KR20080088806A - Coating composition for self cleaning - Google Patents
Coating composition for self cleaning Download PDFInfo
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- KR20080088806A KR20080088806A KR1020070031570A KR20070031570A KR20080088806A KR 20080088806 A KR20080088806 A KR 20080088806A KR 1020070031570 A KR1020070031570 A KR 1020070031570A KR 20070031570 A KR20070031570 A KR 20070031570A KR 20080088806 A KR20080088806 A KR 20080088806A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
- C09D5/1612—Non-macromolecular compounds
- C09D5/1618—Non-macromolecular compounds inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
- C09D1/02—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
- C09D1/04—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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Abstract
Description
도 1은 본 발명의 오염방지 코팅 조성물이 적용된 아연도강판의 NOx 제거시험결과 그래프Figure 1 is a graph of the NOx removal test results of galvanized steel sheet to which the antifouling coating composition of the present invention is applied
도 2는 비교예 1의 아연도강판의 NOx 제거시험결과 그래프Figure 2 is a graph of the NOx removal test results of galvanized steel sheet of Comparative Example 1
본 발명은 알코올, 티탄화합물 및 안정화제로 된 티탄화합물 분산 졸(a)과 알코올, 규소화합물 및 안정화제로 된 규소화합물 바인더(b)를 포함하는 오염방지 코팅 조성물에 관한 것이다.The present invention relates to an antifouling coating composition comprising a titanium compound dispersion sol (a) of alcohol, titanium compound and stabilizer and a silicon compound binder (b) of alcohol, silicon compound and stabilizer.
상기 본 발명의 오염방지 코팅 조성물은 티탄화합물 분산 졸(a)과 규소화합물 바인더(b)를 혼합한 것으로서, 건축 내장재의 천장이나 벽의 마감재로 사용되는 아연도강판이나 알루미늄 복합판넬, PC 판넬과 같은 판넬 등에 코팅하여 오염방지, 공기정화 등의 기능을 갖는다.The antifouling coating composition of the present invention is a mixture of a titanium compound dissolving sol (a) and a silicon compound binder (b), and the galvanized steel sheet or aluminum composite panel, PC panel and the like used as a finishing material of the ceiling or wall of building interior materials Coating on the same panel has functions such as pollution prevention and air purification.
알루미늄, 강철 및 스텐레스 스틸과 같은 재질로 만들어진 판넬은 건축 내외 장재로 흔히 사용되어 오고 있다. 이러한 판넬이 건축 내장재로 사용될 경우, 그 표면이 먼지 등에 의해 오염될 뿐 아니라, 세균, 곰팡이 등이 증식되어 호흡기 질환 및 위생에 유해한 요소로 작용하고 있다. Panels made of materials such as aluminum, steel and stainless steel have been commonly used for interior and exterior construction. When such a panel is used as a building interior material, not only the surface is contaminated by dust, etc., but also bacteria, mold, etc. are proliferating, which acts as a harmful factor for respiratory diseases and hygiene.
이러한 문제점을 극복하기 위하여, 최근에 이산화티탄 등의 광촉매가 코팅된 판넬이 개발되어 왔으나, 사용된 이산화티탄 코팅액은 도포한 후 100℃ 이상의 고온에서 열처리를 해야 하거나, 코팅액에 분산되어 있는 이산화티탄 입자가 균질하지 않아서 도포후 판넬에 형성된 코팅층의 투명도가 떨어지는 문제점이 있었다. 또한 종래의 이산화티탄 코팅액의 pH가 강산성이여서 코팅 과정 등의 작업이 작업자에게 매우 유해하였다.In order to overcome this problem, a panel coated with a photocatalyst such as titanium dioxide has recently been developed, but the titanium dioxide coating liquid used must be heat-treated at a high temperature of 100 ° C. or higher, or the titanium dioxide particles dispersed in the coating liquid. There was a problem that the transparency of the coating layer formed on the panel after the coating is not homogeneous because it is not uniform. In addition, since the pH of the conventional titanium dioxide coating solution is strongly acidic, the work such as coating process is very harmful to the operator.
본 발명자들은 이와 같은 종래의 이산화티탄 코팅된 판넬의 문제점을 해결하고자 연구를 계속한 결과, TiO2-SiO2 코팅액으로 판넬을 코팅함으로써 오염방지, 공기정화 등의 기능을 갖는 오염방지 코팅 조성물을 발명하기에 이르렀다.The inventors of the present invention continue to solve the problems of the conventional titanium dioxide coated panel, as a result of coating the panel with a TiO 2 -SiO 2 coating solution invented an antifouling coating composition having a function of antifouling, air purification, etc. It came to the following.
즉, 본 발명의 목적은 오염방지, 공기정화 등의 기능을 갖는 조성물로서, 상온에서 경화되는, 아연도강판이나 판넬용 TiO2-SiO2 코팅 조성물을 제공하는 것이다.That is, an object of the present invention is to provide a TiO 2 -SiO 2 coating composition for galvanized steel sheet or panel, which is cured at room temperature as a composition having functions such as pollution prevention and air purification.
상기한 목적을 위하여 본 발명에서는 TiO2-SiO2 코팅 조성물로서, 알코올, 티탄화합물 및 안정화제로 된 티탄화합물 분산 졸(a)과 알코올, 규소화합물 및 안정화제로 된 규소화합물 바인더(b)를 포함하는 것을 특징으로 한다. For the above purpose, the present invention provides a TiO 2 -SiO 2 coating composition comprising a titanium compound dispersion sol (a) of alcohol, titanium compound and stabilizer and a silicon compound binder (b) of alcohol, silicon compound and stabilizer. It is characterized by.
여기서, 상기 티탄화합물 분산 졸(a)은 알코올 85~98.9 중량%, 티탄화합물 1~12 중량% 및 안정화제 0.1~3 중량%로 이루어지고, 상기 규소화합물 바인더(b)는 알코올 87~98.9 중량%, 규소화합물 1~10 중량% 및 안정화제 0.1~3 중량%로 이루어진 것이 바람직하다.Here, the titanium compound dispersion sol (a) is composed of 85 to 98.9% by weight of alcohol, 1 to 12% by weight of titanium compound and 0.1 to 3% by weight of stabilizer, the silicon compound binder (b) is 87 to 98.9% by weight of alcohol %,
또한, 상기 티탄화합물 분산 졸(a)과 규소화합물 바인더(b)는 1:1~10(중량비)로 이루어진 것이 적당하다.In addition, the titanium compound dispersion sol (a) and the silicon compound binder (b) is preferably composed of 1: 1 to 10 (weight ratio).
본 발명의 조성물이 적용되는 판넬의 광촉매 구조는 소수성인 아연도강판 판넬에 실란(silane)계열의 바인더와 광촉매 활성을 갖는 이산화티탄이 공유 결합하여 형성되는 층으로 구성되는 것이다.The photocatalyst structure of the panel to which the composition of the present invention is applied is composed of a layer formed by covalent bonding of a silane-based binder and titanium dioxide having photocatalytic activity to a hydrophobic galvanized steel panel.
본 발명에서 사용되는 상온에서 경화되는 TiO2-SiO2 코팅 조성물은 나노미립자 형태의 티탄화합물이 1~12 중량%로 분산되어 있고, 산촉매로 많이 사용되는 무기산 또는 이들의 혼합물로부터 선택되는 안정화제가 0.1~3 중량% 포함되고, 상기 코팅 조성물의 접착력을 증가시킬 수 있는 규소화합물 및 용매인 알코올을 포함하는 것을 특징으로 한다.The TiO 2 -SiO 2 coating composition cured at room temperature used in the present invention has a titanium compound in the form of nanoparticulates dispersed at 1 to 12% by weight, and a stabilizer selected from inorganic acids or mixtures thereof, which are widely used as acid catalysts, is 0.1. It includes 3 wt%, it characterized in that it comprises a silicon compound and a solvent alcohol that can increase the adhesion of the coating composition.
상기 알코올은 메탄올, 에탄올, 프로판올, 이소프로판올, 부탄올과 같은 C1-C4의 저급 알코올이다.The alcohol is a C1-C4 lower alcohol such as methanol, ethanol, propanol, isopropanol, butanol.
상기 안정화제는 바람직하기는 산촉매로 많이 사용되는 질산, 염산 등의 무기산이나 또는 이들의 혼합물을 포함할 수 있다. 안정화제의 첨가량은 안정화제의 분자량에 따라 달라질 수 있으며, 대체로 생성되는 티탄화합물 콜로이드 용액을 100중량%로 할 때, 0.1중량% 이상이면 되는데, 0.1중량% 이하이면 안정화 작용이 충분하지 않아 입자가 커지게 된다. 바람직하게는 1~3중량%로 첨가하는 것이 좋은데, 3중량% 이상이면 비용이 많이 들게 된다.The stabilizer may include inorganic acids such as nitric acid and hydrochloric acid, or mixtures thereof, which are preferably used as acid catalysts. The amount of stabilizer added may vary depending on the molecular weight of the stabilizer. When the titanium compound colloidal solution is generally 100% by weight, the amount of stabilizer may be 0.1% by weight or more, but 0.1% by weight or less may not be sufficient to stabilize the particles. It becomes bigger. Preferably it is good to add 1 to 3% by weight, it is expensive if more than 3% by weight.
상기 규소화합물로는 물유리(Water glass, Sodium silicate), TEOS(Tetra-ethyl orthosilicate), TMOS(Tetra-methyl orthosilicate) 또는 이들의 혼합물을 들 수 있다. 유기규소 산화물을 추가로 포함할 경우, 판넬에 대한 밀착성은 더욱 향상된다.The silicon compound may include water glass (Sodium silicate), Tetra-ethyl orthosilicate (TEOS), Tetra-methyl orthosilicate (TMOS), or a mixture thereof. When the organosilicon oxide is further included, the adhesion to the panel is further improved.
상기 티탄화합물은 이산화티탄 화합물로서 티타늄(Ⅳ) 이소프로폭사이드 (테트라이소프로판올티탄), 티타늄(Ⅳ) 부톡사이드, 티타늄(Ⅳ) 에톡사이드 (티탄테트라에탄올레이트), 티타늄(Ⅳ) 메톡사이드, 티타늄(Ⅳ) 스티어레이트, 또는 이들의 혼합물이 바람직하다. The titanium compound is a titanium dioxide compound as titanium (IV) isopropoxide (tetraisopropanol titanium), titanium (IV) butoxide, titanium (IV) ethoxide (titanium tetraethanolate), titanium (IV) methoxide, titanium (IV) Stearates or mixtures thereof are preferred.
이산화티탄 화합물은 코팅 조성물에서 생성되는 나노미립자 형태의 이산화티탄이 1~12 중량%의 농도가 되도록 환산하여 첨가한다. 이산화티탄 나노미립자 분산량이 1 중량% 이하이면 코팅시 적절한 코팅층이 형성되지 않고, 12 중량% 이상을 분산시킨 용액은 분산된 이산화티탄 나노 콜로이드가 응집되어 입자가 커질 수 있으므로 상기 분산범위가 적절하다.The titanium dioxide compound is added in conversion so that the concentration of nanoparticles of titanium dioxide produced in the coating composition is 1 to 12% by weight. If the dispersion amount of titanium dioxide nanoparticles is less than 1% by weight, an appropriate coating layer is not formed during coating, and a solution having 12% by weight or more dispersed therein is suitable because the dispersed titanium dioxide nanocolloids may aggregate to increase the particle size.
또한, 상기 티탄화합물 분산 졸(a)과 규소화합물 바인더(b)는 1:1~10(중량 비)로 이루어진 것이 적당하다.In addition, the titanium compound dispersion sol (a) and the silicon compound binder (b) is preferably composed of 1: 1 to 10 (weight ratio).
여기서 상기 티탄화합물 분산 졸(a)에 비해 규소화합물 바인더(b)의 함량이 적으면 코팅 후 접착력의 약화로 인해 장기간의 오염방지 효과를 가질 수 없어 좋지 않고, 규소화합물 바인더(b)의 함량이 10(중량비) 이상이면 코팅 후 판넬 일부의 박리 현상이 나타날 수 있어 좋지 않다.Here, when the content of the silicon compound binder (b) is less than that of the titanium compound dispersing sol (a), it is not good to have a long-term contamination prevention effect due to the weakening of the adhesive strength after coating, and the content of the silicon compound binder (b) is not good. If it is 10 (weight ratio) or more, it may not be good to peel off a part of the panel after coating.
또한, 필요에 따라, 상기 이산화티탄 화합물과 함께 규소 화합물, 알루미늄 화합물, 지르코늄 화합물, 철 화합물 또는 이들의 혼합물을 첨가하여 반응시킬 수도 있다. In addition, if necessary, a silicon compound, an aluminum compound, a zirconium compound, an iron compound, or a mixture thereof may be added and reacted with the titanium dioxide compound.
상기 본 발명의 오염방지 코팅 조성물은 하기의 단계로 제조될 수 있다.The antifouling coating composition of the present invention may be prepared by the following steps.
A) 알코올에 티탄화합물과, 알코올기와 케톤기를 갖는 유기산 및 이들의 염으로부터 선택되는 안정화제를 순차적으로 첨가하여 Sol-gel 반응시켜 티탄화합물 분산 졸(a)을 얻는 단계;A) sequentially adding a titanium compound, a stabilizer selected from an organic acid having an alcohol group and a ketone group, and a salt thereof to a alcohol to perform a Sol-gel reaction to obtain a titanium compound dispersion sol (a);
B) 알코올에 규소화합물과 안정화제인 무기산을 첨가하여 Sol-gel 반응시켜 규소화합물 바인더(b)를 얻는 단계; 및B) adding a silicon compound and an inorganic acid as a stabilizer to the alcohol and performing a sol-gel reaction to obtain a silicon compound binder (b); And
C) 생성된 티탄화합물 분산 졸(a)과 규소화합물 바인더(b)를 일정한 비율로 혼합하는 단계C) mixing the produced titanium compound dispersing sol (a) and the silicon compound binder (b) in a constant ratio
이하, 제조예 및 실시예를 통하여 본 발명의 구성을 좀더 상세히 설명한다.Hereinafter, the configuration of the present invention through the production examples and examples in more detail.
제조예 1 : 티탄화합물 분산 졸의 제조 Preparation Example 1 Preparation of Titanium Compound Dispersed Sol
95% 에틸알코올 2.5L에 HNO3 (67%) 25g과 티타늄 화합물 중 하나인 테트라부틸 오르토티타네이트(TBOT)를 첨가하여 교반기의 회전속도를 1000rpm으로 고정한 후 다음과 같이 온도조건을 설정하였다. After adding 25 g of HNO 3 (67%) and tetrabutyl ortho titanate (TBOT), one of titanium compounds, to 2.5 L of 95% ethyl alcohol, the rotation speed of the stirrer was fixed at 1000 rpm, and the temperature conditions were set as follows.
80℃ 승온까지 30분, 90℃에서 2시간 동안 Sol-gel 합성을 실시한 후 실온까지 냉각시킨 후 배출구를 통해 투명한 산화티탄 분산 졸을 제조하였다. Sol-gel synthesis was performed for 30 minutes at 80 ° C. and 2 hours at 90 ° C., and then cooled to room temperature to prepare a transparent titanium oxide dispersion sol through an outlet.
제조예 2 : 규소화합물 바인더 제조Preparation Example 2 Preparation of Silicon Compound Binder
1kg 에탄올에 물유리 200g과 HNO3 (67%) 5g을 첨가하고 10분 정도 교반하고 여기에 양이온교환수지를 통과하여 나온 용액을 2시간 동안 교반하여 규소화합물 바인더를 제조하였다.200 g of water glass and 5 g of HNO 3 (67%) were added to 1 kg of ethanol, and the mixture was stirred for about 10 minutes, and the solution passed through the cation exchange resin was stirred for 2 hours to prepare a silicon compound binder.
실시예Example
상기 제조예 1과 제조예 2에서 제조된 티탄화합물 분산 졸과 규소화합물 바인더를 1:2.5로 혼합, 교반하여 본 발명의 오염방지 코팅 조성물인 TiO2-SiO2 sol을 제조하였다.TiO 2 -SiO 2 sol, which is the antifouling coating composition of the present invention, was prepared by mixing and stirring the titanium compound dispersion sol and the silicon compound binder prepared in Preparation Example 1 and Preparation Example 2 at 1: 2.5.
시험예 1 : NOx 제거시험Test Example 1: NOx Removal Test
상기 실시예에서 제조된 본 발명의 오염방지 코팅 조성물인 TiO2-SiO2 코팅액 을 아연도금강판에 통상의 방법으로 분무 코팅하였다.The TiO 2 -SiO 2 coating solution of the antifouling coating composition of the present invention prepared in the above example was spray coated on a galvanized steel sheet by a conventional method.
상기 코팅된 아연도강판에 대한 NOx 시험을 JIS R 1701-1 방법으로 측정하여 그 결과를 하기 표 1 및 도 1에 나타내었다.The NOx test on the coated galvanized steel sheet was measured by the JIS R 1701-1 method, and the results are shown in Table 1 and FIG. 1.
상기 표 1 및 도 1에서 알 수 있듯이, 본 발명에 따른 TiO2-SiO2 코팅액이 코팅된 아연도강판의 분해율은 우수하게 나타났다.As can be seen in Table 1 and Figure 1, the decomposition rate of the coated galvanized steel sheet TiO 2 -SiO 2 coating solution according to the present invention was excellent.
시험예 2 : 촉진내후성 시험Test Example 2: accelerated weathering test
상기 실시예에서 제조된 본 발명의 오염방지 코팅 조성물인 TiO2-SiO2 코팅액을 아연도금강판 및 Al복합판넬에 통상의 방법으로 분무 코팅하였다.The TiO 2 -SiO 2 coating solution of the antifouling coating composition of the present invention prepared in the above example was spray-coated on a galvanized steel sheet and an Al composite panel by a conventional method.
상기 코팅된 아연도강판 및 Al복합판넬의 촉진내후성 시험을 JIS B 7753 방법으로 측정하여 그 결과를 표 2에 나타내었다.Accelerated weathering test of the coated galvanized steel sheet and Al composite panel was measured by JIS B 7753 method and the results are shown in Table 2.
상기 표 2에서 알 수 있듯이, 본 발명에 따른 TiO2-SiO2 코팅액이 코팅된 아연도강판 및 Al복합판넬의 내후성이 우수하게 나타났다. 보통 촉진내후성 시험결과 200hr을 외부노출 기간 1년으로 판단한다.As can be seen in Table 2, the weather resistance of the galvanized steel sheet and Al composite panel coated with the TiO 2 -SiO 2 coating solution according to the present invention was excellent. Normally, the accelerated weathering test results determine that 200hr is one year of external exposure.
비교예 1 : NOx 제거시험Comparative Example 1 NOx Removal Test
현재 국내에 시판중인 광촉매 제품(일본국 Kon corporation, TPX-85)을 아연도강판에 코팅하여 동일하게 JIS R 1701-1 방법으로 측정하여 그 결과를 하기 표 3 및 도 2에 나타내었다.A photocatalyst product currently marketed in Korea (Japan Kon corporation, TPX-85) was coated on a galvanized steel sheet and measured in the same manner by JIS R 1701-1, and the results are shown in Table 3 and FIG. 2.
상기 표 3 및 도 2에서 알 수 있듯이, 본 발명에 따른 TiO2-SiO2 코팅액이 코팅된 아연도강판의 분해율에 비해 비교예 1의 성능이 낮게 나타났다.As can be seen in Table 3 and FIG. 2, the performance of Comparative Example 1 was lower than that of the TiO 2 -SiO 2 coating solution coated galvanized steel sheet according to the present invention.
구체적으로, NOX 탈착량에 있어서 본 발명은 비교예 1에 비하여 2배, NOX 제거량에 있어서 본 발명은 비교예 1에 비해 80% 이상 향상된 것임을 알 수 있다.More specifically, the present invention according to NO X desorption quantity can be seen that Comparative Example 1 as compared to twice, the present invention in the NO X removal is improved more than Comparative example 1 80%.
비교예 2 : 촉진내후성 시험Comparative Example 2: Accelerated Weathering Test
현재 국내에 시판중인 광촉매 제품(일본국 Kon corporation, TPX-85)을 아연도강판 및 Al복합판넬에 코팅하여 동일하게 JIS B 7753 방법으로 측정하여 그 결과를 표 4에 나타내었다.The photocatalyst products currently marketed in Korea (Japan Kon corporation, TPX-85) were coated on galvanized steel sheets and Al composite panels and measured in the same manner by JIS B 7753. The results are shown in Table 4.
상기 표 4에서 알 수 있듯이, 본 발명에 따른 TiO2-SiO2 코팅액이 코팅된 아연도강판 및 Al복합판넬의 내후성은 시판중인 제품(비교예 2)에 비해 성능이 우수한 것으로 나타났다.As can be seen in Table 4, the weather resistance of the galvanized steel sheet and Al composite panel coated with the TiO 2 -SiO 2 coating solution according to the present invention was found to be superior to the commercially available products (Comparative Example 2).
이상 설명한 바와 같이, 본 발명에 따르면 티탄화합물 분산 졸과 규소화합물 바인더를 적절히 배합한 상온 경화형 오염방지 코팅 조성물로서, NOx 제거율이 우 수하고 촉진 내후성에서도 강한 경도를 나타내어 오염방지, 공기정화 등의 기능을 수행할 수 있는 판넬로 사용될 수 있다.As described above, according to the present invention, a room temperature-curable antifouling coating composition in which a titanium compound dissolving sol and a silicon compound binder are suitably blended has excellent NOx removal rate and strong hardness even in accelerated weather resistance, thereby preventing contamination and air purification. It can be used as a panel capable of performing.
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