KR20060030871A - The pallet making method and pallet uses an evil vinyl - Google Patents

The pallet making method and pallet uses an evil vinyl Download PDF

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Publication number
KR20060030871A
KR20060030871A KR1020060024192A KR20060024192A KR20060030871A KR 20060030871 A KR20060030871 A KR 20060030871A KR 1020060024192 A KR1020060024192 A KR 1020060024192A KR 20060024192 A KR20060024192 A KR 20060024192A KR 20060030871 A KR20060030871 A KR 20060030871A
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South Korea
Prior art keywords
pallet
finished product
semi
support
plate
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KR1020060024192A
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Korean (ko)
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홍호명
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홍호명
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Publication of KR20060030871A publication Critical patent/KR20060030871A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0057—Producing floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001—Pretreating the materials before recovery
    • B29B2017/0015—Washing, rinsing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02—Separating plastics from other materials
    • B29B2017/0213—Specific separating techniques
    • B29B2017/0286—Cleaning means used for separation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/26—Scrap or recycled material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

본 발명은 농촌에서 사용하고 버리는 폐비닐과 각종 산업현장에서 발생하는 폐비닐을 세척, 분쇄한 다음 가열하여 겔(gel)상태로 용융시킨 후 준비된 금형틀에 주입 및 성형하여 하나이상의 지지축(430)이 돌출 형성되고 그 지지축(430)의 저면에는 체결돌기(420)가 장방향으로 형성된 반제품의 적재판(400)과, 하나이상의 지지축(520)이 돌출 형성되고 그 지지축(520)의 상측에는 체결홈(510)이 장방향으로 형성된 받침판(500)을 생산한 다음, 상기 반제품의 받침판(500)을 소정의 크기로 절단하여 절단한 받침판(300)과 반제품의 적재판(400)을 상호 원터치식 끼움 조립하여 완성품의 파레트(P)를 생산하는 것이다.The present invention washes and pulverizes waste vinyl used in rural areas and waste vinyl generated in various industrial sites, and then heats it to melt in a gel state, and then injects and molds the prepared mold to support one or more support shafts 430. ) Is formed to protrude and the bottom surface of the support shaft 430, the mounting plate 400 of the semi-finished product having a fastening protrusion 420 is formed in the longitudinal direction, and one or more support shafts 520 are formed protruding and the support shaft 520 On the upper side of the support plate 500 is formed in the fastening groove 510 is formed in the longitudinal direction, and then the support plate 300 cut by cutting the support plate 500 of the semi-finished product to a predetermined size and the loading plate 400 of the semi-finished product One-touch fitting to each other is to produce a pallet (P) of the finished product.

적재판반제품, 받침판반제품, 적재판반제품지지축, 받침판반제품지지축 Loading plate semi finished product, support plate semi finished product, loading plate semi finished product supporting shaft

Description

폐비닐을 이용한 파레트의 제조방법 및 그 파레트{The pallet making method and pallet uses an evil vinyl}The pallet making method and pallet uses an evil vinyl

도 1 은 본 발명의 바람직한 일실시예를 보인 제조공정도1 is a manufacturing process showing an embodiment of the present invention

도 2 는 본 발명의 기술적 사상에 의해 제조된 파레트를 도시한 사시도Figure 2 is a perspective view showing a pallet produced by the technical idea of the present invention

도 3 은 본 발명의 기술적 사상에 의해 제조된 반제품 상태의 파레트 적재판을 도시한 사시도Figure 3 is a perspective view showing a pallet loading plate in a semi-finished state manufactured by the technical idea of the present invention

도 4 는 본 발명의 기술적 사상에 의해 제조된 반제품 상태의 파레트 받침판을 도시한 사시도Figure 4 is a perspective view showing a pallet support plate in a semi-finished state manufactured by the technical idea of the present invention

도 5는 본 발명의 또 다른 일실시예를 보인 파레트사시도Figure 5 is a perspective view of a pallet showing another embodiment of the present invention

□ 도면의 주요 부분에 대한 부호의 설명 □□ Explanation of symbols for main parts of drawing □

P: 파레트 100:적재판P: Pallet 100: Loading Board

200:지지축 300:받침판200: support shaft 300: support plate

400:적재판반제품 410:미끌림방지수단400: loading plate semi-finished product 410: anti-slip means

420:체결돌기 430:적재판반제품지지축420: fastening protrusion 430: loading plate semi-finished support shaft

500:받침판반제품 510:체결홈500: backing plate semi-finished product 510: fastening groove

520:받침판반제품지지축 600:체결수단520: support plate semi-finished support shaft 600: fastening means

본 발명은 폐비닐을 이용한 파레트의 제조방법 및 그 파레트에 관한 것으로서, 더욱 상세히는 농촌에서 사용하고 버리는 폐비닐과 각종 산업현장에서 발생하는 폐비닐을 세척, 분쇄한 다음 용융기 및 압출기에서 가열하여 겔(gel)상태로 용융시킨 후 준비된 금형틀에 주입 및 성형하여 생산된 상,하 파레트 반제품을 냉각하여 소정의 크기로 절단 및 끼움 고정시켜 깔끔한 외관과 우수한 강성 및 내구성을 보장할 수 있는 파레트를 제공함은 물론 나아가 자원재활용에도 크게 이바지할 수 있는 폐비닐을 이용한 파레트의 제조방법 및 그 파레트에 관한 것이다.The present invention relates to a method for producing a pallet using waste vinyl and a pallet, and more particularly, to wash and pulverize waste vinyl used in rural areas and waste vinyl generated in various industrial sites, and then heated in a melter and an extruder. After melting in a gel state, the upper and lower pallet semi-finished products, which are produced by injecting and molding into the prepared mold, are cooled and cut and fitted to a predetermined size to provide a pallet that can guarantee a clean appearance, excellent rigidity and durability. The present invention also relates to a method for producing a pallet using waste vinyl and a pallet, which can contribute greatly to resource recycling.

일반적으로 파레트는 목재 및 금속재, 합성수지재 등의 재질로 제작되어 물품을 적재할 수 있는 적재판과 적재판을 지지할 수 있는 지지축 그리고 받침판으로 구성되며 적재판과 받침판의 사이에는 지지축에 의해 발생되는 지게차 포크 삽입홈이 자연스럽게 마련되어 물품을 운반코자 할 때에는 적재판의 상측에 물품을 적재시키고 운반수단인 지게차 내지는 포크가 장착된 리프트에 의해 원하는 곳으로 편리하게 이동되도록 해주는 것이다.In general, pallets are made of materials such as wood, metal, and synthetic resin, and consist of a loading plate for loading goods, a support shaft for supporting the loading plate, and a support plate, and a support shaft between the loading plate and the support plate. When the forklift fork insertion groove is naturally generated to transport the goods, the goods are loaded on the upper side of the loading plate and are conveniently moved to a desired place by a forklift or a forklift which is a transportation means.

최근에는 제조단가 및 사용상의 편의로 인해 합성수지제의 파레트를 선호하고 있으며, 파레트가 일회용으로 사용되는 작업현장에서는 목재 파레트를 선호하기도 하나 이 역시 고가의 구매단가로 인해 대량으로 구매시에는 어려움이 많았다.Recently, due to the manufacturing cost and ease of use, a pallet of synthetic resin is preferred, and a wooden pallet is preferred in the workplace where the pallet is used for one-time use, but this is also difficult due to the high purchase price.

또한 상기 합성수지재의 파레트는 계절의 변화에 민감하여 겨울철에는 파손에 대한 부담이 컸을 뿐만 아니라 일부가 파손되면 방치되거나 그대로 버려지기 때 문에 오히려 환경오염을 야기시키는 문제점이 있었다.In addition, the pallet of the synthetic resin material is sensitive to the change of the season, not only because the burden on the breakage in winter was great, but when some of the damage is left or left as it is, there is a problem causing the environmental pollution rather.

이에 대해 본원 출원인은 폐비닐을 이용한 파레트 제조방법을 특허출원한 바 있으나 제조과정이 좀 난해한 점이 있었다.In this regard, the applicant of the present application has filed a patent for a method for producing a pallet using waste vinyl, but the manufacturing process was somewhat difficult.

이에 본 발명에서는 상기와 같은 제반문제점을 일소키 위해 안출한 것으로서 폐비닐을 이용한 파레트 제작이 수월할 수 있도록 함은 물론, 우수한 강성과 내구성을 보장 받을 수 있는 파레트를 제공함과 동시에 각 부분품을 탈, 부착 가능하도록 제작하여 반영구적으로 사용할 수 있도록 함으로써 자연환경보호에도 일익을 담당할 수 있도록 함에 그 목적이 있다.In the present invention, to solve the problems described above to facilitate the production of pallets using waste vinyl, as well as to provide a pallet that can be guaranteed excellent rigidity and durability while removing each part, Its purpose is to make it possible to use it semi-permanently by attaching it and to play a part in protecting the natural environment.

위의 기술적 과제를 달성하기 위하여 본 발명에서는 첨부된 각 도면에 의거하여 상세히 설명하면 하기와 같다.In order to achieve the above technical problem, the present invention will be described in detail with reference to the accompanying drawings.

도 1 은 본 발명의 바람직한 일실시예를 보인 제조공정도이고, 도 2 는 본 발명의 기술적 사상에 의해 제조된 파레트를 도시한 사시도이며, 도 3 은 본 발명의 기술적 사상에 의해 제조된 반제품 상태의 파레트적재판을 도시한 사시도이고, 도 4 는 본 발명의 기술적 사상에 의해 제조된 반제품 상태의 파레트 받침판을 도시한 사시도이고, 도 5는 본 발명의 또 다른 일실시예를 보인 파레트 사시도로서 본 발명의 폐비닐을 이용한 파레트의 제조방법 및 그 파레트(P)에 대해 살펴보면,1 is a manufacturing process diagram showing a preferred embodiment of the present invention, Figure 2 is a perspective view showing a pallet manufactured by the technical idea of the present invention, Figure 3 is a semi-finished product manufactured by the technical idea of the present invention Figure 4 is a perspective view showing a pallet loading plate, Figure 4 is a perspective view showing a pallet backing plate in a semi-finished state manufactured by the technical idea of the present invention, Figure 5 is a perspective view showing a pallet in another embodiment of the present invention Looking at the production method of the pallet using waste vinyl and its pallet (P),

폐비닐을 이용하여 파레트(P)를 제조함에 있어서,In manufacturing pallet P using waste vinyl,

폐비닐을 수집 및 세척, 가열하여 겔(gel)상태로 용융한 다음, 금형에 주입 및 성형하는 용융기 내지는 압출기에서 하나이상의 지지축(430)이 돌출 형성되고 그 지지축(430)의 저면에는 체결돌기(420)가 장방향으로 형성된 반제품의 적재판(400) 내지는 하나이상의 지지축(520)이 돌출 형성되고 그 지지축(520)의 상측에는 체결홈(510)이 장방향으로 형성된 받침판(500)을 생산하는 단계;At least one support shaft 430 protrudes from a melter or an extruder that collects, washes, heats and melts the gel in a gel state, and then injects and molds the mold into the bottom of the support shaft 430. Mounting plate 400 of the semi-finished product having a fastening protrusion 420 is formed in one or more support shafts 520 is formed protruding and the support plate 510 is formed in the longitudinal direction on the upper side of the support shaft 520 ( Producing 500);

상기 반제품의 받침판(500)을 소정의 크기로 절단하는 단계;Cutting the base plate 500 of the semi-finished product into a predetermined size;

상기 절단한 받침판(300)과 반제품의 적재판(400)을 상호 끼움 조립하여 완성품의 파레트(P)를 생산하는 단계로 이루어지는 것을 특징으로 한다.It is characterized by consisting of the step of producing a pallet (P) of the finished product by assembling the cut support plate 300 and the loading plate 400 of the semi-finished product.

즉, 상기 반제품 상태의 적재판(400) 및 받침판(500)을 제작하는 공정까지는 용융기(미도시) 내지는 압출기(미도시)로 제작할 수 있도록 함으로써 작업환경과 제작에 소요되는 단가에 따라 선택 사용할 수 있는데, 이는 압출기나 용융기 모두 반제품의 적재판(500)과 받침판(400)을 제작할 수 있는 금형(미도시)만 구비시켜주면 되는 것이다.That is, up to the process of manufacturing the loading plate 400 and the support plate 500 in the semi-finished state can be produced by using a melter (not shown) or an extruder (not shown) to select and use according to the working environment and production cost This can be provided by only a mold (not shown) capable of manufacturing the loading plate 500 and the support plate 400 of the semi-finished extruder or both melters.

결국 용융기에서 파레트의 적재판반제품(400)을 생산하고 압출기에서는 파레트의 받침판반제품(500)을 생산할 수도 있고 그 반대의 경우로도 생산할 수 있도록 함으로써 생산량을 증대 시킬 수 있는 것이다.Eventually, the pallet plated plate product 400 may be produced in the melter, and the plate plate plate product 500 of the pallet may be produced in the extruder, or vice versa, thereby increasing production.

한편 상기 적재판반제품(400)의 하측에는 하나 이상의 지지축(430)이 형성되게 하되 그 지지축(430)의 저면에는 체결돌기(420)를 장방향으로 형성되게 하고, 그와 대응하는 받침판반제품(500)에도 하나이상의 지지축(520)을 형성시키고 상기 적재판반제품(400)의 체결돌기(420)와 끼움 고정될 수 있도록 체결홈(510)을 장방향으로 형성되게 하여 끼움 조립을 함에 있어 원터치형식으로 간편하고 수월하게 조립 및 고정이 될 수 있도록 한다.Meanwhile, at least one support shaft 430 is formed at a lower side of the stacked platen product 400, and a fastening protrusion 420 is formed at the bottom of the support shaft 430 in a long direction, and a support plate product corresponding thereto. In the 500, at least one support shaft 520 is formed and the fastening groove 510 is formed in the longitudinal direction so that the fastening protrusion 420 of the mounting plate product 400 can be fitted in the fitting assembly. One-touch type allows easy and easy assembly and fixing.

상기와 같이 끼움 조립을 할 경우 견고한 체결고정이 될 수 있지만 작업환경이 열악한 조건일 경우에는 받침판(300)의 저면에서 못(미도시)내지는 피스못(미도시) 등을 이용하여 추가 고정시킬 수도 있다.If the assembly as described above may be a solid fastening fixed, but if the working environment is a poor condition may be further fixed by using a nail (not shown) or a nail (not shown) at the bottom of the support plate 300. have.

또한 적재판(100)의 상부면에는 미끌림방지수단(110)을 형성시키되, 도 5에서 도시된 바와 같이 돌출 형성시킬 수도 있고, 홈을 형성시킬 수도 있는데, 언제까지나 사용코자 하는 작업조건에 따라 다양하게 선택 제작할 수 있는 것이다.In addition, the anti-slip means 110 is formed on the upper surface of the mounting plate 100, as shown in Figure 5 may be formed to protrude, may form a groove, depending on the working conditions to be used forever I can make a choice.

상기와 같은 방법으로 얻어지는 파레트(P)는 도 2 및 5에서 도시된 바와 같이 상부면에 미끌림방지수단(410)이 형성된 적재판(100)이 구비되며 그 적재판(100)의 저면에는 하나이상의 지지축(200)이 구성됨과 동시에 각 지지축(200)에는 체결수단(600)이 형성되는 한편, 상기 지지축(200)의 저면에는 받침판(300)이 구성된 것이다.Pallet (P) obtained by the above method is provided with a loading plate 100 having a non-slip means 410 is formed on the upper surface as shown in Figures 2 and 5 and at least one bottom of the loading plate 100 At the same time as the support shaft 200 is configured, each support shaft 200 is formed with a fastening means 600, while the support plate 300 is configured on the bottom of the support shaft 200.

이때 상기 체결수단(600)은 돌출 형성된 체결돌기(420)와 오목하게 형성된 체결홈(510)으로 구성되며, 상, 하 어느 방향이던 관계는 없다.At this time, the fastening means 600 is composed of a protruding fastening protrusion 420 and a concave fastening groove 510 is formed, there is no relationship in any of the up and down directions.

한편 상기 반제품의 적재판(400)은 받침판반제품(500)과 조립을 하지 않을 경우 건설현장에서의 바닥 깔판내지는 거푸집 시공용으로 사용할 수 있으나 이는 언제까지나 사용자의 선택사양이며 폐비닐을 재활용함과 동시에 자연환경보호를 할 수 있음에 더 큰 의의가 있는 것이다.On the other hand, when the semi-finished product loading plate 400 is not assembled with the base plate semi-finished product 500, the floor pallets at the construction site can be used for formwork, but this is the user's option forever and at the same time recycling waste vinyl There is a greater significance for the protection of the natural environment.

이상에서 상세히 설명된 것과 같이 본 발명의 폐비닐을 이용한 파레트의 제 조방법에 의해 제작된 파레트는 우수한 강성과 내구성을 보장받을 수 있음은 물론, 깔끔한 외관을 제공함으로서 품질을 향상시킴과 동시에 폐비닐을 재활용하기 때문에 제작원가를 대폭절감 할 수 있을 뿐만 아니라 사후에도 재활용이 가능하여 환경보호 적인 차원에서도 크게 이바지 할 수 있는 효과가 있다.As described in detail above, the pallet produced by the method for producing pallets using waste vinyl of the present invention can be guaranteed excellent rigidity and durability, and also improves quality by providing a clean appearance and waste vinyl. As it can be recycled, it can not only significantly reduce the production cost but also recycle it after the fact, which can greatly contribute to environmental protection.

Claims (2)

폐비닐을 이용하여 파레트(P)를 제조함에 있어서,In manufacturing pallet P using waste vinyl, 폐비닐을 수집 및 세척, 가열하여 겔(gel)상태로 용융한 다음, 금형에 주입 및 성형하는 용융기 내지는 압출기에서 하나이상의 지지축(430)이 돌출 형성되고 그 지지축(430)의 저면에는 체결돌기(420)가 장방향으로 형성된 반제품의 적재판(400)과, 하나이상의 지지축(520)이 돌출 형성되고 그 지지축(520)의 상측에는 체결홈(510)이 장방향으로 형성된 받침판(500)을 생산하는 단계;At least one support shaft 430 protrudes from a melter or an extruder that collects, washes, heats and melts the gel in a gel state, and then injects and molds the mold into the bottom of the support shaft 430. Mounting plate 400 of the semi-finished product having a fastening protrusion 420 is formed in the longitudinal direction, and one or more support shafts 520 is formed protruding and the support plate formed with a fastening groove 510 in the longitudinal direction above the support shaft 520 Producing 500; 상기 반제품의 받침판(500)을 소정의 크기로 절단하는 단계;Cutting the base plate 500 of the semi-finished product into a predetermined size; 상기 절단한 받침판(300)과 반제품의 적재판(400)을 상호 원터치식 끼움 조립하여 완성품의 파레트(P)를 생산하는 단계로 이루어지는 것을 특징으로 하는 폐비닐을 이용한 파레트의 제조방법.Method of producing a pallet using waste vinyl, characterized in that the step of producing a pallet (P) of the finished product by assembling the cut support plate 300 and the loading plate 400 of the semi-finished product. 상부면에 미끌림방지수단(410)이 형성된 적재판(100)이 구비되며 그 적재판(100)의 저면에는 하나이상의 지지축(200)이 구성됨과 동시에 각 지지축(200)에는 체결수단(600)이 형성되는 한편, 상기 지지축(200)의 저면에는 받침판(300)이 구성된 것을 특징으로 하는 폐비닐을 이용하여 제조된 파레트.A loading plate 100 having a non-slip means 410 is formed on an upper surface thereof, and at least one support shaft 200 is formed on a bottom surface of the loading plate 100 and fastening means 600 is formed on each support shaft 200. On the other hand, the pallet is manufactured using waste vinyl, characterized in that the support plate 300 is configured on the bottom surface of the support shaft 200.
KR1020060024192A 2006-03-14 2006-03-14 The pallet making method and pallet uses an evil vinyl KR20060030871A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200055339A (en) 2018-11-13 2020-05-21 최연희 Citrus Minty Flavor Composition for Brain Concentration by Increasing RSMT Power Spectrum at the Fp2 Site of Frontal Lobe
KR20200055343A (en) 2018-11-13 2020-05-21 최연희 Ume Tea Flavor Composition for Psychological Stability by Reducing Absolute Theta Power Spectrum at the Cp6 Site of Temporal Lobe and Cp2 Site of Parietal Lobe
KR20200055335A (en) 2018-11-13 2020-05-21 최연희 Fruity Jasmine Floral Fragrance Composition for Psychological Stability and Brain Concentration by Reducing Absolute Beta Power Spectrum, Absolute Gamma Power Spectrum, Absolute Mid-Beta Power Spectrum, Absolute High Beta Power Spectrum in Frontal Lobes

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200055339A (en) 2018-11-13 2020-05-21 최연희 Citrus Minty Flavor Composition for Brain Concentration by Increasing RSMT Power Spectrum at the Fp2 Site of Frontal Lobe
KR20200055343A (en) 2018-11-13 2020-05-21 최연희 Ume Tea Flavor Composition for Psychological Stability by Reducing Absolute Theta Power Spectrum at the Cp6 Site of Temporal Lobe and Cp2 Site of Parietal Lobe
KR20200055335A (en) 2018-11-13 2020-05-21 최연희 Fruity Jasmine Floral Fragrance Composition for Psychological Stability and Brain Concentration by Reducing Absolute Beta Power Spectrum, Absolute Gamma Power Spectrum, Absolute Mid-Beta Power Spectrum, Absolute High Beta Power Spectrum in Frontal Lobes

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