CN104631744A - Crystal ball decoration soft material production device and process - Google Patents
Crystal ball decoration soft material production device and process Download PDFInfo
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- CN104631744A CN104631744A CN201410760808.XA CN201410760808A CN104631744A CN 104631744 A CN104631744 A CN 104631744A CN 201410760808 A CN201410760808 A CN 201410760808A CN 104631744 A CN104631744 A CN 104631744A
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Abstract
The invention relates to the field of decoration material production, and particularly discloses a crystal ball decoration soft material production device and process. The crystal ball decoration soft material production device comprises an unwinding part, a gluing part, a vibration ball feed part, a conveying part, a heating and cooling part, a cutting part and a winding part which are sequentially arranged from left to right. The invention further provides the crystal ball decoration soft material production process which includes the steps of unwinding conducted through an unwinding device, traction and correction, gluing conducted through a coating machine, vibration motor starting, crystal ball discharge, high-temperature oven entering, cutting, winding and packaging. The crystal ball decoration soft material production device and process solve the problems that according to a traditional manual crystal ball feed mode, quality is poor and efficiency is low, and the main technical purpose of replacing the traditional manual crystal ball feeding with a mechanical structure is achieved. The problem is solved through the vibration and inclined discharge mode, the production efficiency is improved by dozens of times compared with the manual mode, no floating materials exist, and cost is saved.
Description
Technical field
The present invention relates to ornament materials production field, specifically disclose a kind of crystal pearl decoration softwood process units and technique.
Background technology
Crystal pearl decoration softwood, it is a kind of novel decoration wall material, it is that numerous irregular crystal pearl small-particle is bonded in base paper surface by Environment-friendlyglue glue, and the various patterns be printed on base paper add that surface water crystal grain can produce magical effect, and this wall material has extraordinary decorative effect.But in the production of current this wallpaper, crystal pearl still adopts manual method to be stained with usually, and not only bonding effect is unstable, and have impact on outward appearance and the quality of wall material, and cost of production is high, operating efficiency is very low.
Summary of the invention
The object of the invention is to be improved according to the shortcoming existed in background technology and problem, provide a kind of and adopt the crystal pearl decoration softwood process units and technique that frame for movement is high to the production efficiency going up crystal pearl, bonding quality is good.
Technical scheme of the present invention is to provide a kind of crystal pearl decoration softwood process units, it is characterized in that: comprise set gradually from left to right unreel pearl part, transport portion, heating cooling segment in part, gluing part, vibrations, cut part, rolling part, describedly to unreel in part, gluing part, vibrations pearl part, transport portion is arranged between two wallboards, also be provided with active force part between two wallboards, in described vibrations, pearl part adopts 360 degree of modes rotated to be connected with wallboard, two described wallboards are connected with heating cooling segment by connector, and described heating cooling segment to be divided with cut away section by connector and is connected, and described rolling part is arranged on and cuts right-hand member partly, described active force part comprises motor, motor adjustment seat, adjustable deceleration transition apparatus, described motor is bolted part and is connected with motor adjustment seat, and the driving pulley that described adjustable deceleration transition apparatus is provided with by driving-belt and motor realizes V belt translation, describedly unreel that part comprises unwinding rack, feeding roller, feeding pressure roller, cuts bed plate, cuts upper slitter, carry-over pinch rolls, described unwinding rack is arranged on two wallboard high order ends, described feeding roller realizes V belt translation by driving-belt and adjustable deceleration transition apparatus, described feeding pressure roller is arranged on directly over feeding roller, two shaft centre lines are at same plane, described feeding pressure roller is provided with cylinder, feeding pressure roller is driven vertically to move up and down, described cut to be provided with immediately below upper slitter cut bed plate, right flank is provided with and cuts cylinder, described gluing part comprises gum box guide rail, gum box, glue application blade, the adjustment of glue thickness, and the belt wheel that described glue application blade is provided with realizes V belt translation by driving-belt and adjustable deceleration transition apparatus, in described vibrations, pearl part comprises storage rack, storage vat shaking device, feeding guide, self-feeding valve, material loading panel seat, regulates guide rail, block bead plate adjustment seat, main drive roller, described main drive roller realizes V belt translation by driving-belt and adjustable deceleration transition apparatus, described storage rack is provided with storage vat, the external vibrations motor of described storage vat shaking device, described transport portion comprises leather belt roller, deviation-rectifying servo motor, idler roller, carry-over pinch rolls, belt driven rollers, and described leather belt roller realizes V belt translation by driving-belt and belt driven rollers, described heating cooling segment comprises baking box, cooling section, baking box conveying motor, conveyer belt live-roller, conveyer belt roller, one section of heating is provided with successively from left to right in described baking box, two sections of heating, three sections of heating, be connected by connector between adjacent segment, baking box external surface is provided with heat-generating pipe adjusting handle, described cooling section is heated by connector is connected with three section, described conveyer belt roller is arranged on the left end of one section of heating, conveyer belt live-roller is arranged on the right-hand member of cooling section, conveyer belt roller realizes V belt translation by driving-belt and conveyer belt live-roller, described baking box conveying motor is arranged on the below of conveyer belt live-roller, the belt wheel that baking box conveying motor is provided with realizes V belt translation by counter wheel and conveyer belt live-roller, described cut away section is divided and is comprised guillotine frame, cut frame is provided with and mobilely cut seat, left end is provided with drive, right-hand member is provided with and cuts motor and dynamic cutting motor, described movement cuts seat and is provided with pressing plate and cutting edge, described in cut motor and driven by drive and mobile cut a front, rear, left and right and move, described winding portion is divided and is comprised rolling workbench, Scroll, winding motor, cylinder, and described Scroll is provided with the belt wheel that belt wheel is provided with by driving-belt and winding motor and realizes V belt translation, and described rolling workbench is provided with code table sensor.
The present invention also provides a kind of crystal pearl to decorate softwood production technology, it is characterized in that: comprise the following steps:
Step one: put by softwood at left end unwinding rack, feeding roller, feeding pressure roller and carry-over pinch rolls complete the traction correcting of softwood, cuts cylinder and drives and cut upper slitter and vertically move up and down, and cuts with cutting together with bed plate to softwood;
Step 2: cropped softwood carries out painting by carry-over pinch rolls feeding gluing part and scrapes gluing, glue thickness regulates the rotation regulating handle be provided with to regulate glue thickness and cleaning;
Step 3: open vibrations motor after softwood gluing, in vibrations, pearl part is to pearl on softwood, and the mode of the upper pearl that tilted by vibrations, realizes the adjustment of gradient, bead size, chart drive speed;
Step 4: after completing pearl, softwood is delivered to heating cooling segment by transport portion, and carry out one section of heating, two sections of heating, three sections of heating successively to softwood, then cool, the spiral handwheel that transport portion is provided with can correct softwood sideline sideslip; The conveying device that heating cooling segment is provided with, can realize variable frequency control, and the heat-generating pipe adjusting handle that heating part is provided with simultaneously realizes regulating manually or automatically to the temperature in baking box;
Step 5: enter successively again after cooling and cut part and rolling part, complete cutting and rolling of softwood.
The present invention has the following advantages:
The present invention primarily of unreeling, gluing, covering crystal pearl, baking box, cut, a few major part composition of rolling, solve the manual upper crystal pearl inefficient problem of poor quality of traditional employing, the technical difficulty mainly solved replaces crystal pearl in traditional craft by frame for movement, the cutting mode that the present invention adopts vibrations to tilt successfully solves this difficult problem, production efficiency improves decades of times than manual, without buoyant, cost-saving.
Accompanying drawing explanation
Fig. 1 is the structural representation of this crystal pearl decoration softwood process units.
Fig. 2 is the structure for amplifying schematic diagram of the left part of Fig. 1.
Fig. 3 is the enlarged drawing unreeling the upper pearl part of part, gluing part and vibrations of Fig. 2.
Fig. 4 is the transport portion of the centre of Fig. 1 and the enlarged drawing of one section of heating.
Fig. 5 is two sections of heating of the centre of Fig. 1 and the enlarged drawing of three sections of heating.
Fig. 6 is the enlarged drawing of the cooling section on the right of Fig. 1.
Fig. 7 is the enlarged drawing cutting part and rolling part on the right of Fig. 1.
Detailed description of the invention
From Fig. 1-7, this crystal pearl decoration softwood process units, comprise set gradually from left to right unreel part, correction part, gluing part, pearl part in vibrations, transport portion, heating cooling segment, cut part, rolling part, described in unreel part, gluing part, pearl part in vibrations, transport portion is arranged between two wallboards 1, active force part is also provided with between two wallboards 1, in described vibrations, pearl part adopts 360 degree of modes rotated to be connected with wallboard 1, two described wallboards 1 are connected with heating cooling segment by connector 40, described heating cooling segment to be divided with cut away section by connector 40 and is connected, described rolling part is arranged on the right-hand member cutting part, and described active force part comprises motor 4, motor adjustment seat 5, adjustable deceleration transition apparatus 6, described motor 4 is bolted part and is connected with motor adjustment seat 5, and the driving pulley that described adjustable deceleration transition apparatus 6 is provided with by driving-belt and motor 4 realizes V belt translation, described in unreel part comprise unwinding rack 7, feeding roller 8, feeding pressure roller 9, cut bed plate 11, cut upper slitter 12, carry-over pinch rolls 32, described unwinding rack 7 is arranged on two wallboard 1 high order ends, described feeding roller 8 realizes V belt translation by driving-belt and adjustable deceleration transition apparatus 6, described feeding pressure roller 9 is arranged on directly over feeding roller 8, two shaft centre lines are at same plane, described feeding pressure roller 9 is provided with cylinder 10, on drive feeding pressure roller 9 is vertical, lower movement, described in cut to be provided with immediately below upper slitter 12 and cut bed plate 11, right flank is provided with and cuts cylinder 13, and described gluing part comprises gum box guide rail 14, gum box 16, glue application blade 18, glue thickness regulates 19, and the belt wheel that described glue application blade 9 is provided with realizes V belt translation by driving-belt and adjustable deceleration transition apparatus 6, and in described vibrations, pearl part comprises storage rack 20, storage vat shaking device 22, feeding guide 23, self-feeding valve 24, material loading panel seat 25, regulate guide rail 26, block bead plate adjustment seat 27, main drive roller 28, described main drive roller realizes V belt translation by driving-belt and adjustable deceleration transition apparatus 6, and described storage rack 20 is provided with storage vat 2, the external vibrations motor of described storage vat shaking device 22, and described transport portion comprises leather belt roller 29, deviation-rectifying servo motor 30, idler roller 31, carry-over pinch rolls 32, belt driven rollers 33, described leather belt roller 29 realizes V belt translation by driving-belt and belt driven rollers 33, and described heating cooling segment comprises baking box 36, cooling section 42, baking box conveying motor 43, conveyer belt live-roller 44, conveyer belt roller 34, is provided with one section of heating 38 successively from left to right in described baking box 36, two sections of heating 39, three sections of heating 41, be connected by connector 40 between adjacent segment, baking box external surface is provided with heat-generating pipe adjusting handle 37, described cooling section 32 is heated 41 be connected by connector 40 with three section, described conveyer belt roller 34 is arranged on the left end of one section of heating 38, conveyer belt live-roller 44 is arranged on the right-hand member of cooling section 42, conveyer belt roller 34 realizes V belt translation by driving-belt and conveyer belt live-roller 44, described baking box conveying motor 43 is arranged on the below of conveyer belt live-roller 44, the belt wheel that baking box conveying motor 43 is provided with realizes V belt translation by counter wheel and conveyer belt live-roller 44, described cut away section is divided and is comprised guillotine frame 45, cut frame (45) is provided with and mobilely cut seat 48, left end is provided with drive 49, right-hand member is provided with and cuts motor 51 and dynamic cutting motor 56, described movement cuts seat 48 and is provided with pressing plate 46 and cutting edge 47, the described motor 51 that cuts cuts seat 48 left side by drive 49 drive is mobile, move right, described winding portion is divided and is comprised rolling workbench 52, Scroll 53, winding motor 55, cylinder 54, described Scroll 53 is provided with the belt wheel that belt wheel is provided with by driving-belt and winding motor 55 and realizes V belt translation, and described rolling workbench 52 is provided with code table sensor 50.
Preferably, described glue thickness regulates 19 to be provided with rotation regulating handle.
Preferably, described transport portion is provided with spiral handwheel.
The present invention also provides a kind of crystal pearl to decorate softwood production technology, it is characterized in that: comprise the following steps:
Step one: put by softwood at left end unwinding rack 7, feeding roller 8, feeding pressure roller and carry-over pinch rolls 32 complete the traction correcting of softwood, cuts cylinder 13 and drives and cut upper slitter 12 and vertically move up and down, and cuts with cutting together with bed plate 11 to softwood;
Step 2: cropped softwood is sent into gluing part by carry-over pinch rolls 32 and carried out painting and scrape gluing, glue thickness regulates the rotation regulating handle be provided with to regulate glue thickness and cleaning;
Step 3: open vibrations motor after softwood gluing, in vibrations, pearl part is to pearl on softwood, and the mode of the upper pearl that tilted by vibrations, realizes the adjustment of gradient, bead size, chart drive speed;
Step 4: after completing pearl, softwood is delivered to heating cooling segment by transport portion, and carry out one section of heating, 38, two sections of heating, 39, three sections of heating 41 successively to softwood, then cool, the spiral handwheel that transport portion is provided with can correct softwood sideline sideslip; The conveying device that heating cooling segment is provided with, can realize variable frequency control, and the heat-generating pipe adjusting handle that heating part is provided with simultaneously realizes regulating manually or automatically to the temperature in baking box 36;
Step 5: enter successively again after cooling and cut part and rolling part, complete cutting and rolling of softwood.
Design principle of the present invention:
This crystal pearl decoration softwood process units, vibrations inclination feeding structure forms by shaking motor, storage vat, upper flitch and carry-over pinch rolls, and gradient is adjustable, and bead size specification is adjustable, and chart drive speed is adjustable, simple to operate in process of production.
Unreel part, be made up of wallboard, holder, unreeling shaft, adjustment seat, axis of traction, the width range 500-1300MM. that can unreel
Gluing part, is made up of glue roller, glue groove, glue scraping cutter, width adjusting seat, thickness adjustment seat, and this structure is suitable for the higher glue blade coating of concentration.Structure simplifies, and only need rotate regulating handle and adjustable glue thickness and cleaning during operation.
Pearl in vibrations, is made up of wallboard, live-roller, tank, marker board, storage vat, limiting plate, secured adjusted seat and vibrations motor.This structure is connected employing 360 degree of rotation modes with wallboard, make in pearl blanking process faster, closeer.Simple screw hand wheel regulative mode can correct sideline sideslip in process of production in time.
Baking box part, is made up of tunnel box, conveyer belt, high IR heat-generating pipe, temperature controller.Conveyer belt speed variable frequency control, temperature control can be divided into manual or automatic.
Rolling part, by cooler bin, cuts knife rest, Scroll, meter counter, forms.
The step of this crystal pearl decoration softwood production technology is: unreel device and unreel, and------------crystal pearl blanking---enters high temperature oven and---cuts---rolling---packing traction correcting in vibrating motor unlatching to cross coating machine gluing.
First bead size size should be debugged during operation, charging basket is allowed to fill pearl, then the lower pearl width needed is regulated according to paper width, debug rear starting shock motor, allowed marker board be covered with pearl, so that reduce paper waste, then to start shooting production, the distance of blanking plate and main drive roller changes with bead size, and base plate can not contact with paper, otherwise can cause glue tracks.Or the uneven and pearl of pearl blanking can be caused to have two-layer or multilayer.Automatic deviation rectifying device can correct the problem of paper sideslip,
The machine adopts flexible material to be ground, and surface uses Environment-friendlyglue glue to cover individual layer crystal pearl, makes product more perfect, environmental protection and fire prevention.
Embodiment of the present invention is only the description carried out the preferred embodiment of the present invention; not design of the present invention and scope are limited; under the prerequisite not departing from design philosophy of the present invention; the various modification that in this area, engineers and technicians make technical scheme of the present invention and improvement; protection scope of the present invention all should be fallen into; the technology contents of request protection of the present invention, all records in detail in the claims.
Claims (4)
1. a crystal pearl decoration softwood process units, is characterized in that: comprise set gradually from left to right unreel pearl part, transport portion, heating cooling segment in part, gluing part, vibrations, cut partly, rolling part,
Describedly to unreel in part, gluing part, vibrations pearl part, transport portion is arranged between two wallboards (1), two wallboards are also provided with active force part between (1), and in described vibrations, pearl part adopts 360 degree of modes rotated to be connected with wallboard (1),
Described two wallboards (1) are connected with heating cooling segment by connector (40), and described heating cooling segment to be divided with cut away section by connector (40) and is connected, and described rolling part is arranged on and cuts right-hand member partly,
Described active force part comprises motor (4), motor adjustment seat (5), adjustable deceleration transition apparatus (6), described motor (4) is bolted part and is connected with motor adjustment seat (5), the driving pulley that described adjustable deceleration transition apparatus (6) is provided with by driving-belt and motor (4) realizes V belt translation
The described part that unreels comprises unwinding rack (7), feeding roller (8), feeding pressure roller (9), cut bed plate (11), cut upper slitter (12), carry-over pinch rolls (32), described unwinding rack (7) is arranged on two wallboards (1) high order end, described feeding roller (8) realizes V belt translation by driving-belt and adjustable deceleration transition apparatus (6), described feeding pressure roller (9) is arranged on directly over feeding roller (8), two shaft centre lines are at same plane, described feeding pressure roller (9) is provided with cylinder (10), on drive feeding pressure roller (9) is vertical, lower movement, described cut to be provided with immediately below upper slitter (12) cut bed plate (11), right flank is provided with and cuts cylinder (13),
Described gluing part comprises gum box guide rail (14), gum box (16), glue application blade (18), glue thickness adjustment (19), and the belt wheel that described glue application blade (9) is provided with realizes V belt translation by driving-belt and adjustable deceleration transition apparatus (6),
In described vibrations, pearl part comprises storage rack (20), storage vat shaking device (22), feeding guide (23), self-feeding valve (24), material loading panel seat (25), regulates guide rail (26), block bead plate adjustment seat (27), main drive roller (28), described main drive roller realizes V belt translation by driving-belt and adjustable deceleration transition apparatus (6), described storage rack (20) is provided with storage vat (2), the described external vibrations motor of storage vat shaking device (22)
Described transport portion comprises leather belt roller (29), deviation-rectifying servo motor (30), idler roller (31), carry-over pinch rolls (32), belt driven rollers (33), and described leather belt roller (29) realizes V belt translation by driving-belt and belt driven rollers (33),
Described heating cooling segment comprises baking box (36), cooling section (42), baking box conveying motor (43), conveyer belt live-roller (44), conveyer belt roller (34), one section of heating (38) is provided with successively from left to right in described baking box (36), two sections of heating (39), three sections of heating (41), be connected by connector (40) between adjacent segment, baking box external surface is provided with heat-generating pipe adjusting handle (37), described cooling section (32) is heated (41) and is connected by connector (40) with three sections, described conveyer belt roller (34) is arranged on the left end of one section of heating (38), conveyer belt live-roller (44) is arranged on the right-hand member of cooling section (42), conveyer belt roller (34) realizes V belt translation by driving-belt and conveyer belt live-roller (44), described baking box conveying motor (43) is arranged on the below of conveyer belt live-roller (44), the belt wheel that baking box conveying motor (43) is provided with realizes V belt translation by counter wheel and conveyer belt live-roller (44),
Described cut away section is divided and is comprised guillotine frame (45), cut frame (45) is provided with and mobilely cut seat (48), left end is provided with drive (49), right-hand member is provided with and cuts motor (51) and dynamic cutting motor (56), described movement cuts seat (48) and is provided with pressing plate (46) and cutting edge (47), the described motor (51) that cuts is driven by drive (49) and mobile cut seat (48) front, rear, left and right and move
Described winding portion is divided and is comprised rolling workbench (52), Scroll (53), winding motor (55), cylinder (54), described Scroll (53) is provided with the belt wheel that belt wheel is provided with by driving-belt and winding motor (55) and realizes V belt translation, and described rolling workbench (52) is provided with code table sensor (50).
2. crystal pearl decoration softwood process units according to claim 1, it is characterized in that, described glue thickness regulates (19) to be provided with rotation regulating handle.
3. crystal pearl decoration softwood process units according to claim 1, it is characterized in that, described transport portion is provided with spiral handwheel.
4. a crystal pearl decoration softwood production technology, is characterized in that: comprise the following steps:
Step one: softwood is put in left end unwinding rack (7), feeding roller (8), feeding pressure roller and carry-over pinch rolls (32) complete the traction correcting of softwood, cut cylinder (13) to drive and cut upper slitter (12) and vertically move up and down, softwood is cut with cutting together with bed plate (11);
Step 2: cropped softwood carries out painting by carry-over pinch rolls (32) feeding gluing part and scrapes gluing, and the rotation regulating handle that glue thickness regulates (19) to be provided with regulates glue thickness and cleaning;
Step 3: open vibrations motor after softwood gluing, in vibrations, pearl part is to pearl on softwood, and the mode of the upper pearl that tilted by vibrations, realizes the adjustment of gradient, bead size, chart drive speed;
Step 4: after completing pearl, softwood is delivered to heating cooling segment by transport portion, carry out one section of heating (38), two sections of heating (39), three sections of heating (41) successively to softwood, then cool, the spiral handwheel that transport portion is provided with can correct softwood sideline sideslip; The conveying device that heating cooling segment is provided with, can realize variable frequency control, and the heat-generating pipe adjusting handle that heating part is provided with simultaneously realizes regulating manually or automatically to the temperature in baking box (36);
Step 5: enter successively again after cooling and cut part and rolling part, complete cutting and rolling of softwood.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410760808.XA CN104631744B (en) | 2014-12-13 | 2014-12-13 | A kind of crystal pearl decoration soft material process units |
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| CN201410760808.XA CN104631744B (en) | 2014-12-13 | 2014-12-13 | A kind of crystal pearl decoration soft material process units |
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| CN104631744A true CN104631744A (en) | 2015-05-20 |
| CN104631744B CN104631744B (en) | 2016-11-02 |
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| CN105003045A (en) * | 2015-07-24 | 2015-10-28 | 苏州市相城区明达复合材料厂 | Process for manufacturing sandwich fabrics |
| CN105442221A (en) * | 2015-12-28 | 2016-03-30 | 苏州长晟无纺科技有限公司 | Novel textile back gluing line |
| CN105926875A (en) * | 2016-06-27 | 2016-09-07 | 田芳 | Indoor wide seamless glass bead composite decorative material and preparation technology thereof |
| CN108481882A (en) * | 2018-02-05 | 2018-09-04 | 重庆水利电力职业技术学院 | A kind of making apparatus of fabrics and wallpaper integrated wall plate |
| CN109484906A (en) * | 2018-11-09 | 2019-03-19 | 深圳市中升薄膜材料有限公司 | A kind of mounting device of the meson protection cap of mobile phone, camera lens |
| CN115284776A (en) * | 2022-07-19 | 2022-11-04 | 中山市龙鑫政龙重工机械有限公司 | Decorative technology glue-sticking glue crystal tube production line |
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| Publication number | Publication date |
|---|---|
| CN104631744B (en) | 2016-11-02 |
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Effective date of registration: 20170707 Address after: 416400, Hunan, Xiangxi Tujia and Miao Autonomous Prefecture, Jishou, Jifeng Subdistrict Office Shuanghe community No. 001 (opposite the building of the community committee of Shuanghe community) Patentee after: Hunan Xiangxi Mantingfang new materials Co. Ltd. Address before: 416099, Hunan, Xiangxi Tujia and Miao Autonomous Prefecture, Jishou Province, No. 11, unity West Road Patentee before: Tian Fang |