KR20080082946A - Dustproof ondol floor and its manufacturing method - Google Patents

Dustproof ondol floor and its manufacturing method Download PDF

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Publication number
KR20080082946A
KR20080082946A KR1020080042896A KR20080042896A KR20080082946A KR 20080082946 A KR20080082946 A KR 20080082946A KR 1020080042896 A KR1020080042896 A KR 1020080042896A KR 20080042896 A KR20080042896 A KR 20080042896A KR 20080082946 A KR20080082946 A KR 20080082946A
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South Korea
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layer
cork
ondol floor
laminated board
manufacturing
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KR1020080042896A
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Korean (ko)
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박근용
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박근용
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Priority to KR1020080042896A priority Critical patent/KR20080082946A/en
Publication of KR20080082946A publication Critical patent/KR20080082946A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/0016Abrading

Abstract

A vibrationproof underfloor heating floor and a manufacturing method thereof are provided to absorb impact sound effectively by utilizing a cork laminated board with sound absorbance, vibrationproof, and high elasticity. A vibrationproof underfloor heating floor comprises a cork laminated board layer(20), an adhesive layer(A), a plywood layer(10), an adhesive layer, a cork laminated board layer, an adhesive layer, a surface layer(30), and a UV coating layer(40), which are laminated sequentially from the bottom. A cork laminated board of the cork laminated board layer is made by burning 0.1 to 5 mm cork particles. The thickness of the cork laminated board ranges from 0.8mm to 6mm. The density of the cork laminated board ranges from 380kg/m3 to 550kg/m3.

Description

방진온돌마루 및 그제조방법{omitted}Dustproof ondol floor and its manufacturing method {omitted}

도 1, 2, 3은 본 발명에 의하여 제조된 방진 온돌마루를 예시한 일부절결사시도이다.1, 2, 3 is a partially cutaway perspective view illustrating the dust-proof ondol floor produced by the present invention.

(도면중 주요 부분에 대한 부호의 설명)(Explanation of symbols for the main parts of the drawing)

10 - 합판재층10-plywood layer

20 - 콜크집성판층20-cork laminated sheet

30 - 표면재층30-surface layer

40 - UV코팅층40-UV coating layer

A - 접착제층A-adhesive layer

본 발명은 방진온돌마루 및 그 제조방법 관한 것으로 보다 상세하게는 흡음, 방진, 고탄성의 기능을 가진 콜크집성판의 장점을 활용하여 실내 사용시 보행이 편하고 조용하게 사용할 수 있는 온돌마루를 제조하는 방법에 관한 것이다.The present invention relates to a dustproof ondol floor and a method of manufacturing the same, and more particularly, to a method for manufacturing ondol floor that can be used comfortably and quietly in indoor use by utilizing the advantages of a sound absorbing, dustproof, and high elasticity cork plate. will be.

콜크는 굴참나무 껍질수피의 표피, 피층, 1차사부, 2차사부 중 피층에서 형성되는 다공질 세포이며 1㎤당 벌집 모양의 다공질세포가 4200만여개로 형성되며, 화학적조성은 목질부에 있는 셀루로이즈가 거의 없으며, 대부분 지방산과 소량의 리그닌, 회분, 수지 및 탄수화물을 함유한 천연물질이다.Cork is a porous cell formed in the epidermis, cortex, primary part and secondary part of the bark of oyster oak bark, and has about 42 million honeycomb-shaped porous cells per cubic centimeter. Almost none, most are natural substances containing fatty acids and small amounts of lignin, ash, resins and carbohydrates.

다공질세포로 된 콜크의 특성은 불투과성이며, 탄력성과 유연성이 있는 격실이며, 집적체는 10% 희석된 끓는 염산에도 침투 되지 않을정도로 액체가 통과하지 못한다.Cork cells made of porous cells are impermeable, elastic and flexible compartments, and the aggregates do not pass through the liquid so that they do not penetrate even 10% diluted boiling hydrochloric acid.

화학적으로는 불활성이며 약산 약염기 또는 대부분의 유기용제에 의해서 손상되지 않는다.Chemically inert, it is not damaged by weak acid weak bases or most organic solvents.

벌집모양의 다공질 세포로 형성되여 수지막에 싸인채 밀집되어 부피의 절반이 공기로 차있어 매우 가볍고, 또한 강한 압박을 받은후에도 본래의 상태로 되돌 아가는 특성이 있어 와인 병마개/ 신발창/ 기계실바닥 방진재/ 자동자의 가스켓트/ 고속철도철로 방진패드 등의 산업용도로 사용되어 왔다.Formed of porous honeycomb cells, wrapped in a resin membrane, packed in half of the volume and filled with air, it is very light and has a characteristic of returning to its original state even after strong pressure. / Gaskets for automobiles / High speed railroads have been used for industrial applications such as dustproof pads.

종래의 온돌마루는 표면재층(무늬목 또는 원목단판, HPM, LPM, 화장판등)과 기재층(합판 또는 잡목단판)을 접착하여 만든 제품으로 소재자체도 경질의 나무지만 제품화 과정에서 내구성, 내마모성 향상을 위한 표면 코팅과 같은 특수처리로 더욱 경질화 시키므로 천정과 바닥을 공유하는 구조의 아파트에서 인간의 보행, 물건의 낙하, 어린이들의 뜀이나 달림, 가구의 이동에 의해 발생한 작은 충격이 바닥에 가해질때, 바닥 슬래브가 굴곡진동하고 그 진동이 공기중에 음으로 방사되어 큰 주거 소음이 발생하여 이웃 간 분쟁을 유발하는 원인이 되었으며, 바닥이 딱딱해 노약자, 부녀자, 어린아이의 사용시 보행이 편치 못했다.Conventional ondol flooring is a product made by bonding a surface material layer (veneer or solid wood veneer, HPM, LPM, decorative board, etc.) and a base material layer (plywood or mixed wood veneer), and the material itself is hard wood, but it improves durability and wear resistance in the production process It is hardened by special treatment such as surface coating for the floor, so that in the apartment sharing the ceiling and floor, when the small impact caused by human walking, falling objects, children jumping or running, or moving furniture is applied to the floor In addition, the floor slab was bent and vibrated in the air, causing large residential noises to cause disputes between neighbors. The floor was so hard that the elderly, women, and children were not comfortable walking.

본 발명은 상기의 결함을 감안하여 보행이 편하고 공동주택의 주거소음을 현저히 줄이며, 항균성, 항곰팡이성, 탈취성, 원적외선 방사능력을 갖춘 방진온돌마루를 제공하는 방법을 제공하는 것을 목적으로 한다.It is an object of the present invention to provide a method for providing a dustproof ondol floor having easy walking and significantly reducing the residential noise of a multi-family house in consideration of the above deficiency, and having antibacterial, anti-fungal, deodorizing and far-infrared radiation ability.

상기와 같은 본 발명의 목적을 달성하기 위한 본 발명의 특징은 다음과 같다. 방진온돌마루의 제조하는 방법은 전체적으로 온돌마루의 기재로 사용될 합판재(합판, HDF, 마그네슘보드, 각종 프라스틱경화판)의 양면 또는 일면에 콜크집성판(콜크입자 Ø 0.1∼5mm 열소성 성형된것, 두께 0.8mm∼6mm Density 380∼550kg/㎥)을 접착재(요소, 멜라닌, 패놀, 초산비닐, 아크릴, 우레탄, 에폭시, 폴리에스터수지 중 택일)로 1차 적층시키는 단계와 표면재(천연무늬목 0.5mm, 원목단판 2mm∼4mm, LPM, HPM, 화장판 등)을 콜크집성판일면 또는 합판재의 일면에 2차 적층시키는 단계와, 내구성, 내마모성을 위한 표면재층을 UV코팅 및 자외선 경화시켜 일정한 형태의 규격으로 절단 가공하는 것을 그 구성내용으로 한다.Features of the present invention for achieving the object of the present invention as described above are as follows. The method of manufacturing the dust-proof ondol floor is formed by corrugated sheet (coke particles Ø 0.1 to 5 mm thermoplastic molded on both sides or one side of the plywood material (plywood, HDF, magnesium board, various plastic hardening plates) to be used as the base material of the ondol floor. First, the thickness of 0.8mm ~ 6mm Density 380 ~ 550kg / ㎥ is laminated to the adhesive material (optional among urea, melanin, panol, vinyl acetate, acrylic, urethane, epoxy, polyester resin) and surface material (0.5mm of natural veneer) , 2mm ~ 4mm of solid wood veneer, LPM, HPM, makeup plate, etc.) to secondary lamination on one side of corrugated board or on one side of plywood, and UV coating and UV curing of surface material layer for durability and wear resistance The cutting process is carried out as the configuration.

이하에서 첨부한 도면을 참고로 하여 본 발명을 자세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

합판재의 양면 또는 일면에 접착재를 스프레다를 이용하여 도포하고 콜크집성판을 열경화형접착제로 적층시는 10±5KGf/㎠의 압력으로 60˚∼80℃ 온도에 3∼10분 열압착하여 적층시키며, 상온경화형접착제로 적층시는 동일한 압력으로 3∼6시간 압착하여 1차 적층시키며, 또다시 콜크집성판 일면 또는 합판재 일면에 스프레다를 이용하여 접착제를 도포하고, 원하는 표면재층을 적치하여 상기와 같이 적정온도 및 압력을 갖는 열압 또는 냉압으로 압착하여 2차 적층시킨후 상온에서 8시 간이상 숙성시킨다.The adhesive is applied to both sides or one side of the laminate using a spreader, and when the cork aggregate is laminated with a thermosetting adhesive, it is laminated by thermal compression at a temperature of 10 ± 5KGf / ㎠ at a temperature of 60 ° to 80 ° C. for 3 to 10 minutes. When laminating with room temperature curing adhesive, press the same pressure for 3 to 6 hours to laminate first, and then apply adhesive on one side of cork aggregate plate or one side of plywood using spreader and deposit the desired surface material layer as above. After pressing by hot or cold pressure having a proper temperature and pressure, the secondary laminates are aged at room temperature for 8 hours or more.

내마모성, 내구성을 위한 무늬목, 원목단판, 표면도장층은 1차 표면샌딩으로 이물질 제거 후 그 위로 롤코타를 이용하여 우레탄 아크릴 레이트계도료로 하도, 경화/중도, 경화, 샌딩/상도, 경화등 순차적으로 코팅하여 자외선 램프 통과시킴으로 경화시킨다.For abrasion resistance, durability, veneer, wood veneer, and surface coating layer, after removing foreign substances with primary surface sanding, urethane acrylate paint is applied on top of it by using roll coater, curing / medium, curing, sanding / coating, curing, etc. The coating is cured by passing through an ultraviolet lamp.

LPM, HPM, 화장판등의 표면재는 브러싱 후 UV용 프라이머 도포후 상기와 같이 UV코팅하여 자외선 경화시킨다.Surface materials, such as LPM, HPM, makeup plate, and the like after UV primer coating after UV brushing and UV-curing.

12시간 이상 저온에서 숙성한 후 일정한 형태의 규격으로 절단가공한 후 마지막으로 다이렉트 롤코타를 이용하여 최상도층을 도포한 후 자외선 램프통과 경화시켜 방진온돌마루재가 완성된다.After aging at low temperature for more than 12 hours, it is cut and processed to a certain form. Finally, the top layer is applied using a direct roll coater, and then cured by passing through an ultraviolet lamp.

제조하는 순서를 크게 나눠서 도 1, 2, 3에 표시 했다.1, 2, and 3 are shown in large divisions.

본 발명에 따라 제조된 방진온돌마루는 고탄성, 방진, 흡음 등의 기능을 가진 콜크집성판을 온돌마루의 구성에 있어서 적어도 1개층 이상 적용함으로써 표면재인 천연무늬목이나 원목단판의 아름답고 자연스런 질감을 그대로 소유하면서 보행시 쿠션감이 있어 발목, 무릎, 허리 등이 편하고 장시간 가사노동시 피로감이 덜 느껴지며 공동주택의 바닥충돌음으로 인한 주거소음을 현저히 줄이며 조용하게 사용할 수 있고 온돌사용시 난방연료의 절감과 항곰팡이, 항균성, 탈취성, 원적외선 방사능력 등 다기능을 소유한 방진온돌마루이다.The dustproof ondol floor manufactured according to the present invention possesses a beautiful and natural texture of natural veneer or wood veneer as a surface material by applying at least one layer of cork aggregate plates having a function of high elasticity, dustproof, sound absorption, etc. in the construction of ondol floor. While walking, there is a cushioning feeling, so that the ankle, knee, waist, etc. are comfortable, and the fatigue of housework is less felt for a long time. Anti-vibration, deodorant, far-infrared radiation dustproof ondol flooring.

Claims (2)

방진온돌마루 제조방법에 있어서 온돌마루의 기재로 사용될 합판재의 양면 또는 일면에 콜크집성판을 접착제로 1차 적층시키고, 표면재를 콜크집성판 일면 또는 합판재의 일면에 접착제로 2차 견고히 적층시킨후 표면재층의 UV코팅을 우레탄 아크릴 레이트 도료로 롤코타와 자외선 램프를 통하여 반복적인 연마 코팅 경화로 완성하여 일정한 형태의 규격으로 절단가공하는 온돌마루의 제조방법In the method of manufacturing the anti-vibration ondol floor, the cork aggregate board is first laminated on both sides or one side of the laminate to be used as the base material of the ondol floor, and the surface material is secondly firmly laminated on one surface of the cork aggregate plate or one surface of the laminate with an adhesive Method of manufacturing ondol floor which cuts UV coating of layer to urethane acrylate paint by repeated polishing coating curing through roll coat and UV lamp 방진 온돌마루의 구성에 있어서 아래로부터 콜크집성판층, 접착제층, 합판재층, 접착제층, 콜크집성판층, 접착제층, 표면재층 및 UV도장층을 포함하며 개층 이상 콜크집성판층을 포함하는것을 특징으로 하는 방진 온돌마루In the construction of the dust-proof ondol floor, the cork collecting plate layer, the adhesive layer, the laminate layer, the adhesive layer, the cork collecting plate layer, the adhesive layer, the surface material layer, and the UV coating layer are included from below. Dustproof Ondol Floor
KR1020080042896A 2008-05-08 2008-05-08 Dustproof ondol floor and its manufacturing method KR20080082946A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
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KR100958073B1 (en) * 2009-03-16 2010-05-13 (유)동양특수목재산업 Natural veneer roll and manufacturing method thereof
KR100957049B1 (en) * 2009-09-02 2010-05-14 박근용 Cork board and method for preparing the same
WO2011078504A2 (en) * 2009-12-21 2011-06-30 Park Keun Yong Board-like cork material and method for producing the same
CN105604295A (en) * 2015-12-28 2016-05-25 常熟市丰盛建筑装潢木业有限公司 Environment-friendly composite floor
JP2017061843A (en) * 2014-12-05 2017-03-30 大日本印刷株式会社 Decorative material using cork sheet

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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KR100957049B1 (en) * 2009-09-02 2010-05-14 박근용 Cork board and method for preparing the same
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WO2011078504A3 (en) * 2009-12-21 2011-11-03 Park Keun Yong Board-like cork material and method for producing the same
JP2017061843A (en) * 2014-12-05 2017-03-30 大日本印刷株式会社 Decorative material using cork sheet
CN105604295A (en) * 2015-12-28 2016-05-25 常熟市丰盛建筑装潢木业有限公司 Environment-friendly composite floor

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