CN106877046A - A kind of contact with multi-contact elastomeric contact element - Google Patents

A kind of contact with multi-contact elastomeric contact element Download PDF

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Publication number
CN106877046A
CN106877046A CN201611192874.7A CN201611192874A CN106877046A CN 106877046 A CN106877046 A CN 106877046A CN 201611192874 A CN201611192874 A CN 201611192874A CN 106877046 A CN106877046 A CN 106877046A
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CN
China
Prior art keywords
contact
conductor
electric
contact element
line style
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CN201611192874.7A
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Chinese (zh)
Inventor
陈永生
苏雨露
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Suzhou Huayang Aerospace Electric Co Ltd
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Suzhou Huayang Aerospace Electric Co Ltd
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Priority to CN201611192874.7A priority Critical patent/CN106877046A/en
Publication of CN106877046A publication Critical patent/CN106877046A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/33Contact members made of resilient wire

Abstract

The invention discloses a kind of spiral electric connector between plate, including substrate, at least one elastic contact element, the elastic contact element includes multiple unit helical rings, and multiple unit helical rings join end to end successively along a trajectory;By line style electric conductor around forming, the cross sectional shape of unit helical ring is oval or circular to the unit helical ring;The line style electric conductor includes at least two conductive filaments of process;The substrate includes connected plate-like body and block tongue, and clamping gap is provided between plate-like body and block tongue;Elastic contact element is connected in above-mentioned clamping gap so that the sidepiece of elastic contact element is in contact with plate-like body, forms electrical connection.The present invention has good electrical contact performance, less contact engaging and separating force, low-temperature-rise, high reliability, long service life.

Description

A kind of contact with multi-contact elastomeric contact element
Technical field
The invention belongs to technical field of electric connectors, and in particular to a kind of contact with multi-contact elastomeric contact element Part.
Background technology
In electrical connectors, the contact area between the contact pin and jack in connector is the important of one contact of measurement Index, is especially operated in the connector under high current.In the prior art, typically all connect using many fingertips of single-wire helix spring Get an electric shock and connect, the publication for having retrieved includes:CN102427180A, CN102522647A, CN102570115B, CN102810782B, is described as follows respectively:
The patent application document of Publication No. CN102427180A discloses a kind of spring touch finger, socket and jack system, Wherein, spring touch finger refers to that first angle 4 is the angle of the second plane 9 and the first plane 11, second jiao including oblique double laminated spring Degree 5 is the angle of the second plane 9 and the 3rd plane 10, and first angle 4 is more than second angle 5 in unit ring, it is ensured that spring wire exists Spiral during detouring in each unit ring is oblique, is specifically shown in Figure 11.
The patent application document of Publication No. CN102522647A discloses spring-ring type inserting hole and its contact pin, discloses structure Helical spring 5 into spiral elastic ring is oblique spring, and the helical angle size of spiral elastic ring is in cyclically-varying, wherein side bullet Top rake F between projection line and spiral elastic ring shaft section of the spring line in level is 15 degree to 45 degree, opposite side spring wire The top rake B between projection line and spiral elastic ring shaft section in level is 5 degree to 25 degree, and top rake F is more than top rake B.The top rake of spiral elastic ring and back rake angle can will according to the different differences patched for spiral elastic ring radical elasticity Ask and selected.
Notification number discloses a kind of socket conductors and jack system for the patent document of CN102570115B, wherein, it is two-way Helical spring refers to 61, and first angle 64 is the angle of the second plane 69 and the first plane 611, and second angle 65 is the second plane 69 With the angle of the 3rd plane 610, in unit ring first angle 64 be more than second angle 65, it is ensured that spring wire during detouring The spiral of each unit ring is oblique, is specifically shown in Figure 13.
Notification number for CN102810782B patent document disclose conducting terminal, conducting terminal is installed circuit board and Board to board connector, wherein, spring touch finger, distance is the first distance 12 around between point 11 in point 9 and second in first;The It is second distance 13 that point 9 and the outer distance around between point 10 are surround in one;First distance 12 is less than second distance 13.It is specifically shown in Figure 14.
Aforementioned four patent, its core technology is to use many fingertips of single-wire helix spring to contact, and spring touch finger is in the cycle Property, single fingertip is axially oblique, realization electrical connection along helical spring.During actual use, it has been found that said structure There is following defect:The fingertip of single-wire helix spring is oblique to be configured to unstable construction, the oblique structure of product in memory period more long The Stress Release made, snap-in force/insertion force may be caused to increase to can not be used;During product use, due to adjacent structure Combination between part is more loose, and the deformation that swapping process is produced is big, and temperature especially in use is raised and cooled down, and is made The elasticity decrease of spring touch finger is obtained, and then is caused snap-in force and separating force plug number of times and is produced change, normally, with plug The increase of number of times and decline so that it uses the reliability to reduce, and service life is reduced.
The content of the invention
There is a problem of that snap-in force and separating force are unstable in life cycle for existing connector, there is provided one kind is carried The contact of multi-contact elastomeric contact element, it has the frame mode of stabilization, it is ensured that contact reliability, temperature rise are low, higher The electrical connection of service life demand.
Above-mentioned technical purpose is realized, above-mentioned technique effect is reached, the present invention is achieved through the following technical solutions:
A kind of contact with multi-contact elastomeric contact element, including:
Several line style electric-conductors;
Each line style electric-conductor is corrugated;
All line style electric-conductors form multi-contact elastomeric contact element after interlacing;
Wherein, the crest of each line style electric-conductor forms the external envelope face of multi-contact elastomeric contact element, each line style electric-conductor Trough formed multi-contact elastomeric contact element interior enveloping surface.
Preferably, the multi-contact elastomeric contact element is along the axis for setting by each line style electric-conductor What track was formed after spiral interlacing, wherein, axis line tracking is shaped as appointing in linear, annular, rectangle, arc It is a kind of or at least two combination.
Preferably, the radial section of the multi-contact elastomeric contact element is shaped as circular, oval, arc Any one in shape, rectangle, kidney-shaped.
Preferably, the line style electric-conductor is divided into left-handed electric-conductor according to the difference of the hand of spiral and dextrorotation is conductive Part;The quantity of line style electric-conductor is at least 3, and 2 line style electric-conductor hands of spiral of wherein at least are identical and are parallel to each other;At least 1 hand of spiral of line style electric-conductor is with least 2 foregoing line style electric-conductors conversely, and carrying out spiral interlacing with them Form multi-contact elastomeric contact element.
Preferably, the quantity of the line style electric-conductor is even number, wherein left-handed electric-conductor and dextrorotation electric-conductor Number is identical.
Preferably, the multi-contact elastomeric contact element is a multiconductor flat board reticulated elastomeric contact element;Line The quantity of type electric-conductor is at least 3, and 2 line style electric-conductors of wherein at least are parallel to each other, at least one line style electric-conductor with it is foregoing At least 2 line style electric-conductors being parallel to each other carry out interlacing formed multiconductor flat board reticulated elastomeric contact element.
Preferably, the described contact with multi-contact elastomeric contact element, also including support member, the branch Support member is fitted located at the inside of multi-contact elastomeric contact element with the inner wall section or whole of multi-contact elastomeric contact element; The number of plies of the multi-contact elastomeric contact element is individual layer or multilayer.
Preferably, the line style electric-conductor is single electrical silk;Or the line style electric-conductor is conductive 2-5 roots Silk process is formed;Or the line style electric-conductor is sequentially provided with central core and surrounds the outer layer of central core, central core from the inside to the outside Including the single or many silk of laminating;Outer layer includes multi-filament.
Preferably, gap, the gap between the multi-filament of the outer layer are provided between the multi-filament of the outer layer It is (0.1-0.4) times of the individual thread diameter of the outer layer;Preferably, the gap between the multi-filament of the outer layer is the outer layer 0.2 times of individual thread diameter.
Preferably, the line style electric-conductor is three layers of twisted wire structure, including central core, outer layer and located at central core The process of the silk in the intermediate layer and outer layer between, the process direction of the silk of outer layer and intermediate layer is in opposite direction;Central core, centre The spiral angle of the silk in layer and outer layer sequentially reduces.
Beneficial effects of the present invention:
A kind of contact with multi-contact elastomeric contact element that the present invention is provided, it has multiple contact points, its energy More contacts area are provided, bigger electric current is undertaken, temperature rise caused by being powered is reduced, in addition Stability Analysis of Structures of the present invention, there is provided Contact is reliable, the electrical connection that temperature rise is low, service life is high.
Brief description of the drawings
Fig. 1 (a) is the structural representation of the multi-contact elastomeric contact element of linear;
Fig. 1 (b) is the partial enlarged drawing at A in Fig. 1;
Fig. 2 is the schematic diagram that single line style electric-conductor launches;
The corresponding multi-contact elastomeric of annular, arc, spirality that is shaped as that Fig. 3 (a)-(c) is respectively axis line tracking connects Touch component structure schematic diagram;
Fig. 4 is the structural representation of multiconductor flat board reticulated elastomeric contact element in the present invention;
Fig. 5 is the partial enlarged drawing at B in Fig. 3;
Layer is single electrical silk centered on Fig. 6 (a), and outer layer has many overall structures of the line style electric-conductor of conductive filament to illustrate Figure;
Layer is single electrical silk centered on Fig. 6 (b), and outer layer has many sectional views of the line style electric-conductor of conductive filament;
Layer is many conductive filaments centered on Fig. 6 (c), and outer layer has many overall structures of the line style electric-conductor of conductive filament to illustrate Figure;
Layer is many conductive filaments centered on Fig. 6 (d), and outer layer has many section views of the line style electric-conductor of conductive filament to illustrate;
Fig. 7 is a kind of structural representation of the multi-contact elastomeric contact element of built-in support member;
Fig. 8 is a kind of structural representation of the multi-contact elastomeric contact element of the cold conduit of built-in liquid;
Fig. 9 is a kind of structural representation of the receptacle connector with recessed cydariform multi-contact elastomeric contact element;
Figure 10 is a kind of electric connector structure schematic diagram with multi-contact elastomeric contact element;
Figure 11 is a kind of structural representation of the electric connector between plate;
Figure 12 is the accompanying drawing of patent CN102427180A.
Figure 13 (a) is patent CN102522647A accompanying drawings 3;
Figure 13 (b) is patent CN102522647A accompanying drawings 4;
Figure 14 is patent CN102570115B accompanying drawings 3c;
Figure 15 is patent CN102810782B accompanying drawings 2b.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Application principle of the invention is explained in detail below in conjunction with the accompanying drawings.
Embodiment 1
A kind of contact with multi-contact elastomeric contact element as shown in Fig. 1 (a), Fig. 1 (b) and Fig. 2, including:
Several line style electric-conductors 11;
Each line style electric-conductor 11 is corrugated;
All line style electric-conductors 11 form multi-contact elastomeric contact element 1 after interlacing;
Wherein, the crest 1a of each line style electric-conductor 11 forms the external envelope face of multi-contact elastomeric contact element 1 | B, each line style The trough 1b of electric-conductor 11 forms the interior enveloping surface C of multi-contact elastomeric contact element 1.
To sum up, have between the interior enveloping surface B and external envelope face C of multi-contact elastomeric contact element 1 of the invention certain Distance, is used as elastic space when multi-contact elastomeric contact element is used cooperatively with other electrical parts, so that this hair Bright multi-contact elastomeric contact element has extraordinary elasticity, greatly reduces plastic deformation risk in use, Service life is improve, and the contact with multi-contact elastomeric contact element of the invention can provide multiple contacts, carry significantly High through-flow performance and contact area, so that the present invention has electrical reliability higher.Further, since knot of the invention Structure characteristic in itself so that in use, the shape of its radial cross-section exists multi-contact elastomeric contact element of the invention It is variable in the presence of external force.
Corrugated line style electric-conductor can be that ripple is formed during braiding, or be inherently ripple Shape.
In actual manufacturing process, preferably by the crest 1a (high point) and trough 1b (low spot) of each line style electric-conductor 11 It is repeated cyclically and sets at equal intervals, the product structure that this mode is produced is more stable, processing procedure is simple, greatly reduces life The risk malfunctioned during product, high yield rate.It is of course also possible to by the crest 1a (high point) and trough 1b of each line style electric-conductor (low spot) unequal interval ground is set, and goes to meet actual product demand.
In all of embodiment of the invention, in all embodiments of the invention, the line style electric-conductor is led for single Electrical filament;Due to during braiding, single electrical silk being carried out into spiral first, so that single electrical silk has elasticity, Greatly reduce snap-in force.
Preferably, the line style electric-conductor is the individual layer of 2-5 root conductive filament process.
Preferably, the line style electric-conductor is by the sandwich construction that at least 6 silks are stranding into, in being sequentially provided with from the inside to the outside The outer layer of central layer and encirclement central core, central core includes the single or many silk of laminating;Outer layer includes multi-filament;More preferably Ground, gap is provided between many of outer layer, and the silk in the outermost outer layer of electric-conductor is conductive filament, between the silk of adjacent layer To be brought into close contact.
Preferably, gap is provided between the multi-filament of the outer layer, the gap between the multi-filament of the outer layer is outer for this (0.1-0.4) times of the individual thread diameter of layer;Preferably, the gap between the multi-filament of the outer layer is the individual thread of the outer layer 0.2 times of diameter.
It is highly preferred that the line style electric-conductor is three layers of twisted wire structure, including central core, outer layer and located at central core and outer The process of the silk in the intermediate layer between layer, the process direction of the silk of outer layer and intermediate layer is in opposite direction;Central core, intermediate layer and The spiral angle of the silk in outer layer sequentially reduces.Outer layer includes multi-filament, and silk in outer layer is conductive filament, the multi-filament of outer layer it Between be provided with gap;Central core includes the silk that individual thread or 2-5 roots are fitted;The silk in central core and intermediate layer is conductive filament or structure Silk, is to be brought into close contact between the silk of adjacent layer.
In a kind of actual application, such as shown in Fig. 6 (a) and Fig. 6 (b), the central core of line style electric-conductor is set to single leading Electrical filament, outer layer sets 6 conductive filaments.
In actual another application, the line style electric-conductor can also be set to three layers of twisted wire structure, and electric-conductor is from interior To being sequentially provided with central core, intermediate layer and outer layer outward;Preferably, the silk of central core is provided with 1-5 roots, and the silk in intermediate layer is provided with 5-12 Root, the silk of outer layer is provided with 10-18 roots;The spiral angle of the silk on the central core is 80-85 degree, the spiral of the silk on intermediate layer Angle is 65-78 degree, and the spiral angle of the silk on outer layer is 45-60 degree.It is highly preferred that as shown in Fig. 6 (c)-Fig. 6 (d), center Layer includes 3 silks of laminating, and outer layer includes 15 silks, and intermediate layer includes 9 silks, wherein, D is the diameter dimension of electric-conductor, and d is Single electrical silk diameter dimension, Δ be same outer layer multi-filament between be provided with gap.Preferably, the silk nominal diameter of each layer Meet:Each nominal diameter of silk of layer centered on 0.91d1≤d2≤1.1d1,0.91d1≤d3≤1.1d1, wherein d1, d2 is Each of the intermediate layer nominal diameter of silk, d3 is each nominal diameter of silk of outer layer.
Preferably, the diameter difference of the silk of each layer is equal, such as shown in Fig. 6 (c)-Fig. 6 (d), diameter all phases of the silk of each layer Deng.
Preferably, the tolerance of the diameter of the silk of each layer is this layer ± the 20% of silk nominal diameter.
When foregoing line style electric-conductor is sequentially provided with central core and at least one outer layer from the inside to the outside, according to application scenarios Need, the silk in central core can be conductive filament or structural filaments, and the silk in outermost outer layer is conductive filament, in The material of the silk of other outer layers between central layer and outermost outer layer can be with identical, it is also possible to different, can be conductive filament, It can be the structural filaments without electric conductivity;Conductive filament, preferred material is copper free wire, tin bronze wire or beryllium-bronze silk;Multilayer is twisted When the silk of the central core of cable architecture is structural filaments, preferred material is high-strength material, such as stainless steel wire;Three layers or more layer twisted wire The silk in the intermediate layer of structure, preferred material is copper alloy silk or aluminum-alloy wire.
The cross section of the line style electric-conductor that many conductive filaments in the present invention are stranding into for circular or oval or rectangle or Kidney-shaped.
Had the following effects that using the electric-conductor in the present invention:
(1) current capacity is increased, so that temperature rise is lower, and under equal current capacity, many sections of conductive filament are less than single Root conductive filament, material-saving;
(2) contact points are increased, so as to improve contact reliability;
(3) during product non-normal use, even if a small amount of conductive filament is damaged, because contact point is more, will not cause to produce Product fail;
(4) increase conductive filament radical, smaller snap-in force is obtained, so as to increase substantially connect-disconnect life;
Test data shows, when the line style using three-decker (i.e. including central core A, intermediate layer B and outer layer C) is conductive Part, such as Fig. 1 (a), Fig. 1 (b), Fig. 6 (c)-Fig. 6 (d), Fig. 3 (b), Fig. 3 (c) are shown, manufacture the electric contact piece of a diameter of 12mm, Wherein, central core includes 3 silks of laminating, and outer layer includes 15 silks, and intermediate layer includes 9 silks, the spiral of the silk on central core Angle is 80 degree, and the spiral angle of the silk on intermediate layer is 68 degree, when the spiral angle of the silk on outer layer is 55 degree, d= 0.05mm, D=0.31mm, Δ=0.004mm, compared to the electric-conductor constituted with prismatic single electrical silk, its current capacity Improve and be more than 20%, temperature rise declines more than 30%, and snap-in force can decline more than 40%, and connect-disconnect life improves more than 10 times.
The fatiguability degree and the intensity of conductive filament of specific material, conductive filament in view of conductive filament, generally will be single The cross section of conductive filament or many electric-conductors of conductive filament combination is set to circular or oval or rectangle or kidney-shaped.This hair The cross section of the silk of single electrical described in bright or the electric-conductors of many conductive filaments combination can be not limited to it is circular or oval or Rectangle or kidney-shaped, or other geometries, concrete shape set according to the actual requirements.When electric-conductor is many conductions During the electric-conductor of silk combination, the cross section of each conductive filament can be able to be tight with identical or difference, between adjacent conductive filament Laminating, it is also possible to be not brought into close contact.
The cross section and the transversal relation of plane of multiconductor mesh contact part with regard to line style electric-conductor are briefly described below It is as follows:
When line style electric-conductor 11 is single electrical silk, and the initial cross-sectional shape of multiconductor mesh contact part (is exactly to touch more Point mesh contact part be in the normal state in the case of cross sectional shape) for it is circular or approximate circle when:
Cross section is the oval cross section long axis direction of conductive filament and cutting for the cross section of multiconductor mesh contact part To consistent;
Cross section is tangential with the cross section of multiconductor mesh contact part for the cross section long side direction of the conductive filament of kidney-shaped Unanimously;
Similarly, above-mentioned set-up mode may apply to when line style electric-conductor 11 is many line style electric-conductors of conductive filament combination When setting.
In the present embodiment, described multiconductor mesh contact part did destressing heat treatment;The material of the conductive filament It is phosphor bronze or beryllium-bronze or pre- coating;The coating surface of the conductive filament be silver, gold or tin in any one.According to this hair The difference of bright application scenarios, the material of the conductive filament, the material of the coating surface of conductive filament are not limited to be said in the present embodiment Bright specific material, can also be other materials that can realize conducting function.
Embodiment 1-1
Based on embodiment 1, as shown in Fig. 1 (a) and 1 (b), in the present embodiment, the multi-contact elastomeric contact element 1 be by Each line style electric-conductor 11 is formed along the axis line tracking of setting after spiral interlacing, and multi-contact elastomeric contact element The number of plies of part 1 is individual layer or multilayer.
According to actual products application conditions of demand, the shape of the multi-contact elastomeric contact element can for linear, Any one in annular (including annular and oval ring), rectangle, arc, spirality;Foregoing variously-shaped multiconductor bullet The shape of the axis line tracking of property contact element is respectively linear, annular (including annular and oval ring), rectangle, arc Shape, spirality;The structural representation of annular multi-contact elastomeric contact element is shown in Fig. 3 (a);Arc annular multi-contact elastomeric contact The structural representation of element is shown in Fig. 3 (b);The structural representation of spirality multi-contact elastomeric contact element is shown in Fig. 3 (c);In difference Applied environment under, by the multi-contact elastomeric contact element for setting different axis trajectories to obtain different profiles, in the past State and analogize, just no longer exhaustion is repeated one by one here.
In the present embodiment, in order to meet different application demands, the radial section of the multi-contact elastomeric contact element 1 Shape can for circle, ellipse, arc (preferably circular arc or ellipse arc), rectangle (preferably rectangle or Square), any one in kidney-shaped.
In the present embodiment, the line style electric-conductor 11 is divided into the (inverse time of left-handed electric-conductor 111 according to the difference of the hand of spiral Pin rotates) and dextrorotation electric-conductor 112 (turning clockwise);The quantity of line style electric-conductor 11 is at least 3,2 lines of wherein at least The hand of spiral of type electric-conductor 11 is identical and is parallel to each other, and the hand of spiral of at least one line style electric-conductor 11 is conductive with other line styles The hand of spiral of part 11 for line style electric-conductor that is identical with the hand of spiral and being parallel to each other conversely, and carry out spiral interlacing Form multi-contact elastomeric contact element.
The preferred scheme of the spiral interlacing process described in the present embodiment is:
By each single line style electric-conductor 11 along setting the first track to the left or to the right spiral surrounding component unit ring (to Left-hand screw is referred to as left-handed electric-conductor, and dextrorotation electric-conductor is referred to as to right-hand screw), constituent parts ring according to setting axis line tracking successively Join end to end and surround, during braiding so that formed to intersect between each left-handed electric-conductor and each dextrorotation electric-conductor and closed System, and be phase pressure relation periodically alternating with each other between left-handed electric-conductor and dextrorotation electric-conductor.
When the first track for it is circular when, formation be radial section the multi-contact elastomeric contact element for being shaped as circle; When the first track for it is oval when, formation be radial section the multi-contact elastomeric contact element for being shaped as ellipse;When One track be arc when, formation be radial section the multi-contact elastomeric contact element for being shaped as arc;When the first track is During rectangle, formation be radial section the multi-contact elastomeric contact element for being shaped as rectangle;When the first track is kidney-shaped, shape Into be radial section the multi-contact elastomeric contact element for being shaped as kidney-shaped.
Fig. 4 show axis line tracking for linear, the first track are the structure of the multi-contact elastomeric contact element of kidney-shaped Schematic diagram.
Above-mentioned spiral interlacing process is preferred, and multi-contact elastomeric contact element of the invention can also be used appoints What enables to the external envelope face B of the crest 1a formation multi-contact elastomeric contact elements of each line style electric-conductor 11, and each line style is conductive The weaving method that the trough 1b of part 11 forms the interior enveloping surface C of multi-contact elastomeric contact element is formed.
Name the asynchronous braiding scheme of quantity that two examples briefly describe line style electric-conductor:
The quantity of the line style electric-conductor 11 is 3, including 2 dextrorotation electric-conductors and 1 left-handed electric-conductor, and 2 dextrorotation are led The electric part hand of spiral is identical and is parallel to each other, and when braiding, left-handed electric-conductor carries out spiral with 2 dextrorotation electric-conductors respectively Interlacing forms contact elastic contact element.
When the quantity of the line style electric-conductor 11 is 4, it is designated as:First electric-conductor, the second electric-conductor, the 3rd electric-conductor and Four electric-conductors, wherein the hand of spiral of the first electric-conductor, the second electric-conductor, the 3rd electric-conductor it is identical and be parallel to each other (it is left-handed or Dextrorotation), the hand of spiral of the 4th electric-conductor is opposite (i.e. with the hand of spiral of the first electric-conductor, the second electric-conductor, the 3rd electric-conductor Dextrorotation is left-handed), each line style electric-conductor repeats to be knitted to form multi-contact elastomeric contact element through spiral property stagger(ed) cycle;Or the One electric-conductor, the second electric-conductor spiral woven direction it is consistent, the spiral woven direction phase of the 3rd electric-conductor and the 4th electric-conductor Same and in opposite direction with the spiral woven of first electric-conductor, second electric-conductor, each electric-conductor is through spiral property stagger(ed) cycle weight Multi-contact elastomeric contact element is knitted to form again;During making, preferably:Each cross one another line style electric-conductor is each other Alternating is mutually pressed, i.e., parallel between all left-handed electric-conductors, parallel between all dextrorotation electric-conductors, and each left-handed electric-conductor point Not with each dextrorotation electric-conductor phase pressure alternating with each other, this production method is suitable to mass production, and Stability Analysis of Structures, contact performance It is good, the service life of multi-contact elastomeric contact element of the invention can be greatly prolonged;In actual manufacturing process, can be with It is:(1) the left-handed electric-conductor in part is alternating with each other with part dextrorotation electric-conductor but does not press mutually, the left-handed electric-conductor in (2) or part with Dextrorotation electric-conductor in part neither alternately nor is mutually pressed each other;(3) it is or between all dextrorotation electric-conductors parallel relation, it is each left-handed Electric-conductor is alternating with each other with each dextrorotation electric-conductor respectively but does not press mutually.
In order to improve the stability of the contact piece structure with multi-contact elastomeric contact element of the invention, by electric-conductor 11 Quantity be set to even number, and left-handed electric-conductor is identical with the number of dextrorotation electric-conductor.
When line style electric-conductor 11 is single electrical silk, with following design:
When conductive filament be sequence crossover arrangement circular conductive silk when, it is adjacent between space for conductive filament diameter 0.5- 2.5 times;When conductive filament be sequence crossover arrangement oblong electrical conductive silk when, it is adjacent between space for conductive filament transverse it is straight 0.5-2.5 times of footpath;When conductive filament be sequence crossover arrangement rectangular conductive silk when, it is adjacent between space for conductive filament it is transversal 0.5-2.5 times of face diagonal length.
Above-mentioned design is similarly extended to when line style electric-conductor 11 is the line style electric-conductor that many conductive filaments are combined, phase The parameter setting of gap between adjacent conductive filament group and the diameter of single conductive filament group.
Generally, it is the left-handed electric-conductor is identical with the spiral angle of dextrorotation electric-conductor;The spiral angle is 15 degree~75 degree;Under many circumstances, it is also possible to be set to not the spiral angle of the left-handed electric-conductor and dextrorotation electric-conductor Together;Spiral angle is not limited to 15 degree~75 degree, can also be other angle values.
The occasion more special for some demands, the multi-contact elastomeric contact element shape can also for linear, In annular (including annular and oval ring, rectangular loop), arc, spirality at least two combination;Specifically how to come It is combined depending on actual use occasion.
Embodiment 1-2
Based on embodiment 1, as shown in figure 5, in the present embodiment, the multi-contact elastomeric contact element 1 is flat for a multiconductor Expanded metals shape elastic contact element;The number of plies of the multiconductor flat board reticulated elastomeric contact element is individual layer or multilayer.
Multi-contact elastomeric contact element is formed via each line style electric-conductor 11 after interlacing two-by-two, and the line style is led The quantity of electric part 11 is at least 3, and 2 line style electric-conductors of wherein at least are parallel to each other, and at least one line style electric-conductor is put down with mutually Capable line style electric-conductor carries out interlacing and forms multiconductor flat board reticulated elastomeric contact element, braiding process and embodiment 1-1 In braiding process duplicate, simply in the present embodiment, each line style electric-conductor 11 be not it is spiral, preferably braiding mistake It is linear extension in journey, during braiding, the electric-conductor phase pressure alternating with each other for directly intersecting bearing of trend.
One braiding scheme of the electric-conductor of citing simple declaration below:
When the quantity for line style electric-conductor 11 is 3, it is designated as:First electric-conductor, the second electric-conductor, the 3rd electric-conductor, Wherein the first electric-conductor, the second electric-conductor are in parastate, and the 3rd electric-conductor is used to enter with the first electric-conductor, the second electric-conductor Row phase pressure intersected with each other, each electric-conductor 11 forms multiconductor flat board reticulated elastomeric contact element after repeating to weave through property stagger(ed) cycle Part.
In order to improve the stability of the structure of multiconductor flat board reticulated elastomeric contact element of the invention, the line style is conductive The quantity of part 11 is even number, and the quantity of two kinds of different electric-conductors of bearing of trend is identical.
Embodiment 2
In order to improve the steadiness of the contact with multi-contact elastomeric contact element of the invention, prevent from being made due to deformation Into electric conductivity decline, as shown in fig. 7, in the present embodiment, a kind of built-in support member with multi-contact elastomeric contact element Contact, including multi-contact elastomeric contact element 1 and support member 2, the support member 2 is located at multi-contact elastomeric contact element 1 Inside, the inwall with multi-contact elastomeric contact element 1 is contacted, and support member 2 is with the inwall of multi-contact elastomeric contact element 1 Part laminating or all laminating.
In the present embodiment, can be using the multi-contact elastomeric contact element in embodiment 1, embodiment 1-1 and embodiment 1-2 Part;
When the axis line tracking of multi-contact elastomeric contact element 1 is linear, arc, spirality, the two ends of support member 2 Separate;When the axis line tracking that multi-contact elastomeric contact element 1 is is for annular, rectangle, the two ends of support member 2 are connected.
When support member 2 is fitted with the inner wall section of multi-contact elastomeric contact element 1, the radial dimension of support member 2 is less than The radial dimension of multi-contact elastomeric contact element 1;And when the multi-contact elastomeric contact element is shaped as linear, annular, square During any one in shape, arc, spirality, the extension track of support member 2 is in linear, annular, rectangle, arc, spirality Any one, the extension track of support member 2 is engaged with the shape of multi-contact elastomeric contact element.
Preferably, when support member 2 is fitted with the inner wall section of multi-contact elastomeric contact element 1, support member 2 is arranged on many On the madial wall on working face (face i.e. for being electrically connected with the formation of other connector contacts) opposite of contact elastic contact element.
Support member 2 can prevent the object of multi-contact elastomeric contact element deformation from can arbitrarily play, and can use The electric-conductor of conductive energy, it would however also be possible to employ the insulating part without electric conductivity.
For example:Support member 2 can select the plastic insulation part with hollow structure or solid construction, low cost, effect It is good;The metallic conduction part with hollow structure or solid construction, such as copper pipe can also be selected.The cross section of support member 2 is Circular or rectangle.
Embodiment 3
When contact works long hours under high current or long-time is in running order, many heat can be all produced Amount so that the temperature inside contact gradually rises, but high temperature can have a huge impact to the electric conductivity of contact, because This is, it is necessary to a kind of contact with multi-contact elastomeric contact element of built-in liquid cooling medium, can work in electric contact piece During, constantly take away the device of contact internal heat, it is ensured that the temperature inside contact is constant, so that it is guaranteed that contact Satisfactory electrical conductivity.
As shown in figure 8, in the present embodiment, a kind of contact with multi-contact elastomeric contact element of built-in liquid cooling medium Part, including multi-contact elastomeric contact element 1 and the cold conduit 3 of liquid;
The multi-contact elastomeric contact element 1 is formed by several line style electric-conductors 11 after interlacing;
Each line style electric-conductor 11 is corrugated;
Wherein, the crest 1a of each line style electric-conductor 11 forms the external envelope face B of multi-contact elastomeric contact element 1, each line style The trough 1b of electric-conductor 11 forms the interior enveloping surface C of multi-contact elastomeric contact element 1.
The multi-contact elastomeric contact element 1 can be selected and is shaped as in linear, arc, spirality in embodiment 1-1 Any one multi-contact elastomeric contact element 1, multi-contact elastomeric contact element 1 by each line style electric-conductor along setting in What axis line track was formed after spiral interlacing, the multi-contact elastomeric contact element 1 that can also be selected in embodiment 1-2.I.e. Multi-contact elastomeric contact element 1 has two free ends, for inserting the cold conduit of liquid so that the cold conduit of liquid can be with extraneous liquid Cooling system is connected.
Trajectory is circular or rectangle class enclosed construction in multi-contact elastomeric contact element 1 uses embodiment 1 , it is necessary to be punched on multi-contact elastomeric contact element during elastic contact element so that the cold conduit 3 of liquid can be connected with liquid cooling system
Inside multi-contact elastomeric contact element 1, the cold conduit 3 of liquid is used to be connected with liquid cooling system the cold conduit 3 of liquid, To be passed through liquid cooling medium, using the continuous circulation of liquid cooling medium, the heat in multiconductor mesh contact part is taken away;
The cold conduit 3 of liquid is fitted or all laminatings with the inner wall section of multi-contact elastomeric contact element 1, while playing support With the effect of cooling.When the cold conduit of liquid is fitted with the inner wall section of multi-contact elastomeric contact element, the cold conduit of liquid is arranged on many On the side wall on working face (face i.e. for being electrically connected with the formation of other connector contacts) opposite of contact elastic contact element, use In the movement travel distance of limitation working face.
In the present embodiment, the cold conduit 3 of liquid is preferably propped up with the position relationship of multi-contact elastomeric contact element 1 with embodiment 3 Support member is identical with the position relationship of multi-contact elastomeric contact element 1.
In order to improve this heat dispersion, the cold conduit 3 of multiple liquid can also be set in multi-contact elastomeric contact element 1, respectively The cold conduit of liquid is used to be connected with liquid cooling system, is passed through liquid cooling medium, using the continuous circulation of liquid cooling medium, takes away in contact Heat, in such a case, it is possible to by the two ends of the cold conduit of each liquid using the adapter for being provided with multiple through holes come with it is extraneous Liquid cooling system is connected.Wherein, the combination of the cold conduit group of the liquid of the cold conduit of multiple liquid uses combination of the prior art, For example, the parallel binding of the cold conduit of multiple liquid forms the structures such as the cold conduit group of a liquid, just no longer it is described in detail here.
Embodiment 4
As shown in figure 9, a kind of electric connector with multi-contact elastomeric contact element, including conductive pin body 4, at least One convex cydariform multi-contact elastomeric contact element, the outer wall of conductive pin body 4 is provided with for installing convex cydariform multiconductor bullet The mounting groove 41 of property contact element, the top and bottom of convex cydariform multi-contact elastomeric contact element respectively with conductive pin body 4 Mounting groove 41 inwall formed multiconductor electrical connection;
The convex cydariform multi-contact elastomeric contact element is formed by several line style electric-conductors 11 after interlacing;
Each line style electric-conductor 11 is corrugated, it is preferable that each line style electric-conductor cycle in their extension direction Property recurrence interval is provided with high point 1a (crest) and low spot 1b (trough);
Convex cydariform multi-contact elastomeric contact element is the small structure broad in the middle in two;
Wherein, the crest 1a of each line style electric-conductor 11 forms the external envelope face of convex cydariform multi-contact elastomeric contact element 5, respectively The trough 1b of line style electric-conductor 11 forms the interior enveloping surface of convex cydariform multi-contact elastomeric contact element 5.
The side wall of convex cydariform multi-contact elastomeric contact element 5 is rounding off shape.
The line style electric-conductor 11 is divided into left-handed electric-conductor and dextrorotation electric-conductor according to the difference of the hand of spiral;Line style is conductive The quantity of part 11 is at least 3, and 2 line style electric-conductor hands of spiral of wherein at least are identical and are parallel to each other, and at least one line style is led The hand of spiral of electric part is with least 2 foregoing line style electric-conductors conversely, and carrying out spiral interlacing with them and forming convex drum Shape multi-contact elastomeric contact element 5.
Or each line style electric-conductor 11 is arc, the convex cydariform multi-contact elastomeric contact element 5 is via each line Type electric-conductor 11 is formed after interlacing two-by-two, wherein, the quantity of the line style electric-conductor 11 is at least 3, wherein at least 2 Individual line style electric-conductor is in the same direction and parallel, and at least one line style electric-conductor is used to be carried out two-by-two with line style electric-conductor in the same direction and parallel Interlacing forms convex cydariform multi-contact elastomeric contact element 5.
Preferably, the quantity of the line style electric-conductor 11 is even number, wherein the number of left-handed electric-conductor and dextrorotation electric-conductor It is identical.
Preferably, the number of plies of the convex cydariform multi-contact elastomeric contact element 5 is individual layer or multilayer.
Embodiment 5
As shown in Figure 10, a kind of electric connector with multi-contact elastomeric contact element, including:
Conductive jack body 6, at least one recessed cydariform multi-contact elastomeric contact element 7, the inwall of conductive jack body 6 It is provided with the holding tank 61 for accommodating recessed cydariform multi-contact elastomeric contact element body;The recessed cydariform multi-contact elastomeric contact element 7 The inwall of top and bottom and the holding tank 61 of conductive jack body 6 form multiconductor and electrically connect;
The convex cydariform multi-contact elastomeric contact element 7 is formed by several line style electric-conductors 11 after interlacing;
Each line style electric-conductor 11 is corrugated;
Convex cydariform multi-contact elastomeric contact element 7 is the small structure broad in the middle in two;
Wherein, the crest of each line style electric-conductor 11 forms the external envelope face of recessed cydariform multi-contact elastomeric contact element 7, each line The trough of type electric-conductor 11 forms the interior enveloping surface of recessed cydariform multi-contact elastomeric contact element 7.
Preferably, the number of plies of the recessed cydariform multi-contact elastomeric contact element 7 is individual layer or multilayer.
Embodiment 5-1
Based on embodiment 5, the line style electric-conductor 11 is divided into left-handed electric-conductor according to the difference of the hand of spiral and dextrorotation is led Electric part;The quantity of line style electric-conductor 11 is at least 3, and 2 line style electric-conductor hands of spiral of wherein at least are identical and are parallel to each other, The hand of spiral of at least one line style electric-conductor is with foregoing at least 2 line style electric-conductors conversely, and they carry out spiral interlacing Form recessed cydariform multi-contact elastomeric contact element 7.Because recessed cydariform multi-contact elastomeric contact element 7 has the big centre in two small Structure, in the present embodiment, along circular trace spiral surrounding component unit ring, constituent parts ring is according in setting for line style electric-conductor Axis line track surround successively, and while surrounding, left-handed electric-conductor and dextrorotation electric-conductor intersect two-by-two, in the present embodiment, respectively The diameter of unit ring is different.
Further, the quantity of the line style electric-conductor 11 is even number, wherein left-handed electric-conductor is individual with dextrorotation electric-conductor Number is identical.
Embodiment 5-2
Based on embodiment 5, each line style electric-conductor 11 is arc, and the recessed cydariform multi-contact elastomeric contact element 7 is passed through Formed after interlacing two-by-two by each line style electric-conductor, wherein, the quantity of the line style electric-conductor is at least 3, wherein At least 2 line style electric-conductors are in the same direction and parallel, and at least one line style electric-conductor is carried out two-by-two with line style electric-conductor in the same direction and parallel Interlacing forms recessed cydariform multi-contact elastomeric contact element 7.
Preferably, the quantity of the line style electric-conductor 11 is even number.
Embodiment 6
As shown in figure 11, a kind of electric connector between plate is disclosed in the present embodiment, including:Substrate 8 and at least one Individual multi-contact elastomeric contact element 1;
The multi-contact elastomeric contact element is formed by several line style electric-conductors 11 after interlacing;
Each line style electric-conductor 11 is corrugated;
Wherein, the crest 1a of each line style electric-conductor 11 forms the external envelope face B of multi-contact elastomeric contact element 1, each line style The trough 1b of electric-conductor 11 forms the interior enveloping surface C of multi-contact elastomeric contact element 1;
The substrate 8 includes plate-like body 81 and block tongue 82, and clamping gap is provided between plate-like body 81 and block tongue 82;It is many Contact elastic contact element 1 is connected in above-mentioned clamping gap so that the sidepiece and plate-like body of multi-contact elastomeric contact element 1 81 are in contact.
Line style electric-conductor 11 in the present embodiment uses the line style electric-conductor in embodiment 1.
The plate-like body 81 is metallic plate;Block tongue 82 is insulation board or metallic plate.
When multi-contact elastomeric contact element 1 uses trajectory for the multi-contact elastomeric contact element of straight line, the block tongue 82 inside for snapping in multi-contact elastomeric contact element 1, the inwall with multi-contact elastomeric contact element 1 is contacted, and block tongue 82 is through more The inside of contact elastic contact element 1.
General principle of the invention and principal character and advantages of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not limited to the above embodiments, simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appending claims and its Equivalent thereof.

Claims (10)

1. a kind of contact with multi-contact elastomeric contact element, it is characterised in that including:
Several line style electric-conductors;
Each line style electric-conductor is corrugated;
All line style electric-conductors form multi-contact elastomeric contact element after interlacing;
Wherein, the crest of each line style electric-conductor forms the external envelope face of multi-contact elastomeric contact element, the ripple of each line style electric-conductor Paddy forms the interior enveloping surface of multi-contact elastomeric contact element.
2. the contact with multi-contact elastomeric contact element according to claim 1, it is characterised in that:The multiconductor Elastic contact element is formed after spiral interlacing along the axis line tracking of setting by each line style electric-conductor, its In, axis line tracking be shaped as in linear, annular, rectangle, arc any one or at least two combination.
3. the contact with multi-contact elastomeric contact element according to claim 2, it is characterised in that:The multiconductor The radial section of elastic contact element be shaped as in circle, ellipse, arc, rectangle, kidney-shaped any one.
4. the contact with multi-contact elastomeric contact element according to claim 2, it is characterised in that:The line style is led Electric part is divided into left-handed electric-conductor and dextrorotation electric-conductor according to the difference of the hand of spiral;The quantity of line style electric-conductor is at least 3, its In at least 2 line style electric-conductor hands of spiral it is identical and be parallel to each other;The hand of spiral of at least one line style electric-conductor with it is foregoing At least 2 line style electric-conductors with them conversely, and carry out spiral interlacing formation multi-contact elastomeric contact element.
5. the contact with multi-contact elastomeric contact element according to claim 4, it is characterised in that:The line style is led The quantity of electric part is even number, wherein left-handed electric-conductor is identical with the number of dextrorotation electric-conductor.
6. the contact with multi-contact elastomeric contact element according to claim 1, it is characterised in that:The multiconductor Elastic contact element is a multiconductor flat board reticulated elastomeric contact element;The quantity of line style electric-conductor is at least 3, wherein at least 2 line style electric-conductors are parallel to each other, and at least one line style electric-conductor enters with least 2 foregoing line style electric-conductors being parallel to each other Row interlacing forms multiconductor flat board reticulated elastomeric contact element.
7. the contact with multi-contact elastomeric contact element according to any one of claim 1-6, it is characterised in that: Also include support member, the support member is located at the inside of multi-contact elastomeric contact element, in multi-contact elastomeric contact element Wall part or all laminating;The number of plies of the multi-contact elastomeric contact element is individual layer or multilayer.
8. the contact with multi-contact elastomeric contact element according to claim 1, it is characterised in that:The line style is led Electric part is single electrical silk;Or the line style electric-conductor is formed for 2-5 root conductive filament process;Or the line style electric-conductor from It is interior to be sequentially provided with outward central core and surround central core outer layer, central core include single or many laminating silk;Outer layer bag Include multi-filament.
9. the contact with multi-contact elastomeric contact element according to claim 8, it is characterised in that:The outer layer Gap is provided between multi-filament, the gap between the multi-filament of the outer layer is (0.1-0.4) of the individual thread diameter of the outer layer Times;Preferably, the gap between the multi-filament of the outer layer is 0.2 times of the individual thread diameter of the outer layer.
10. the contact with multi-contact elastomeric contact element according to claim 8, it is characterised in that:The line style Electric-conductor is three layers of twisted wire structure, including central core, outer layer and the intermediate layer between central core and outer layer, the silk of outer layer The process of the silk in process direction and intermediate layer is in opposite direction;The spiral angle of the silk in central core, intermediate layer and outer layer is sequentially Reduce.
CN201611192874.7A 2016-12-21 2016-12-21 A kind of contact with multi-contact elastomeric contact element Pending CN106877046A (en)

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CN107681581A (en) * 2017-10-20 2018-02-09 佛山市蓝瑞欧特信息服务有限公司 One kind braiding supporting sealing member
CN107978387A (en) * 2017-09-12 2018-05-01 苏州华旃航天电器有限公司 A kind of seal and its CA cable assembly with elastic supporting member for supporting optical member

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CN104766676A (en) * 2008-08-15 2015-07-08 3M创新有限公司 Stranded composite cable and method of making and using
CN101763957A (en) * 2009-12-18 2010-06-30 张正周 Spring contact for electric conduction
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