KR20080099933A - Sheet type deodorizing filter with activated carbon particles and method of manufacturing the same - Google Patents
Sheet type deodorizing filter with activated carbon particles and method of manufacturing the same Download PDFInfo
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- KR20080099933A KR20080099933A KR1020070045836A KR20070045836A KR20080099933A KR 20080099933 A KR20080099933 A KR 20080099933A KR 1020070045836 A KR1020070045836 A KR 1020070045836A KR 20070045836 A KR20070045836 A KR 20070045836A KR 20080099933 A KR20080099933 A KR 20080099933A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2055—Carbonaceous material
- B01D39/2058—Carbonaceous material the material being particulate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0038—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions with means for influencing the odor, e.g. deodorizing substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/04—Additives and treatments of the filtering material
- B01D2239/045—Deodorising additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/0604—Arrangement of the fibres in the filtering material
- B01D2239/0618—Non-woven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/065—More than one layer present in the filtering material
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Abstract
Description
도 1은 본 발명에 따른 시트상 탈취필터의 단면 개략도이다.1 is a schematic cross-sectional view of a sheet-like deodorizing filter according to the present invention.
도 2 내지 도 3은 도 1중 탈취시트(1)의 단면 모식도이다.2 to 3 are cross-sectional schematic diagrams of the
도 4는 입자상 활성탄 층을 함유하는 종래 탈취필터의 단면 모식도이다.4 is a schematic cross-sectional view of a conventional deodorizing filter containing a particulate activated carbon layer.
* 도면 중 주요부분에 대한 부호설명* Code description for main parts of the drawings
1 : 입자상 활성탄을 함유하는 탈취시트1: deodorizing sheet containing particulate activated carbon
2, 3 : 커버용 부직포 4 : 입자상 활성탄층2, 3: nonwoven fabric for cover 4: particulate activated carbon layer
1a, 4a : 입자상 활성탄 1b : 열융착 섬유1a, 4a: particulate activated
1c : 일반 단섬유 4b : 핫멜트 파우더(Hot-melt powder)1c: General short fiber 4b: Hot-melt powder
본 발명은 입자상 활성탄을 함유하는 시트상 탈취필터 및 그의 제조방법에 관한 것으로서, 보다 구체적으로는 입자상 활성탄(Activated Carbon : 이하"AC"라고 한다)들이 균일하게 분산된 상태에서 열융착 섬유에 의해 부분적으로 열융착되어 시트(Sheet)를 형성하는 탈취필터 및 이를 간단한 공정으로 제조하는 제조방법에 관한 것이다.The present invention relates to a sheet-like deodorizing filter containing particulate activated carbon and a method of manufacturing the same, and more particularly, in the state in which particulate activated carbon (hereinafter referred to as "AC") is uniformly dispersed by heat-sealed fibers. It relates to a deodorizing filter that is heat-sealed to form a sheet (Sheet) and a manufacturing method for manufacturing the same in a simple process.
활성탄(AC)을 사용하여 탈취필터를 제조하는 종래방법으로는 분말상의 활성탄(AC)을 액상의 바인더에 분산시킨 후 이를 망상의 스폰지나 부직포에 함침시켜 탈취필터를 제조하는 방법이 사용되어 왔다. 그러나, 상기 종래방법은 제조공정 중 분말상의 활성탄(AC)이 비산되는 문제와 액상의 바인더로 인해 기공의 일부가 막혀 탈취성능이 감소하는 문제가 있었다.As a conventional method of manufacturing a deodorizing filter using activated carbon (AC), a method of preparing a deodorizing filter by dispersing powdered activated carbon (AC) in a liquid binder and impregnating it in a mesh sponge or nonwoven fabric has been used. However, the conventional method has a problem in that powdered activated carbon (AC) is scattered during the manufacturing process and a part of the pores due to the liquid binder is blocked, the deodorizing performance is reduced.
이와 같은 종래의 문제점을 극복하기 위한 또 다른 종래방법으로는 입자상의 활성탄(AC)과 열융착 파우더(Powder)를 건식 방식으로 혼합하여 시트(Sheet)상으로 성형하고, 그의 양면에 얇은 커버용 부직포를 부착시켜 탈취필터를 제조하는 방법도 일부 사용되어 왔다.Another conventional method for overcoming such a conventional problem is to form a sheet (Sheet) by mixing the granular activated carbon (AC) and thermal fusion powder (Powder) in a dry manner, a thin cover non-woven fabric on both sides The method of preparing a deodorizing filter by attaching a has also been used.
상기 종래방법은 활성탄(AC)이 공정 중에 비산되는 문제는 방지할 수 있지만, 입자상의 활성탄(AC)과 열융착 파우더가 열접착되는 면적이 좁아 접착력이 낮기 때문에 탈취필터의 성형공정이나 사용 중에 입자상의 활성탄(AC)이 탈취필터로 부터 쉽게 탈락되는 문제가 있었다.The conventional method can prevent the problem of scattering of activated carbon (AC) during the process, but since the area where the activated carbon (AC) and the heat-sealed powder is thermally bonded is small, the adhesive strength is low, so that the particulate matter during the molding process or use of the deodorizing filter is low. There was a problem that the activated carbon (AC) is easily eliminated from the deodorizing filter.
이와 같은 문제를 해결하기 위해서 열융착 파우더 대신에 접착면적이 상대적으로 넓은 열융착 섬유를 입자상의 활성탄(AC)과 건식방식으로 혼합하여 시트상으로 성형하는 방법도 시도되었지만, 상기 방법은 입자상의 활성탄과 열융착 섬유를 균일하게 혼합하는 것이 매우 어렵고, 시트 형성을 위해서는 열융착 섬유의 사용량을 일정수준 이상으로 높게 유지해야 하는 문제점 등이 발생되어 실시가 불가능하였다.In order to solve such a problem, a method of forming a sheet by mixing the thermally fused fiber having a relatively large adhesive area with dry granular activated carbon (AC) instead of the thermally fused powder has also been attempted. It is very difficult to uniformly mix the heat-sealed fibers, and in order to form the sheet, the use of the heat-sealed fibers has to be maintained at a predetermined level or higher.
또 다른 종래방법으로는 벌집(Honeycomb) 모양의 격자사이에 입자상의 활성탄(AC)을 충진시킨 후 입자상 활성탄(AC)의 탈락을 방지하도록 벌집의 양옆을 메쉬로 덮어 탈취필터를 제조하는 방법도 실시되어 왔다. 그러나, 상기 종래방법은 제조공정이 복잡하고, 입자 직경이 작은 활성탄(AC)의 사용이 불가능한 문제 등이 있었다.In another conventional method, a method of manufacturing a deodorizing filter by filling granular activated carbon (AC) between honeycomb-shaped lattices and then covering both sides of the honeycomb with a mesh to prevent falling of particulate activated carbon (AC) is performed. Has been. However, the conventional method has a problem in that the manufacturing process is complicated and the use of activated carbon (AC) having a small particle diameter is impossible.
본 발명은 제조공정 중 활성탄이 비산되는 문제와 입자상 활성탄(AC)이 탈취필터로부터 쉽게 탈락하는 종래의 문제점들을 해소할 수 있도록 입자상 활성탄(AC)들이 고르게 분산된 상태에서 열융착 섬유에 의해 부분적으로 열접착되어 시트(Sheet)를 형성하고 있는 탈취필터를 제공하고자 한다.The present invention is partly made by heat-sealing fibers in a state where the granular activated carbons (AC) are evenly dispersed in order to solve the problem of scattering activated carbon during the manufacturing process and the conventional problems that the particulate activated carbon (AC) easily falls off from the deodorizing filter. An object of the present invention is to provide a deodorizing filter that is heat bonded to form a sheet.
또한, 본 발명은 습식공정에 의해 입자상 활성탄(AC)과 열융착 섬유가 고르게 분산 및 열접착된 탈취시트 및 이를 포함하는 탈취필터를 제조하는 방법을 제공 하고자 한다.In addition, the present invention is to provide a deodorizing sheet in which the particulate activated carbon (AC) and the heat-sealed fibers are evenly dispersed and thermally bonded by a wet process, and a method for manufacturing a deodorizing filter including the same.
이하 본 발명을 첨부한 도면 등을 통해 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 입자상 활성탄을 함유하는 시트상 탈취필터(이하"시트상 탈취필터"라고 한다)의 단면개략도 이고, 도 2 내지 도 3은 도 1중 탈취시트(1)의 단면 모식도이다.1 is a schematic cross-sectional view of a sheet-like deodorizing filter (hereinafter referred to as "sheet-like deodorizing filter") containing particulate activated carbon according to the present invention, and FIGS. 2 to 3 are schematic cross-sectional views of the
본 발명의 시트상 탈취필터는 입자상 활성탄(1a) 및 이들을 부분적으로 서로 열융착 시켜 주는 열융착 섬유(1b)를 포함하는 탈취시트(1)와 상기 탈취시트의 양면 각각에 접착되어 있는 커버용 부직포(2,3)들로 구성되는 것을 특징으로 한다.The sheet-like deodorizing filter of the present invention is a deodorizing sheet (1) comprising particulate activated carbon (1a) and heat-sealing fibers (1b) that partially heat-bonds them with each other, and a nonwoven fabric for cover bonded to each of both sides of the deodorizing sheet. It is characterized by consisting of (2,3).
또한, 본 발명에 따른 시트상 탈취필터의 제조방법은 입자상 활성탄(1a)과 열융착 섬유(1b)를 물에 고르게 개섬 및 분산시킨 후 커버용 부직포(3)를 사용하여 이들을 시트상 형태로 건져올려 상기 커버용 부직포(3)상에 입자상 활성탄을 함유하는 탈취시트(1)를 형성한 다음, 상기 탈취시트(1)상에 커버용 부직포(2)를 적층한 후 이들을 열처리하여 일체로 열접합 하는 것을 특징으로 한다.In addition, the method for producing a sheet-like deodorizing filter according to the present invention evenly open and disperse the particulate activated carbon (1a) and the heat-sealed fibers (1b) in water and then dry them in a sheet form using a cover nonwoven fabric (3). The
또한, 본 발명의 시트상 탈취필터에는 상기 탈취시트(1) 내에 합성섬유, 재생섬유, 키토산섬유, 구리섬유 및 천연섬유들로 이루어진 군으로부터 선택된 1종의 단섬유(1c)가 추가로 더 포함될 수 있다.In addition, the sheet-like deodorizing filter of the present invention further includes one short fiber (1c) selected from the group consisting of synthetic fibers, regenerated fibers, chitosan fibers, copper fibers and natural fibers in the deodorizing sheet (1). Can be.
상기 단섬유(1d)는 살균 등의 다양한 기능을 갖는 기능성 섬유인 것이 바람직하다.The short fiber 1d is preferably a functional fiber having various functions such as sterilization.
상기 커버링 부직포(2,3)들은 통상의 부직포들이다.The covering
상기 탈취시트(1)의 양면 중 공기가 흡입되는 일면에 접착되어 있는 커버용 부직포(2)는 단사섬도가 0.001~0.5데니어인 극세섬유를 포함하는 것이 흡입되는 공기로부터 입자상 물질을 필터링 하는데 바람직하다.The cover
상기 탈취시트(1)내 입자상 활성탄(1a)과 열융착 섬유(1b)의 중량비율이 10~90:90~10인 것이 바람직하다.It is preferable that the weight ratio of the granular activated
탈취시트(1)내 상기 단섬유(1c)의 함량은 탈취시트(1)의 전체중량대비 0~15중량%인 것이 바람직하다. 상기 단섬유의 함량이 15중량%를 초과하는 경우에는 탈취효과가 저하되는 문제가 발생 될 수 있다.The content of the short fibers (1c) in the deodorizing sheet (1) is preferably 0 to 15% by weight relative to the total weight of the deodorizing sheet (1). When the content of the short fiber exceeds 15% by weight may cause a problem that the deodorizing effect is lowered.
상기 시트상 부직포(1)의 중량은 120~450g/㎡인 것이 바람직하다.It is preferable that the weight of the said sheet-like
본 발명에서는 입자상 활성탄(1a)과 열융착 섬유(1b)를 물에 고르게 개섬 및 분산시킨 후 커버용 부직포(3)를 사용하여 이들을 시트상 형태로 건져올려 상기 커버용 부직포(3)상에 입자상 활성탄을 함유하는 탈취시트(1)를 형성한 다음, 상기 탈취시트(1)상에 커버용 부직포(2)를 적층한 후 이들을 열처리하여 일체로 열접합하여 상기 시트상 탈취필터를 제조한다.In the present invention, the granular activated
상기 입자상 활성탄 및 열융착 섬유와 함께 앞에서 설명한 단섬유(1c)를 동시에 물에 고르게 개섬 및 분산할 수도 있다.Together with the particulate activated carbon and the heat-sealed fibers, the short fibers 1c described above may be simultaneously opened and dispersed in water.
이와 같이 본 발명은 시트상 탈취필터를 습식공법으로 제조하기 때문에 활성탄이 비산되는 문제를 방지할 수 있고, 입자상 활성탄과 열융착 섬유를 보다 균일하게 혼합할 수 있다.As described above, the present invention can prevent the problem of scattering activated carbon because the sheet-like deodorization filter is manufactured by the wet method, and can more uniformly mix the particulate activated carbon and the heat-sealed fiber.
상기 입자상 활성탄(1a)과 열융착 섬유(1b)는 10~90:90~10의 중량비율로 물에 개섬 및 분산시키는 것이 바람직다. The particulate activated
상기 단섬유(1c)는 탈취시트(1) 전체중량대비 0~15중량%가 되도록 물에 개섬 및 분산시키는 것이 바람직하다.The short fibers (1c) is preferably opened and dispersed in water to be 0 to 15% by weight relative to the total weight of the deodorizing sheet (1).
이하, 실시예 및 비교실시예를 통하여 본 발명을 더욱 구체적으로 살펴본다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
그러나, 본 발명은 하기 실시예에 의해 그 권리범위가 한정되는 것은 아니다.However, the scope of the present invention is not limited by the following examples.
실시예 1Example 1
폴리에스테르 단섬유 10중량%, 열융착 단섬유 40중량% 및 입자상 활성탄(AC) 50중량%를 물에 고르게 개섬 및 분산시킨 다음 스펀본드로 구성된 커버용 부직포(3)를 사용하여 이들을 시트상 형태로 물에서 건져올려 상기 커버용 부직포(3) 상에 입자상 활성탄을 함유하는 탈취시트(1)를 형성한 다음, 상기 탈취시트(1)상에 양면에 스펀본드로 구성된 커버용 부직포(2)를 적층한 후 이들을 열처리하여 일체로 열접합시켜 시트상 탈취 필터를 제조하였다.10% by weight polyester short fibers, 40% by weight heat-sealed short fibers and 50% by weight particulate activated carbon are evenly opened and dispersed in water, and then they are formed in a sheet form using a cover nonwoven fabric (3) composed of spunbond. The
상기 탈취시트(1)의 중량은 150g/㎡이다.The weight of the
제조한 탈취필터의 탈취(흡착) 효율을 측정한 결과는 표 1과 같다.The results of measuring the deodorization (adsorption) efficiency of the manufactured deodorization filter are shown in Table 1.
실시예Example 2 2
열융착 단섬유 50중량% 및 입자상 활성탄(AC) 50중량%를 물에 고르게 개섬 및 분산시킨 다음 스펀본드로 구성된 커버용 부직포(3)를 사용하여 이들을 시트상 형태로 물에서 건져올려 상기 커버용 부직포(3) 상에 입자상 활성탄을 함유하는 탈취시트(1)를 형성한 다음, 상기 탈취시트(1)상에 양면에 스펀본드로 구성된 커버용 부직포(2)를 적층한 후 이들을 열처리하여 일체로 열접합시켜 시트상 탈취 필터를 제조하였다.50% by weight of heat-sealed short fibers and 50% by weight of activated carbon (AC) are evenly opened and dispersed in water, and then they are lifted from the water in the form of sheets using a cover nonwoven fabric composed of spunbond for the cover. After forming a deodorizing sheet (1) containing particulate activated carbon on the nonwoven fabric (3), and then laminated the cover nonwoven fabric (2) consisting of spunbond on both sides on the deodorizing sheet (1) and heat-treat them to integrally The sheet-like deodorizing filter was prepared by thermal bonding.
상기 탈취시트(1)의 중량은 170g/㎡이다.The weight of the
제조한 탈취필터의 탈취(흡착) 효율을 측정한 결과는 표 1과 같다.The results of measuring the deodorization (adsorption) efficiency of the manufactured deodorization filter are shown in Table 1.
비교실시예Comparative Example 1 One
폴리에스테르 단섬유로 이루어진 부직포상에 입자상 활성탄(AC)과 열접착성 파우더의 혼합물을 균일하게 뿌려준 다음, 그 위에 다시 폴리에스테르 단섬유로 이루어진 부직포를 적층한 후 니들펀칭하여 제조된 입자상 활성탄 함유 부직포(중량 : 450g/㎡)를 단독으로 사용하여 탈취필터를 제조하였다.Evenly sprayed a mixture of particulate activated carbon (AC) and a heat-adhesive powder on a nonwoven fabric made of polyester short fibers, and then laminated a nonwoven fabric made of polyester short fibers on it and then needle punched to produce a granular activated carbon-containing nonwoven fabric. (Weight: 450 g / m 2) was used alone to prepare a deodorizing filter.
제조한 탈취필터의 탈취(흡착) 효율을 측정한 결과는 표 1과 같다.The results of measuring the deodorization (adsorption) efficiency of the manufactured deodorization filter are shown in Table 1.
*탈취(흡착)효율 평가는 상온이며 20ppm의 시료농도를 갖는 비이커 내에 평가대상인 탈취필터를 설치하여 측정하였다.* Deodorization (sorption) efficiency evaluation was measured by installing a deodorizing filter to be evaluated in a beaker having a room temperature and a sample concentration of 20ppm.
본 발명은 입자상 활성탄(AC)을 사용하여 탈취필터를 제조하기 때문에 제조공정 중 활성탄이 비산되는 문제를 방지할 수 있다. 또한, 본 발명은 입자상 활성탄(AC)들이 열융착 섬유에 의해 열접착되기 때문에 접착력이 증가하여 사용 중 입자상 활성탄이 탈취필터로부터 쉽게 탈락하지 않는 효과가 있다.In the present invention, since the deodorizing filter is manufactured using particulate activated carbon (AC), it is possible to prevent the problem of activated carbon scattering during the manufacturing process. In addition, the present invention has the effect that the particulate activated carbon (AC) is heat-bonded by the heat-sealing fibers, so that the adhesive force is increased so that the particulate activated carbon does not easily fall off from the deodorizing filter during use.
또한, 본 발명에서는 습식공정에 의해 입자상 활성탄과 열융착 섬유를 개섬, 분산시키기 때문에 이들이 균일하게 혼합되는 효과가 있다.In addition, in the present invention, since the granular activated carbon and the heat-sealed fibers are opened and dispersed by a wet process, they are uniformly mixed.
Claims (9)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101021299B1 (en) * | 2010-07-09 | 2011-03-11 | 이경태 | Preparation method of activated carbon and activated carbon obtained thereby |
KR101120491B1 (en) * | 2009-12-07 | 2012-02-29 | 한국코엔주식회사 | Cabin filter for car |
KR102166806B1 (en) * | 2019-11-26 | 2020-10-16 | 정은주 | Air filter of window frame attach type |
-
2007
- 2007-05-11 KR KR1020070045836A patent/KR20080099933A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101120491B1 (en) * | 2009-12-07 | 2012-02-29 | 한국코엔주식회사 | Cabin filter for car |
KR101021299B1 (en) * | 2010-07-09 | 2011-03-11 | 이경태 | Preparation method of activated carbon and activated carbon obtained thereby |
KR102166806B1 (en) * | 2019-11-26 | 2020-10-16 | 정은주 | Air filter of window frame attach type |
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