KR20060115127A - Sunpaper with a close adhernce - Google Patents

Sunpaper with a close adhernce Download PDF

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Publication number
KR20060115127A
KR20060115127A KR1020050037473A KR20050037473A KR20060115127A KR 20060115127 A KR20060115127 A KR 20060115127A KR 1020050037473 A KR1020050037473 A KR 1020050037473A KR 20050037473 A KR20050037473 A KR 20050037473A KR 20060115127 A KR20060115127 A KR 20060115127A
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South Korea
Prior art keywords
wire
electrode
carbon
carbon wire
heating element
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KR1020050037473A
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Korean (ko)
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KR100649977B1 (en
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윤화용
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윤화용
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/02—Details
    • H05B3/03—Electrodes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145—Carbon only, e.g. carbon black, graphite
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/40—Heating elements having the shape of rods or tubes
    • H05B3/54—Heating elements having the shape of rods or tubes flexible
    • H05B3/56—Heating cables

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Resistance Heating (AREA)
  • Surface Heating Bodies (AREA)

Abstract

A plane heater having high adherence is provided to prevent spark between a carbon wire and an electrode wire by closely contacting the carbon wire and the electrode wire. A plane heater(30) is woven in a plain weave, with some strands of insulation(20) disposed along one carbon wire(10) at regular intervals. Some strands of electrode wires(40) are disposed in a direction perpendicular to the carbon wire at both sides of an edge. A terminal is formed on the strand of the electrode wire. A twisted portion is formed by twisting the electrode wire and the carbon wire, so that the electrode wire is closely contacted with the carbon wire.

Description

우수한 밀착성을 갖는 면상발열체{Sunpaper with a close adhernce}Planar heating element with excellent adhesion {Sunpaper with a close adhernce}

도 1은 본 발명의 직조된 상태의 평면도.1 is a plan view of the woven state of the present invention.

도 2는 전극선과 카본선의 꼬임을 나타낸 요부도.2 is a principal part showing twisting of an electrode wire and a carbon wire.

도 3은 절연선도 고임을 갖도록 한 상태의 요부도.3 is a principal view of a state in which the insulated wire also has a pool.

도 4는 전극선에 단자가 형성된 상태의 요부도.4 is a principal view of a state where a terminal is formed on an electrode line;

도 5는 종래의 면상발열체의 구조를 나타낸 평면도.5 is a plan view showing the structure of a conventional planar heating element.

<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing

10: 꼬임부 20: 동선10: kink 20: copper wire

30: 절연사 40: 카본사30: insulator 40: carbon yarn

본 발명은 면상발열체의 전극선의 형성에 관한 것으로, 특히 면상발열체에 전극선을 형성할 경우에 전극선으로 통상적으로 사용되는 동선과 열선으로 사용되는 카본선과의 미세한 마찰변화에 의한 스파크 등으로 발생되는 문제점을 해결하고자 하는 것이다.The present invention relates to the formation of the electrode wire of the planar heating element, and in particular, when forming the electrode line on the planar heating element, a problem caused by sparking due to a slight friction change between a copper wire commonly used as an electrode wire and a carbon wire used as a heating wire. It is to be solved.

현재 일반적으로 면상발열체의 구조는 통상 평직의 형태로 직조되어지고 그 직조상태는 하나의 카본선의 사이에 절연선의 몇 가닥을 일정간격으로 평직의 상태로 직조토록 하면서 일정한 면상으로 직조토록 하고 있는 것이다.Currently, the planar heating element is generally woven in the form of plain weave, and the weaving state is to weave a certain plane while weaving a few strands of insulated wire into a plain weave at regular intervals between one carbon wire.

그런 상태에서 전극선을 면상으로 직조되어지는 테두리의 양측변으로 카본선과 직교하도록 하면서 평직의 형태로 직조토록 하는 것이고, 이런 상태에서 전극선은 대략 대략 10가닥정도를 형성토록 한 후 이러한 가닥의 묶음에 단자를 형성토록 함으로서 많은 전극선으로 인하여 각각의 전극선에 부하를 줄이면서 이러한 전극선에 의한 전류의 흐름에 의하여 카본선으로 전류가 흐르게 되면서 카본선의 반도체 특성을 이용하여 발열이 발생토록 하고 있는 것이다.In such a state, the electrode wires are woven in the form of a plain weave while being orthogonal to the carbon wires on both sides of the edge being woven into a plane. In this state, the electrode wires are formed to have approximately 10 strands, and then the terminals of the strands are connected to the terminals. As a result of forming a large number of electrode wires, the current flows to the carbon wires by reducing the load on each electrode wire due to the large number of electrode wires, thereby generating heat using the semiconductor characteristics of the carbon wires.

그러나 이러한 전극선과 카본사가 서로 긴밀하게 밀착되지 못할 경우에는 탈착되어지면서 발생되는 스파크에 의하여 이를 사용하는 제품에는 많은 문제점을 발생토록 하고 있는 것이다.However, when the electrode wire and the carbon yarn are not in close contact with each other, there are many problems in the product using the spark due to the detaching spark.

따라서 이러한 문제점의 해결을 위하여 카본사와 동선의 밀착이 꼬임에 의하여 이루어지도록 함으로서 긴밀한 밀착이 가능토록 한 것이다.Therefore, in order to solve these problems, the close contact between the carbon yarn and the copper wire is made by twisting to enable close contact.

이하에서는 첨부 도면을 참조하여 본 발명의 가장 바람직한 일 실시 예를 상세히 설명하기로 한다. 우선, 각 도면을 설명함에 있어, 종래의 기술과 동일한 구성 요소들에 한해서도 비록 다른 도면상에 도시되더라도 가능한 동일한 참조부호를 갖도록 하였다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in describing each of the drawings, only the same components as those of the prior art have the same reference numerals as possible even though they are shown in other drawings.

도1은 본 발명의 기본구성을 나타낸 것으로 통상 평직의 형태로 직조되어지 고 그 직조상태는 하나의 카본선(10)의 사이에 절연선(20)의 몇 가닥을 일정간격으로 배치토록 하여 일정한 면상발열체(30)로 직조토록 하고 그 상태에서 복수가닥의 전극선(40)을 면상발열체(30)로 직조되어지는 테두리의 양측변으로 카본선(10)과 직교하도록 한 것이고, 이때 상기 복수의 전극선(40)의 묶음에는 단자(100)가 형성된 것에 있어서, 상기 전극선(40)을 카본선(10)과 꼬임에 의하여 꼬임부(1)를 형성토록 함으로서 전극선(40)과 카본선(10)이 긴밀하게 밀착토록 한 것이다.Figure 1 shows the basic configuration of the present invention is usually woven in the form of plain weave, the weaving state is to arrange a few strands of the insulated wire 20 at regular intervals between one carbon wire 10 to a certain surface The wire 30 is woven with the heating element 30, and in this state, the plurality of electrode wires 40 are orthogonal to the carbon wire 10 at both sides of the rim formed by the planar heating element 30, wherein the plurality of electrode wires ( In the bundle of 40, the terminal 100 is formed, and the electrode wire 40 and the carbon wire 10 are tightly formed by forming the twisted portion 1 by twisting the electrode wire 40 with the carbon wire 10. It is closely adhered to.

따라서 이러한 꼬임에 의하여 카본선(10)과 전극선(40)이 긴밀하게 밀착되어짐으로 종래와 같이 탈착되어지면서 발생되는 스파크 등의 문제점이 발생되지 않게 되는 것이다.Therefore, due to the twist, the carbon wire 10 and the electrode wire 40 are in close contact with each other so that problems such as sparks generated while being detached and detached as in the related art are not generated.

본 발명에서는 이러한 꼬임을 전극선(40)과 카본선(10)의 면상발열체(30)로 직조되어진 대응되는 변으로만 형성토록 하는 것으로 설명하고 있으나 전극선(40)과 카본선(10)의 사이에 위치되어지는 절연사(20)도 동일하게 꼬임을 갖도록 함으로서 제품을 우수하게 할 수 있는 것이고, 이러한 꼬임을 복수로 꼬임토록 함으로서 카본선과 절연성의 직조를 적게 할 수 있는 장점이 있는 것이다.In the present invention, it is described that such a twist is formed only in a corresponding side woven by the planar heating element 30 of the electrode wire 40 and the carbon wire 10, but between the electrode wire 40 and the carbon wire 10. The insulated yarn 20 to be positioned can also make the product excellent by having the same twist, and by twisting the twist in a plurality, there is an advantage of reducing the weaving of carbon wire and insulation.

따라서 이러한 꼬임은 면상발열체의 조직은 튼튼하게 함으로 좌우로의 단김등에 의한 변형이나 이러한 변형에 의하여 발생되는 스파크 등의 문제가 발생되지 않게 되는 것이다.Therefore, the twisting of the planar heating element makes the structure of the heating element not to cause problems such as deformation caused by shortening to the left and right or spark caused by such deformation.

본 발명에서 절연사로 사용되는 것은 면사나 t/c사 등을 사용하였으나 이러한 절연의 특성을 갖는 다양한 재질을 사용할 수 있는 것이고, 전극선도 동선으로 사용하였으나 전기의 저항이 약한 다양한 재질을 사용할 수 있는 것이다.In the present invention, the use of insulated yarn is used as cotton yarn or t / c yarn, but can be used a variety of materials having the characteristics of such insulation, the electrode wire is also used as a copper wire can be used a variety of materials with low electrical resistance. .

따라서 꼬임에 의하여 카본선과 전극선이 긴밀하게 밀착되어짐으로 탈착되면서 발생되는 스파크등을 방지하게 됨으로 하자발생이 없는 제품을 제공할 수 있게 되는 것이다.Therefore, it is possible to provide a product free from defects by preventing sparks and the like generated by detaching the carbon wire and the electrode wire by being closely adhered by the twist.

Claims (3)

통상 평직의 형태로 직조되어지고 그 직조상태는 하나의 카본선의 사이에 절연선의 몇 가닥을 일정간격으로 배치토록 하여 일정한 면상으로 직조토록 하고 그 상태에서 복수가닥의 전극선을 면상으로 직조되어지는 테두리의 양측변으로 카본선과 직교하도록 한 것에 있어서, 상기 전극선을 카본선과 꼬임에 의하여 꼬임부를 형성하여 긴밀하게 밀착토록 함을 특징으로 하는 우수한 밀착성을 갖는 면상발열체.It is usually woven in the form of plain weave, and the weaving state is to arrange several strands of insulated wires at a certain interval between one carbon wire so that they are woven in a certain plane and in that state a plurality of electrode wires are woven in plane. An orthogonal heating element having excellent adhesion, characterized in that the two sides are orthogonal to the carbon wire, and the electrode wire is twisted with the carbon wire to form a twisted portion. 제1항에 있어서, 상기 꼬임을 전극선과 카본선의 사이에 위치되어지는 절연사도 동일하게 꼬임을 갖도록 함을 특징으로 하는 우수한 밀착성을 갖는 면상발열체.The planar heating element with excellent adhesion according to claim 1, wherein the twisted yarn is equally twisted insulated yarn positioned between the electrode wire and the carbon wire. 제1항 도는 제2항에 있어서, 상기 꼬임을 복수로 꼬임토록 함을 특징으로 하는 우수한 밀착성을 갖는 면상발열체. The planar heating element according to claim 1 or 2, wherein the twisting is performed in a plurality of twists.
KR1020050037473A 2005-05-04 2005-05-04 Sunpaper with a close adhernce KR100649977B1 (en)

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KR100649977B1 KR100649977B1 (en) 2006-11-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101451339B1 (en) * 2013-06-26 2014-10-22 동일산자 주식회사 Product and method of film heater

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100922202B1 (en) * 2009-02-17 2009-10-20 주식회사 이륜 The plate heater and thereof producing method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100193173B1 (en) * 1995-09-18 1999-06-15 양건호 Connection structure of planar heating element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101451339B1 (en) * 2013-06-26 2014-10-22 동일산자 주식회사 Product and method of film heater

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