KR20060028030A - Apparatus for manufacturing wallpaper on which fabrics material is coated - Google Patents

Abstract

The present invention relates to a wallpaper manufacturing apparatus coated with a fiber material.

The present invention provides a fiber material supply conveyor for supplying fiber materials, a first cutting member for cutting the fiber material supplied from the fiber material supply conveyor in the width direction, and a fiber material cut with the first cutting member in the longitudinal direction. A stirrer for stirring the second cutting member, the additive and water to form an adhesive material, a mixer for mixing the adhesive material formed by the stirrer and the fiber material cut with the second cutting member to form a coating material, and a wallpaper supply conveyor for supplying wallpaper A compressor connected to the mixer to discharge the covering material, a spray nozzle connected to the compressor and a connecting hose to inject the coating material onto the surface of the wallpaper, and a flatness to evenly distribute the coating material sprayed by the spray nozzle to the surface of the wallpaper, and A set of pressing rollers are pressed to increase the density of the coating material passed through the machine, and the wallpaper coated with the coating material is passed through the pressing rollers. A first dryer, a printing machine for printing a pattern on the surface of the coating material which has passed through the first dryer, a second dryer for drying the pattern printed on the surface of the coating material by the printing machine, and a wallpaper which has passed through the second dryer It comprises a cutting machine, a winding roller for winding the wallpaper cut by the cutting machine, and a driving motor for driving the winding roller.

First and second cutting members, mixers, spray nozzles, compression rollers, first and second dryers, and printers.

Description

Wallpaper Applicator Applied with Textiles {APPARATUS FOR MANUFACTURING WALLPAPER ON WHICH FABRICS MATERIAL IS COATED}

1 is an exemplary view showing the overall structure of the present invention.

2 is a perspective view showing a first and a second cutting member of the present invention.

Explanation of symbols on the main parts of the drawings

10: fiber material supply conveyor 20: first cutting member

30: second cutting member 40: agitator

50: mixer 60: compressor

70: injection nozzle 71: connection hose

80: wallpaper supply conveyor 90: flattener

100: compression roller 110: first dryer

120: printing machine 130: second dryer

140: cutting machine 150: winding roller

160: drive motor

The present invention relates to a wallpaper manufacturing apparatus coated with a textile material, and more particularly, to automatically and automatically manufacture the wallpaper used as a finishing material in the interior of a building, and through this greatly increases the productivity of the wallpaper coated with the textile material. The present invention relates to a wallpaper manufacturing apparatus coated with a textile material to improve the manufacturing cost and improve the manufacturing cost.

In addition, the present invention relates to a wallpaper manufacturing apparatus coated with a textile material to improve the possibility of commercialization by supplementing the problem of the practical application of the pre-registered patent No. 142236 (1998.03.30) "inner material using a closed cloth".

In general, wallpaper and sheet materials are widely used as interior materials in the interior of buildings, such as houses or buildings.

As is well known, the wallpaper used as the interior material has the advantages of low cost and easy construction, but easily discolored by moisture, mold, etc. generated in the interior walls and ceilings, and poor thermal insulation and sound absorption In addition, the sheet material used as the interior material is made of synthetic resin and gypsum board material, while the thermal insulation and sound absorption are good, while the price is high, the construction and replacement are not easy, and the toxic gas is generated due to the characteristics of the material. There was a problem.

In order to prevent such a problem, Korean Patent Publication No. 1991-9276, "The Cotton Yarn Wall Composition for Spraying with Cotton Yarn Chips," is a composition comprising a water-soluble adhesive, a dispersion penetrant, a flame retardant, a filler, and a preservative in a cotton yarn chip. The operator used the spraying method to spray the wall of the building using the spraying equipment.

However, the conventional spraying type requires a separate spraying equipment and skilled technology, which leads to a cost increase and a large labor cost, and requires a lot of manpower when cutting the cotton chips into 2 to 8 mm and blending them with other materials. Accordingly, there is a problem that the production time is long, not only the production amount is small, but also the handling and storage of the composition thus produced are not easy.

In recent years, modern people who spend a lot of time indoors have caused various health disorders such as Sick Builing Syndrom due to contaminated indoor air, which has been implemented by the Ministry of Environment since May 2004 to cope with such diseases. According to the Act on Indoor Air Quality Management of Multiple Facilities, multi-functional facilities such as underground shopping malls, car terminals, indoor parking lots, libraries, museums, art galleries, medical institutions, etc. formaldehyde, volatile organic compounds, and fine particles are the main causes of indoor environmental pollution. The use of pollutant building materials made of dust is restricted. In addition, when the importance of indoor air becomes more important as modern people's interest in so-called "Well Being", which emphasizes harmony and balance of life, meets the related laws and the interests of modern people. There is no environment-friendly interior materials that can be used properly.

An object of the present invention is to solve the above-mentioned conventional problems, to facilitate the automatic production of wallpaper coated with a fiber material, and also to significantly improve the productivity of the wallpaper coated with a fiber material through this production cost To provide a wallpaper manufacturing apparatus coated with a textile material to reduce the cost.

Another object of the present invention is to provide a wallpaper manufacturing apparatus coated with a textile material to improve the possibility of commercialization by complementing the problem of the application of the pre-registered patent No. 142236 (1998.03.30) "inner material using a closed cloth" have.

In order to achieve the above object, the present invention, the fiber material supplied through the fiber material supply conveyor is cut into the first and second cutting member and supplied to the mixer with the adhesive formed in the stirrer, the fiber material and the adhesive in the mixer The compressor and the spray nozzle are connected to the mixer so that the mixed coating material is sprayed onto the surface of the wallpaper supplied through the wallpaper supply conveyor, and the coating material is evenly distributed by using a flattener and a compression roller. The coating material coated with the wallpaper is dried by a first dryer, a pattern is printed on the surface of the coating material dried by the first dryer, dried by a second dryer, and the dried wallpaper is cut by a cutting machine to a take-up roller. The drive motor is connected to be wound.

Hereinafter, the technical configuration of the present invention according to the accompanying drawings in detail as follows.

In describing the present invention, when it is determined that a detailed description of related known functions and configurations may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.

In addition, the following terms are set in consideration of the function of the present invention, which may vary depending on the intention and custom of the producer, the definition should be made based on the contents described throughout the present specification.

FIG. 1 is an exemplary view showing the overall structure of the present invention, and FIGS. 2A and 2B are perspective views showing the first and second cutting members of the present invention.

1 and 2, the present invention is a fiber supply conveyor 10 for supplying a fiber material, and a first cut for cutting the fiber material supplied from the fiber supply conveyor 10 in the width direction The member 20, the second cutting member 30 for cutting the fiber material cut by the first cutting member in the longitudinal direction, the stirrer 40 for stirring the additives and water to form an adhesive material, and the stirrer ( A mixer 50 for mixing the adhesive material formed by the 40 and the fiber material cut by the second cutting member 30 to form a coating material, a wallpaper supply conveyor 80 for supplying the wallpaper P, and the mixer 50 ) Is connected to the compressor (60) for discharging the coating material, connected to the compressor (60) and the connection hose 71, the injection nozzle 70 for injecting the coating material to the surface of the wallpaper (P), and the injection nozzle ( 70 and a flattener 90 for evenly distributing the coating material sprayed onto the surface of the wallpaper. A set of pressing rollers 100 are pressed to increase the density of the coating material passed through, a first dryer 110 passing through the pressing rollers 100 to dry the wallpaper P coated with the coating material, and the first Printing machine 120 for printing a pattern on the surface of the coating material passed through the dryer 110, a second dryer 130 for drying the pattern printed on the surface of the coating material by the printer 120, and the second dryer Cutting machine 140 for cutting the wallpaper (P) passing through the 130, winding roller 150 for winding the wallpaper (P) cut by the cutting machine 140, and driving the winding roller 150 The drive motor 160 is configured to include the basic features of the technical configuration.

Here, the fiber material supply conveyor 10 is to supply the fiber material automatically, such a fiber material may be used as a cotton cloth and yarn cotton yarn in the form of a general, as well as a waste cotton cloth and a cotton wool yarn using waste materials.

The first cutting member 20 is to cut the fiber material in the width direction, the first cutting member 20 is the first cutting roller 21 has a plurality of cutting edges (21a) formed along the width direction to the outer peripheral surface And a second cutting roller 22 having a plurality of cutting blades 22a formed on an outer circumferential surface thereof so as to be engaged with the cutting blades 21a of the first cutting roller 21, and the first and second cutting rollers 21. It consists of the motor 23 which drives 22. As shown in FIG. At this time, pulleys 21b and 22b are provided at one ends of the first and second cutting rollers 21 and 22, respectively, and the pulleys 21b and 22b and the motor 23 are belts. Connected to (24).

The second cutting member 30 is to cut the fiber material passed through the first cutting member 20 to the conveying conveyor 25 once more in the longitudinal direction, the second cutting member 30 is the first cutting A first cutting roller 31 having a plurality of cutting edges 31a formed on its outer circumferential surface to cut the fiber material cut by the member 20 in the longitudinal direction, and cutting edges 31a of the first cutting roller 31; It consists of the 2nd cutting roller 32 in which several cutting blades 32a were formed in the outer peripheral surface so that it may engage, and the motor 33 which drives the said 1st and 2nd cutting rollers 31,32. At this time, pulleys 31b and 32b are installed at one side of the first cutting roller 31 and the second cutting roller 32, respectively, and the pulleys 31b and 32b and the motor 33 are belts. 34 is connected.

Therefore, the fiber material is cut in the width direction by the first cutting member 20 and transferred to the second cutting member 30 through the transfer conveyor 25, and then the first cutting member 20 and the first cutting member 20 as shown in FIG. In the second cutting member 30 disposed at right angles along the advancing direction, the fiber material may be cut once more in the longitudinal direction to produce a more uniformly formed fiber material, and the mixer 50 will be described later. It is supplied to the conveying conveyor 35.

The stirrer 40 is to form an adhesive by agitating the additive and water, one side is connected to the hopper 41 is built into the additive is discharged to the stirrer 40, the other side is built into the stirrer 40 The discharge water tank 42 is connected, the lower portion of the stirrer 40 is connected to the supply pipe 43 to supply the adhesive to the mixer 50 to be described later. The stirrer 40 configured as described above may form an adhesive which can increase the flame retardancy and flame retardancy, and reduce the gas hazard by combining a water-soluble adhesive used as an additive, an adsorbent, a penetrant, a flame retardant, etc. with an appropriate amount.

The mixer 50 automatically mixes the adhesive material supplied from the stirrer 40 to the supply pipe 43 and the fiber material cut into the first and second cutting members 20 and 30 and supplied to the transfer conveyor 35. In order to form a coating material, the mixer 50 is connected to a compressor 60 and a hose 61 which will be described later to discharge the coating material.

The wallpaper supply conveyor 80 is to automatically supply the wallpaper (P), the wallpaper (P) is preferable to use a general paper material and non-woven fabric, but may be made of a variety of materials as needed.

The compressor 60 is connected to the mixer 50 and the hose 61 to discharge the covering material, and the compressor 60 is connected to the spray nozzle 70 by the connection hose 71 to the wallpaper supply conveyor 80. It is apparent that the coating material is sprayed onto the surface of the supplied wallpaper P, and optionally, several spray nozzles 70 may be used in parallel with the compressor 60.

The flattener 90 evenly distributes the coating material applied to the surface of the wallpaper P in all directions. The flattener 90 includes several motors 91 in which the rotor 92 is eccentrically arranged on the rotating shaft. And a conveyor 93 formed on the upper portion of the motor 91 and composed of a belt 93a and a belt car 93b vibrated by rotation of the rotor 92, and the conveyor 93 and the rotor 92. It is provided between the vibration plate 94 for transmitting the vibration. Therefore, the rotor 92 is eccentrically rotated by the driving of the motor 91, and the vibration plate 94 is vibrated up and down by the rotation of the rotor 92. The coating material transmitted to the belt 93a and mounted on the belt 93a and applied to the wallpaper P is evenly distributed in all directions.

The set of pressing roller 100 is to increase the density of the coating material passed through the flattener 90 and at the same time to further flatten, by forming a variety of texture of the coating material by controlling the mutual gap of the pressing roller 100 made of a set You may.

The first dryer 110 is to pass through the pressing roller 100 to dry the wallpaper (P) coated with a coating material, the first dryer 110 is passed through the pressing roller 100 to apply the coating wallpaper Mesh belt conveyor 111 for conveying (P), a heater 112 is installed on the upper side of the mesh belt conveyor 111 to dissipate heat to the surface of the wallpaper (P) coated with a coating material, and the mesh belt It is composed of a heating wire 113 installed in the lower portion of the conveyor 111 to dissipate heat to the back surface of the wallpaper (P) coated with the coating material. Therefore, when the wallpaper P coated with the coating material is transferred to the mesh belt conveyor 111, the heating material 113 is radiated from the upper and lower portions of the mesh belt conveyor 111 to dissipate high heat to the covering material and the wallpaper. (P) dries faster.

The printer 120 prints various patterns on the surface of the covering material passed through the first dryer 110 and transferred to the conveyor C. The printer 120 passes through the printing plate cylinder 121 and the pressure cylinder 122 while wallpaper (P). Various patterns can be printed on the surface of the coating material coated on the back cover). At this time, the winder (W1) is installed between the first dryer 110 and the printer 120 to maintain the appropriate tension of the wallpaper (P) coated with the coating material.

The second dryer 130 is to dry the pattern printed on the surface of the coating material by the printer 120, the second dryer 130 is passed through the printer 120 to the wallpaper (P) coated with the coating material The mesh belt conveyor 131 to be transferred, and the heater 132 is installed on the upper side of the mesh belt conveyor 131 to dissipate heat to the surface of the coating material. Therefore, when the wallpaper P coated with the coating material is transferred to the mesh belt conveyor 131, a pattern printed on the coating material is dissipated more quickly by dissipating high heat from the heater 132 installed on the upper portion of the mesh belt conveyor 131. To dry.

The cutter 140 cuts the wallpaper P passed through the second dryer 130 to a predetermined size to complete a product. At this time, the winder (W2) is installed between the second dryer 130 and the cutting machine 140 can maintain the appropriate tension of the wallpaper (P).

The winding roller 150 is to wind the wallpaper (P) cut by the cutting machine 140 on the bobbin, a pulley 151 is installed on one side, the pulley 151 is driven by a belt 161 drive motor 160 Is connected to drive the take-up roller 150.

Referring to the overall operating relationship of the present invention configured as described above in detail.

First, the fiber material made of cotton yarn or cotton cloth is supplied to the first cutting member 20 through the fiber material supply conveyor 10 to be cut in the width direction, and then the cut fiber material is transferred to the conveying conveyor 25. 2 to the cutting member 30 is cut once more in the longitudinal direction to form a fiber material of a constant size, the fiber material thus formed is supplied to the mixer 50 through the conveying conveyor (35).

At this time, the stirrer 40 forms an adhesive by stirring the additive and water discharged from the hopper 41 and the water tank 42 at a constant ratio, and the adhesive formed in this way is the mixer 50 through the supply pipe 43. Supplied to.

As described above, the fiber material supplied to the mixer 50 and the adhesive are mixed to form a coating material, and the coating material thus formed is discharged through the compressor 60 connected by the hose 61, and the compressor 60 and the connection hose 71 are formed. The spray nozzles 70 connected by) spray the coating material onto the surface of the wallpaper P supplied from the wallpaper supply conveyor 80 at a constant pressure.

Here, in order to adjust the thickness of the coating material sprayed on the surface of the wallpaper (P), the spraying amount of the coating material sprayed from the spray nozzle 70 is controlled to speed up or slow down the wallpaper supply conveyor 80 in a constant state. The thickness of the coating material may be adjusted, and on the contrary, the thickness of the coating material may be adjusted by appropriately adjusting the injection amount of the injection nozzle 70 in which the coating material is injected in a state where the speed of the wallpaper supply conveyor 80 is constant.

Subsequently, the vibrating plate 94 is vibrated in accordance with the vibration of the rotor 92 rotated by the drive of the motor 91 by transferring the wallpaper P coated with the covering material to the conveyor 93 of the flattener 90, Since the conveyor 93 vibrates due to the vibration of the diaphragm 94, the coating material is evenly distributed on the wallpaper P. Thus, the wallpaper P with the coating material evenly distributed is pressed again by a set of pressing rollers 100. The density of the wallpaper (P) and the covering material is further increased.

Next, the water-soluble coating material and the wallpaper transferred to the first dryer 110 are quickly dried by the high heat radiated from the heater 112 and the heating wire 113, and the dried wallpaper P is thus transferred to the conveying conveyor C. It is sent to the printer 120 through the various patterns are printed on the surface of the coating material.

The pattern printed on the surface of the coating material is transferred to the second dryer and quickly dried at a high temperature emitted from the heater, and the wallpaper manufactured as described above is transferred to a cutter and cut into an appropriate size wallpaper and automatically wound on a winding roller. Is completed.

Therefore, the wallpaper manufacturing apparatus coated with the fiber material of the present invention can automatically and conveniently manufacture the wallpaper coated with the fiber material, and thus, the productivity of the wallpaper coated with the fiber material can be greatly improved.

In addition, the wallpaper manufacturing apparatus coated with the textile of the present invention has an advantage of significantly reducing the labor cost while significantly reducing work time in manufacturing the wallpaper coated with the textile material.

The foregoing descriptions are merely illustrative of one embodiment, and the present invention is not limited to the above-described embodiments, and can be variously modified within the scope of the appended claims.

For example, the shape and structure of each component specifically shown in the embodiment of the present invention can be modified.

As described above, the present invention enables to automatically and automatically manufacture the wallpaper used as a finishing material in the interior of the building, and also greatly improve the productivity of the wallpaper coated with textile material and at the same time reduce the manufacturing cost It is a useful invention.

In addition, the present invention is a very useful invention that can enhance the possibility of commercialization by supplementing the problem of the practical use of the applicant 's pre-registered patent No. 142236 (1998.03.30) "inner lining using a closed cloth".

Claims (5)

A fiber material supply conveyor 10 for supplying a fiber material, a first cutting member 20 for cutting the fiber material supplied from the fiber material supply conveyor 10 in a width direction, and cut into the first cutting member. With a second cutting member 30 for cutting the fiber material in the longitudinal direction, an agitator 40 for stirring the additives and water to form an adhesive material, and an adhesive material and the second cutting member 30 formed by the stirrer 40 A mixer 50 for mixing the cut fiber material to form a coating material, a wallpaper supply conveyor 80 for supplying wallpaper P, a compressor 60 connected to the mixer 50 to discharge the coating material, An injection nozzle 70 connected to the compressor 60 and a connection hose 71 to inject a coating material onto the surface of the wallpaper P, and evenly distributing the coating material injected by the injection nozzle 70 on the surface of the wallpaper. When pressing to increase the density of the flattener 90 and the covering material passed through the flattener 90 Is a set of pressing roller 100, the first dryer 110 to pass through the pressing roller 100 to dry the wallpaper (P) coated with a coating material of the coating material passed through the first dryer 110 The printing machine 120 which prints a pattern on the surface, the 2nd dryer 130 which dries the pattern printed on the surface of a coating material by the said printer 120, and the wallpaper P which passed through the said 2nd dryer 130 Fiber comprising a cutting machine 140 for cutting), a winding roller 150 for winding the wallpaper P cut with the cutting machine 140, and a driving motor 160 for driving the winding roller 150. Wall paper manufacturing apparatus coated with ashes. The method of claim 1, The first cutting member 20 is engaged with the first cutting roller 21 and the cutting blade 21a of the first cutting roller 21 in which several cutting blades 21a are formed along the width direction on the outer circumferential surface thereof. A textile material, comprising a second cutting roller 22 having several cutting edges 22a formed on its outer circumferential surface, and a motor 23 for driving the first and second cutting rollers 21 and 22. Wallpaper maker. The method of claim 1, The second cutting member 30 is a first cutting roller 31 having a plurality of cutting edges (31a) formed on the outer circumferential surface to cut the fiber material cut by the first cutting member 20 in the longitudinal direction, and the first Drives the second cutting roller 32 and the first and second cutting rollers 31 and 32 having a plurality of cutting blades 32a formed on the outer circumferential surface thereof so as to be engaged with the cutting blades 31a of the cutting roller 31. Wallpaper manufacturing apparatus coated with a fiber material, characterized in that consisting of a motor 33 to. The method of claim 1, The textile material coated wallpaper manufacturing apparatus, characterized in that consisting of cotton cloth. The method of claim 1, The textile material is a wallpaper manufacturing apparatus coated with a textile material, characterized in that consisting of cotton yarn.

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