KR200420142Y1 - heat a element has overcoat - Google Patents

heat a element has overcoat Download PDF

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Publication number
KR200420142Y1
KR200420142Y1 KR2020060009719U KR20060009719U KR200420142Y1 KR 200420142 Y1 KR200420142 Y1 KR 200420142Y1 KR 2020060009719 U KR2020060009719 U KR 2020060009719U KR 20060009719 U KR20060009719 U KR 20060009719U KR 200420142 Y1 KR200420142 Y1 KR 200420142Y1
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South Korea
Prior art keywords
heating element
protective film
planar heating
carbon
paste
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KR2020060009719U
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Korean (ko)
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이장훈
이부훈
이관우
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이장훈
이부훈
이관우
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145—Carbon only, e.g. carbon black, graphite
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/36—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heating conductor embedded in insulating material
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • H05K1/167—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed resistors
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/009—Heaters using conductive material in contact with opposing surfaces of the resistive element or resistive layer
    • H05B2203/01—Heaters comprising a particular structure with multiple layers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013—Heaters using resistive films or coatings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017—Manufacturing methods or apparatus for heaters

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Surface Heating Bodies (AREA)

Abstract

본 고안은 다양한 문양과 형태로 도전성 카본페이스트와 실버페이스트를 인쇄하고 소정의 간격을 가진 전극을 구비하여 절연코팅 한 후 보호막을 가진 면상발열체에 관한 것으로, 시공 시 물체들에 의해 발생되는 물리적인 손상과 화학적인 손상을 방지하도록 면상발열체에 보호막을 형성하여 시공 후 빈약한 마감 처리로 인해 발생되는 위험성을 없앨 수 있고, 인체에 유익한 원적외선을 발산하는 물질이 다량으로 함유되어 기능성을 나타내는데 탁월한 효과가 있다.The present invention relates to a planar heating element having a protective film after printing conductive carbon paste and silver paste in various patterns and shapes, and having an insulating coating with electrodes having a predetermined distance therebetween, and physical damage caused by objects during construction. By forming a protective film on the surface heating element to prevent chemical damage, it can eliminate the risks caused by poor finishing after construction, and it has an excellent effect in showing functionality by containing a large amount of far-infrared rays that is beneficial to the human body. .

면상발열체, 보호막, 카본발열체, 라미네이팅, 발열체 Planar heating element, protective film, carbon heating element, laminating, heating element

Description

보호막을 가진 면상발열체{heat a element has overcoat}Heat a element has overcoat

[도 1] 은 종래의 면상발열체를 보인 분해 사시도1 is an exploded perspective view showing a conventional planar heating element

[도 2] 는 본 고안에 따른 보호막을 가진 면상발열체를 보인 분해 사시도2 is an exploded perspective view showing a planar heating element with a protective film according to the present invention

[도 3] 은 본 고안에 따른 보호막을 가진 면상발열체를 보인 단면도3 is a cross-sectional view showing a planar heating element with a protective film according to the present invention

〈도면의 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

100 : 면상발열체 135 : 카본부100: planar heating element 135: carbon part

112 : 전극 115 : 절연성 원단112: electrode 115: insulating fabric

123 : 실버부 130 : 라미네이팅 원단123: silver 130: laminating fabric

132 : 보호막 140 : 접착제132: protective film 140: adhesive

본 고안은 보호막을 가진 면상발열체에 관한 것으로, 더 상세하게는 절연성 원단에 저항발열체인 카본페이스트와 실버페이스트를 형성하고, 전류를 인가시켜 주는 전극부가 라미네이팅지로 열압착 합지된 면상발열체에 보호막을 구비하여 전극부와 발열부를 보호할 수 있는 보호막을 가진 면상발열체에 관한 것이다.The present invention relates to a planar heating element having a protective film, and more particularly, to form a carbon paste and a silver paste, which are resistance heating elements in an insulating fabric, and a protective film in the planar heating element in which the electrode part for applying current is thermocompressed laminated with laminating paper. It relates to a planar heating element having a protective film that can protect the electrode portion and the heat generating portion.

일반적으로 생활 난방용이나 성에제거용, 도로 융설용, 발열기능이 요구되는 곳에 사용되어 인체에 유익한 원적외선을 발산함으로 인해 건강증진과 다양한 열을 필요로 하는 산업분야에 유용하게 활용되고 있다.In general, it is used for heating, defrosting, road snow melting, and heating function, which is useful for industrial areas requiring health promotion and various heats because it emits far-infrared rays that are beneficial to the human body.

종래의 면상발열체는 시공 구조가 보온을 위한 단열재를 설치한 후 발열체인 면상발열체를 형성시켜 전원을 인가할 수 있는 전선과 온도조절기가 구비시켜 마감재로 강화마루나 장판을 이용하게 되는데, 강화마루는 내충격성이 높아 외부의 물리적인 힘을 차단하여 면상발열체가 보호될 수 있어 가장 이상적인 시공방법이라고 할 수 있으나 강화마루 자체의 시공비용이 고가이기 때문에 경제적인 시공이 힘든 부분이 있다. 또한, 마감재를 장판을 이용하는 경우 단열재와 면상발열체를 시공한 후 연질의 장판을 설치하기 때문에 약한 물리적인 힘과 뾰족한 물체들에 의해 손상이 되면, 누전이 발생되어 화재로 연결될 수 있는 것과 금속물체에 의해 전극을 손상하는 즉시 감전에 노출될 수 있는 위험성이 있는데도 불구하고 저렴한 비용과 간편하다는 이유만으로 장판을 시공하고 있는 문제점이 있다.Conventional planar heating element is to use the reinforced floor or floorboard as a finishing material equipped with a wire and a temperature controller to apply power by forming a planar heating element which is a heating element after installing the insulation for the insulation of the construction structure. It is the most ideal construction method because it can protect the planar heating element by blocking external physical force due to its high impact resistance, but it is difficult to install economically because the construction cost of the reinforced floor itself is expensive. In addition, when the finishing material is used as a floor covering, a soft floor covering is installed after the insulation material and the planar heating element are installed, and when damaged by weak physical force and pointed objects, a short circuit may occur, which may lead to a fire and a metal object. Even though there is a risk of being exposed to an electric shock immediately after damaging the electrode, there is a problem that the construction of the floor plate only because of the low cost and simplicity.

상기와 같은 종래의 면상발열체의 문제점을 해결하기 위한 본 고안은 절연성 원단에 카본부와 실버부 및 전극을 형성하여 라미네이팅 절연지를 이용해 열압착 합지 시킨 면상발열체에 외부의 물리적인 충격과 화학적 손상을 보호할 수 있도록 보호막을 형성시켜 전기누전으로 인한 안전사고를 차단 할 수 있는 보호막을 가진 면상발열체를 제공하는 것이다.The present invention for solving the problems of the conventional planar heating element as described above to protect the external physical impact and chemical damage to the planar heating element formed by heat-compression lamination using a laminated insulating paper by forming a carbon part and a silver part and an electrode in an insulating fabric It is to provide a planar heating element having a protective film to prevent the safety accidents caused by electrical leakage by forming a protective film to enable.

본 고안의 보호막을 가진 면상발열체(100)에 바람직한 실시 예를 설명함에 있어서, 도 1은 종래의 면상발열체를 보인 분해 사시도이고, 도 2는 본 고안에 따른 보호막을 가진 면상발열체를 보인 분해 사시도이며, 도 3은 본 고안에 따른 보호막을 가진 면상발열체를 보인 단면도로서 첨부된 도면을 참고하여 상세히 설명한다. 도면의 쉬운 이해를 돕도록 주요부분에 대한 부호 설명을 본 고안과 종래의 고안에 동일하게 적용하였다.In describing the preferred embodiment of the planar heating element 100 having a protective film of the present invention, Figure 1 is an exploded perspective view showing a conventional planar heating element, Figure 2 is an exploded perspective view showing a planar heating element having a protective film according to the present invention. 3 is a cross-sectional view showing a planar heating element having a protective film according to the present invention will be described in detail with reference to the accompanying drawings. In order to help easy understanding of the drawings, the same reference numerals have been applied to the present invention and the conventional design.

도 2는 본 고안에 따른 보호막을 가진 면상발열체(100)를 보인 사시도로, 외부의 물리적인 충격과 전기 누설을 방지할 수 있도록 소정의 두께와 넓이를 가진 절연성 원단(115)을 사용하여 다양한 문양과 형태로 카본페이스트(135)를 도포한 후 건조로에서 일정시간 열풍 건조시킨다.Figure 2 is a perspective view showing a planar heating element 100 having a protective film according to the present invention, a variety of patterns using an insulating fabric 115 having a predetermined thickness and width to prevent external physical shock and electrical leakage After applying the carbon paste 135 in the form and dried in a drying furnace hot air for a predetermined time.

카본부(135)는 카본페이스트(135)를 전면적으로 도포하거나 일정간격을 유지한 다양한 무늬를 형성하여 건조하는 방법과 사물의 형태를 형상화한 문양으로 인쇄하여 시각적인 운치를 살리면서 저항열에 의해 발열기능을 담당하도록 구성된다.The carbon part 135 is coated with the carbon paste 135 on the whole surface or forms various patterns maintaining a predetermined interval and is dried and printed by a pattern shaped into the shape of the object to generate visual heat and heat by resistance heat. It is configured to take charge of the function.

실버부(123)는 전극(112)에서 카본부(135)로 안정되게 전기 충격을 완화시켜 전류가 통전되도록 하는 작용을 하며, 도전체인 실버페이스트(123)를 카본부(135)의 양단에 인쇄하여 일정시간 열풍 건조로에서 건조시킨다.The silver part 123 functions to reliably relieve an electric shock from the electrode 112 to the carbon part 135 so that an electric current flows, and the silver paste 123, which is a conductor, is printed on both ends of the carbon part 135. And dry in a hot air drying furnace for a certain time.

인쇄된 양면의 실버부(123) 상에 소정의 간격을 유지하여 전기 전도도가 높은 구리나 알루미늄 또는 금속박판 재질의 전극(112)이 구성되는데, 이때 전극(112)은 소정의 넓이와 두께로 형성을 하되 카본 저항체의 체적저항과 면적저항 수치가 낮아짐에 따라 비례적으로 두꺼워져 전류량을 원활히 공급할 수 있도록 형성하며, 전류를 공급하는 도전체 역할을 하게 된다. 가장바람직한 전극(112)의 금속 박판 재질로는 구리박판을 사용하는게 좋다.The electrode 112 is made of copper, aluminum, or a metal plate material having high electrical conductivity by maintaining a predetermined gap on the printed double-sided silver part 123, wherein the electrode 112 is formed in a predetermined width and thickness. However, as the volume resistance and area resistance of the carbon resistor are lowered, they are thickened in proportion to each other, so that the current can be smoothly supplied and serves as a conductor for supplying current. It is preferable to use a copper foil as the metal foil material of the most preferable electrode 112.

상기와 같이 절연성원단(115)에 구성된 카본부(135)와 실버부(123) 및 전극부(112)를 라미네이팅 원단(130)으로 열압착 합지시켜 습기를 차단하여 전기누전방지할 수 있도록 라미네이팅 코팅부가 형성되어 면상발열체가 제공이 된다.As described above, the carbon part 135 and the silver part 123 and the electrode part 112 formed in the insulating fabric 115 are laminated by thermocompression bonding with a laminating fabric 130 to block moisture to prevent electrical leakage. An addition is formed to provide a planar heating element.

여기에 본 고안에서의 가장 중요한 요점인 보호막(132)을 열압착하거나 접착제(140)로 본딩 처리하여 합지 시킴으로서 장판 시공이나 공간 난방 또는 콘크리트 타설에 의한 물리적인 외부충격과 화학적인 반응에 효과적으로 방어할 수 있도록 하였다.Here, the protective film 132, which is the most important point in the present invention, is thermally compressed or bonded with an adhesive 140 to be laminated to effectively protect against physical external shocks and chemical reactions due to slate construction, space heating, or concrete placing. To make it possible.

보호막(132)의 재질로는 합성수지인 PE(폴리에칠렌), PET(폴리에칠렌 텔레프탈레이트), PP(폴리프로필렌), PEEK(폴리에테르에테르케톤), 아크릴, 나이론, PU(폴리우레탄), PPS(폴리페닐렌설파이드), PTFE(폴리테트라플루오르에치렌), POM(폴리옥시메치렌), ABS(아크릴브티젠스틸렌코폴리머),에폭시,테프론, 실리콘으로 만들어진 판형의 보드를 사용하며, 특수하게는 금속재질인 갈바늄 판재, 알루미늄 판재, 구리 판재를 면상발열체와 열합지 또는 접착제로 본딩처리 함에 있어 내충격성과 내열성 및 내화학성, 축열성능을 갖추도록 하여 적용되는 목적에 따라 선택적으로 가공한다.The protective film 132 may be made of synthetic resins such as PE (polyethylene), PET (polyethylene telephthalate), PP (polypropylene), PEEK (polyether ether ketone), acrylic, nylon, PU (polyurethane), and PPS (polyphenyl). Lensulfide), PTFE (polytetrafluoroethylene), POM (polyoxymethylene), ABS (acrylbutygenstyrene copolymer), epoxy, Teflon, and silicon boards are used. When bonding phosphorus galvanium plate, aluminum plate, and copper plate with planar heating element, thermal paper or adhesive, they are processed selectively according to the purpose of applying impact resistance, heat resistance, chemical resistance and heat storage performance.

본 고안이 속하는 분야에서 통상적인 지식을 지닌 자라면 누구든지 다양한 변경실시가 가능한 범위까지 귀속할 수 있다할 것이다.Anyone with ordinary knowledge in the field of the present invention can belong to the extent to which various modifications can be made.

이상에서 설명한 바와 같이 본 고안은 카본부와 실버부와 전극부를 갖는 면 상발열체에 사용되는 목적에 따라 보호막을 선택적으로 가공하여 적용 장소에서 발생될 수 있는 면상발열체의 손상을 막아 전기누전에 따른 전기감전과 화재를 없애 장기간 안전하게 사용할 수 있는 효과가 있으며, 콘크리트 타설시 발생될 수 있는 충격을 보호하여 안전한 면상발열체를 제공할 수 있는 효과가 있다.As described above, the present invention selectively processes the protective film according to the purpose used for the planar heating element having the carbon part, the silver part, and the electrode part, thereby preventing damage to the planar heating element that may be generated at the place of application. There is an effect that can be used safely for a long time by eliminating electric shock and fire, and it is effective to provide a safe planar heating element by protecting the shock that can occur when placing concrete.

Claims (2)

절연성원단에 소정의 두께를 가진 다양한 문양과 형태로 카본페이스트를 도포하여 건조하고, 도포된 카본부의 양단에 실버페이스트를 도포하여 건조 시킨 후 실버부 위로 일정간격이 유지되도록 전극을 형성시켜 절연성원단을 라미네이팅지로 열압착 합지시킨 면상발열체에 보호막을 열합지 또는 접착제로 본딩처리 하는 것을 특징으로 하는 보호막을 가진 면상발열체.Carbon paste is coated and dried in various patterns and shapes with a predetermined thickness on the insulating fabric, and silver paste is applied to both ends of the coated carbon portion to be dried, and an electrode is formed to maintain a predetermined distance over the silver portion. A planar heating element having a protective film, characterized in that the thermal protection film is bonded by laminating paper with a thermosetting or adhesive bonding the protective film to the planar heating element. 청구항 1에 있어서;The method according to claim 1; 보호막으로 사용되는 재질로 합성수지인 PE(폴리에칠렌), PET(폴리에칠렌텔레프탈레이트), PP(폴리프로필렌), PEEK(폴리에테르에테르케톤), 아크릴, 나이론, PU(폴리우레탄), PPS(폴리페닐렌설파이드), PTFE(폴리테트라플루오르에치렌), POM(폴리옥시메치렌), ABS(아크릴브티젠스틸렌코폴리머), 에폭시, 테프론, 실리콘으로 만들어진 판형의 보드를 사용하며, 특수하게는 금속재질인 갈바늄 판재, 알루미늄 판재, 구리 판재를 면상발열체에 열합지 또는 접착제로 본딩처리 하는 것을 특징으로 하는 보호막을 가진 면상발열체.Used as a protective film, synthetic resins such as PE (polyethylene), PET (polyethylene terephthalate), PP (polypropylene), PEEK (polyether ether ketone), acrylic, nylon, PU (polyurethane), PPS (polyphenylene sulfide) ), PTFE (Polytetrafluoroethylene), POM (Polyoxymethylene), ABS (Acrylatevylene Styrene Copolymer), Epoxy, Teflon, Silicon-shaped boards are used. A planar heating element having a protective film, characterized in that the aluminum sheet, aluminum sheet, copper sheet bonding the planar heating element to a thermal paper or an adhesive.
KR2020060009719U 2006-04-12 2006-04-12 heat a element has overcoat KR200420142Y1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090009048U (en) * 2008-03-05 2009-09-09 김형권 Fomenting pack
KR101877222B1 (en) * 2017-06-12 2018-07-12 장광열 Sterilization and Heating and drying device for treating red pepper applied with Copper plate
KR20220105433A (en) * 2021-01-20 2022-07-27 씨플러스원 주식회사 Cabon heating sheet for heating the root of the crop

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090009048U (en) * 2008-03-05 2009-09-09 김형권 Fomenting pack
KR101877222B1 (en) * 2017-06-12 2018-07-12 장광열 Sterilization and Heating and drying device for treating red pepper applied with Copper plate
KR20220105433A (en) * 2021-01-20 2022-07-27 씨플러스원 주식회사 Cabon heating sheet for heating the root of the crop
KR102561334B1 (en) * 2021-01-20 2023-07-28 씨플러스원 주식회사 Cabon heating sheet for heating the root of the crop

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