기물을 처리하는 전체 단계에서 지속적으로 공급되어 상기 유기성폐기물이 상기 교반반응기 내부로 투입될시 예열된 상태를 유지하는 것을 특징으로 한다.Another feature of the organic waste treatment method of the present invention is that the steam by the waste heat is continuously supplied in the whole step of treating the organic waste to maintain the preheated state when the organic waste is introduced into the stirred reactor. It features.

본 발명 유기성폐기물 처리방법의 또 다른 특징은, 상기 1차탈수단계 및 2차탈수단계에서 배출되는 폐수가 집수탱크에 저장되고, 상기 고온교반기에서 배출되는 포화증기가 상기 집수탱크에 투입되어 상기 폐수가 살균됨과 동시에 냉각 콘덴서를 통해 액화되어 상기 폐수와 혼합되고, 이에 질소(N), 인산(P), 가리(K) 등이 첨가되어 발효, 숙성되어서 액화비료가 제조되는 단계를 더 포함하는 것을 특징으 로 한다.Another feature of the organic waste treatment method of the present invention, the waste water discharged in the first and second dehydration step is stored in a collecting tank, saturated steam discharged from the hot stirrer is put into the collecting tank and the waste water At the same time as the sterilization is liquefied through the cooling condensation and mixed with the waste water, and nitrogen (N), phosphoric acid (P), galley (K) and the like is added to fermentation, aged further comprising the step of producing a liquefied fertilizer It is characterized by.

본 발명 유기성폐기물 처리방법의 또 다른 특징은, 상기 교반반응기 내에 상기 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)과 함께 수피, 왕겨, 지오라이트, 벤토나이트, 발효제, 규산 및 질소, 인산, 가리, 도축장의 피 등이 더 첨가되어 상기의 성분들이 함유된 특수 비료가 제조되는 것을 특징으로 한다.Another feature of the organic waste treatment method of the present invention, bark, rice hull, zeolite, bentonite, fermentation agent, together with quicklime (CaO), hydrated lime (CaCO3) or magnesium oxide (MgO) using the waste oyster shell in the stirred reactor Silica and nitrogen, phosphoric acid, girly, blood of the slaughterhouse is further added, characterized in that a special fertilizer containing the above components is produced.

본 발명 유기성폐기물 처리방법의 또 다른 특징은, 상기 교반반응기 내에 왕겨 또는 톱밥 및 연소제가 더 첨가되어 교반 반응되고, 이후 안정화된 처리물이 연소되기 쉬운 모양과 크기로 압축성형되어 고체연료로 제조되는 것을 특징으로 한다.Another feature of the organic waste treatment method of the present invention, the chaff or sawdust and the combustion agent is further added to the stirring reactor, the reaction is stirred, and then the stabilized treatment is compression molded into a shape and size that is easy to burn is produced as a solid fuel It is characterized by.

본 발명 유기성폐기물 처리방법의 또 다른 특징은, 상기 교반반응기 내에 소맥피, 맥강, 대두박, 탈지강, 비타민, 미네랄제, 미생물효소제, 향미료가 더 첨가되어 교반, 건조되어서 가축용 사료가 제조되는 것을 특징으로 한다.Another characteristic of the organic waste treatment method of the present invention is that the bovine buckwheat, gingko, soybean meal, skim steel, vitamins, minerals, microbial enzymes, flavors are added to the stirred reactor, and the animal feed is prepared by stirring and drying. It features.

본 발명에 따른 유기성폐기물 처리방법의 구체적 특징 및 이점은 첨부된 도면을 참조한 이하의 설명으로 더욱 명확해 질 것이다.Specific features and advantages of the organic waste treatment method according to the present invention will become more apparent from the following description with reference to the accompanying drawings.

도 1은 본 발명 유기성폐기물 처리방법의 순차적 단계를 보이는 공정도로써, 도시된 바와 같이 본 발명은 소각단계(S1), 1차탈수단계(S2), 증기공급시작단계(S3), 파쇄단계(S4), 2차탈수단계(S5), 1차교반단계(S6), 2차교반단계(S7), 1차건조단계(S8), 2차건조단계(S9), 불순물선별단계(S10), 포장단계(S11)를 순차적으로 거쳐서 유기성폐기물이 처리된다.1 is a process chart showing a sequential step of the organic waste treatment method of the present invention, as shown in the present invention, the incineration step (S1), the first dehydration step (S2), steam supply start step (S3), crushing step (S4) ), The second dehydration step (S5), the first stirring step (S6), the second stirring step (S7), the first drying step (S8), the second drying step (S9), the impurity selection step (S10), packaging Organic waste is processed through the step (S11) sequentially.

소각단계(S1)는, 소각장 등에서 발생되는 매탄가스, 폐 목재, 산업폐기물, 음식쓰레기에 혼입된 각종 이물질을 소각시설에서 소각하며, 소각시 발생되는 폐열로 증기를 발생시키며, 그 증기는 후술할 단계들에서 지속적으로 공급된다.Incineration step (S1), incineration of various foreign substances mixed in the methane gas, waste wood, industrial waste, food waste generated in the incinerator incinerator, and generates the steam by the waste heat generated during incineration, the steam will be described later It is supplied continuously in stages.

이와 같이 먼저 증기를 발생시킨 후, 유기성폐기물 즉, 음식물쓰레기, 인분, 축분, 농축 및 수산폐기물, 하수슬러지 등을 투입호퍼에 투입하며, 도시하지는 않았지만 상기 투입호퍼에는 유기성폐기물의 수분이 배출되기 위한 다수의 구멍들이 형성되며 그 내부에는 다수의 스크류 컨베이어들이 설치되고, 도시하지는 않았지만 스크류 컨베이어들에는 상기 폐열에 의해 발생되는 증기가 공급되도록 다수의 구멍이 형성된다.In this way, after generating steam, organic waste, that is, food waste, phosphate, livestock, concentrated and fishery waste, and sewage sludge is introduced into an input hopper, and although not shown, the organic waste is discharged to the input hopper. A plurality of holes are formed and a plurality of screw conveyors are installed therein, and although not shown, the screw conveyors are formed with a plurality of holes so as to supply steam generated by the waste heat.

이어서 1차탈수단계(S2)에서는, 투입호퍼에 투입된 유기성폐기물이 투입호퍼 내부의 스크류 컨베이어가 정,역회전 되면서 탈수되어 수분의 함유량이 60~70%가 되도록 1차적으로 탈수되며, 그 탈수액 즉, 폐수는 집수탱크에 저장된다.Subsequently, in the first dehydration step (S2), the organic waste introduced into the input hopper is dehydrated as the screw conveyor inside the input hopper is rotated forward and backward, so that the water content is firstly dehydrated such that the moisture content is 60 to 70%. In other words, the waste water is stored in a collecting tank.

이와 동시에 스크류 컨베이어들에 상기 폐열에 의한 증기의 공급이 시작되며 그 증기는 스크류 컨베이어들에 형성된 다수의 구멍을 통해 공급되어 유기성폐기물들에 열을 가하는 증기공급시작단계(S3)를 거치며, 이에 따라 유기성폐기물들은 예열된다.At the same time, the supply of steam by the waste heat to the screw conveyor is started, the steam is supplied through a plurality of holes formed in the screw conveyor through the steam supply start step (S3) to apply heat to the organic waste, accordingly Organic wastes are preheated.

이어서 파쇄단계(S4)에서는, 어느 정도 예열된 상기 유기성폐기물을 상기 증기로 계속하여 예열되면서 투입호퍼의 외측으로 압축 이송되어서 파쇄투입기로 투입되고, 그 유기성폐기물을 상기 증기로 계속하여 예열되면서 파쇄투입기 내의 전자석 또는 영구자석에 의해 철, 금속이 선별된 후 선별된 유기성폐기물이 10mm 이 하로 파쇄된다.Subsequently, in the shredding step (S4), the organic waste preheated to some extent is preheated to the steam while being continuously preheated to the steam, and is fed into the shredding injector, and the organic waste is preheated continuously to the shredding injector. Iron and metal are sorted by electromagnets or permanent magnets in the inside, and the selected organic waste is crushed to less than 10 mm.

이어서 2차탈수단계(S5)에서는, 파쇄된 유기성폐기물이 고온의 증기로 계속하여 약70℃정도로 가온되면서 압출탈수기로 이송, 투입되어 수분이 50~60%로 유지되도록 2차탈수되며, 그 탈수액 즉, 폐수는 집수탱크에 저장된다.Subsequently, in the second dehydration step (S5), the crushed organic waste is continuously heated to about 70 ° C. with high temperature steam and then transferred to an extruder dehydrator so that the dehydrated organic waste is dehydrated to maintain 50 to 60% of moisture. The liquid, ie waste water, is stored in a collecting tank.

이어서 1차교반단계(S6)에서는, 2차탈수된 유기성폐기물을 미리 예열된 교반반응기로 이송, 투입하여 고온의 증기로 계속하여 예열하고 교반반응기 내의 예열 장치로 열을 더 가하면서 80℃를 유지한 상태로 20~30분 동안 1차 가온 교반시켜서 유기성폐기물을 안정화시킨다.Subsequently, in the first stirring step (S6), the secondary dehydrated organic waste is transferred to a preheated stirred reactor, preheated and continuously preheated with a high temperature steam, and maintained at 80 ° C while further applying heat to the preheating device in the stirred reactor. The organic waste is stabilized by primary warming and stirring for 20 to 30 minutes in a state.

이어서 2차교반단계(S7)에서는, 1차로 가온 교반되어 안정화된 처리물이 저장된 교반반응기 내에 필요에 따라 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)을 5~30중량% 혼합하여 20~25분간 2차 가온 교반시켜서 안정화시킨다.Subsequently, in the second stirring step (S7), calcined lime (CaO), calcined lime (CaCO3) or magnesium oxide (MgO) using waste oyster shells as necessary in the stirred reactor in which the first warmed and stabilized treated product is stored, 5 ~. 30% by weight of the mixture is stabilized by a second warm stirring for 20-25 minutes.

여기서, 1차교반단계에서 80℃의 온도로 예열되어 안정화된 처리물에 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)을 투입하면 처리물들과 반응을 일으키면서 처리물 및 교반반응기 내부가 더 높은 온도로 가온되고 상기 예열 장치에 의해 더 가온되어서 교반반응기 내부는 100℃정도로 온도가 상승된다.Here, in the first stirring step, when the preheated and stabilized processed material is added with quicklime (CaO), calcined lime (CaCO3), or magnesium oxide (MgO) using waste oyster shells, the treated substances react with the treated materials. The water and the inside of the stirred reactor are warmed to a higher temperature and further warmed by the preheater so that the temperature inside the stirred reactor is raised to around 100 ° C.

이와 같이 교반반응기 내부의 온도가 100℃로 유지되면서 가온 교반되면 처리물이 완전히 소멸되어 안정화된다.As such, when the temperature inside the stirred reactor is maintained at 100 ° C., the agitated material is completely extinguished and stabilized.

그리고 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는, 산화마그네 슘(MgO)이 1차로 안정화된 처리물과 반응될시 처리물에 포함된 염분이 안전한 수준으로 처리될 수 있으며, 이는 화학식으로도 증명되며 대표적으로 생석회(CaO)의 반응시 그 반응식을 살펴보면,And when the quicklime (CaO), slaked lime (CaCO3) or magnesium oxide (MgO) using the waste oyster shell reacts with the first stabilized treatment, the salt contained in the treatment can be treated to a safe level. It is also proved by the chemical formula and typically, when the reaction of quicklime (CaO)

Figure 112007047995094-PAT00001
Figure 112007047995094-PAT00001

의 반응식으로 염분이 일부 소멸되어 함량이 최소화됨을 알 수 있다.It can be seen that the salt is partially dissipated to minimize the content.

이어서 1차건조단계(S8)에서는, 교반반응기 내부의 압력이 상승되면서 압력이 약 1Kg/㎠의 수준이 되면 교반반응기의 자동 안전밸브가 열리면서 내부의 증기가 교반반응기에 연결된 배출관을 통해 배출되며, 그 증기는 폐수가 저장된 집수탱크로 투입된다.Subsequently, in the first drying step (S8), when the pressure inside the stirring reactor rises and the pressure reaches a level of about 1 Kg / cm 2, the automatic safety valve of the stirring reactor is opened and the steam inside is discharged through the discharge pipe connected to the stirring reactor. The steam is fed into a collecting tank where wastewater is stored.

이와 동시에 교반반응기 내부에는 열풍기에 의해 건풍이 투입되고, 이에 따라 교반반응기 내의 포화증기가 배출되면서 수분이 40~45%가 되도록 1차건조된다.At the same time, dry air is introduced into the stirring reactor by hot air, and thus, saturated steam in the stirring reactor is discharged, and the first drying is performed so that the water becomes 40 to 45%.

이어서 2차건조단계(S9)에서는, 1차건조된 상기 처리물이 건조기로 이송, 투입되어 수분이 30~35%가 되도록 2차건조된다.Subsequently, in the second drying step (S9), the first dried material is transferred to a drier, and secondly dried so that moisture is 30 to 35%.

이어서 불순물선별단계(S10)에서는, 2차건조된 상기 처리물이 선별기로 이송, 투입되어 그 처리물에 포함된 불순물이 선별된다.Subsequently, in the impurity selection step (S10), the second dried material is transferred to a sorter, and the impurities contained in the processed material are sorted.

마지막으로 포장단계(S11)에서는, 불순물이 선별된 상기 처리물이 입상 또는 분상으로 제조된 후 포장되는데, 그 최종 처리물은 생석회, 소석회(CaCO3)의 첨가에 의한 인공복토제, 토지개량제, 석회처리비료이거나, 산화마그네슘(MgO)의 첨가에 의한 고토처리비료이다.Finally, in the packaging step (S11), the treated material, which is selected for impurities, is granulated or powdered and then packaged, and the final treated product is artificial clay, land improver, lime by addition of quicklime, calcareous lime (CaCO3). It is a fertilizer for processing, or a fertilizer for processing soil by the addition of magnesium oxide (MgO).

또한, 상기 1차탈수단계(S2) 및 2차탈수단계(S5)에서 배출된 폐수가 저장된 집수탱크에 상기 고온교반기에서 배출되는 포화증기가 투입되면서 그 증기는 폐수를 살균함과 동시에 냉각 콘덴서를 통해 액화되어 상기 폐수와 혼합되고, 이에 질소(N), 인산(P), 가리(K) 등을 첨가하여 발효, 숙성시켜서 액화비료를 제조할 수 있다.In addition, while saturated steam discharged from the high temperature stirrer is introduced into the collecting tank in which the wastewater discharged in the first dehydration step (S2) and the second dehydration step (S5) is stored, the steam sterilizes the wastewater and simultaneously forms a cooling condenser. It is liquefied through and mixed with the wastewater, it can be fermented, aged by adding nitrogen (N), phosphoric acid (P), girly (K) and the like to produce a liquefied fertilizer.

한편, 상술한 2차교반단계(S7)에서 필요에 따라 각종 성분을 상기 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는, 산화마그네슘(MgO)과 함께 교반반응기 내부에 투입하여 혼합시키면 다양한 처리물들 즉, 상기의 각종 성분이 첨가된 비료, 가축용 사료, 고체연료를 제조할 수 있다.On the other hand, if necessary in the above-described secondary stirring step (S7) and mixed with the various components in the stirring reactor with the quicklime (CaO), calcined lime (CaCO3) or magnesium oxide (MgO) using the waste oyster shell as needed Various treatments, that is, fertilizers, animal feed, and solid fuels to which the various components are added may be prepared.

다양한 성분이 첨가된 비료의 제조시는, 상기 2차교반단계(S7)에서 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는, 산화마그네슘(MgO)과 함께 수피, 왕겨, 지오라이트, 벤톤나이트, 발효제, 규산 및 질소(N), 인산(P), 가리(K), 도축장의 피 등을 더 첨가하여 상기 각각의 성분들이 첨가된 주문 비료를 제조할 수 있다.In the manufacture of fertilizers with various components added, bark, rice hulls, geolites, with quicklime (CaO), hydrated lime (CaCO3) or magnesium oxide (MgO) using waste oyster shell in the second stirring step (S7) Bentonite, fermentation agent, silicic acid and nitrogen (N), phosphoric acid (P), girly (K), the blood of the slaughterhouse, etc. may be further added to produce a custom fertilizer to which the respective components are added.

가축용 사료의 제조시는, 상기 2차교반단계(S7)에서 교반반응기 내에 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는, 산화마그네슘(MgO)과 함께 소맥피, 맥강, 대두박, 탈지강, 비타민, 미네랄제, 미생물효소제, 향미료를 더 첨가하여 교반, 건조시켜서 대장균, 살모넬라균이 완전 사멸된 가축용 사료를 제조할 수 있다.In the preparation of the feed for cattle, in the second stirring step (S7) in the agitated reactor in the reactor with lime hydrated lime (CaO), hydrated lime (CaCO3) or magnesium oxide (MgO) together with the wheat vein, gangan, soybean meal, It is possible to prepare animal feed for which E. coli and Salmonella are completely killed by further adding skim steel, vitamins, minerals, microbial enzymes and flavors, and stirring and drying.

고체연료의 제조시는, 상기 2차교반단계(S7)에서 교반반응기 내에 폐 굴껍질 을 이용한 생석회(CaO), 소석회(CaCO3) 또는, 산화마그네슘(MgO)과 함께 왕겨 또는 톱밥 및 연소제를 더 첨가하여 교반 반응시키고, 이후 안정화된 처리물을 연소하기 쉬운 모양과 크기로 압축성형하여 고체연료를 제조할 수 있다.In the preparation of the solid fuel, in the second stirring step (S7), the chaff or sawdust and the combustion agent together with the quicklime (CaO), calcined lime (CaCO3) or magnesium oxide (MgO) using waste oyster shell in the stirred reactor further After stirring by stirring, the stabilized product may be compression molded into a shape and size that is easy to burn to prepare a solid fuel.

이상에서와 같은 본 발명에 따른 유기성폐기물 처리방법은 다양한 효과를 가지는바, 첫째, 소각장 등에서 발생되는 매탄가스, 폐목재, 산업폐기물, 음식물쓰레기에 혼입된 각종의 이물질을 소각하여 폐열을 이용한 증기로 유기성폐기물을 지속적으로 예열시키고, 교반반응기의 직,간접적인 열로 사용할 수 있으므로 유기성폐기물이 예열된 상태로 교반반응기에서 교반될시 신속히 가열되어 유기성폐기물의 교반, 반응 및 안정화되는 과정이 신속히 이루어질 수 있게 된다.Organic waste treatment method according to the present invention as described above has a variety of effects, first, by burning various foreign substances mixed in the methane gas, waste wood, industrial waste, food waste generated in the incinerator, etc. to the steam using waste heat The organic waste can be preheated continuously and used as direct or indirect heat in the stirring reactor. Therefore, when the organic waste is preheated and stirred in the stirring reactor, the organic waste is rapidly heated so that the process of stirring, reaction and stabilization of organic waste can be performed quickly. do.

둘째, 폐열 및 폐 굴껍질을 이용하여 유기성폐기물을 처리할 수 있으므로 저렴한 비용으로 유기성폐기물을 처리할 수 있게 된다.Second, since organic waste can be treated using waste heat and waste oyster shell, organic waste can be treated at low cost.

셋째, 폐목재, 산업폐기물 및, 음식물쓰레기, 하수슬러지, 인분, 축분, 농축수산폐기물 등의 유기성폐기물 등 거의 모든 종류의 폐기물들을 재활용할 수 있으므로 폐기물들에 오염되는 환경을 개선시킬 수 있게 된다.Third, almost all kinds of wastes, such as waste wood, industrial waste, and organic waste such as food waste, sewage sludge, phosphorus, livestock, and concentrated fishery waste, can be recycled, thereby improving the environment polluted by wastes.

넷째, 유기성폐기물을 처리하는 과정에서 발생되는 폐수를 교반반응기에서 발생된 포화증기로 살균, 멸균하여 폐수까지도 액화비료로 제조할 수 있으므로 유기성폐기물의 처리시 폐수 및 폐기물이 다시 환경으로 버려지지 않고 완전히 처리된다.Fourth, since the wastewater generated in the process of treating organic waste can be sterilized and sterilized by the saturated steam generated in the stirring reactor, even the wastewater can be manufactured as a liquefied fertilizer. Is processed.

다섯째, 유기성폐기물을 안정화하여 처리된 처리물을 인공복토제, 토지개량 제, 석회처리비료, 고토처리비료 비료, 가축용 사료, 고체연료, 액체비료화 할 수 있으므로 그 생산물을 수요자에게 저렴한 가격으로 공급할 수 있게 된다.Fifth, stabilizing organic waste can be processed into artificial soil, land improver, lime treatment fertilizer, high soil fertilizer fertilizer, livestock feed, solid fuel, liquid fertilizer. It becomes possible.

Claims (7)

소각장 등에서 발생되는 매탄가스, 폐목재, 또는 산업폐기물이나 음식물쓰레기에 혼입된 각종의 이물질을 소각되어 폐열 및 그에 의한 증기가 발생되는 소각단계와;An incineration step in which waste heat and steam are generated by incineration of various foreign matters mixed into methane gas, waste wood, or industrial waste or food waste generated in an incineration plant; 유기성폐기물이 투입호퍼에 투입되어 상기 투입호퍼 내부의 스크류 컨베이어가 정,역회전되면서 수분이 60~70%로 1차 탈수되는 1차탈수단계와;Organic waste is introduced into the input hopper, and the screw conveyor inside the input hopper is rotated forward and backward, and the primary dehydration step of dehydrating the primary water to 60 to 70%; 상기 폐열에 의한 증기가 상기 투입호퍼 내부의 스크류 컨베이어에 공급되어 상기 유기성폐기물이 상기 증기에 의해 예열되는 증기공급시작단계와;A steam supply start step of supplying steam by the waste heat to a screw conveyor inside the input hopper so that the organic waste is preheated by the steam; 상기 유기성폐기물을 상기 증기로 계속하여 예열되면서 상기 투입호퍼의 외측으로 압축 이송되어서 파쇄투입기로 투입되고 그 유기성폐기물이 상기 증기로 계속하여 예열되면서 철, 금속이 선별된 후 파쇄되는 파쇄단계와;A crushing step of compressing and transporting the organic waste to the outside of the input hopper while continuously preheating the steam, and then introducing the crusher into the crusher, and crushing the iron and metal after the organic waste is preheated to the steam; 상기 파쇄된 유기성폐기물이 고온의 증기로 계속하여 예열되면서 압출탈수기로 이송, 투입되어 수분이 50~60%로 유지되도록 2차탈수되는 2차탈수단계와;A secondary dehydration step in which the crushed organic waste is continuously preheated by high temperature steam and transferred to an extruder dehydrator for secondary dehydration to maintain water at 50 to 60%; 상기 2차탈수된 유기성폐기물이 미리 예열된 교반반응기로 이송, 투입되어 고온의 증기로 계속하여 예열되고 교반반응기 내의 예열 장치로 열이 더 가해지면서 20~30분 동안 1차 가온 교반되어서 안정화되는 1차교반단계와;The secondary dehydrated organic waste is transferred to a preheated stirred reactor, preheated and continuously preheated with hot steam, and stabilized by primary warm stirring for 20-30 minutes while further heating is applied to the preheater in the stirred reactor. A tea stirring step; 1차로 가온 교반되어 안정화된 처리물이 저장된 상기 교반반응기에 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)이 전체의 5~30중량%로 혼합되어 20~25분간 2차 가온 교반되어서 안정화되는 2차교반단계와;In the stirring reactor in which the first stabilized and stabilized processed material is stored, quicklime (CaO), calcined lime (CaCO3) or magnesium oxide (MgO) using waste oyster shells are mixed at 5 to 30% by weight of the whole and mixed for 20 to 25 minutes. A secondary stirring step of stabilizing by secondary warming and stirring; 2차로 가온 교반된 후 상기 교반반응기 내의 증기가 배출되면서 압력이 낮아지고, 그 내부에 건풍이 투입되면서 교반반응기 내의 포화증기가 배출되어 수분이 40~45%가 되도록 1차건조되는 1차건조단계와;After the second warming and stirring, the pressure is lowered as the steam in the stirring reactor is discharged, and the first drying step is carried out so that the saturated steam in the stirring reactor is discharged as the dry wind is introduced therein, so that the moisture is 40 to 45%. Wow; 1차건조된 상기 처리물이 건조기로 이송, 투입되어 수분이 30~35%가 되도록 2차건조되는 2차건조단계와;A second drying step in which the first dried material is transferred to a drier, and secondly dried so that moisture is 30 to 35%; 2차건조된 상기 처리물이 선별기로 이송, 투입되어 상기 처리물에 포함된 불순물이 선별되는 불순물선별단계와;An impurity sorting step of transferring the second dried material to a sorter to sort impurities contained in the processed material; 불순물이 선별된 상기 처리물이 입상 또는 분상으로 제조되어 포장되는 단계로 이루어지는 것을 특징으로 하는 유기성폐기물 처리방법.The organic waste treatment method comprising the step of producing a package in the form of granular or powdery, the impurities are selected. 제1항에 있어서,The method of claim 1, 상기 입상 또는 분상으로 처리된 최종 처리물은 생석회(CaO), 소석회(CaCO3)의 첨가에 의한 인공복토제, 토지개량제, 석회처리비료 또는, 산화마그네슘(MgO)의 첨가에 의한 고토처리비료인 것을 특징으로 하는 유기성폐기물 처리방법.The final treated product in the granular or powdery phase is artificial clay, land improver, lime-treated fertilizer by the addition of quicklime (CaO), slaked lime (CaCO3), or high-fertilizer fertilizer by the addition of magnesium oxide (MgO). Organic waste treatment method characterized in that. 제1항 또는 제2항에 있어서,The method according to claim 1 or 2, 상기 폐열에 의한 증기가 상기 유기성폐기물을 처리하는 전체 단계에서 지속적으로 공급되어 상기 유기성폐기물이 상기 교반반응기 내부로 투입될시 예열된 상태를 유지하는 것을 특징으로 하는 유기성폐기물 처리방법.The organic waste treatment method, characterized in that the steam by the waste heat is continuously supplied in the entire step of treating the organic waste to maintain the preheated state when the organic waste is introduced into the stirring reactor. 제1항에 있어서,The method of claim 1, 상기 1차탈수단계 및 2차탈수단계에서 배출되는 폐수가 집수탱크에 저장되고, 상기 고온교반기에서 배출되는 포화증기가 상기 집수탱크에 투입되어 상기 폐수가 살균됨과 동시에 냉각 콘덴서를 통해 액화되어 상기 폐수와 혼합되고, 이에 질소(N), 인산(P), 가리(K) 등이 첨가되어 발효, 숙성되어서 액화비료가 제조되는 단계를 더 포함하는 것을 특징으로 하는 유기성폐기물 처리방법.The wastewater discharged in the first and second dehydration stages is stored in a collecting tank, and saturated steam discharged from the high temperature stirrer is introduced into the collecting tank to sterilize the wastewater and liquefy through a cooling condenser. Mixed with, and the organic waste treatment method further comprises the step of fermentation, aging is added to the nitrogen (N), phosphoric acid (P), girly (K) and the like to prepare a liquefied fertilizer. 제1항에 있어서,The method of claim 1, 상기 교반반응기 내에 상기 폐 굴껍질을 이용한 생석회(CaO), 소석회(CaCO3) 또는 산화마그네슘(MgO)과 함께 수피, 왕겨, 지오라이트, 벤토나이트, 발효제, 규산 및 질소, 인산, 가리, 도축장의 피 등이 더 첨가되어 상기의 성분들이 함유된 특수 비료가 제조되는 것을 특징으로 하는 유기성폐기물 처리방법.The bark, chaff, zeolite, bentonite, fermenter, silicic acid and nitrogen, phosphoric acid, girly, slaughterhouse together with quicklime (CaO), hydrated lime (CaCO3) or magnesium oxide (MgO) using the waste oyster shell in the stirred reactor. The method of organic waste treatment, characterized in that further added to produce a special fertilizer containing the above components. 제1항에 있어서,The method of claim 1, 상기 교반반응기 내에 왕겨 또는 톱밥 및 연소제가 더 첨가되어 교반 반응되고, 이후 안정화된 처리물이 연소되기 쉬운 모양과 크기로 압축성형되어 고체연료로 제조되는 것을 특징으로 하는 유기성폐기물 처리방법.The chaff or sawdust and the combustion agent is further added to the stirring reactor, the reaction is stirred, and then the stabilized treatment is compression molded into a shape and size that is easy to burn, and the organic waste treatment method characterized in that it is produced as a solid fuel. 제1항에 있어서,The method of claim 1, 상기 교반반응기 내에 소맥피, 맥강, 대두박, 탈지강, 비타민, 미네랄제, 미 생물효소제, 향미료가 더 첨가되어 교반, 건조되어서 가축용 사료가 제조되는 것을 특징으로 하는 유기성폐기물 처리방법.Organic waste treatment method characterized in that the animal feed is prepared by stirring, drying is further added in the stirred reactor, wheat bran, soybean meal, skim steel, vitamins, minerals, microbial enzymes, flavors.
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