KR20060053813A - Planar heating element - Google Patents
Planar heating element Download PDFInfo
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- KR20060053813A KR20060053813A KR1020040094806A KR20040094806A KR20060053813A KR 20060053813 A KR20060053813 A KR 20060053813A KR 1020040094806 A KR1020040094806 A KR 1020040094806A KR 20040094806 A KR20040094806 A KR 20040094806A KR 20060053813 A KR20060053813 A KR 20060053813A
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- heating element
- electrode
- silver
- carbon
- planar heating
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 49
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 31
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims abstract description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052709 silver Inorganic materials 0.000 claims abstract description 21
- 239000004332 silver Substances 0.000 claims abstract description 21
- 239000011889 copper foil Substances 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 5
- 239000004020 conductor Substances 0.000 abstract description 4
- 239000011888 foil Substances 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005421 electrostatic potential Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/026—Heaters specially adapted for floor heating
Landscapes
- Surface Heating Bodies (AREA)
Abstract
본 발명은 면상발열체에 관한 것으로, 절연성원단에 초저항의 도전체 역할을 하는 실버페이스트를 도포한 후 저항발열체인 카본페이스트를 도포시켜 동박판이나 알루미늄박판의 전극을 실버페이스트 층에 형성시켜 절연성원단을 이용하여 열압착 절연처리 하는 면상발열체를 제공한다. 종래의 면상발열체를 바닥 난방용으로 시공하여 바닥마감재인 장판으로 마감할 경우 무거운 가구나 물체의 일부분이 전극부위에 물리적인 힘이 가해질 때, 소정의 두께를 갖는 구리박판 전극 모서리가 실버부와 카본발열부가 중첩되어 있던 부분을 짓누를 경우 전극의 모서리에 닫는 실버부가 손상되면 카본발열부와 전극 간의 접촉저항이 발생되어 쇼트 현상이 일어나는 문제점이 있었으나, 본 발명은 면상발열체 전극보호와 제품의 수명연장에 탁월한 효과를 나타낸다.
구리박판, 알루미늄박판, 절연성 원단, 실버, 카본, 바닥난방, 면상발열체
The present invention relates to a planar heating element, by applying a silver paste which acts as a super-resistance conductor to an insulating fabric, and then applying a carbon paste, which is a resistance heating element, to form an electrode of a copper foil or an aluminum thin plate on the silver paste layer, and then to an insulating fabric. It provides a planar heating element for thermal compression insulation treatment using. When the conventional planar heating element is constructed for floor heating and finished with a floor covering, which is a floor finishing material, when a piece of heavy furniture or an object is subjected to physical force on the electrode, a copper plate electrode edge having a predetermined thickness has a silver part and a carbon heating part. When crushing the overlapping part, the silver part close to the edge of the electrode is damaged, there is a problem that the short circuit occurs due to the contact resistance between the carbon heating part and the electrode, but the present invention is excellent in the surface heating element electrode protection and product life extension Effect.
Copper foil, aluminum foil, insulating fabric, silver, carbon, floor heating, planar heating element
Description
[도 1-1] 은 종래의 면상발열체를 보인 사시도1-1 is a perspective view showing a conventional planar heating element
[도 1-2] 은 종래의 면상발열체를 보인 단면도1-2 is a cross-sectional view showing a conventional planar heating element
[도 2-1, 2-2, 2-3] 은 본 발명의 면상발열체에 분해 사시도2-1, 2-2 and 2-3 are exploded perspective views of the planar heating element of the present invention.
[도 3-1, 3-2, 3-3] 은 본 발명의 면상발열체 단면도3-1, 3-2, and 3-3 are cross-sectional views of the planar heating element of the present invention.
＜도면의 주요부분에 대한 부호의 설명＞<Description of the code | symbol about the principal part of drawing>
1 : 구리박판, 알루미늄박판 2 : 절연성 원단1: copper foil, aluminum foil 2: insulating fabric
3 : 실버부 4: 절연성 원단3: silver part 4: insulating fabric
7 : 카본 발열부7: carbon heating part
본 발명은 면상발열체에 관한 것이다. 더 상세하게는 절연성 원단에 전류의 통전을 위한 초저항체 실버페이스트를 형성하고, 그 위에 카본페이스트를 사용하여 카본층을 형성한 후 전극을 구성하는 구리박판이나 알루미늄 또는 금속 전극(이하 "구리박판"이라 칭함.)을 구성시켜 절연성 원단으로 합지시켜 열압착 한 면상발열체에 관한 것이다. The present invention relates to a planar heating element. More specifically, a super-resistive silver paste for conducting current through an insulating fabric is formed, and a carbon layer is formed thereon using carbon paste, and then a copper thin plate or an aluminum or metal electrode (hereinafter referred to as “copper thin plate”) constituting the electrode. It relates to a planar heating element which is composed of a) and laminated by insulating fabric.
종래의 면상발열체가 해외에서 개발 보급되어 그들 나라의 여러분야에서 쓰여 왔다. 서구의 난방문화가 공간난방 문화인 점을 감안하였을 때 국내의 구들장 문화인 바닥난방과는 차원이 다른점이 있다.Conventional planar heating elements have been developed and distributed abroad, and have been used in everybody in their countries. Given that western heating culture is a space heating culture, it differs from floor heating, which is a domestic gudang culture.
종래의 면상발열체를 국내의 구들장 문화인 바닥난방 문화에 적용을 시작한지 얼마 되지 않아 수많은 문제점들이 발생되고 있다. 그 중 하나의 문제점으로는 바닥 난방용에 적용되었을 때 바닥 마감재에 따라 전극의 손상을 가져올 수 있다는 것이다.Many problems have arisen not long after the application of the conventional planar heating element to the floor heating culture, which is a domestic gudang culture. One problem is that when applied for floor heating, depending on the floor finish can damage the electrode.
종래에는 바닥 마감재로 장판을 많이 시공하여오다 근래에는 강화마루 및 원목마루, 데코타일, 석재타일 등등을 이용하여 사용하고 있으며, 강화마루나 원목마루 등의 딱딱한 표면을 유지하는 바닥마감재를 사용할 경우는 면상발열체 손상을 크게 줄일 수 있으나, 바닥마감재의 비용이 고가이어서 비교적 저렴한 마감재인 장판을 현재도 부득이 하게 사용하고 있는 곳도 많이 있다. 바닥마감재로 장판을 시공할 경우 무거운 물건이 구리박판 전극부위를 짓누르게 되었을 때 구리박판 전극의 모서리가 실버부와 카본발열부에 손상을 가해 실버부의 일부분이 손상되는 틈새로 카본부와 전극부위의 정전기적인 전위차에 의한 접촉저항이 발생되어 쇼트가 나게 되며, 절연성 기재인 원단을 파손시키는 등 누전으로 인한 화재위험이 발생되어 면상발열체 제품으로써의 기능을 다하지 못하게 된다.Conventionally, many floor coverings have been used as floor finishing materials. Recently, reinforcement floors, solid wood floors, decor tiles, stone tiles, etc. are used, and when using floor finishing materials that maintain hard surfaces such as reinforced floors or solid wood floors Although it is possible to greatly reduce the damage of the planar heating element, there are many places inevitably using floor coverings, which are relatively inexpensive finishes, due to the high cost of floor finishing materials. When the floor covering is constructed with a floor finishing material, when the heavy object crushes the copper sheet electrode portion, the edge of the copper sheet electrode damages the silver portion and the carbon heating portion, and a portion of the silver portion is damaged. The contact resistance is generated due to the electrostatic potential difference, and the short circuit occurs, and the fire risk due to the short circuit occurs, such as damage to the fabric, which is an insulating substrate, and thus it is impossible to fulfill its function as a planar heating element product.
상기와 같이 종래의 면상발열체의 문제 해결을 위한 본 발명은, 절연성 원단에 전류를 통전시켜주는 초저항 도전체 실버부를 형성한 후 카본페이스트를 도포하 여 카본을 형성시키고, 전극역할을 하는 구리박판을 형성하여 절연성 원단을 합지한후 열압착 시켜 전기 안전사고 제거 및 카본발열체의 수명연장이 이루어지도록 하는데 목적이 있다.As described above, the present invention for solving the problem of the conventional planar heating element, after forming the super-resistance conductor silver portion for conducting the current in the insulating fabric, and then coated with carbon paste to form carbon, the copper foil to serve as an electrode The purpose is to remove electrical safety accidents and to extend the life of the carbon heating element by forming the insulating fabric and laminating the insulating fabric.
본 발명의 면상발열체에 바람직한 실시 예를 설명함에 있어서,In describing the preferred embodiment of the planar heating element of the present invention,
도 1은 종래의 면상발열체의 분해 사시도이고, 도 2(도 2-1. 2-2. 2-3)는 본 발명의 면상발열체 분해 사시도이며, 도 3(도 3-1. 3-2. 3-3)은 본 발명의 면상발열체 단면도이다.1 is an exploded perspective view of a conventional planar heating element, Figure 2 (Fig. 2-1. 2-2. 2-3) is an exploded perspective view of the planar heating element of the present invention, Figure 3 (Fig. 3-1. 3-2. 3-3) is a cross-sectional view of the planar heating element of the present invention.
본 발명의 면상발열체는 도 2-1과 도 2-3같이 절연성 원단(2)에 초저항 도전체 역할을 하는 실버페이스트(3)를 도포시킨 후 발열기능을 갖는 카본페이스트(1)를 다양한 문양과 모양으로 도포 형성시키고, 전극 역할을 하는 구리박판(1)을 실버페이스트(3) 소정의 부위에 형성시켜 절연성 원단(4)으로 덮고 전체를 합지 시켜 열압착하는 방법이 있으며, 다르게는 도 2-2와 같이 절연성 원단(2)에 먼저 발열기능을 갖는 카본페이스트(7)를 도포시킨 후 초저항 도전체인 실버페이스트(3)를 도포 형성시켜 전극 역할을 하는 구리박판(1)을 형성하여 절연성 원단(4)으로 합지 시켜 열 압착 하는 방법이 있다.The planar heating element of the present invention is a carbon paste (1) having a heating function after coating the silver paste (3) acting as a super-resistance conductor to the insulating fabric (2) as shown in Figures 2-1 and 2-3 It is applied to form in the shape of, and the copper foil (1) serving as an electrode is formed on a predetermined portion of the silver paste (3) covered with an insulating fabric (4) and laminated with the whole, there is a method of thermocompression bonding, otherwise FIG.
본 발명의 면상발열체는 카본발열부(7)와 실버부(3) 및 전극(1)부위를 안전하게 밀봉할 수 있도록 절연성 원단을 이용한다. 절연성 원단의 기재로서는 PVC, PET, 폴리우레탄, 폴리프로필렌, 폴리아크릴레이트, 폴리에틸렌 계열 등 절연성이 확보되는 원단을 이용할 수 있다. The planar heating element of the present invention uses an insulating fabric so as to securely seal the carbon heating portion (7), the silver portion (3) and the electrode (1). As the base material of the insulating fabric, a fabric having insulation such as PVC, PET, polyurethane, polypropylene, polyacrylate, polyethylene series, or the like may be used.
실버부(3)는 구리박판 전극(1)과 카본발열체(7) 간의 전류 통전을 원활하게 해주기 위해 형성되며, 도 2-1과 2-3과 같이 절연성 원단(2)에 실버페이스트(3)를 소정의 간격과 폭을 유지하여 1도 인쇄한 후 카본페이스트(7)를 인쇄된 실버부(3) 위로 2도 인쇄한다. 또는, 도 2-2와 같이 절연성 원단(2)에 카본페이스트(7)를 먼저 1도 인쇄한 후 그 위로 소정의 간격과 폭을 유지하여 2도 인쇄할 수 있다. 실버페이스트(3)와 카본페이스트(7)를 도포 시 구리박판 전극(1)이 놓일 위치를 확보해 두고 구리박판 전극(1)과 카본페이스트(7)가 서로 닿지 않도록 형성되게 한다.The
전극(1)으로는 전기전도성이 우수하고 과전류 통전에 잘 견딜 수 있도록 소정의 두께를 가진 구리박판이나 알루미늄 박판을 이용할 수 있다. 전극(1)의 구성은 1도 인쇄 및 2도 인쇄 시 카본발열체(7)와는 전혀 중첩이 되지 않도록 실버부(3)에만 위치하게 된다.As the
절연성 원단(2)에 인쇄 형성된 카본발열체(7) 및 실버페이스트(3)와 전극역할의 구리박판(1)을 형성한 후 절연성원단(4)으로 합지시켜 습기나 누전방지에 역할을 할 수 있도록 한다.The carbon heating element (7) and the silver paste (3) formed on the insulating fabric (2) and the copper foil (1) of the electrode role are formed and then laminated with the insulating fabric (4) to play a role in preventing moisture or short circuit. do.
절연성원단(4)은 절연성원단(2)와 동일한 소재를 이용하여 습기나 누전방지할 수 있도록 압착시켜 면상발열체로 구성된다.Insulating fabric (4) is made of a planar heating element by pressing the same material as the insulating fabric (2) to prevent moisture or short circuit.
상기와 같이 본 발명은 고저항체인 카본발열부를 통해 전극에 전원 투입이 되었을 때 구리박판 전극이 카본발열부와의 접촉 또는 중첩이 되지 않도록 실버부의 일부에만 접촉되어 바닥난방 전용 제품뿐만 아니라 공간난방과 천정난방에 적합 하여, 제품의 수명연장과 장기간의 기능성을 확보할 수 있도록 발명 한 것이다.As described above, in the present invention, when the power is supplied to the electrode through the carbon heating unit, which is a high resistance element, the copper thin plate electrode is in contact with only a part of the silver unit so as not to contact or overlap with the carbon heating unit. It is invented to be suitable for ceiling heating and to ensure long life and long term functionality of the product.
이상에서 설명한 바와 같이 본 발명은 도전성이 우수한 실버부에 구리박판 전극을 형성시켜 전류를 카본발열부로 전도하는 과정에 저항을 최적화하고, 외부의 물리적 힘에 의한 파손을 최대한 줄일 수 있어 실버부과 접촉된 카본발열부의 전체에 최상의 발열이 이루어지도록 발명한 것이다.As described above, the present invention optimizes the resistance in the process of conducting a current to the carbon heat generating portion by forming a copper thin plate electrode having excellent electrical conductivity, and can reduce damage caused by external physical force as much as possible. Invented so that the best heat generation to the entire carbon heating portion.
또한, 본 발명은 본 발명이 속하는 분야에서 통상적인 지식을 지닌 자라면 누구든지 다양한 변경실시가 가능한 범위까지 귀속할 수 있다할 것이다.In addition, the present invention can be attributed to anyone who has ordinary knowledge in the field of the present invention to the extent that various modifications can be made.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040094806A KR20060053813A (en) | 2004-11-15 | 2004-11-15 | Planar heating element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040094806A KR20060053813A (en) | 2004-11-15 | 2004-11-15 | Planar heating element |
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| Publication Number | Publication Date |
|---|---|
| KR20060053813A true KR20060053813A (en) | 2006-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020040094806A KR20060053813A (en) | 2004-11-15 | 2004-11-15 | Planar heating element |
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| Country | Link |
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| KR (1) | KR20060053813A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100747040B1 (en) * | 2006-09-27 | 2007-08-07 | 주식회사 디에스티 | Planar heating element |
| KR101128335B1 (en) * | 2011-09-06 | 2012-03-23 | 신수용 | Heating element and method of manufacturing thereof |
| KR101393001B1 (en) * | 2012-09-26 | 2014-05-15 | 주식회사 제로비스 | A waterproof picture frame type carbon paper heater pannel with operating status display function |
| CN108271280A (en) * | 2018-01-26 | 2018-07-10 | 佛山市丰晴科技有限公司 | A kind of graphene unsteady flow Electric radiant Heating Film |
-
2004
- 2004-11-15 KR KR1020040094806A patent/KR20060053813A/en not_active Application Discontinuation
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100747040B1 (en) * | 2006-09-27 | 2007-08-07 | 주식회사 디에스티 | Planar heating element |
| KR101128335B1 (en) * | 2011-09-06 | 2012-03-23 | 신수용 | Heating element and method of manufacturing thereof |
| KR101393001B1 (en) * | 2012-09-26 | 2014-05-15 | 주식회사 제로비스 | A waterproof picture frame type carbon paper heater pannel with operating status display function |
| CN108271280A (en) * | 2018-01-26 | 2018-07-10 | 佛山市丰晴科技有限公司 | A kind of graphene unsteady flow Electric radiant Heating Film |
| CN108271280B (en) * | 2018-01-26 | 2024-04-09 | 佛山市丰晴科技有限公司 | Graphene variable-flow electrothermal film |
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