KR20070036807A - A concrete-structure constructing system manufactured by pre-fabricating and the method thereof - Google Patents

Abstract

In general, the frame construction of reinforced concrete structures is a process of producing a result composed of concrete and reinforcing steel, and the mold process for confining a concrete concrete in a certain frame and the reinforcement work parallel thereto are the main processes. In addition, the temporary material dismantling process, which removes the mold after curing, has a significant impact on safety management and economics.

Conventional framework works are mostly made up of a large number of workers at the construction site. Therefore, the conventional method is easily affected by the climate, and the excessive number of field workers was inferior in terms of process control, manpower management, safety management, and quality control. In order to shorten the desperately needed air, more workers were required, and such a vicious cycle was inevitable.

The present invention is a pre-assembly method that draws most of the processes in the construction site, that is, the mold work and reinforcement work to a separate assembly site in the factory or construction site to enable the order and mass production of large members according to the standardization. Based on the on-site safety management and quality control, it is possible to drastically reduce not only the air shortage but also the construction personnel.

The core of the present invention is first, the method of integrating the formwork (hereinafter referred to as "plate") and the reinforcing bar assembly to prevent the deformation of the product during transportation and lifting, and second, the production of the rebar assembly to enable mass production Third, there is a binding method that can increase the number of easy demoulding and plate recycling.

In addition, in a plate-like frame member such as a slab or a wall, a reinforcing bar assembly made of a lattice of a triangular or trapezoidal shape is suitable for various aspects such as production, transportation, lifting, and reduction of construction processes. The increased continuity and stiffness of reinforcing bar assemblies, ie reinforcement trusses, made of lattice allows mass production and transportation of large sheets.

On the other hand, in a linear frame member such as a column or beam welded to the reinforcing bar assembly through the plate facing the conventional conventional reinforcing bar assembly to bond for integration. This pre-assembled linear frame member also minimizes the field work, it is possible to ensure high quality through factory production.

The binding means for integrating the plate and the reinforcing bar assembly of the present invention is determined to be bolt-type and through-type according to productivity, ease of demolding, and the use of concrete surface after demolding. First, in the case of bolt fastening type, when producing a unit reinforcing bar assembly, a nut that can substitute a conventional spacer at regular intervals is welded to the outer reinforcing bar of the reinforcing bar assembly in a batch production. The simple binding process by bolts and nuts can be performed only by unscrewing bolts when dismantling the plate, so even unskilled workers can work, and the demolded plate also has a low damage rate, which greatly increases the number of reuses. In addition, since the insert nut is exposed to the outer surface of the demolded concrete at regular intervals, a process or a work person for insert work is unnecessary during the construction of a conventional ceiling frame and an outer wall finish, and damage to the structure according to the conventional insert work It can prevent the quality deterioration at the source. Second, in the case of the lattice-through type, the lattice, which is a component of the reinforcing bar, is joined to the reinforced concrete structure having a mortar finish by penetrating the plate and then binding it with pins or bands.

As described above, the present invention is intended to exhibit an optimal effect on safety management and quality control, which are most prioritized in recent construction sites, and may be a new concept construction method that can secure economic benefits such as air shortening or cost reduction.

Slab, wall, construction

Description

A concrete-structure constructing system manufactured by pre-fabricating and the method

1 is a view showing the Jangsunjae and yoke material used in the conventional conventional framework construction.

Figure 2 is a view showing a separator used in conventional conventional framework construction.

3 is an exploded perspective view of a concrete structure construction system manufactured by pre-assembly as an embodiment of the present invention.

Figure 4 is a view showing the combined state of the concrete structure construction system manufactured by the line assembly as an embodiment according to the present invention.

5 is a view showing an open state of the side wall of the concrete structure construction system manufactured by the line assembly as an embodiment according to the present invention.

6 is a side cross-sectional view of FIG. 4.

7 is a view showing a state in which the slab construction by the concrete structure construction system manufactured by the line assembly as an embodiment according to the present invention.

8 is a view illustrating a state in which the wall and the slab are simultaneously constructed by the concrete structure construction system manufactured by line assembly as an embodiment according to the present invention.

9 is a view showing a state of constructing the pillar by the concrete structure construction system according to an embodiment of the present invention.

10 is a view showing a concrete structure construction system for walls according to another embodiment of the present invention.

11 is a view showing a concrete structure construction system for slabs according to another embodiment of the present invention.

12 is a view showing a concrete structure construction system for a pillar according to another embodiment of the present invention.

Figure 13 is an enlarged view of the binding means of the present invention.

It is a figure explaining the case of constructing a wall and slab together.

15 is a view for explaining a state in which the construction of the beam according to another embodiment of the present invention.

Fig. 16 is a view showing a state in which a binding port is formed in the binding means.

<Description of the symbols for the main parts of the drawings>

10, 20: plate 30, 30a: lattice

34: pin as binding means 200: bolt / nut as binding means

60: water pipe 61: electrical wiring

The present invention relates to a pre-assembled concrete structure construction system and a construction method using the same, in particular, in order to minimize the reinforcement work, complex plate installation work, the installation / removal of the support for supporting the plate in the construction site rather than the construction site The present invention relates to a concrete structure construction system and a construction method using the same, which can be drastically shortened by transporting the standardized formwork and reinforcing bar assemblies assembled in a factory in advance.

In general, the frame construction of reinforced concrete structures is a process of producing a result composed of concrete and reinforcing steel, and a frame work for confining a fluid concrete in a predetermined frame and a reinforcing steel reinforcement work in parallel with them are the main processes. In addition, the temporary material dismantling process, which removes the mold after curing, has a significant impact on safety management and economics.

1 is a view showing the long wire 300 and the yoke 301 used in the conventional conventional frame construction, Figure 2 is a separator 302, form tie 303, spacer ( 304, the separator 302 is a means for separating the reinforcing bar and the plate, the form tie 303 is to prevent the plate from spreading on both sides from the outside of the plate, and the spacer 304 is a gap between the plates As a means of maintaining, conventional conventional framework construction requires many mold materials such as formwork (consisting of plates such as plywood), strips, yoke, joist, support and form ties, and work to connect them.

In addition, the reinforcing work also requires a rebar deployment operation including a subsidiary material such as a spacer for maintaining the gap with the plate, a separator for maintaining the gap between the rebars. In addition, electricity and equipment lines are also parallel during the construction work, and all of the above work is composed of a large number of workers at the construction site. Therefore, the conventional method is easily affected by the climate, and the excessive number of field workers was inferior in terms of process control, manpower management, safety management, and quality control. In order to shorten the desperately needed air, more workers were required, and such a vicious cycle was inevitable.

As part of efforts to minimize the field work of the conventional conventional frame construction such as the PC method, system foam, integral reinforcing deck appeared, such improvements could not be free under all conditions such as mass production, construction, economical.

In the PC method, the main structural members of reinforced concrete structures such as columns, beams, slabs, and walls are brought into the site with factory curing until concrete curing, and the assembly of each member is the main field work. However, it is very expensive, and has been difficult to apply the site due to the difficulties of carrying and lifting due to excessive weight and securing the integrity of the assembly site.

Some large construction sites adopt the method of pre-assembling the so-called system foam, but the main material is steel, which is excessively heavy, and it is difficult to flexibly cope with deformation, and due to problems such as economy due to high cost It was limited. In addition, in the case of the pre-assembled mold construction method, a separate reinforcement work is required.

In the case of slabs, there is a factory product made by welding steel reinforcement truss to a certain size of disposable steel formwork, which is called reinforcing bar integral deck. These slab materials are formed in the construction site, just before the concrete placement through the plate work, the remaining reinforcement work, and still requires a lot of field work. In addition, the use of expensive disposable formwork material not only increases the construction cost, but it is also difficult to find defects such as cracks and leaks after curing concrete.

As such, efforts to reduce the field work in the conventional construction site continued, but due to the specificity of the reinforced concrete structure was limited, and even many improvements were difficult to be generalized.

The object of the present invention is to increase the strength of the building after formwork and curing, as well as by placing and curing concrete after fixing the plate and reinforcing bars by lattice, as well as preventing the plates on both sides facing after the concrete is pushed outwards. In order to shorten the air required for reinforcement and formwork, the reinforcing bar assembly and plate are assembled in a factory in advance to have the purpose of drastically shortening the air.

In the frame construction industry of conventional reinforced concrete structures, efforts have been continuously made to find ways to minimize the field work that puts an excessive number of workers in the construction site. This is because minimizing the number of workers in the construction site is recognized as an essential element for rational process management, proper manpower management, safety management, quality control, and air reduction.

Efforts to minimize the field work in the conventional construction site were limited due to the peculiarity of the reinforced concrete structure, that is, the excessive work of the mold work and the reinforcement work, and the construction method that appeared for the purpose of improving the conventional framework construction In the case of slabs, PC construction, system foam, etc., all-in-one reinforced decks have not been widely used due to cost increase, excessive weight, and inefficient construction.

The supply of the frame member by the industrialized production implemented by the present invention aims at minimizing the field work, and in order for the construction work by the industrialized production to be successful, firstly, to enable mass production and transportation of the main frame members, and In addition, the construction can be easily carried out after the site is brought in. Third, the formwork of the formwork is smooth after concrete curing.

In addition, the rebar assembly of the components of the present invention is made in the form of the reinforcement truss in the plate-like frame member, such as slabs or walls, the electrical resistance of the lattice (lattice) constituting the truss (lattice) and the bent lattice The continuity of a series of welding processes aims to enable mass production by factory facilities. In addition, the reinforcement truss for the plate is pre-assembled into a large plate while forming an integrated with the plate according to the design, the object is to prevent the warping during transportation or lifting due to the rigidity of the reinforcement truss. In addition, in a linear frame member such as a column or a beam, three or four sides of the outer surface of the reinforcing bar assembly are bound to the plate, and thus the purpose is to facilitate transportation or lifting.

In addition, the pre-assembled member by the order can be planned to occupy the minimum volume by the type of slab, wall, column, beam, etc. when loading for inventory or transportation, and is lightweight because it will be cast concrete on-site. The weight of the pre-assembly implemented by the present invention is only about 10% compared to the conventional PC of the same volume, it can be seen that the workability is significantly improved.

The pre-assembled finished products that have been produced at the factory and delivered to the construction site, or completed at a separate assembly site in the construction site have already completed most of the mold work and reinforcement work. After assembling using the concrete to pour the main purpose to easily finish the process.

In addition, the binding material of the present invention for demoulding work after pouring concrete is safe and easy to work unskilled at the time of dismantling, and the demolded formwork also has a low damage rate, the purpose is to increase the number of reuse.

Hereinafter, with reference to the accompanying drawings will be described the configuration of the present invention.

The present invention includes a plate that can confine the concrete before curing, and the reinforcing bar assembly and the reinforcing bar assembly and the plate assembly between the plates or between the plate to maintain the strength after the concrete is cured Bonding means is made to include a binding means for maintaining the gap between the plates.

" 형태로 조립되고, 기둥의 경우에는 4장의 플레이트를 평면형상이 "□" 와 같이 조립할 수 있다. The plate may use a variety of materials, such as plywood or plastic, and may form a plurality of plates. In the case of slab construction, the rebar assembly is raised after one sheet is placed in the horizontal direction, and in the case of the wall, two plates face each other.

It is assembled in the form of ", and in the case of a column, four plates can be assembled like a flat shape"".

Reinforcing bar assembly consists of vertical reinforcing bars and horizontal reinforcing bars and lattice. Depending on the construction conditions, the reinforcing bar may be composed of only vertical and horizontal reinforcing bars except lattice. On the other hand, the vertical and horizontal reinforcing bars and lattice is fixed by a string, welding, etc., the shape of the lattice can be configured in various ways such as zigzag, trapezoid. On the other hand, the lattice may be exposed to the outside through the opening of the plate of the outer end, and in the case of the wall may be assembled between the plates, in the case of the slab in the upper plate.

The fastening means is for temporarily fixing the reinforcing bar assembly and the plate so that the plate can trap the concrete outside the concrete until the concrete is cured, so that the plate can be dismantled from the concrete outer wall. It may be configured by a pin, or by a pin. When using a pin, the bent end of the lattice is exposed outside the opening of the plate. On the other hand, as another example of the binding means, a binding port may be formed at the end of the binding means (Fig. 16). Embodiments of the present invention configured as described above will be described in detail.

Figure 3 is an exploded perspective view of the concrete structure construction system according to an embodiment of the present invention, Figure 4 is a view showing a coupling state of the concrete structure construction system according to an embodiment of the present invention, Figure 5 is one of the present invention 4 is a view showing an open state of the wall side of the concrete structure construction system according to an embodiment, Figure 6 is a side cross-sectional view of FIG. According to the present invention, a wall, a slab, and a pillar can be constructed, respectively. First, the wall will be described.

Wall sieve

The present invention for constructing the wall is a plate (10,20) capable of confining the concrete before curing, and the reinforcing bars assembled between the plate (10,20) between the plates (10,20) to maintain strength after the concrete is cured The assembly 33, and the binding means for connecting the reinforcing bar assembly and the plate to maintain the gap between the plate. Hereinafter, each member is explained in full detail.

A plurality of openings 11 and 21 are formed in the plates 10 and 20, and the openings 11 and 21 have bent ends of the lattice 30, which will be described later, through the openings 11 of the plate 10. Intersect with (11) in a zigzag diagonally to be fixed by the pin (34). On the other hand, the plate uses a known NT structural plywood (concrete formwork for slabs). In addition, the material of the plate is not limited to NT structural plywood because various materials such as plywood, plastic, and synthetic materials can be used.

" "

" "

" 와 같은 모양을 포함하여 다양하게 구성할 수 있다. 또한, 후술하는 기둥을 시공하기 위한 래티스(30a)는 그 형태가 고무밴드 모양을 이루고 있다. Reinforcing bar assembly 33 is a vertical reinforcement (31), the horizontal reinforcement (32) is fixed to cross in the horizontal direction on the vertical reinforcement (31), and the horizontal or vertical reinforcing cross zigzag between the vertical and horizontal reinforcement It consists of a lattice 30 fixed to the phase. On the other hand, each of the vertical reinforcement 31, the horizontal reinforcement 32 and the lattice 30 can be fixed to welding or wire. Lattice 30 is made of a thick wire, and zigzag through the plate. Meanwhile, the bent end of the lattice 30 is exposed between the openings 11 and 21 of the plate, and the pin 34 is inserted into the exposed lattice 30 so that the lattice 30 is connected to the plate 10. 20) to be temporarily fixed. On the other hand, Lattice is not limited to zigzag form, "

""

""

It can be configured in various ways, including a shape such as ". In addition, the form of a lattice 30a for the construction of the pillar to be described later forms a rubber band shape.

On the other hand, after exposing the end of the bent lattice 30 on the opening 11 formed on the plate 10, the assembly is completed by inserting the fixing pin 34 in the exposed end. This assembly is assembled in a separate factory. In addition, as shown in Figure 6, if necessary, the interior of the wall, the electrical wiring 61 and the water pipe 60 is integrally assembled so that there is no need for a separate electrical wiring work and plumbing work, added after construction Even if construction work is underway, construction time can be shortened. The same applies to the slabs and pillars described below.

Slab

7 is a view showing a state in which the slab construction by the concrete structure construction system according to an embodiment of the present invention, Figure 8 is a construction of the wall and slab together by the concrete structure construction system according to an embodiment of the present invention As a view showing a state in which one embodiment of the present invention is to be applied to a slab, any one of the plates 10 and 20 described above is placed in a horizontal direction, and the upper and lower ends of the lattice 30 are disposed. After welding the upper and lower cast iron 35 by welding, the bent end of the lattice 30 is exposed to the outside through the opening 11 of the plate. Thereafter, the upper and lower back muscles 36 are fixed by welding to cross the main reinforcing bars 35. Thereafter, the pin 34 is completed by inserting the pin 34 into the lattice 30 exposed to the outside through the opening 11.

Pillar

9 is a view showing a state of constructing a pillar by a concrete structure construction system according to an embodiment of the present invention, the construction system according to the present invention for constructing a pillar a plurality of vertical reinforcement 31 is fixed vertically And a plurality of plates 10 arranged to vertically surround the outer side of the vertical bars and disposed to face each other, and to be fixed to the vertical bars 31 while penetrating between the facing plates 10. And a lattice 30a for integrally fixing the plate 10 and a pin 34 inserted into the lattice exposed to the outside of the plate through the opening of the plate 10. On the other hand, in the column the lattice (30a) is to replace the role of the horizontal rebar.

Hereinafter, a specific construction sequence in one embodiment of the present invention will be described.

In the construction system according to the present invention, after the formwork is completely pre-assembled in a factory near the production site, the construction site only connects to each of the walls, columns, and slab construction sites, and places concrete immediately.

In detail, first, if you want to construct the wall by the concrete structure construction system for walls, purchase a separate product for the concrete structure construction system for walls (FIG. 2) and transfer to the working position. Subsequently, the wall is placed at the construction site and concrete is poured into the plates 10 and 20. Then wait for the concrete to cure. Upon curing, the construction is simply completed by removing the pins 34 and separating the plates 10 and 20 freed by the removal of the pins 34 from the concrete.

If you want to build a slab can be installed separately with the slab or simultaneously with the wall, when explaining the construction of the wall and the slab together through Figure 8, first, the concrete structure construction system for the wall (Fig. 4) and the slab Concrete structure construction system (Fig. 5) in a separate factory completely assembled, or purchase a fully assembled product. After that, the concrete structure construction system for walls is set up in a desired position, and the concrete structure construction system for slabs is placed on top of the concrete structure construction system for walls. Later, when concrete is poured from the top, the concrete is poured into the walls and slabs, and then cured. When curing is finished, the pin 34 is removed and the free plates 10 and 20 are separated from the concrete by simply constructing them.

If you want to construct a column, first, the concrete structure construction system for the column (Fig. 7) is completely assembled in a separate factory, or purchase a fully assembled product. After that, the concrete structure construction system for the column is set up in a desired position, the concrete is poured after the curing at the top. When curing is finished, the construction is simply performed by removing the pin 34 and separating the free plate 10 from the concrete.

10 to 13 is a view showing another embodiment of the present invention, Figure 10 is a view showing a concrete structure construction system for a wall according to another embodiment of the present invention.

Wall sieve

In another embodiment the present invention for constructing the wall is between the plates (10, 20) that can trap the concrete before curing, and between the plates (10, 20) to maintain the strength after the concrete is cured Reinforcing bar assembly 33 is assembled with the plate, and the reinforcing bar assembly (33) and the binding means (200) for maintaining the gap between the plate by connecting the plates (10,20). Hereinafter, each member is explained in full detail.

A plurality of openings 11 and 21 are formed in the plates 10 and 20. The plate uses a known NT structural plywood (concrete formwork for slabs). In addition, the material of the plate is not limited to NT structural plywood because various materials such as plywood, plastic, and synthetic materials can be used.

" "

" "

" 와 같은 모양을 포함하여 다양하게 구성할 수 있다. Reinforcing bar assembly 33 is located between the plate, the vertical reinforcing bar 31, the horizontal reinforcing bar 32 is fixed in the horizontal direction cross on the vertical reinforcing bar 31, and between the vertical and horizontal reinforcing bars It consists of a lattice 30 intersected in zigzag and fixed on the horizontal or vertical rebar. On the other hand, each of the vertical reinforcement 31 and the horizontal reinforcement 32 and the lattice 30 can be fixed by welding or wire, etc., the lattice 30 is made of a thick wire. On the other hand, lattice may be configured in a zigzag form, but not limited to the zigzag form, "

""

""

It can be configured in various ways, including shapes like "

As shown in FIG. 11, the fastening means 200 includes the nut 201 and the plate 10 fixed in the horizontal or vertical direction on the lattice 30 or the vertical reinforcement 31 of the reinforcing bar assembly 33. The bolt 202 is fastened to the nut 201. On the other hand, the washer 203 is formed on the upper end of the bolt 202, the separation of the plate 10 by the washer 203 is prevented.

In addition, although not shown in another embodiment, as shown in FIG. 4 of one embodiment, in another embodiment, if necessary in the interior of the wall, the electric wiring and water pipes are previously assembled integrally in advance to separate electrical wiring work and piping There was no need for work, and even after construction, the construction time could be shortened. On the other hand, the outer diameter of the nut 201 of the binding means 200 is, for example, about 2 to 3 mm larger than the inner diameter of the opening formed in the plate. In addition, the nut 201 portion of the binding means 200 serves to maintain a constant distance between the reinforcing bar assembly 33 and the plates 10 and 20, and the outer diameter of the nut 201 portion is larger than the inner diameter of the opening. As a result, the nut is forcibly inserted, thereby preventing the concrete from penetrating between the nut 201 and the opening of the plate. Through this, since the nut 201 part does not stick to the plates 10 and 20, the plate may be easily disadvantaged after curing.

In addition, the binding means 200 may be made of steel or plastic. The binding means 200 can also be implemented as a structure to form a binding hole 204 at the end as shown in Figure 16, the material in this case is made of plastic. In other words, when the plate is pulled from one side after curing made of plastic, the washer 203 is easily broken and the plate can be separated, and the exterior material construction is made by putting a piece or nail into the washer exposed to the outside of the concrete. You can do it easily. The same applies to the slabs and pillars described below.

Slab

11 is a view showing a concrete structure construction system for a slab according to another embodiment of the present invention, in the case of applying another embodiment of the present invention to the slab, the plate 10 is placed in the horizontal direction, After arranging the lattice 30 on the upper portion of the plate 10, the main reinforcing bar 35 is fixed to the upper and lower ends of the lattice 30, and the vertical reinforcement bar 36 vertically intersects with the main reinforcing bar 35 at right angles. Fix it. Then, the nut 201 of the binding means 200 is fixed to the outside of the main reinforcing bar 35 by welding. Thereafter, the assembly is completed by fastening the bolts 202 in the state of passing through the opening of the plate.

Pillar

12 is a view showing a concrete structure construction system for a pillar according to another embodiment of the present invention, the construction system according to the present invention for constructing a pillar is a plurality of vertical reinforcement 31 is fixed vertically, and the vertical The lattice 30a which connects a plurality of plates 10 arranged vertically to the outside of the reinforcing bar 31 and disposed to face each other, and between the vertical bars 31 facing each other between the facing plates 10. And a fastening means 200 fixed on the vertical reinforcement 31 and penetrating from the outside of the plate 10 to couple the plate 10 and the vertical reinforcement 31 to each other. In addition, the lattice 30a for constructing the pillar has a rubber band shape.

Hereinafter, the construction sequence according to another embodiment according to the present invention.

Another embodiment of the present invention also after the formwork is completely pre-assembled in the factory close to the production site, in the construction site only to connect to each construction of the construction site of the walls, columns, slabs, and immediately concrete is poured.

In detail, first, if you want to construct a wall by the concrete structure construction system applied to the wall, purchase a separate product for the concrete structure construction system for the wall (Fig. 8) and transfer to the working position. After that, the wall is placed in the construction site and the concrete is poured into the plates (10, 20). Then wait about 24 hours for the concrete to cure. When curing, the bolt 202 is loosened and removed, and the construction is simply completed by separating the plates 10 and 20 freed by the removal of the bolt 202 from the concrete.

According to another embodiment, when the slab is to be constructed, only the slab may be separately installed or simultaneously with the wall. Referring to FIG. 14, the construction of the wall and the slab together will be described below. Construction system (FIG. 8) and slab concrete structure construction system (FIG. 11) are completely assembled in a separate factory, or purchase a fully assembled product. Then, the concrete structure construction system for the wall (Fig. 8) is set in the desired position, and the concrete structure construction system for the slab (Fig. 11) is placed on top of the concrete structure construction system for the wall. Then, when the concrete is poured from the top, the concrete is injected into the walls and slabs, and then cured. When curing is completed, the construction is simply performed by removing the bolts 202 fastened through the plates 10 and 20 and separating the free plates 10 and 20 from the concrete.

If you want to construct a pillar according to another embodiment, first, the concrete concrete construction system (Fig. 12) for the pillar is completely assembled in a separate factory, or purchase a fully assembled product. After that, the concrete structure construction system for the column is set up in a desired position, and then cured after pouring concrete from the top. When the curing is completed, the bolt 202 of the binding means 200 is removed from the outside, and the free plate 10 is separated from the concrete simply by construction.

On the other hand, the present invention is not limited to the above-described examples, of course, can be applied to various beams, that is, cantilever beam, cantilever beam and the like as it is of course.

FIG. 15 is a view for explaining a state of constructing a beam according to another embodiment of the present invention. Part A is a view showing a construction system for constructing a column of FIG. 12. In FIG. 15, a detailed configuration is omitted. Only the construction state of the beam will be shown by showing only the connection state of the and columns. Part B is applied to the application example (slab) of the present invention shown in Figure 11 as a beam portion, it is connected using a rib 70 to connect the column portion and the beam portion.

The pre-assembled finished product of the present invention is brought into the construction site with most of the mold work and the reinforcement work completed, and in general, the concrete is placed after lifting and installing using lifting equipment such as tower crane held in the construction site. This makes it easy to complete the main process. This means that the mold work and the reinforcing work, which occupy most of the conventional construction site work, are drawn to a separate assembly site in a factory or a construction site. Minimizing on-site work immediately means minimizing the number of workers and maximizes manpower management and safety management.

The production of the material constituting the pre-assembled products according to the present invention is a standard product that could not be seen in conventional frameworks such as special production equipment such as lattice bending machine, electric resistance welding machine, plywood cutter, and the production of subsidiary materials for binding materials. Will be Thus, by the binding method for the shape of the rebar assembly produced and the integration with the plate, most of the subsidiary materials used in the conventional site and its operation is minimized. The unnecessary work by the present invention is a spacer for maintaining the spacing between the rebar and the plate, a separator for maintaining the spacing between the rebars, a form tie for maintaining the spacing between the plates, etc., which is the reinforced concrete structure, such as the coating thickness of the rebar, the spacing As it is directly related to the quality of the structure, that is, the life of the structure, it was difficult to expect the improvement of quality by manpower in the construction site.

The pre-assembled product according to the present invention is very light compared to the volume, and can be enlarged due to the rigidity of the reinforcing bar assembly integrated into the plate. The degree of enlargement can be partitioned into strata or spans in linear framework members such as columns or beams, and plate-like frameworks such as slabs or walls produce large plates partitioned into strata or columns or beams. Such large-scale pre-assembled products can be produced in stock according to the appropriate air, it can be put into the construction site at a time to see the effect of the breakthrough air shortening.

Due to the rigidity of the reinforcing bar assembly integrated into the plate, the prefabricated product according to the present invention significantly reduces the temporary construction process and the necessary subsidiary materials during the mold work required in the conventional framework. The omission of spacers, separators, and form ties, which the workers have made by hand in the conventional frame construction, contributes not only to quality improvement but also to cost reduction, and has been considered as a component of simple reinforced concrete structures in conventional frame construction. By constructing the reinforcing bar assembly, cost reduction is achieved by eliminating or greatly reducing the temporary construction work and construction work such as yoke, joist, copper wire, vertical and horizontal bands, which were necessary for the conventional mold construction.

The binding means for the integration of the plate and reinforcing bar assembly of the present invention is determined according to the productivity, ease of demoulding, and the use of the concrete surface after demolding, when using the binding means, the outer side of the reinforcing bar assembly when producing the unit reinforcing bar assembly The nut is welded to the rebar at regular intervals to produce a batch. The nut is plated with a rust film during production, and has a neck thickness that matches the coating thickness of the outer reinforcing bar, thus serving as a conventional spacer. The simple binding process of closely attaching the punched surface of the processed plate such as cutting and punching to the nut and fastening the bolt can be performed by unscrewing the bolt when dismantling the plate after concrete curing, so even unskilled workers can work. The low damage rate greatly increases the number of reuses.

In addition, since the insert nut is exposed to the outer surface of the demolded concrete at regular intervals, a process or a work person for insert work is unnecessary during the construction of a conventional ceiling frame and an outer wall finish, and damage to the structure according to the conventional insert work It can prevent the quality deterioration at the source.

As described above, the present invention is intended to show the optimum effect on safety management and quality control, which are most prioritized in recent construction sites, and reduced air or cost.

It is a new concept construction method that can secure the economic benefit of persimmon.

The nut 201 part of the binding means 200 of the present invention serves to maintain a constant gap between the reinforcing bar assembly and the plate, and the nut is forced by the outer diameter of the nut 201 part larger than the inner diameter of the opening. There is an excellent effect of preventing the penetration of concrete between the nut 201 and the opening of the plate. In addition, since the nut 201 does not stick to the plate through this, there is an excellent effect of allowing the plate to be easily separated after curing.

Claims (11)

In the concrete structure construction system comprising a plate for confining the concrete before curing, and the reinforcement assembly assembled between the plate or between the plate to maintain the strength after the concrete is cured, After binding the reinforcing bar assembly and the plate and curing, the plate and the reinforcing bar assembly are pre-assembled at a place other than the construction site by using a binding means for separating the plate from the cured concrete outer wall, and then integrated. Pre-assembled concrete structure construction system, characterized in that the concrete is poured by transferring the installed assembly to the construction site. The method of claim 1, The reinforcing bar assembly includes a vertical reinforcing bar 31 fixed vertically, a horizontal reinforcing bar 32 fixed in a horizontal direction on the vertical reinforcing bar 31, and the vertical reinforcing bar 31 or a horizontal reinforcing bar 32. Concrete structure construction system in line assembly, characterized in that it comprises at least two or more of the lattice (30) intersecting in a zigzag. The method of claim 2, The bent end of the lattice is exposed to the outside of the opening on the pair of opposing plates, and the pin 34 is inserted into the lattice exposed to the outside of the opening of the plate as a binding means. . The method of claim 3, wherein The shape of the lattice is "

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"Concrete structure construction system in line assembly, characterized in that the selected one. The method of claim 1, The fastening means is composed of a nut 201 fixed to the reinforcing bar assembly 33 and a bolt fastened to the nut 201 through the plate, the outer diameter of the nut 201 is the nut 201 Is larger than the inner diameter of the plate is inserted is inserted, the prefabricated concrete structure construction system, characterized in that the gap between the plate and the reinforcement assembly is maintained by the nut (201). The method of claim 5, Prefabricated concrete structure construction system, characterized in that the washer (203) is formed on the top of the nut (201) to prevent the plates (10, 20) from being separated by the washer (203). The method of claim 1, The binding means is a washer is formed at one end, the other end is formed with a fastener (204), the pre-assembled concrete structure construction system, characterized in that the material is made of plastic. The method of claim 1, The plate is formed with an opening, pre-assembled concrete structure construction system, characterized in that made of plywood or plastic. The method of claim 1, The prefabricated concrete structure construction system, characterized in that the electrical wiring 61 and the water pipe 60 is installed between the reinforcing bar assembly. Having a plate that can confine concrete before curing, and standardizing the concrete structure construction system commercialized by pre-assembly in a separate factory, and carrying the standardized concrete structure construction system to the construction site for each product standardization And the step of setting up and connecting the pre-assembly for the construction of columns, beams, slabs, walls, and the like, and placing and curing concrete between or between the plates and separating the plates from the concrete. Construction method using pre-assembled concrete structure construction system characterized in that.       The method of claim 10, The standardized product includes a plate capable of confining concrete before curing, a reinforcing assembly assembled with the plate between or between the plates to maintain strength after the concrete is cured, the reinforcing assembly and the plate The construction method using a pre-assembled concrete structure construction system comprising a fastening means for temporarily connecting and fixing the plate and then separating the plate from the cured concrete outer wall.

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