KR20070093023A - The fish instant noodle in which the long-term storage is possible and the manufacturing method - Google Patents

The fish instant noodle in which the long-term storage is possible and the manufacturing method Download PDF

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KR20070093023A
KR20070093023A KR1020070057616A KR20070057616A KR20070093023A KR 20070093023 A KR20070093023 A KR 20070093023A KR 1020070057616 A KR1020070057616 A KR 1020070057616A KR 20070057616 A KR20070057616 A KR 20070057616A KR 20070093023 A KR20070093023 A KR 20070093023A
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fish
ramen
weight
noodle
powder
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KR100799603B1 (en
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정명철
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정명철
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/10Fish meal or powder; Granules, agglomerates or flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • A23L7/113Parboiled or instant pasta
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/198Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/10Drying, dehydrating

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Zoology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Noodles (AREA)

Abstract

A method of manufacturing instant noodles(Ramyeon, Ramen) by extruding dough containing freeze-dried fish paste powder, wheat flour and refined salt and frying the obtained noodle strips in edible oil within a short time is provided. The instant noodles are rich in high protein, vitamin, mineral and the like and have reduced moisture content and thus are storable for long of time. Fish flesh is washed with 7 times of the weight of cold water 5 times, dehydrated, mixed with 5% by weight of sucrose and 0.2% by weight of polyphosphate and ground to obtain fish paste which is freeze-dried for 30hr in a freeze dryer to a moisture content of less than 5% and ground. Then 100 parts by weight of fish paste powder is mixed with 5 to 20 parts by weight of grain flour, 15 to 35 parts by weight of wheat flour and 2 to 4 parts by weight of refined salt, kneaded with water in a weight ratio of 8:2 to 7:3, aged at room temperature for 2 to 4hr and extruded into noodle strips. The noodle strips are fried in edible oil of 150deg.C for 20sec and dried at 15 to 25deg.C for 18 to 20hr to a moisture content of less than 10%.

Description

장기간 보관이 가능한 어묵라면 및 그 제조방법{THE FISH INSTANT NOODLE IN WHICH THE LONG-TERM STORAGE IS POSSIBLE AND THE MANUFACTURING METHOD}Fish cake ramen that can be stored for a long time and its manufacturing method {THE FISH INSTANT NOODLE IN WHICH THE LONG-TERM STORAGE IS POSSIBLE AND THE MANUFACTURING METHOD}

도 1은 종래의 라면의 제조공정도.1 is a manufacturing process diagram of a conventional ramen.

도 2는 본 발명에 따른 장기간 보관이 가능한 어묵라면의 제조공정도.Figure 2 is a manufacturing process of the fish cake ramen that can be stored for a long time according to the present invention.

*도면의 주요부분에 관한 부호의 설명** Explanation of symbols on main parts of drawings *

S100. 어육분말 제조공정 S200. 혼합분말 교반공정 S100. Fish meat powder manufacturing process S200. Mixed powder stirring process

S300. 반죽물 제조공정 S400. 제면공정S300. Dough manufacturing process S400. Noodle Making Process

S500. 튀김공정 S600. 건조공정S500. Frying Process S600. Drying process

S700. 포장공정 S700. Packaging process

본 발명은 어묵을 주원료로 하여 제조되는 장기간 보관이 가능한 어묵라면 및 그 제조방법에 관한 것으로, 보다 상세하게는 어육분말에 곡분류, 소맥분, 정제염 등을 일정 비율로 선택적으로 혼합하여 라면 면발을 제조함으로써 장기간 보관이 가능한 어묵라면 및 그 제조방법에 관한 것이다. The present invention relates to a fish cake ramen that can be stored for a long time manufactured using the fish paste as a main ingredient, and more particularly, to a ramen noodle prepared by selectively mixing grain meal, wheat flour, refined salt, etc. in fish powder at a predetermined ratio. The present invention relates to a fish cake ramen that can be stored for a long time and a method of manufacturing the same.

일반적으로 라면은 밀가루 등의 분말을 물과 소금 등을 넣고 반죽한 후에 제 면기를 이용하여 면발로 제조하는 과정을 통하여 만들어지는데, 반죽할 때 곡물성분에서 생성되는 글루텐의 점성과 탄성에 의하여 조리 후에도 라면 고유의 형태를 유지하게 된다.In general, ramen is made through the process of making flour with flour, water, salt, etc., and then making noodles with a cotton noodle machine. The ramen will retain its original form.

이러한 종래의 라면은 소맥분을 주원료로 하여 만들어졌기 때문에 탄수화물은 다량 섭취할 수 있으나 단백질은 충분히 섭취할 수가 없었다. 따라서, 양질의 단백질을 충분히 섭취하기 위해서는 라면 스프에 각종 단백질 식품을 첨가하거나 별도의 계란 등을 넣어서 먹는 방법으로 제조되었다.Since the conventional ramen is made from wheat flour as a main raw material, carbohydrates can be ingested in large quantities but protein cannot be sufficiently ingested. Therefore, in order to fully intake high quality protein, it was prepared by adding various protein foods or adding eggs to ramen soup.

한편, 수산식품의 단백질은 동물성 단백질보다도 건강에 좋다고 알려져 있다. 특히, 생선살로 이루어진 어육을 이용한 식품으로는 어묵 등이 있으나 어육은 점착성이 약하여 라면형태로 만들기 힘들어서, 지금까지 어육은 주로 어묵의 형태로만 이용되었다.On the other hand, aquatic food protein is known to be healthier than animal protein. In particular, foods using fish meat made of fish meat include fish cake, etc., but fish meat has a weak adhesiveness, making it difficult to form ramen. Thus far, fish meat has been mainly used in the form of fish paste.

최근에는 명태, 대구, 돔과 같은 생선류를 주원료로 하여 어묵을 만들고, 만들어진 어묵을 세절공정에서 일정한 두께와 폭을 갖도록 국수형태로 세절하는 공정을 통하여 어묵을 국수로 느낄 수 있도록 하는 국수형 어묵이 개시되어 있다.Recently, the fish paste is made from fish such as pollack, cod, and dome as the main ingredients, and the noodle-type fish cake that makes the fish cake feel like noodles through the process of slicing the fish cake in the form of noodles to have a certain thickness and width in the cutting process. Is disclosed.

국내 특허출원공보 제89-001094호의 즉석 어묵국수의 제조방법에 따르면 어육 70-80중량부, 전분 10-15중량부, 소맥분 4-8중량부, 식염, 조리료 등의 첨가물 2-8중량부를 혼합하여 곱게 갈아주고, 이것을 판어묵으로 성형하고, 170-180℃에서 유탕처리한 다음 냉각시켜 절단하여 라면로 성형하는 공정으로 제조되는 기술이 개시되어 있다. 이와 같이 하여 만들어진 어묵국수를 용기에 담아 자외선 살균하고 밀봉, 포장한다.According to the method of manufacturing instant fish paste noodles in Korean Patent Application Publication No. 89-001094, 70-80 parts by weight of fish meat, 10-15 parts by weight of starch, 4-8 parts by weight of wheat flour, 2-8 parts by weight of additives such as salt and cooking ingredients There is disclosed a technique that is prepared by mixing, grinding finely, shaping it into plate fish paste, milking at 170-180 ° C., cooling, cutting and shaping into ramen. The fish paste noodles made in this way are put in a container, UV sterilized, sealed and packaged.

그리고, 국내 특허출원번호 제10-2003-32537호의 칼국수형 어묵에서도 명태, 대구, 돔과 같은 생선류를 주원료로 하여 어묵을 만들고, 만들어진 어묵을 세절과정에서 일정한 두께와 폭을 갖도록 칼국수형으로 세절하는 과정을 통하여 비린내를 없애고 어묵 맛을 칼국수로 느낄 수 있도록 제조된 칼국수형 어묵이 개시되어 있다.Also, in the kalguksu fish cake of Korean Patent Application No. 10-2003-32537, fish cakes are made from fish such as pollock, cod, and dome as the main raw materials, and the fish paste is cut into kalguksu type so as to have a certain thickness and width in the cutting process. Kalguksu-type fish cakes are prepared to remove fishy smell through the process and to feel the taste of fish paste with kalguksu.

이와 같이, 종래의 즉석 어묵국수의 제조방법이나 칼국수형 어묵은 도 1에 도시된 바와 같이 고기갈이 과정(S10) -> 배합과정(S20) -> 성형과정(S30) -> 튀김과정(S40) -> 세절과정(S50) -> 포장과정(S60) -> 강제냉각 또는 동결과정(S70)을 거쳐서 생산된다.As described above, a conventional method of preparing instant fish cake noodles or kalguksu fish cakes is a meat grinding process (S10)-> compounding process (S20)-> molding process (S30)-> frying process (S40) as shown in FIG. )-> It is produced through the cutting process (S50)-> packing process (S60)-> forced cooling or freezing process (S70).

그러나, 상기한 종래의 즉석 어묵국수 제조방법이나 칼국수형 어묵은 일반적인 어묵을 원통형이나 넓은 판 형태로 유탕처리한 후에 어묵을 잘게 썰어서 국수형태로 만드는 것으로, 이와 같은 어묵국수는 주로 밀가루만을 혼합하여 제조함으로써 그 점성이 떨어져서 세절공정시 국수 면대와 같이 가늘고 길게 늘여 뽑을 수 없는 문제점이 있었다.However, the conventional instant fish cake noodle production method or kalguksu fish cake is a general fish paste in the form of a cylindrical or wide plate and then chopped fish cake finely to make a noodle form, such fish cake noodle is mainly prepared by mixing only flour As a result, the viscosity was reduced, and there was a problem in that the thin and long lengths of the noodle soup could not be extracted.

또한, 어묵을 튀긴 후에 국수 면발 형태로 절단하므로 튀기는 과정에서 어묵의 표면에 존재하는 수분은 배출되나 어묵의 내부에 존재하는 수분은 배출되지 못하여 세절되더라도 어묵 면발 내에는 수분함량이 10% 이상 존재하게 되어 장기간 보관이 어려운 문제점이 있었다. 즉, 어묵을 손으로 눌러보았을 때 탄력이 약간 있는 상태가 수분함량이 35 ~ 40%가 된다. In addition, since the fish paste is cut into noodle noodles after frying, the water present on the surface of the fish cake is discharged, but the water present inside the fish cake is not discharged. There has been a problem that is difficult to store for a long time. That is, when the fish paste is pressed by hand, the elasticity is slightly 35% to 40%.

따라서, 종래의 어묵국수나 칼국수형 어묵은 수분에 의한 미생물의 번식으로 상온에서는 1주일 이상 보존하기가 어렵기 때문에 포장 후 강제냉각 또는 동결과정(S70)을 거쳐서 보관되어야 하며, 이러한 문제점으로 칼국수, 소바, 우동과 같은 생면의 형태로만 생산가능한 한계가 있었으며, 특히 유통기간이 긴 라면의 형태로는 제공될 수 없는 어려움이 있었다.Therefore, the conventional fish cake noodle or kalguksu type fish paste is difficult to preserve for more than one week at room temperature due to the propagation of microorganisms by moisture, and must be stored after packing or forced cooling or freezing (S70). There was a limit that can be produced only in the form of raw noodles such as soba and udon, and especially in the form of ramen with a long shelf life.

따라서, 본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로서, 동결건조된 생선살로 이루어진 어육분말과 곡분류 등을 혼합하여 반죽을 제조함과 동시에 라면형태로 제면기로 뽑아내어 짧은 시간에 튀김으로써 면발 내의 수분함량을 떨어뜨려 건조면의 형태로 장기간 보관할 수 있는 어묵라면 및 그 제조방법을 제공하는 것을 목적으로 한다. Therefore, the present invention was devised to solve the above problems, by mixing the fish meat powder and cereals, such as lyophilized fish meat to prepare the dough and at the same time pulled out in a noodle-type noodle making machine by frying in a short time It is an object of the present invention to provide a fish cake ramen that can be stored for a long time in the form of dried noodles by reducing the moisture content in the noodle.

상기한 목적을 달성하기 위하여 본 발명의 바람직한 일 실시예에 따른 장기간 보관이 가능한 어묵라면 및 그 제조방법은, (a)생선을 채육하여 생선살(肉)을 수세한 후 탈수하고 고기갈이하여 고기풀을 제조한 후, 이 고기풀을 동결건조시킨 후 분쇄하여 어육분말로 제조하는 어육분말 제조공정과; (b)상기 어육분말과, 쌀가루, 찹쌀가루 또는 이들의 혼합가루인 곡분류와, 소맥분 및 정제염을 선택적으로 혼합하여 라면제조용 혼합분말을 준비하는 혼합분말 교반공정과; (c)상기 라면제조용 혼합분말에 일정량의 물을 첨가하여 반죽하고 소정의 시간동안 숙성시켜 반죽물을 제조하는 반죽물 제조공정과; (d)상기 반죽물을 제면기를 이용하여 라면 형태의 면발을 갖도록 제면하는 제면공정과; (e)상기 면발을 고온의 식용기름에 튀겨 면발 내의 수분을 배출시켜 수분함량을 10%이하로 유지시키는 튀김공정과; (f)상기 튀겨진 면발의 표면에 묻혀진 식용기름을 제거한 후 건조시키는 건조공정; 및 (g)상기 건조공정에서 건조된 면을 일정한 길이로 자른 다음 선별하여 포장하는 포장공정;을 포함하여 이루어지는 것을 특징으로 한다.Fish cake ramen which can be stored for a long time according to a preferred embodiment of the present invention and a method for manufacturing the same in order to achieve the above object, (a) the meat is dehydrated and ground meat after washing the meat flesh (肉) After preparing the paste, the fish paste manufacturing step of lyophilizing the meat paste and then pulverized into a fish meat powder; (b) a mixed powder stirring step of preparing a mixed powder for preparing ramen noodles by selectively mixing the grain powder which is the fish meat powder, rice flour, glutinous rice flour or mixed powder thereof, wheat flour and refined salt; (c) kneading the dough manufacturing process for producing a dough by kneading by adding a predetermined amount of water to the mixed powder for the ramen manufacturing; (d) a noodle-making process of noodle making the dough with noodle-shaped noodle soup; (e) a frying step of frying the noodle to hot edible oil to discharge moisture in the noodle to maintain the moisture content of 10% or less; (f) a drying step of removing the edible oil buried on the surface of the fried noodle and then drying it; And (g) a packaging step of cutting the dried surface in a drying process to a predetermined length and then sorting and packaging the dried surface.

그리고, 바람직하게 상기 어육분말 제조공정은, 생선을 채육하여 생선살(肉)의 약 7배량의 냉수로써 5회 반복하여 수세한 후 탈수하고 여기에 슈크로오스 5중량%와 중합인산염 0.2중량%를 넣고 고기갈이하여 고기풀을 제조한 후, 이 고기풀을 동결건조기에서 30시간, 수분함량 5%이하로 동결건조시킨 후 분쇄하여 어육분말로 제조하는 것이 바람직하다.Preferably, the fish meat powder manufacturing step is performed by washing the fish five times with cold water of about 7 times the amount of fish meat and dehydrating the fish meat, followed by dehydration, followed by 5% by weight of sucrose and 0.2% by weight of polymerized phosphate. After the meat grind to prepare the meat paste, the meat paste is lyophilized in a freeze-drier for 30 hours, lyophilized to less than 5% moisture and then pulverized to prepare the fish meat powder.

그리고, 바람직하게 상기 혼합분말 교반공정은, 동결건조된 어육분말 100중량부를 기준으로 곡분류 5 내지 20중량부, 소맥분 15 내지 35중량부, 정제염 2 내지 4 중량부를 혼합하여 이루어지는 것이 바람직하다.Preferably, the mixed powder stirring step is performed by mixing 5 to 20 parts by weight, 15 to 35 parts by weight wheat flour, and 2 to 4 parts by weight of refined salt based on 100 parts by weight of the freeze-dried fish meat powder.

그리고, 바람직하게 상기 반죽물 제조공정은, 라면제조용 혼합분말과 물을 중량 기준으로 8:2 내지 7:3의 비율로 혼합하여 반죽하고, 실온에서 2 ~ 4시간 숙성시키는 것이 바람직하다.And, preferably, the kneaded product manufacturing step, knead by mixing the mixed powder for ramen production and water in a ratio of 8: 2 to 7: 3 by weight, and aged at room temperature for 2 to 4 hours.

그리고, 바람직하게 상기 튀김공정은, 150℃의 고온의 식용기름에 약 20초간 튀겨 면발의 수분함량을 10%이하가 되도록 하는 것이 바람직하다.And, preferably, the frying step is to fry in hot edible oil of 150 ℃ for about 20 seconds so that the moisture content of the cotton ball is less than 10%.

그리고, 바람직하게 상기 건조공정은, 15 내지 25℃ 온도의 상온에서 18 내지 20시간동안 건조시키는 것이 바람직하다.And, preferably, the drying step, it is preferably dried for 18 to 20 hours at room temperature of 15 to 25 ℃ temperature.

한편, 본 발명은 상기의 제조방법으로 제조되는 장기간 보관이 가능한 어묵 라면을 특징으로 한다.On the other hand, the present invention is characterized by a fish cake ramen that can be stored for a long time manufactured by the above-described manufacturing method.

이하, 본 발명의 실시예에 의한 장기간 보관이 가능한 어묵라면 및 그 제조방법을 가공순서에 따라 상세히 설명하면 다음과 같다. 본 발명의 어묵라면의 제조방법은 아래의 각 공정들을 거쳐서 완성된다. Hereinafter, the fish cake ramen which can be stored for a long time according to an embodiment of the present invention and its manufacturing method will be described in detail according to the processing procedure as follows. The manufacturing method of the fish cake ramen of the present invention is completed through the following steps.

본 발명은 생선살로 이루어진 어육분말이 함유되고 장기간 보관이 가능한 어묵라면을 제공하는데 그 제조과정은 다음과 같다.The present invention provides a fish paste ramen containing fish meat powder consisting of fish meat and can be stored for a long time. The manufacturing process is as follows.

제 1 공정 : First process: 어육분말Fish Meat Powder 제조공정( Manufacture process( S100S100 ))

본 발명은 단백질 급여를 증진시키기 위한 어육분말, 곡분류, 소맥분 및 정제염과 기타 첨가제로 조미료, 복합 인산염, 사카린 나트륨을 소정의 비율로 혼합하되, 상술한 재료 중에서 어육분말, 곡분류, 소맥분 및 정제염은 필수구성요소이고, 기타 재료들은 선택적으로 혼합하여 혼합분말을 제조한다.The present invention is to mix the seasoning, complex phosphate, sodium saccharin with a predetermined ratio with fish powder, grains, wheat flour and refined salt and other additives to enhance protein feeding, fish powder, grains, wheat flour and refined salt in the above-mentioned materials Is an essential component and other materials are optionally mixed to form a mixed powder.

먼저, 어묵라면의 주성분인 어육분말은 동결건조기에서 수분 5%이하로 동결건조된 어육을 분말의 형태로 분쇄하여 사용한다. 만일 일반 생선살로 이루어진 어육을 분쇄하여 사용한다면 수분함량이 많아 나중에 반죽공정시 반죽이 물러져 제면공정에서 면발형태로 뽑아내기 어려운 문제점이 있다. First, fish meat powder, which is the main ingredient of fish paste ramen, is used by pulverizing lyophilized fish meat in the form of powder in a freeze-drier with 5% moisture or less. If the fish meat is made of crushed fish meat, the moisture content is so high that the dough is backed out during the kneading process.

따라서 본 발명에서는 동결건조된 생선살로 이루어진 어육분말을 사용한다. 즉, 생선을 채육하여 생선살(肉)의 약 7배량의 냉수로써 5회 반복하여 수세한 후 탈수하고 여기에 슈크로오스(sucross) 5중량%와 중합인산염 0.2중량%를 넣고 고기갈이하여 고기풀을 제조한 후, 이 고기풀을 동결건조기에서 30시간, 수분함량 5%이하로 동결건조시킨 후 분쇄기에 투입하여 1시간동안 분쇄한 후, 100메시(mesh) 체 를 통과시켜 100메시 이하의 크기로 분쇄하여 어육분말을 제조하였다. 바람직하게는 50 ~ 100 메쉬로 분쇄하여 분말의 형태로 준비한다.Therefore, the present invention uses fish meat powder consisting of lyophilized fish meat. In other words, fish are washed, washed five times with cold water about 7 times as large as fish flesh, and then dehydrated. 5% by weight of sucrose and 0.2% by weight of polymerized phosphate are ground and ground. After preparing the paste, the meat paste was lyophilized for 30 hours in a freeze dryer and 5% or less of water, and then put into a grinder and pulverized for 1 hour, and then passed through a 100 mesh sieve to pass 100 mesh or less. Fish meat powder was prepared by pulverizing to size. Preferably pulverized to 50 ~ 100 mesh to prepare in the form of a powder.

이때 어육은 도미살, 대구살, 꽁치살, 명태살, 갈치살 등의 모든 생선살을 사용할 수 있다. At this time, the fish meat may use any fish such as sea bream, cod, saury, pollack, and cutlass meat.

제 2 공정 : 혼합분말 교반공정(2nd process: mixing powder stirring process ( S200S200 ))

상기 혼합분말은 어육분말 100중량부를 기준으로 곡분류 5 내지 20중량부, 소맥분 15 내지 35중량부, 정제염 2 내지 4중량부를 넣어 혼합함으로써 얻어지는 것이 좋다.The mixed powder may be obtained by mixing 5 to 20 parts by weight, 15 to 35 parts by weight wheat flour and 2 to 4 parts by weight of refined salt based on 100 parts by weight of fish meat powder.

여기서 어육분말이 상기 배합비보다 적게 들어가면 맛이 없고 탄력성(elasticity) 및 응집력(cohesiveness)이 떨어져 조직이 푸석푸석해 질 수 있으며, 어육이 상기 배합비보다 많이 들어가는 경우에는 경도가 높아 저작성(chewiness)이 떨어지는 문제점이 있다. If the fish meat powder is less than the blending ratio, the taste is not good, the elasticity and cohesiveness may be poor, and the tissue may become loose. If the fish meat is more than the blending ratio, the chewiness is high. There is a problem falling.

그리고, 라면 면발은 겔화 과정을 통하여 제조되는데, 쌀, 찹쌀 또는 이들의 혼합가루인 곡분류를 채택한다. 본 발명에서 채택할 수 있는 곡분류의 종류로는 특별히 제한하지 않지만, 쌀가루, 찹쌀가루, 보리가루, 메밀가루 등 면류로 제조할 수 있는 곡분을 모두 사용할 수 있고, 2 종류 이상의 곡분을 선택 혼합하여 사용할 수도 있다. 곡분류는 상기 배합비보다 적게 들어가면 겔화가 어렵고, 상기 배합비보다 많이 들어가면 노화가 빨리 일어나 쉽게 딱딱해지는 경향이 있다. 상기 곡분류는 80 ~ 100 메쉬(mesh) 정도로 분쇄한다.And, if the noodle noodle is prepared through the gelation process, it adopts a grain classification that is rice, glutinous rice or mixed powder thereof. There is no particular limitation on the types of grains that can be adopted in the present invention, but all flours that can be prepared with noodles such as rice flour, glutinous rice flour, barley flour, buckwheat flour can be used, and two or more kinds of grain flour can be selected and mixed. Can also be used. Grain classification tends to be difficult to gelate if it is less than the blending ratio, and when it is more than the blending ratio, aging occurs quickly and tends to be hard. The grain classification is pulverized about 80 ~ 100 mesh (mesh).

그리고, 상기 소맥분 즉, 밀가루는 양호한 매끄러움, 점탄성, 식감 및 끊인 후 면조직 유지성을 위해 첨가되는데 소맥분의 첨가량은 어육분말의 증감에 반비례하게 증감되는데, 어육분말 자체도 물과 혼합되었을 때 점도가 높기 때문에 어육분말의 첨가량을 높일 경우에는 이에 따라서 소맥분의 첨가량을 감소시켜 주어야 한다. 소맥분은 물과 혼합되었을 때 점도가 높을 뿐만 아니라 면발을 쫄깃쫄깃하게 하는 성질을 가지고 있어 상기 배합비보다 적게 들어가면 반죽물의 점도가 낮아져서 국수의 면발이 끊어지고 부석부석해지는 문제점이 있으며, 상기 배합비보다 많이 들어가면 어육분말의 첨가량을 감소시켜야 하는 문제점이 있다.In addition, the wheat flour, that is, wheat flour, is added for good smoothness, viscoelasticity, texture, and surface tissue retention, and the amount of wheat flour is increased and decreased in inverse proportion to the increase and decrease of fish meat powder, and the fish powder itself has a high viscosity when mixed with water. Therefore, when the amount of fish meat powder is increased, the amount of wheat flour must be reduced accordingly. Wheat flour is not only high viscosity when mixed with water, but also has a property of chewy noodle. If less than the blending ratio, the viscosity of the dough becomes low, so that the noodle is broken and swelled. There is a problem of reducing the amount of fish meat powder added.

여기서, 상기 공정에서 라면제조용 혼합분말 제조시에는 소맥분으로서 중력분이나 강력분을 사용하는데 본 발명에서는 강력분을 사용하는 것이 바람직하다. 이는 일반라면의 경우 중력분을 사용하지만 어육을 첨가하여 라면을 제조하면 반죽의 단백질 성분은 증가하나 글루텐 함량이 감소되어 탄력성을 잃게 되므로 이를 극복하기 위해 강력분을 사용하거나 글루텐을 증강시키기 위하여 소맥분 15 내지 35 중량부가 투입된다. In the above process, when the mixed powder for preparing ramen is used, gravity powder or strong powder is used as wheat flour, but in the present invention, it is preferable to use strong powder. In the case of general ramen, gravity is used, but if ramen is prepared by adding fish meat, the protein component of dough is increased but the gluten content is decreased, so it loses its elasticity. To overcome this, use wheat flour to increase gluten or increase gluten 15 to 35 Parts by weight are added.

또한, 상기 정제염은 어묵의 점착성, 색깔 및 보수성, 맛을 위하여 첨가된다. 정제염의 첨가량이 상기 배합비보다 많으면, 반죽·감압하에서 압출하여 어묵라면 면대를 형성하는 제면공정에서 양호한 매끄러움, 점탄성 또는 끓인 후 면조직 유지성을 나타내지 못한다. 또한 정제염의 첨가량이 상기 배합비보다 적게 들어가면 어묵라면의 맛이 비리거나 간이 맞지 않아 싱거운 문제가 있다. In addition, the purified salt is added for the stickiness, color and water retention, taste of fish paste. If the addition amount of the refined salt is larger than the above-mentioned compounding ratio, it is extruded under kneading and reduced pressure, and if it is a fish cake, the smoothness, viscoelasticity, or surface texture retention after boiling is not exhibited. In addition, when the addition amount of the refined salt is less than the compounding ratio, the taste of the fish cake ramen is not mixed with the liver, so there is a fresh problem.

그리고, 기타 첨가제로 조미료 1 내지 2 중량부, 복합 인산염 0.12 중량부, 사카린 나트륨 0.001 중량부가 더 포함하여 혼합될 수 있다.And, other additives may be mixed, including 1 to 2 parts by weight of seasoning, 0.12 parts by weight of complex phosphate, and 0.001 parts by weight of saccharin sodium.

여기서, 본 발명의 어묵라면은 상기와 같은 성분들 이외에도 카레나 당근, 부추, 쑥, 콩, 파와 같은 각종 야채, 다시마, 새우, 미역, 김과 같은 해산물, 깨, 아몬드, 땅콩과 같은 견과류, 버섯류, 백년초 등의 한약재 등의 기타 부가재료를 5 ~ 10 중량부를 더 포함할 수 있다. 이는 기타 부가재료를 어육 반죽에 혼합하면 재료에 따라 다른 색상이나 맛이 나는 다양한 어묵라면을 생산할 수 있게 된다.Here, the fish cake ramen of the present invention is a variety of vegetables such as curry, carrot, leek, mugwort, soybean, green onion, kelp, shrimp, seaweed, seaweed, seaweed, seaweed, seaweed, almonds, nuts such as peanuts, mushrooms, Other additives such as herbal medicine such as baeknyeoncho may further include 5 to 10 parts by weight. It is possible to produce a variety of fish paste ramen with different colors or flavors depending on the ingredients when mixed with other ingredients in fish dough.

제 3 공정 : Third process: 반죽물Dough 제조공정( Manufacture process( S300S300 ))

상기 공정에 의해 제조된 라면제조용 혼합분말 대 물의 중량비로 약 8:2 내지 7:3의 비율로 물을 혼합하여 반죽하게 되는데 이때 사용되는 물은 수온 40℃의 신선한 물을 사용하며, 반죽시간은 10 ~ 15분간 충분히 반죽하여 그 상태가 부드럽고 찰지도록 한다. 또한 상기 반죽의 숙성은 실온에서 2 ~ 4시간 숙성시켰고, 바람직하게는 3 ~ 4시간 숙성하였다. The mixture is prepared by mixing the water at a ratio of about 8: 2 to 7: 3 in the weight ratio of the mixed powder for preparing ramen noodles prepared by the above process, wherein the water used is fresh water having a water temperature of 40 ° C., and the kneading time is Knead enough for 10 to 15 minutes so that the condition is soft and friable. In addition, the dough was aged for 2 to 4 hours at room temperature, preferably aged for 3 to 4 hours.

제 4 공정 : 제면공정(4th process: Noodle making process ( S400S400 ))

상기 반죽물을 제면기의 성형틀에 넣고 압력을 가하여 규격에 맞는 꼬불꼬불한 라면 면발의 형태로 뽑아내는 공정이다. 어육에는 여러 가지 단백질이 함유되어 있는데 이 중에서 글리아딘(Gliadin)과 글루테닌(Glutenin)은 물을 가하여 반죽할 경우 탄력성과 점착성을 갖는 글루텐(sluten)을 형성하게 되어 사용자의 요구에 따라 다양한 굵기로 제면된다. 또한 곡분류의 찹쌀이 포함되면 쫄깃쫄깃하게 찰기가 살아있게 된다. 이때 면대의 직경은 1 ~ 5 mm이하의 가는 면발로 형성시켜 뽑을 수 있게 되는 것이다. The dough is put into a mold of a noodle making machine and a pressure is applied to extract the shape of the noodle noodle with tortuous noodles. Fish meat contains various proteins. Among them, gliadin and glutenin form gluten which has elasticity and adhesiveness when kneaded with water, and according to the needs of users. Will be excluded. In addition, when the glutinous rice is included in the grain classification is chewy and alive. At this time, the diameter of the surface stand is to be formed by pulling the thin cotton ball of 1 ~ 5 mm or less.

제 5 공정 : 튀김공정(5th process: frying process ( S500S500 ))

상기와 같이 꼬불꼬불하게 성형된 면발을 고온의 식용기름에 튀기는 공정이다. 이 튀김공정은 상기 제면기로 면발을 토출시켜 150 ~ 180℃의 기름이 담겨진 튀김조에 약 10 ~ 25초 가량 튀겨 수분함량이 10% 이하가 되도록 한다. As described above, it is a step of frying the noodle formed in the shape of hot food oil. In the frying process, the noodle is discharged to the noodle making machine, which is fried in a frying tank containing oil at 150 to 180 ° C. for about 10 to 25 seconds to have a water content of 10% or less.

이때, 면발 속에 들어 있던 수분이 날아가고 작은 공극이 생기는데 이 틈으로 기름이 들어간다. 이것을 급속유열 건조법이라고 할 수 있으며, 이렇게 해서 만드는 것은 수분이 적고(수분 10% 미만이면 저장성이 좋다), 면의 공극에 의해 저장성과 복원성이 좋아 가정에서도 간편하게 끓여 먹을 수 있는 특징을 갖게 된다. 즉, 어육분말은 생선살이므로 일반 건조만으로는 어육단백질의 안정성이 크게 떨어지게 되어 단백질 변성이 생겨 장기 보관을 할 수 없기 때문에 이 튀김공정에 의해 제품을 오랫동안 보존할 수 있게 되는 것이다. 여기서 튀기는 시간이 10초 이하이면 라면 면대의 내부에까지 온도가 균일하게 전달되지 않아 수분함량이 많아져 생선살이 부서지고 살에 탄력이 없어 맛이 떨어지며, 25초 이상이면 수분이 과도하게 배출되어 겉이 타버릴 수가 있는 문제가 있으므로 면발의 굵기에 따라 약 10 ~ 25초 가량 튀기는 것이 바람직하다.At this time, the moisture contained in the noodle is blown away and small voids are formed, and oil enters into this gap. This can be called rapid heat-heat drying method, and it is produced in such a way that there is little moisture (more than 10% moisture is good storage), and the pores of cotton have good storage and restorability, so that it can be easily boiled and eaten at home. That is, since fish meat powder is fish meat, the stability of fish protein is greatly reduced by general drying alone, so that protein degeneration occurs and long term storage is not possible, so that the product can be preserved for a long time by this frying process. If the frying time is less than 10 seconds, the temperature is not evenly transmitted to the inside of the noodle stand, so the moisture content is increased, the fish flesh is broken and the flesh is not elastic, so the taste decreases. If it is more than 25 seconds, the moisture is excessively discharged. Since there is a problem that can be burned, it is preferable to fry for about 10 to 25 seconds depending on the thickness of the noodle.

제 6 공정 : 건조공정(6th process: drying process ( S600S600 ))

상기 튀겨진 어묵라면 면발에 식용기름 성분을 제거하고 건조하는 공정이다. 즉, 어묵라면 면발의 표면에 묻혀진 식용기름 성분을 제거한 후 상온 15 ~ 25℃에서 18 ~ 20시간 건조시켜 어묵라면 면대를 완성하게 된다.The fried fish cake ramen is a step of removing the edible oil components in noodle and dried. In other words, after removing the edible oil component buried in the surface of the noodle if the fish paste is dried for 18 to 20 hours at 15 ~ 25 ℃ room temperature to complete the noodles stand.

제 7 공정 : 포장공정(7th process: packaging process ( S700S700 ))

이후 상기 건조공정에서 건조된 면을 일정한 길이로 자른 다음 선별하여 일 반적인 라면의 형태로 별도의 스프와 함께 포장하면 상품이 완료되는 것이다.Thereafter, the dried noodles are cut to a certain length in the drying process, and then sorted and packaged together with a separate soup in the form of general ramen to complete the product.

이러한 제조방법으로 제조된 어묵라면은 제면기로 라면 면발을 성형한 후 튀김으로써 면발 내의 수분배출이 원활하여 저장성이 우수한 라면을 제공할 수 있게 된다. Fish paste ramen prepared by such a manufacturing method is able to provide a ramen with excellent shelf life by smoothly draining the moisture in the noodle by forming the noodle noodle with a noodle making machine and then frying.

이하, 본 발명의 구성에 대해 하기 실시예에서 더욱 상세히 설명하지만, 하기의 실시예는 본 발명의 이해를 돕기 위한 예시일 뿐 본 발명을 이로써 한정하는 것은 아니다.Hereinafter, the configuration of the present invention will be described in more detail in the following examples, but the following examples are merely illustrative for aiding the understanding of the present invention, and the present invention is not limited thereto.

실시예Example 1: 어육 77%의 라면 면발의 제조 1: Preparation of Ramen Noodles with 77% of Fish Meat

동결건조기에서 30시간, 수분함량 5%이하로 동결건조된 생선살로 이루어진 어육을 분쇄하게 되는바, 분쇄기에 어육을 투입하여 1시간 동안 분쇄한 후, 100메시 체를 통과시켜 100메시 이하의 크기로 분쇄하여 어육분말을 제조하였다. 여기에, 상기 어육분말 77.299g, 쌀가루 5g, 소맥분 14g, 정제염 2.6g에 조미료 1g, 복합 인산염 0.1g, 사카린 나트륨 0.001g을 더 투입하고 교반기에서 혼합하여 라면제조용 혼합분말을 제조하였다. 이 라면제조용 혼합분말 100g에 40℃의 물 25g을 첨가하여 10분간 반죽하고 실온에서 3시간 동안 숙성시켜 반죽물을 제조하였다. 상기 반죽물을 제면기를 이용하여 직경 2mm 가량의 꼬불꼬불한 라면 면발의 형태로 뽑아낸 후 상기 라면 면발을 150℃의 고온의 식용기름에 약 20초간 튀겨 수분함량을 10%이하가 되도록 하고, 상온 20℃에서 20시간 건조시켜 어묵라면 면대를 완성하게 된다.30 hours in the freeze dryer, the fish meat consisting of freeze-dried fish meat is crushed to less than 5% moisture content, the fish meat is put into the grinder and pulverized for 1 hour, and then passed through a 100 mesh sieve to a size of 100 mesh or less Crushed to prepare fish meat powder. Here, 77.299 g of fish meat powder, 5 g of rice flour, 14 g of wheat flour, 2.6 g of refined salt, 1 g of seasoning, 0.1 g of complex phosphate, and 0.001 g of sodium saccharin were further added and mixed in a stirrer to prepare a ramen powder. To 100 g of the mixed powder for preparing ramen noodles, 25 g of water at 40 ° C. was added, kneaded for 10 minutes, and aged at room temperature for 3 hours to prepare a dough. The dough was extracted in the form of a ramen noodle with a diameter of about 2 mm using a noodle machine, and then the ramen noodle was fried in 150 ° C. hot edible oil for about 20 seconds so that the moisture content was 10% or less, and room temperature. If it is dried for 20 hours at 20 ℃, it will complete the noodles stand.

실시예Example 2: 어육 67%의 라면 면발의 제조 2: Preparation of Ramen Noodles with Fish Meat 67%

동결건조기에서 30시간, 수분함량 5%이하로 동결건조된 생선살로 이루어진 어육을 분쇄하게 되는바, 분쇄기에 어육을 투입하여 1시간동안 분쇄한 후, 100메시 체를 통과시켜 100메시 이하의 크기로 분쇄하여 어육분말을 제조하였다. 여기에, 상기 어육분말 67.299g, 쌀가루 10g, 소맥분 19g, 정제염 2.6g에 조미료 1g, 복합 인산염 0.1g, 사카린 나트륨 0.001g을 더 투입하고 교반기에서 혼합하여 라면제조용 혼합분말을 제조하였다. 이하 공정은 상기 실시예1과 같다.After 30 hours in the freeze dryer, the fish meat consisting of lyophilized fish meat is pulverized with water content less than 5%. The fish meat is put into the grinder and crushed for 1 hour, and then passed through a 100 mesh sieve to a size of 100 mesh or less. Crushed to prepare fish meat powder. Here, 67.299 g of the fish meat powder, 10 g of rice flour, 19 g of wheat flour, 2.6 g of refined salt, 1 g of seasoning, 0.1 g of complex phosphate, and 0.001 g of sodium saccharin were further added and mixed in a stirrer to prepare a ramen powder. The following steps are the same as in Example 1.

실시예Example 3: 어육 57%의 라면 면발의 제조 3: Preparation of ramen noodles of fish meat 57%

동결건조기에서 30시간, 수분함량 5%이하로 동결건조된 생선살로 이루어진 어육을 분쇄하게 되는바, 분쇄기에 어육을 투입하여 1시간동안 분쇄한 후, 100메시 체를 통과시켜 100메시 이하의 크기로 분쇄하여 어육분말을 제조하였다. 여기에, 상기 어육분말 57g, 쌀가루 15g, 소맥분 24g, 정제염 2.6g에 조미료 1g, 복합 인산염 0.1g, 사카린 나트륨 0.001g을 더 투입하고 교반기에서 혼합하여 라면제조용 혼합분말을 제조하였다. 이하 공정은 상기 실시예1과 같다.After 30 hours in the freeze dryer, the fish meat consisting of lyophilized fish meat is pulverized with water content less than 5%. The fish meat is put into the grinder and crushed for 1 hour, and then passed through a 100 mesh sieve to a size of 100 mesh or less. Crushed to prepare fish meat powder. Here, 57 g of the fish meat powder, 15 g of rice flour, 24 g of wheat flour, 2.6 g of refined salt was further added with 1 g of seasoning, 0.1 g of complex phosphate, and 0.001 g of sodium saccharin, and mixed in a stirrer to prepare a ramen powder. The following steps are the same as in Example 1.

이하에서는, 본 발명에 따른 상기 실시예 1 내지 3의 어묵라면과 종래의 세절형 즉석 어묵국수(비교예 1) 및 칼국수형 어묵(비교예 2)을 비교하여 설명하기로 한다.Hereinafter, the fish cake ramen of Examples 1 to 3 according to the present invention will be described by comparing conventional sliced instant fish cake noodles (Comparative Example 1) and kalguksu fish cakes (Comparative Example 2).

하기 표 1의 조성에 따라 본 발명에 따른 어묵라면(실시예 1 내지 3)과 종래의 세절형 즉석 어묵국수(비교예 1) 및 칼국수형 어묵(비교예 2)을 제조하였다.According to the composition of Table 1 was prepared fish cake ramen according to the present invention (Examples 1 to 3) and conventional sliced instant fish cake noodles (Comparative Example 1) and kalguksu fish cake (Comparative Example 2).

[조성비](중량%)[Composition ratio] (wt%) 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 비교예 1Comparative Example 1 비교예 2Comparative Example 2 어육분말Fish Meat Powder 77.29977.299 67.29967.299 57.29957.299 8080 75.675.6 곡분류Grain classification 55 1010 1515 -- -- 소맥분Wheat flour 1414 1919 2424 11.311.3 11.311.3 전분Starch -- -- -- 1515 6.56.5 정제염(식염)Refined salt (salt) 2.62.6 2.62.6 2.62.6 1.61.6 2.82.8 조미료Condiment 1.01.0 1.01.0 1.01.0 0.320.32 1.121.12 복합 인산염Complex phosphate 0.10.1 0.10.1 0.10.1 0.080.08 -- 사카린 나트륨Saccharin Sodium 0.0010.001 0.0010.001 0.0010.001 -- 다시다Again 1.121.12 소르빈산칼륨Potassium Sorbate 0.180.18 GDLGDL 0.180.18 설탕Sugar 1.21.2 첨가제(카레)Additives (curry) 5.05.0

평가예Evaluation example 1:  One: 실시예에Example 따라 제조된 어묵라면들과  Fish cake ramen made with 비교예에In a comparative example 따라 제조된 어묵국수들의 관능 평가 Sensory evaluation of fish cake noodles

실시예 1 내지 3 및 비교예 1 및 2에 따라 제조된 어묵라면들을 식품학을 전공하는 대학원생 및 학부생을 20명을 관능요원으로 선정하여 실험의 목적과 채점기준에 대하여 설명을 한 후 삶은 어묵라면과 어묵국수의 색, 향, 맛, 조직 및 종합평가의 5가지 면에서 평가하도록 하였다. 평가방법은 가장 우수한 정도에서 가장 불량한 정도에 따라 1 ~ 10점을 부여한 후 평균하였고, 관능검사 후 결과의 통계처리는 SAS을 사용하여 p<0.05 수준에서 Duncan의 다중 검정법을 이용하여 시료간의 유의성을 검정하였다. 색, 향, 맛, 조직감 및 전체적인 품질 등 관능검사를 실시한 결과를 하기 표 2에 나타내었다.The fish cake ramen prepared according to Examples 1 to 3 and Comparative Examples 1 and 2 was selected as a sensory agent for 20 graduate students and undergraduate students who majored in food science, and explained the purpose of the experiment and the grading criteria. The fish cake noodles were evaluated in five aspects: color, aroma, taste, organization and comprehensive evaluation. The evaluation method was averaged after giving 1 to 10 points according to the best and the poorest, and the statistical processing of the results after sensory evaluation was significant between samples using Duncan's multiple test at p <0.05 level using SAS. Assay. The results of sensory tests such as color, aroma, taste, texture and overall quality are shown in Table 2 below.

[관능검사][Sensory test] 구분 division 실시예Example 비교예Comparative example 1One 22 33 1One 22 color 9.09.0 9.09.0 9.59.5 8.08.0 8.08.0 incense 8.58.5 8.58.5 8.08.0 8.08.0 8.58.5 flavor 8.58.5 9.29.2 8.68.6 6.56.5 7.07.0 조직감Organization 8.08.0 9.09.0 8.28.2 6.26.2 7.57.5 종합평가Comprehensive Evaluation 9.09.0 9.59.5 8.58.5 6.56.5 7.57.5 평균Average 8.68.6 9.049.04 8.568.56 7.047.04 7.77.7

상기 표 2에 나타난 결과와 같이, 색감은 찹쌀가루 등의 혼합가루 곡분류를 15 중량%와 첨가제(카레)를 5 중량%를 혼합한 실시예 3의 어묵라면이 가장 높았고 다른 실시예 및 비교예에서는 낮은 평가를 받았다. 이러한 결과는 쌀가루나 찹쌀가루만으로 곡분류로 제조한 어묵라면의 경우 색차계로 측정한 값이 관능검사 결과와 유의적인 상관관계가 거의 없어 조리한 어묵라면의 외적 품질 특성을 나타내는데 중요한 인자로 작용하지 않았지만, 첨가제 '카레'를 5 중량%를 더 넣은 실시예 2가 가장 높은 평가를 받은 것을 감안할 때 최근 다양한 소재를 사용한 여러 종류의 라면들이 전통적인 라면의 흰색에 대한 고정관념에서 크게 탈피하고 있음을 보여주고 있는 것이다. As shown in the results shown in Table 2, the color of the fish cake ramen of Example 3, which mixed 15% by weight of mixed flour grains, such as glutinous rice flour and 5% by weight of additives (curry) was the highest and other examples and comparative examples Received a low rating. These results indicate that in the case of fish cake ramen made only from rice flour or glutinous rice flour, the value measured by color difference has little correlation with the sensory test results, but it did not act as an important factor in indicating the external quality characteristics of cooked fish cake ramen. Considering the highest evaluation of Example 2, which adds 5% by weight of the additive 'curry', it shows that various kinds of ramens using various materials have recently escaped from the stereotype of traditional ramen white. It is.

또한, 향의 경우에는 거의 동일한 평가 결과로 상관관계가 거의 없음을 알 수 있다. 또한, 맛이나 조직감의 경우 쌀가루나 찹쌀가루를 혼합한 본 발명의 실시예 1 내지 3이 밀가루(소맥분,전분)만 들어간 종래의 세절형 어묵국수의 비교예 1,2에 비하여 높은 것으로 평가되었다. In addition, in the case of fragrance, it can be seen that there is almost no correlation with almost the same evaluation result. In addition, in the case of taste or texture, Examples 1 to 3 of the present invention, in which rice flour or glutinous rice flour were mixed, were evaluated to be higher than Comparative Examples 1 and 2 of conventional sliced fish cake noodles containing only flour (wheat flour, starch).

따라서, 전체적으로 비교해 볼 때 본 발명에 따른 어묵라면이 세절형으로 제조되는 어묵국수 비교예 1,2에 비하여 색, 향, 맛 및 조직감에서 우수함을 알 수 있다. 특히, 어육 67.299 중량%, 곡분류 10 중량%, 소맥분 19 중량%가 첨가된 실시예 2가 가장 우수함을 알 수 있다. Therefore, it can be seen that when compared to the fish cake ramen according to the present invention as a whole compared to the fish cake noodles Comparative Examples 1 and 2 produced in a fine shape in color, aroma, taste and texture. In particular, it can be seen that Example 2, which is added 67.299% by weight of fish meat, 10% by weight grain, 19% by weight wheat flour is the best.

평가예Evaluation example 2:  2: 실시예에Example 따라 제조된 어묵라면들과  Fish cake ramen made with 비교예에In a comparative example 따라 제조된 어묵국수들의 조직감 평가 Evaluation of the Texture of Fish Paste Noodles Prepared According

실시예 1 내지 3에 따라 제조된 어묵라면과 비교예 1 및 2에 따라 제조된 어묵국수들의 구체적인 조직감을 평가하기 위하여 강도, 경도, 인장력, 탄력성, 점착성, 부서지는 정도 등을 실온(20℃) 및 가온(전자렌지에서 20초 동안 80℃로 가열)에서 물성측정기, COMPAC-100으로 측정하여 그 결과를 하기 표 3에 나타내었다.In order to evaluate the specific texture of the fish cake ramen prepared according to Examples 1 to 3 and the fish cake noodles prepared according to Comparative Examples 1 and 2, the strength, hardness, tensile force, elasticity, adhesiveness, and degree of breaking were measured at room temperature (20 ° C.). And measured by a physical property meter, COMPAC-100 in the heating (heating to 80 ℃ for 20 seconds in a microwave oven) and the results are shown in Table 3 below.

[조직감 측정][Texture Measurement] 구분 division 실시예Example 비교예Comparative example 1One 22 33 1One 22 강도 (g/㎠)Strength (g / ㎠) 실온Room temperature 36733673 35603560 38003800 53725372 25732573 가온Gaon 30813081 25362536 33243324 25322532 19811981 경도 (g/㎠)Hardness (g / ㎠) 실온Room temperature 1561915619 1653416534 1992319923 2226522265 2561925619 가온Gaon 1286212862 1388413884 1502515025 1752317523 1886218862 인장력 (%)Tensile force (%) 실온Room temperature 7575 7171 7979 8080 8585 가온Gaon 8282 9090 8585 7575 7979 탄력성 (%)Elasticity (%) 실온Room temperature 9090 8585 9090 9090 9090 가온Gaon 9595 100100 8585 9696 8585 점착성 (g)Adhesiveness (g) 실온Room temperature 775775 770770 734734 984984 905905 가온Gaon 515515 546546 641641 682682 632632 부서지는 정도 (g)Broken degree (g) 실온Room temperature 778778 766766 415415 441441 775775 가온Gaon 560560 543543 680680 456456 515515

본 발명에 따른 어묵라면 및 종래의 어묵국수 면발의 조직 측정은 Rheometer(Fudoh. NRM-2010J, Japan)로 건면과 익힌 면발의 인장력, 탄력성 및 점착성을 측정하였다. 우선 면발을 건조시켜 건면 1가닥으로 1.0 V에서 3번씩 실험하였고, 조리면은 건면을 3분간 삶은 후 익힌 면발 4가닥으로 10 mv에서 3번 측정하였다. 통계방법을 첨가하여 절삭력 검사 후 결과의 통계처리는 SAS를 이용하여 t-test를 하였다. The tissue measurement of the fish cake ramen and the conventional fish cake noodle noodle according to the present invention was measured by Rheometer (Fudoh. NRM-2010J, Japan) to measure the tensile force, elasticity and adhesiveness of dried noodle and cooked noodle. First, dried noodles were tested three times at 1.0 V with one strand of dried noodles, and cooked noodles were cooked three times at 10 mv with four strands of cooked noodles. After the cutting force test using the statistical method, the statistical process of the results was t-tested using SAS.

상기 표 3에서 나타난 바와 같이, 본 발명에 따른 어묵라면들은 종래의 세절형 어묵국수들의 비교예에 비하여 물성이 유사하거나 우수함을 알 수 있다.As shown in Table 3, the fish cake ramen according to the present invention can be seen that the physical properties are similar or superior to the comparative example of the conventional sliced fish cake noodles.

특히, 실시예 2의 어묵라면에 대한 경도 평가결과를 살펴보면, 실온에서는 다른 실시예 및 비교예에 비하여 낮은 경도값을 가지나, 가온한 경우 식품으로서 적합한 경도를 갖는다. 기타 실시예들의 어묵라면은 종래의 세절형 비교예 1,2의 어묵국수보다 실온에서는 딱딱함이 약하고 가온할 경우 쫀득쫀득해서 퍼석퍼석함이 없다. In particular, when looking at the results of the hardness evaluation of the fish cake ramen of Example 2, it has a low hardness value at room temperature compared to other examples and comparative examples, but when it is warm, it has a hardness suitable as a food. The fish cake ramen of the other embodiments is harder at room temperature than the fish cake noodles of the conventional sliced Comparative Examples 1 and 2, and when heated, there is no rustiness.

실시예 2의 어묵라면에 대한 인장력 평가결과를 살펴보면, 실온에서는 다른 실시예 및 비교예에 비하여 낮은 인장력, 즉 점탄성을 가지나, 가온한 경우 우수한 점탄성을 갖는다. 기타 실시예들의 어묵라면은 종래의 세절형 어묵국수보다 실온에서는 유사한 점탄성을 가지나, 가온할 경우 우수한 점탄성을 나타내어 라면의 퍼짐현상을 해결하였다.Looking at the results of the evaluation of the tensile strength of the fish cake ramen of Example 2, it has a lower tensile force, that is, viscoelasticity at room temperature, compared to other examples and comparative examples, but it has excellent viscoelasticity when warmed. The fish cake ramen of the other embodiments has a similar viscoelasticity at room temperature than the conventional sliced fish cake noodle, but when heated, it solves the spread of the ramen.

평가예Evaluation example 3:  3: 실시예에Example 따라 제조된 어묵라면들과  Fish cake ramen made with 비교예에In a comparative example 따라 제조된 어묵국수들의 유통기간 평가 Evaluation of shelf life of fish paste noodles prepared according to

실시예 1 내지 3의 어묵라면들과 비교예 1 및 2에 따라 제조된 어묵국수들의 구체적인 유통기간을 평가하기 위하여 아래 표 4와 같이 어묵라면 및 어묵국수들을 모두 포장하지 않은 상태에서 상온 20℃로 실시하였다. In order to evaluate the specific shelf life of the fish cake ramen of Examples 1 to 3 and the fish cake noodles prepared according to Comparative Examples 1 and 2 as shown in Table 4 below, the fish cake ramen and the fish cake noodles are not packed at room temperature of 20 ° C. Was carried out.

[유통기간][Best before date] 구분 division 실시예Example 비교예Comparative example 1One 22 33 1One 22 제조당일 (2시간후)On the date of manufacture (after 2 hours) 6.7×102 6.7 × 10 2 2.97×102 2.97 × 10 2 1.14×102 1.14 × 10 2 3.34×102 3.34 × 10 2 5.52×102 5.52 × 10 2 2일째 (48시간후)Day 2 (48 hours later) 7.7×102 7.7 × 10 2 3.87×102 3.87 × 10 2 2.25×102 2.25 × 10 2 7.85×103 7.85 × 10 3 8.82×103 8.82 × 10 3 7일째 (168시간후)Day 7 (after 168 hours) 8.96×103 8.96 × 10 3 5.43×103 5.43 × 10 3 3.03×103 3.03 × 10 3 1.94×106 (식용불가)1.94 × 10 6 (Not edible) 2.23×106 (식용불가)2.23 × 10 6 (Not edible)

상기 표 4에서 나타난 바와 같이, 일반적으로 식품의 1차 부패 미생물수를 1 × 105 로 볼 때, 본 발명에 따른 어묵라면의 경우 수분함량을 10%이하로 낮춤으로써 미생물의 번식을 막아 20℃에서 일주일이 지나도 식용 가능함을 알 수 있다. 그러나, 종래의 세절형 어묵국수의 경우에는 수분함량이 35 ~ 40%로 높아 상온 20℃에서는 2일째까지만 식용이 가능하였으며 일주일이 지나면 식용이 불가함을 알 수 있다. 즉, 종래의 세절형 어묵국수의 형태는 장기 보관을 위해서는 급속냉각 또는 동결 상태로만 가능한 한계가 있는 것이다. As shown in Table 4, in general, when the number of primary decaying microorganisms of food as 1 × 10 5 , in the case of fish cake ramen according to the present invention by lowering the water content to 10% or less to prevent the growth of microorganisms 20 ℃ You can see that it can be eaten even after a week. However, in the case of conventional sliced fish cake noodles, the water content is high as 35 to 40%, and the edible is available only until the second day at room temperature 20 ° C., and it is understood that the edible fish paste is impossible after one week. In other words, the conventional sliced fish cake noodles have a limit that can only be in a rapid cooling or frozen state for long-term storage.

이와 같이, 본 발명에 따른 어묵라면은 어육의 단백질과 쌀 또는 찹쌀 등의 곡분류가 밀가루에 비하여 우수한 단백질을 함유하며, 어묵의 주성분인 어육 단백질을 보충하며 어묵을 우수한 영양식품으로 승격시킨다. 또한, 쌀이 튀겨질 때의 고소한 맛이 어육의 맛과 조화되어 더욱 고소하고 단백한 맛을 내며, 쌀의 전분이 가지는 쫄깃한 조직감으로 씹을 때 치아에 붙지 않는다. 게다가, 찹쌀이 가지는 점성으로 인하여 제면에 따른 가공적성이 매우 우수하며, 조리시에도 쉽게 퍼지지 않아 제품을 생산하는데도 유리하다. 또한, 수분함량을 10% 이하로 하여 라면과 같은 건조면의 형태로 장기간 보관할 수 있는 장점을 갖게 된다.As described above, the fish cake ramen according to the present invention contains protein of rice and wheat or glutinous rice, which are superior to wheat flour, and supplements fish meat protein, which is the main ingredient of fish cake, and promotes fish cake to excellent nutritional food. In addition, the savory taste of fried rice is harmonized with the taste of fish meat to give a more savory and protein taste, and does not stick to the teeth when chewed with the chewy texture of the starch of rice. In addition, due to the viscosity of the glutinous rice is very excellent processing aptitude according to the noodle, it does not spread easily during cooking is advantageous to produce a product. In addition, the moisture content is less than 10% has the advantage of long-term storage in the form of dry noodles such as ramen.

지금까지는 본 발명의 특정한 실시예를 중심으로 설명하였으나, 본 발명의 청구범위에 기재된 기술사상을 벗어나지 않는 범위 내에서 상술한 바와 같이 다양한 수정 및 변경이 이루어질 수 있음이 명백하다. 따라서, 본 발명의 상세한 설명 및 첨부된 도면은 본 발명의 기술 사상을 한정하는 것이 아니라 단지 예시한 것으로 해석되어야 한다.The present invention has been described with reference to specific embodiments of the present invention, but it is apparent that various modifications and changes can be made as described above without departing from the technical spirit described in the claims of the present invention. Accordingly, the detailed description of the invention and the accompanying drawings should not be construed as limiting the technical spirit of the present invention but as merely illustrative.

이상에서 설명한 바와 같이 본 발명에 따르면 신선한 어육과 쌀, 찹쌀 등을 이용하여 어묵라면을 제조함으로써, 라면의 다양화에 의한 새로운 수요를 창조하고, 어묵에 포함된 고단백질, 비타민, 미네랄과 같은 영양분이 풍부하게 함유되어 있어 라면의 영양가를 높일 수 있는 효과가 있다.As described above, according to the present invention, by producing fish cake ramen using fresh fish meat, rice, glutinous rice, etc., new demand is created by diversification of ramen, and nutrients such as high protein, vitamins and minerals contained in fish cake It is rich in the effect of raising the nutritional value of ramen.

또한, 본 발명에 따르면 수분함량을 낮춤으로써 미생물의 번식을 막아 건조면으로서 상온에서 장기간 보관할 수 있어 고품질의 어묵라면을 제공할 수 있는 효과가 있다.In addition, according to the present invention can prevent the growth of microorganisms by lowering the moisture content can be stored for a long time at room temperature as a dry noodles has the effect of providing a high-quality fish cake ramen.

또한, 본 발명에 따르면 라면의 퍼짐 현상을 해결할 수 있는 효과가 있다.In addition, according to the present invention there is an effect that can solve the spread phenomenon of ramen.

Claims (7)

(a)생선을 채육하여 생선살(肉)을 수세한 후 탈수하고 고기갈이하여 고기풀을 제조한 후, 이 고기풀을 동결건조시킨 후 분쇄하여 어육분말로 제조하는 어육분말 제조공정과;(a) fish meat powder manufacturing step of squeezing fish meat, washing the fish flesh, dehydrating and grinding the meat to prepare meat paste, then freeze-drying the meat paste and pulverizing to prepare fish meat powder; (b)상기 어육분말과, 쌀가루, 찹쌀가루 또는 이들의 혼합가루인 곡분류와, 소맥분 및 정제염을 선택적으로 혼합하여 라면제조용 혼합분말을 준비하는 혼합분말 교반공정과;(b) a mixed powder stirring step of preparing a mixed powder for preparing ramen noodles by selectively mixing the grain powder which is the fish meat powder, rice flour, glutinous rice flour or mixed powder thereof, wheat flour and refined salt; (c)상기 라면제조용 혼합분말에 일정량의 물을 첨가하여 반죽하고 소정의 시간동안 숙성시켜 반죽물을 제조하는 반죽물 제조공정과;(c) kneading the dough manufacturing process for producing a dough by kneading by adding a predetermined amount of water to the mixed powder for the ramen manufacturing; (d)상기 반죽물을 제면기를 이용하여 라면 형태의 면발을 갖도록 제면하는 제면공정과;(d) a noodle-making process of noodle making the dough with noodle-shaped noodle soup; (e)상기 면발을 고온의 식용기름에 튀겨 면발 내의 수분을 배출시켜 수분함량을 10%이하로 유지시키는 튀김공정과;(e) a frying step of frying the noodle to hot edible oil to discharge moisture in the noodle to maintain the moisture content of 10% or less; (f)상기 튀겨진 면발의 표면에 묻혀진 식용기름을 제거한 후 건조시키는 건조공정; 및(f) a drying step of removing the edible oil buried on the surface of the fried noodle and then drying it; And (g)상기 건조공정에서 건조된 면을 일정한 길이로 자른 다음 선별하여 포장하는 포장공정;을 포함하여 이루어지는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법. (g) a method of manufacturing a fish cake ramen that can be stored for a long time, characterized in that it comprises a; packaging step of cutting the dried surface in a drying step to a predetermined length and then sorting and packaging. 제 1 항에 있어서, 상기 어육분말 제조공정은,According to claim 1, wherein the fish meat powder manufacturing process, 생선을 채육하여 생선살(肉)의 약 7배량의 냉수로써 5회 반복하여 수세한 후 탈수하고 여기에 슈크로오스 5중량%와 중합인산염 0.2중량%를 넣고 고기갈이하여 고기풀을 제조한 후, 이 고기풀을 동결건조기에서 30시간, 수분함량 5%이하로 동결건조시킨 후 분쇄하여 어육분말로 제조하는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법.Fish is washed with water twice as many times as cold water of about 7 times the size of fish flesh and dehydrated. 5% by weight of sucrose and 0.2% by weight of polymerized phosphate are then ground to prepare meat paste. , 30 hours in a freeze-dryer, lyophilized to less than 5% moisture content and then pulverized to produce fish paste, which can be stored for a long time. 제 2 항에 있어서, 상기 혼합분말 교반공정은,The method of claim 2, wherein the mixed powder stirring step, 어육분말 100중량부를 기준으로 곡분류 5 내지 20중량부, 소맥분 15 내지 35중량부, 정제염 2 내지 4 중량부를 혼합하여 이루어지는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법.5 to 20 parts by weight of cereals, 15 to 35 parts by weight of wheat flour, and 2 to 4 parts by weight of refined salt, based on 100 parts by weight of fish meat powder. 제 3 항에 있어서, 상기 반죽물 제조공정은,The method of claim 3, wherein the dough manufacturing process, 라면제조용 혼합분말과 물을 중량 기준으로 8:2 내지 7:3의 비율로 혼합하여 반죽하고, 실온에서 2 ~ 4시간 숙성시키는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법.A method for preparing fish cake ramen which can be stored for a long time, characterized in that the mixing powder and water for preparing ramen are mixed at a ratio of 8: 2 to 7: 3 by weight and kneaded, and aged at room temperature for 2 to 4 hours. 제 4 항에 있어서, 상기 튀김공정은,The method of claim 4, wherein the frying step, 150℃의 고온의 식용기름에 약 20초간 튀겨 면발의 수분함량을 10%이하가 되도록 하는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법.A method of manufacturing fish paste ramen which can be stored for a long period of time, which is fried for about 20 seconds in a high temperature cooking oil at 150 ° C. so that the moisture content of the noodle is less than 10%. 제 5 항에 있어서, 상기 건조공정은,The method of claim 5, wherein the drying step, 15 내지 25℃ 온도의 상온에서 18 내지 20시간동안 건조시키는 것을 특징으로 하는 장기간 보관이 가능한 어묵라면의 제조방법.A method for preparing long-term fish cake ramen, which is dried for 18 to 20 hours at room temperature at a temperature of 15 to 25 ° C. 제 1 항 내지 제 6 항 중 어느 한 항의 제조방법으로 제조되는 장기간 보관이 가능한 어묵라면. A fish cake ramen which can be stored for a long time manufactured by the manufacturing method of any one of claims 1 to 6.
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