KR20060057567A - Manufacturing method and inside finishing material of functional structure - Google Patents
Manufacturing method and inside finishing material of functional structure Download PDFInfo
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- KR20060057567A KR20060057567A KR1020060041151A KR20060041151A KR20060057567A KR 20060057567 A KR20060057567 A KR 20060057567A KR 1020060041151 A KR1020060041151 A KR 1020060041151A KR 20060041151 A KR20060041151 A KR 20060041151A KR 20060057567 A KR20060057567 A KR 20060057567A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/14—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/72—Density
- B32B2307/722—Non-uniform density
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Abstract
본 발명은 보온 단열 난연성을 가진 팽창질석과 석고를 혼합하고 화학적 성분이 없는 천연물(황토, 숯, 약쑥, 옥, 맥반석, 게르마늄, 자수정, 등)을 한 가지 또는 두세 가지를 혼합하여 일정한 형상을 가진 거푸집이나 형틀에서 성형하며 이때 앞면과 뒷면의 밀도를 달리하여 (앞면은 질석, 석고, 천연물의 혼합물을 뒷면은 석고와 천연물의 혼합물을 사용하여) 중첩 성형함으로 차음효과, 단열효과 등을 향상 시키며 천연물이 가지는 기능성 효과(방사선과 전자파 흡수, 원적외선 방사, 공기정화 등)를 가지는 시공성이 용이한 건축 마감재로서 별도의 페인트나 벽지, 목재 등의 마감처리 없이 한번시공만으로 건강하고 쾌적한 공간을 만들 수 있도록 한 것이다.The present invention mixes expanded vermiculite and gypsum with thermal insulation and flame retardancy, and has one or two or three kinds of natural products (ocher, charcoal, wormwood, jade, ganban stone, germanium, amethyst, etc.) without chemical components having a certain shape. It is molded in formwork or mold, and the density of the front and the back side is changed by overlapping molding (front side using mixture of vermiculite, gypsum, and natural materials), and sound insulation, insulation effect, etc. are improved. This branch is an easy-to-install construction finishing material with functional effects (absorption of radiation and electromagnetic waves, far-infrared radiation, air purification, etc.) to create a healthy and pleasant space with only one construction without additional finishing of paint, wallpaper, wood, etc. .
본 발명에 사용되는 앞면의 혼합물은 자연 상태의 천연물을 미세하게 분말화 하여 사용하며 질석은 공극률이 높은 팽창된 질석을 사용하고 질량에 비례한 일정량의 석고와 질석 그리고 기능성을 가지는 천연물을 한 가지 또는 두세 가지를 혼합하여 건조, 소성 과정을 거치거나 미리 건조된 상태의 석고, 질석, 천연물을 혼합하여 혼합물을 만들고 뒷면용은 질석을 제외한 석고와 천연물을 혼합하여 혼합물을 만든 다음 먼저 앞면용 혼합물(질석, 석고, 천연물)을 물과 혼합하여 반죽한 후 1~5분 이내에 거푸집이나 형틀에 반 정도 부어 1차 성형 후 바로 뒷면용 혼합물(석고, 천연물)과 물을 섞어 반죽한 후 거푸집이나 형틀에 마져부어 완전 성형 시키며 이때 크기에 따라 한 면이 200mm 이상일 때 앞면과 뒷면 사이에 망사를 놓아 강도를 강화 시킬 수 있으며 성형된 제품은 일정시간이(10분~20분) 지난 후 거푸집이나 형틀에서 꺼내 건조과정을 거친다.The mixture of the front side used in the present invention is used by finely powdering natural products of natural state, and vermiculite uses expanded vermiculite having high porosity and has a certain amount of gypsum, vermiculite, and natural products in proportion to mass. Mix two or three kinds to make a mixture by drying, calcining or pre-dried gypsum, vermiculite, and natural materials. For the back side, make a mixture by mixing gypsum and natural materials except vermiculite. , Gypsum, natural materials) and knead with water and pour it in a mold or mold within 1 ~ 5 minutes. After the first molding, mix the mixture for the back (gypsum, natural products) with water and knead it to form or mold. Pour it completely to form and at this time, when one side is more than 200mm, you can strengthen the strength by placing a mesh between the front and back. The molded part is a certain amount of time (10 minutes ~ 20 minutes) and then subjected to a last out the drying process in the die or mold.
앞면(1)과 뒷면(3)을 달리 한 것은 공극률이 많은 질석을 이용해 보온 단열 효과를 우수하게 하고 경량화 시키면서 동일 밀도보다 앞뒤가 다른 밀도를 가지게 하여 차음효과와 보온효과 등을 최대화 하였고 거푸집이나 형틀에 따라 보드 형태 뿐 아니라 다양한 형태의 성형물을 만들 수 있으며 보드의 경우 앞면과 뒷면 사이에 망사를 넣어 강도를 강화 시켰고 기능성을 가진 천연물을 혼합하여 기능성 효과를 가진 건축 마감재의 성형물을 만들 수 있도록 한 것이다.The front (1) and the back (3) differ from the vermiculite with high porosity in order to improve the thermal insulation effect and reduce the weight, and to have different densities before and after the same density to maximize the sound insulation effect and insulation effect. Depending on the board shape, various forms of moldings can be made. In the case of boards, a mesh is inserted between the front and back to strengthen the strength, and the natural materials with functionalities can be mixed to make moldings of building finishing materials with functional effects. .
다양한 형태의 성형물이나 보드 등을 거푸집이나 형틀에서 성형하므로 원하는 형태의 성형물을 만들 수 있고 외관이 미려하게 제작되어 페인트, 벽지, 목재 등의 별도 벽 마감재 없이 벽면에 바로 시공하고 철심을 타커로 벽에 고정할 수 있게 하여 시공성과 작업성을 향상시키게 하였다.Various shapes of moldings and boards are molded in formwork or molds, so you can make moldings of any shape you want, and the appearance is beautifully manufactured without any separate wall finishing materials such as paint, wallpaper, and wood. Can be fixed to improve workability and workability.
기능성, 황토, 숯, 방음, 건축 마감재, 질석, 불연성, 석고 Functional, Ocher, Charcoal, Soundproof, Building Finish, Vermiculite, Non-Flammable, Gypsum
Description
도 1 은 본 고안에 따른 마감재 예시도1 is an exemplary view of the finish according to the present invention
도 2 는 본 고안에 따른 마감재의 측면도2 is a side view of the finishing material according to the present invention
본 발명은 기존의 석고보드가 가지는 보온, 단열, 방음 등의 고유기능에 공극률이 많은 팽창질석을 첨가하여 무게의 경량화 및 단열의 효과를 보완 하였으며 화학성분이 없는 기능성 천연물에 의한 원적외선 방사, 항균효과 등의 기능을 가진 내장재로 차음효과 등을 극대화 하기위한 이중밀도로 성형한 건축용 내장재 및 그 제조방법에 관한 것이다.The present invention supplements the effects of light weight and thermal insulation by adding expanded vermiculite having a large porosity to the intrinsic functions of the existing gypsum board, such as insulation, insulation, and sound insulation, and far-infrared radiation and antibacterial effect by functional natural products without chemical composition. It relates to a building interior material molded with a double density to maximize the sound insulation effect, such as interior materials having a function such as, and a manufacturing method thereof.
기존의 건축용 내장재로 콘크리트, ALC(경량기포시멘트),우레탄 등 방사능 물질과 환경오염 물질로 이루어져 있으며 발포성 합성수지의 경우는 화재에 취약하고 연소 시에 유독가스가 발생하는 등 현대인의 건강에는 결코 유익한 환경은 아니며 또한 통풍 및 방습 기능을 갖추지 못하고 있다.Existing building materials consist of radioactive materials such as concrete, ALC (lightweight foam cement), urethane, and environmental pollutants. In the case of expandable synthetic resins, it is vulnerable to fire and toxic gases are generated during combustion. It is also not equipped with ventilation and moisture proof.
예로부터 전통적인 건축자재로 돌과 황토를 사용하여 원적외선 방사 및 통풍 성을 가지고 있고 황토가 자체 습도 조절을 하는 등 우수한 건축자재 이었으나 황토는 결합력이 약해 쉽게 유실되며 갈라짐 등으로 인한 사용상의 제한이 따르고 있어 콘크리트가 보편화 되었으며 페인트나 벽지, 목재 등을 붙여 마감하였다.Since ancient times, it has been excellent building materials such as using far-infrared radiation and ventilation by using stone and loess as the traditional building materials, and the loess has self-humidity control. However, loess is easily lost due to its weak bonding force and is restricted in use due to cracking. Concrete is common and finished with paint, wallpaper and wood.
본 발명은 천연소재(황토, 숯, 약쑥, 옥, 맥반석, 게르마늄, 자수정, 등)가 가지는 기능을 최대한 살리면서 팽창질석을 이용하여 단열, 보온, 통풍, 습도조절을 가능하게 하고 밀도를 다르게 하여 차음성능과 단열 등의 성능을 향상시키며 건축용 내장재로 페인트나 벽지 등 별도의 마감처리가 필요 없는 천연소재로만 이루어진 불연성 실내 내 벽면 마감재로 사용할 수 있도록 하는 것이다.The present invention enables the thermal insulation, insulation, ventilation, humidity control and different densities using expanded vermiculite while maximizing the functions of natural materials (ocher, charcoal, wormwood, jade, ganban stone, germanium, amethyst, etc.). It improves the sound insulation performance and insulation, and it can be used as a non-combustible interior wall finish made of only natural materials such as paint or wallpaper as a building interior material.
본 발명은 천연물의 기능성을 가지고 있으며 팽창질석과 응고제로 석고를 이용하여 거푸집이나 형틀에 의해 성형하는 성형제품이다.The present invention is a molded product that has the functionality of natural products and is molded by formwork or mold using gypsum as expanded vermiculite and coagulant.
도면 1에 도시한 바와 같이 팽창질석은 질석을 700℃ 이상에서 가열하여 팽창시킨 다기공의 팽창질석을 사용하며 천연소재(황토, 숯, 약쑥, 옥, 맥반석, 게르마늄, 자수정, 등) 또한 미세한 분말화 된 소재를 사용하여 다음과 같은 공정을 거쳐 성형한다.As shown in FIG. 1, the expanded vermiculite is a multi-porous expanded vermiculite obtained by expanding and expanding the vermiculite at 700 ° C. or more, and natural materials (ocher, charcoal, wormwood, jade, elvan, germanium, amethyst, etc.) are also fine powders. Molded material is formed by the following process.
1) 혼합과정1) Mixing Process
본 공정은 두 가지의 혼합물을 만드는 공정이다. This process is the process of making two mixtures.
앞면(1) 석고 60% ~ 80% 석고 중량 대비 팽창질석 5% ~ 10% 분말화 된 천연소재(황토, 숯, 약쑥, 옥, 맥반석, 게르마늄, 자수정, 등) 석고 중량대비 20% ~ 30%를 혼합한다.Front (1) Gypsum 60% to 80% Gypsum Vermiculite 5% to 10% Powdered natural materials (ocher, charcoal, wormwood, jade, elvan, germanium, amethyst, etc.) 20% to 30% by weight of gypsum Mix it.
망사(2)는 한 면이 200mm 이상 일 때 성형물의 강도를 강화하기 위하여 넣고 200mm 이하 일 때는 생략한다. The
뒷면(3)은 팽창질석을 빼고 석고 70% ~ 80% 석고대비 천연소재 20% ~ 30%를 혼합한다.The back side (3) removes expanded vermiculite and mixes 20% to 30% of natural materials compared to 70% to 80% of gypsum.
미리 건조한 상태의 혼합물일 때는 바로 사용해도 되며 건조가 미흡한 상태일 때는 건조 소성과정을 거쳐 건조된 상태의 혼합물을 만든다.When the mixture is in the dry state, it may be used immediately. When the drying is insufficient, the mixture is dried and dried to obtain the dried state.
2) 성형과정.2) molding process.
앞면(1)의 혼합물 60% ~70% 와 물 30% ~ 40%를 반죽하여 거푸집이나 형틀에 부어 1차 성형 시킨다.(1분~5분) 1차 성형 후 한 면이 200mm를 넘을 경우 성형물의 강도를 강화하기 위하여 망사(2)를 넣고 뒷면(3)의 혼합물 60% ~70% 와 물 30% ~ 40%를 반죽하여 거푸집이나 형틀에 마져부어 10분 ~ 20분의 양생 과정을 거친다.60% ~ 70% of the mixture of the front surface (1) and 30% ~ 40% of water are kneaded and poured into a mold or a mold to form a primary mold (1 minute to 5 minutes). In order to enhance the strength of the mesh (2), the mixture of the mixture of 60% ~ 70% and water 30% ~ 40% of the back side (3) is poured into the formwork or mold and undergo a curing process of 10 to 20 minutes.
3) 건조과정3) drying process
양생이 완료된 성형품을 거푸집이나 형틀에서 꺼내어 자연 건조 과정을 1일 ~ 3일을 거친 후 건축내장재로의 사용이 가능하다.After curing is completed, the molded product can be taken out of the formwork or mold, and the natural drying process can be used for 1 ~ 3 days before it can be used as a building interior material.
위와 같이 천연소재만을 이용하여 건축 마감재로 사용이 가능하나 소비자의 요구에 의해 천연소재의 비중을 높일 수도 있으며 강도의 강화 및 양생 시간의 단축을 위하여 석고 경화제, 전분, 기타 혼합물을 넣을 수도 있다. As above, it can be used as a building finishing material using only natural materials, but it is possible to increase the specific gravity of natural materials at the request of consumers, and to add gypsum hardener, starch, and other mixtures to enhance strength and shorten curing time.
본 발명은 벽면 마감재로 유기 화합물을 전혀 사용하지 않으며 벽면에 한번 시공으로 벽면 마감을 할 수 있으며 건축 내장재로 요구되는 단열성, 내화성, 보온성, 통풍성, 습도조절 뿐만 아니라 밀도를 달리하여 성형하였으므로 차음성 및 보온, 단열에 더욱 우수하고 공극률이 많은 팽창질석을 첨가 하여 철심을 타커로 벽에 고정하여 시공 가능하므로 시공성 또한 편리하며 천연소재가 가지고 있는 기능성(원적외선 방사, 항균, 살균, 탈취 등)을 부여한 불연성 실내 벽면 마감재이다.The present invention does not use any organic compound as a wall finishing material and can be wall finish by construction on the wall once, and the insulation, fire resistance, heat insulation, ventilation, humidity control required for building interior materials, as well as molded by varying the density, sound insulation and It is excellent in insulation and insulation, and adds expanded vermiculite with high porosity, so that iron core can be fixed to the wall with a tarker, so it is easy to construct and non-combustible that gives the features of natural materials (far infrared radiation, antibacterial, sterilization, deodorization, etc.) Interior wall finish.
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020060041151A KR20060057567A (en) | 2006-05-08 | 2006-05-08 | Manufacturing method and inside finishing material of functional structure |
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| KR (1) | KR20060057567A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100906006B1 (en) * | 2007-03-09 | 2009-07-06 | 전병오 | Charcoal panel |
| KR100915193B1 (en) * | 2008-02-04 | 2009-09-02 | 용 복 차 | Interior and Exterior Environmental Board And Method For Manufacturing Thereof |
| WO2009145534A2 (en) * | 2008-05-26 | 2009-12-03 | Park Chan-Oh | Production method for clay board using vegetable fibre, and a clay board produced by means of this method |
| KR101016424B1 (en) * | 2010-11-03 | 2011-02-21 | 주식회사 세경글로텍 | Manufacturing method for artificial marble |
| KR101419102B1 (en) * | 2011-07-11 | 2014-07-11 | (주)엘지하우시스 | Eco-tile, and manufacturing method thereof |
| KR20190104655A (en) | 2018-03-02 | 2019-09-11 | 남관우 | Method for manufacturing building interior material and building interior material |
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2006
- 2006-05-08 KR KR1020060041151A patent/KR20060057567A/en not_active Application Discontinuation
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100906006B1 (en) * | 2007-03-09 | 2009-07-06 | 전병오 | Charcoal panel |
| KR100915193B1 (en) * | 2008-02-04 | 2009-09-02 | 용 복 차 | Interior and Exterior Environmental Board And Method For Manufacturing Thereof |
| WO2009145534A2 (en) * | 2008-05-26 | 2009-12-03 | Park Chan-Oh | Production method for clay board using vegetable fibre, and a clay board produced by means of this method |
| WO2009145534A3 (en) * | 2008-05-26 | 2010-03-11 | Park Chan-Oh | Production method for clay board using vegetable fibre, and a clay board produced by means of this method |
| KR101016424B1 (en) * | 2010-11-03 | 2011-02-21 | 주식회사 세경글로텍 | Manufacturing method for artificial marble |
| WO2012060580A2 (en) * | 2010-11-03 | 2012-05-10 | 주식회사 세경글로텍 | Production method for artificial marble containing amethyst and vermiculite |
| WO2012060580A3 (en) * | 2010-11-03 | 2012-07-05 | 주식회사 세경글로텍 | Production method for artificial marble containing amethyst and vermiculite |
| US9034136B2 (en) | 2010-11-03 | 2015-05-19 | Saekyung Glotech Inc. | Production method for artificial marble containing amethyst and vermiculite |
| KR101419102B1 (en) * | 2011-07-11 | 2014-07-11 | (주)엘지하우시스 | Eco-tile, and manufacturing method thereof |
| KR20190104655A (en) | 2018-03-02 | 2019-09-11 | 남관우 | Method for manufacturing building interior material and building interior material |
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