KR20050024503A - a large scale manufacture system for germination unmilled rice - Google Patents

Abstract

PURPOSE: An apparatus for mass-production of germinated unpolished rice allowing for removal of empty heads of grain and washing and germination of unpolished rice in one piece water tank is provided. It reduces the cost of production and produces the product containing no germinating odor by a continuous process. CONSTITUTION: The mass-production apparatus contains a water tank having a size of 12m in length, 1.7m in height and 1m in width and a volume of 14,400L. An air supply pipe(500) and an aerating rotor(300) are installed at the bottom of the water tank to wash rice and remove empty heads of grain by generation of bubbles. The water tank contains: a rice container(200) made from a mesh plate to receive rice; a bottom(110) with a recessed portion; a collector(104a) for empty heads of grain disposed at the upper part to collect floating empty heads of grain; and a pneumatic cylinder body(105a) and a pneumatic cylinder rod(105b) for lifting a cover frame(101) with a dome shape.

Description

Large scale manufacture system for germination unmilled rice}

The present invention relates to a large-capacity germinated brown rice manufacturing apparatus, and more particularly, to provide a germination brown rice manufacturing apparatus for solving the precipitation, germination, and washing processes in a single tank for producing germinated brown rice at a large capacity.

As to the method of manufacturing germinated brown rice, as cited in Korean Patent Registration No. 0482505, which is secured by the applicant, the first step of selection of rice seed, the second step of dormant break, the third step of germination, the fourth step of washing, the fifth drying It has been suggested that manufacturing through the process of step 6, step 6, and step 6 packaging.

For reference, conventional germinated brown rice production is directly germinated brown rice prepared with conventional brown rice to produce germinated brown rice, which is easily invaded by microorganisms during the germination process, and odors such as odors occur in greasy metabolite.

The problem is that the smell does not go away when washed with water and the smell remains even when cooked.

The improvement of the conventional germinated brown rice production has been solved by the domestic patent registration No. 0482505, but the manufacturing method of germinated brown rice produced through the six-step process is mostly made by a series of manual work. Therefore, there is a need for a mass production facility to commercialize germinated brown rice.

In view of the above, the present invention, in the germination brown rice manufacturing process, in particular, the most care is devoted to a series of "first stage of selection, the second stage dormant breakage, the third stage germination, the fourth stage washing" The process is to be carried out continuously in one tank, to simplify the process, to reduce the manufacturing cost, to provide a large-capacity germinated brown rice manufacturing apparatus to produce a high quality germinated brown rice in large quantities.

In order to achieve the above object, it will be described below one embodiment configuration and operation of the present invention by the accompanying drawings.

1 is an external perspective view of a water tank according to the present invention, Figure 2 is a cross-sectional view showing the internal structure of the water tank according to the present invention

The water tank 100 is composed of a large-scale brown rice germination tank 100 having a total length of 14,400 liters of a total capacity of 14,400 liters in length of 12m, height of 1.7m, and width of 1m. The tank top portion in which the acrylic cover 102 is formed on the cover frame 101 of the vandal dome shape forms a straight groove trough 104a on the upper peripheral edge which is overflowed to the rear side of the tank, and the straight trough 104a is supported and fixed. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge of the cylinder body support 106, which fixed the number of jagged gutter support (104b) to a predetermined interval, and fixed to the lower tank side of the jagged gutter support (104b) ), The pneumatic cylinder rod (105b) is assembled to the flow shaft (103b) of the cover hinge (103) with the reference shaft (103a) on the outer protruding tip portion of the straight gutter support (104b), the cover Hinge (103) Flow frame opposite side of frame The tank 100 in which two points are fixed to 101 is formed, and the tank bottom 110 in which the recessed part was formed is formed between the tank bottom frames 109 which are the front and back frames of the bottom of the tank 100, The said tank side plate (107) On the inner four walls and the tank bottom 110, respectively, hot water axles 108a and 108b are disposed, and the tank bottom 110 is connected to the tank bottom drain pipe 600a and the tank bottom inlet pipe 600b. , The tank bottom 110 is fixed to the horizontal bottom deck 109a of a certain width by the bridge type every 1m to the left and right, forming the lateral rib deck 109a on the two ends of the longitudinal direction guide ribs 109b, outside Piping is protruded from the air supply pipe 500 introduced from two rows from the bottom of the tank bottom 110 to the center, the tank bottom frame 110 in the longitudinal direction of the bottom of the tank bottom frame 109, the upper and the left side drain pipe (400a; 400b) are each piped, the air width in each upper diameter of the air supply pipe 500 in the tank bottom (110) Place the rotor 300, so that the air cradle 200 is mounted on the side surface of the water tank bottom frame 109 and the rice seed pipe guide triangle rib 109b so as not to interfere with the air aeration rotor 300, respectively. It was built in.

On the other hand, as shown in FIG. 3, the rice tube 200 is meshed to the inner frame of the frame assembled with four vertical braces (203b) so that the mesh plate frame (203a) is formed on the upper, middle, lower outer periphery The plate 202 is formed, and the hook 201 is fixed to each upper end of the vertical brace 203b, and the lid is hinged to the upper side of the mesh plate frame 203a by a cylindrical lid. To form, but the bottom plate of the mesh plate frame (203a) of the neck of the stainless steel hopper narrowing the diameter of the bottom plate 206a of the square plate body stiffening the bottom shell bracket 206a four corners to the support (206b) to the above It is formed integrally with the stainless hopper 206, the bottom bottom of the stainless hopper 206 constitutes the rice paddle lower bracket (206a) of the mesh plate 202, the lower hinge to the bottom of the stainless hopper 206 so that one side is opened (206b) Assembling and opening and closing handles (205c) on one side frame of the opposite side of the rice paddle bracket (206a) ) Is installed.

The rice seed casing opening door 207 forms a frame with a circular ring 207a and two rows of hinge frames 207b so as to be hinged to the upper hinge 207e fixed to the upper frame of the rice seed container 200, and a hinge frame. One end of the side (207) is fixed to the a-shape hinge (207c) to the hinge hinge (207d) to the upper hinge (207e), the hinge frame (207) on both sides of the hinge frame (207) on both sides of the rice pads (200) (207f) was formed.

In addition, the air aeration rotor 300 according to the present invention shown in detail in Figures 4 and 5 to form the step portion 307 in the outer edge of the upper discharge port of the air supply pipe 500 inserted and installed the lidena 301 In order to freely move the disk-shaped distribution pipe 302 to the supply pipe 500, the upper discharge diameter, the socket is assembled, but the upper center of the distribution pipe 302 has a distribution pipe upper projection 303, the eight distribution pipe outer peripheral The air aeration pipe 304 with the air hole 305 added upwards is pipe-assembled to pass through the top discharge diameter of the air supply pipe 500, and the one-way tetrahedron is formed at the upper end of the air aeration pipe 304 at intervals of 90 degrees. The impeller 306 is fixed.

When described in detail with reference to the accompanying drawings a more specific embodiment of the present invention configured as described above are as follows.

In order to produce germinated brown rice with the apparatus according to the present invention, the step of selecting the superior rice seed is the first step, so first, the rough rice seed not screened is filled in each rice seed container 200 in the water tank 100 of the present invention, and separately from the outside. Through the tank bottom inlet pipe 600b piped to the tank bottom 110 connected to the installed ozone generator (not shown), after filling the water so as not to overflow the rice seed in the 200, the tank bottom 110 As the powerful exhaust force introduced through the air blower (not shown) from the outside of the tubular body formed at the bottom flows through the air supply pipe 500, the stepped portion 307 formed at the outer diameter of the upper discharge port of the upper air supply pipe 500. The air aeration rotor 300, which is pivotally inserted and installed by the lidena 301, is placed in the air of each air aeration pipe 304 under the light sieve bottom opening and closing plate 205a of the rice seedling 200. Aerated through the ball 305.

At this time, the air aeration rotor 300 is rotated in a predetermined direction by the impeller 306, which is a one-sided tetrahedron formed at an upper end of the air aeration pipe 304 at intervals of 90 degrees due to the buoyancy of the bubbles, thereby forming a stirring water flow. Paddy seeds and each other while washing the various pesticides and heavy metals and bacteria or decay bacteria remaining in the rice seed in the rice seed container (200).

On the other hand, the chaffs such as jjajeongdeotdeung floating on the rice siktong 200, is to be discharged to the jungcheong gutter 104a installed to overflow to the rear side peripheral portion of the water tank (100).

In the above, during the stirring and washing of the rice seedlings, the outer skin becomes thin and irritated to promote germination, and the rotten or cracked rice, which is soaked in water during the stirring and washing for a certain period of time, is broken and discharged into the chaff (104a). Will be.

Next, after the first water change through the tank bottom drain pipe (600a) formed in the tank bottom 110 and the upper drain pipe (400a; 400b) formed in the tank bottom frame (109), the rice seed casing 200 in the tank 100 again. Fill the water to be submerged and, after a certain period of initial precipitation, absorbs more than 22.6% of the weight of rice seed required for germination. At this time, the water temperature is maintained within 15 ° C for about 48 to 72 hours, and then 24 to 48 hours. During the germination by maintaining a constant 25 ℃, the hot water axle (108a) piped to the inner wall and bottom of the tank from the boiler (not shown) installed separately outside the water tank 100 so that the hot water is automatically obtained once to several times per hour. 108b) to obtain hot water.

As described above, the outer wall is formed to maintain a constant temperature by forming a water tank side plate 107 as a heat insulating material for keeping the temperature in the water tank 100.

Repeated germination of water and air germination for a certain period of time as described above, germination is made to germinate seed germination, physiological secretion by germination, enzymatic odor (yeast odor) by the interaction of enzymes and hormones and bacteria The number increases rapidly, but if it is not washed well, the value of the product falls as food.

Therefore, in the present invention, the bottom of the rice paddle 200, the bottom plate of the mesh plate frame (203a), the bottom of the neck of the stainless hopper 206, the diameter of the narrow hopper 206 is narrow in the square tube body of the paddle tube bracket 206a of the square portion Reinforced by the support (206b) and formed integrally with the stainless hopper 206, the bottom bottom of the stainless hopper 206 constitutes the rice paddle lower bracket (206a) of the mesh plate 202, the stainless steel so that one side is opened The lower hinge 206b is assembled at the bottom of the hopper 206, and the opening and closing handle 205c, which is a locking port, is installed at one side of the opposite side of the bottom bracket 206a, and the bubbles generated from the air aerator rotor 300 are As the hopper 206 is sprayed to the bottom and both sides, the oxygen is sufficiently transferred while passing between the mesh plate 202 in the rice seed bottle 200, the secretion waste generated in the tub is bubbled and forced circulation obtained The sesame seed is discharged out of the mesh plate 202 by water flow All.

As described above, the present invention, in the production of germinated brown rice, processing the seed and sedimentation and settling germination and washing step in a large capacity at a large time, in particular for the production of germinated brown rice finished in a dry packaging after washing, rice seed (200) Hang the hook 201 formed on each upper end of the vertical brace (203b) to take it out of the tank 100, and take it out by a traction means such as a crane (not shown), and then make it easy to unload temporarily into the centrifugal dehydrator. The bottom bottom of the stainless hopper 206 formed at the bottom of the cylinder 200 constitutes the bottom of the rice seed tube bracket 206a from the mesh plate 202 material, but the lower hinge 206b is assembled at the bottom of the stainless hopper 206 so that one side is opened. One side frame of the opposite side of the rice paddle bracket (206a) is to be opened at a time by the opening and closing handle (205c) that is a lock.

Meanwhile, the acrylic cover 102 of the large-capacity brown rice germination tank 100 having a total capacity of 14,400 liters having a total length of 12 m, a height of 1.7 m, and a width of 1 m is a cover frame 101 of a half-moon-shaped dome-shaped tank 100. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge portion of the cylinder body support (106) settled in the lower tank side of the lower stem gutter support (104b) to facilitate opening and closing of the upper lid of the pneumatic cylinder rod (105b). ) Is fluidly assembled to the flow shaft 103b of the cover hinge 103 having the reference shaft 103a at the outer protruding tip portion of the straight groove gutter support 104b, and the cover hinge 103 flow shaft facing piece. The lower end of the frame constitutes a water tank 100 in which two points are fixed to the cover frame 101, and the reference shaft 103a is covered with the rotary shaft by the expansion and contraction action of the pneumatic cylinder body 105a and the pneumatic cylinder rod 105b. 103 is lifted to one side to facilitate opening and closing of the acrylic lid 102. A.

As described above, the present invention has a series of processes that go through the first step of sorting rice seed, the second stage of dormant break, the third step of germination, the fourth step of washing, in which the most care is devoted during the germination brown rice manufacturing process of the present invention. In the experiment, 3,600 kg of brown rice was continuously performed once in a water tank with a total capacity of 14,440 l, so that the germination brown rice manufacturing process could be processed in large capacity at a time, further reducing manufacturing cost and not germinating It is a very useful invention as a large-capacity germinated brown rice manufacturing apparatus for producing a large amount of germinated brown rice of excellent quality.

1 is an external perspective view of a water tank according to the present invention

Figure 2 is a cross-sectional view showing the internal structure of the main tank according to the present invention

Figure 3 is a perspective view of the main portion of the rice cake according to the present invention

Figure 4 is a perspective view of the main air aeration rotor according to the present invention

5 is a cross-sectional view of FIG.

※ Explanation of code for main part of drawing

100: water tank 200: rice plant

300: air aeration rotor

400a; 400b: Upper drain pipe 500: Air supply pipe

600a: tank bottom drainage pipe 600b: tank bottom drainage pipe

101: cover frame 102: acrylic cover

103: cover hinge 103a: reference axis

103b: flow shaft 104a: straight groove

104b: straight groove trough support 105a: pneumatic cylinder body

105b: Pneumatic cylinder rod 105c: Pneumatic cylinder fixed shaft

106: cylinder body support

107: water tank side plate 108a; 108b: hot water axle

109: tank bottom frame 109a: horizontal bottom deck

109b: Tree barrel guide triangle rib 110: bottom of the tank

201: Hook 202: Mesh board

203: mesh plate frame 204: stainless hopper

205a: rice bowl bottom opening door 205b: lower hinge

205c: opening and closing handle

206a: light shell bottom bracket 206b: support

207: Sliding door open door 207a: round ring

207b: Hinge Frame 207c: H Type Hinge

207d: hinge shaft 207e: upper hinge

207f: casement jaw

301: Ridena 302: distribution pipe

303: upper portion of the distribution pipe 304: air aeration pipe

305: Air ball 306: Impeller

307: step

Claims (4)

 The water tank 100 is composed of a large-scale brown rice germination tank 100 having a total length of 14,400 liters of a total capacity of 14,400 liters in length of 12m, height of 1.7m, and width of 1m. The tank top portion in which the acrylic cover 102 is formed on the cover frame 101 of the vandal dome shape forms a straight groove trough 104a on the upper peripheral edge which is overflowed to the rear side of the tank, and the straight trough 104a is supported and fixed. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge of the cylinder body support 106, which fixed the number of jagged gutter support (104b) to a predetermined interval, and fixed to the lower tank side of the jagged gutter support (104b) ), The pneumatic cylinder rod (105b) is assembled to the flow shaft (103b) of the cover hinge (103) with the reference shaft (103a) on the outer protruding tip portion of the straight gutter support (104b), the cover Hinge (103) Flow frame opposite side of frame The tank 100 in which two points are fixed to 101 is formed, and the tank bottom 110 in which the recessed part was formed is formed between the tank bottom frames 109 which are the front and back frames of the bottom of the tank 100, The said tank side plate (107) On the inner four walls and the tank bottom 110, respectively, hot water axles 108a and 108b are disposed, and the tank bottom 110 is connected to the tank bottom drain pipe 600a and the tank bottom inlet pipe 600b. , The tank bottom 110 is fixed to the horizontal bottom deck 109a of a certain width by the bridge type every 1m to the left and right, forming the lateral rib deck 109a on the two ends of the longitudinal direction guide ribs 109b, outside Piping is protruded from the air supply pipe 500 introduced from two rows from the bottom of the tank bottom 110 to the center, the tank bottom frame 110 in the longitudinal direction of the bottom of the tank bottom frame 109, the upper and the left side drain pipe Each of the pipes 400a and 400b is piped, and an air width is provided at each upper diameter of the air supply pipe 500 in the tank bottom 110. Place the rotor 300, so that the air cradle 200 is mounted on the side surface of the water tank bottom frame 109 and the rice seed pipe guide triangle rib 109b so as not to interfere with the air aeration rotor 300, respectively. Large-capacity germinated brown rice manufacturing device characterized by intrinsic nature. The method of claim 1, wherein the rice cake 200 is a mesh plate 202 to the inner frame of the frame assembled with four vertical braces (203b) so that the mesh plate frame (203a) is formed in the upper, middle, lower outer periphery. To form a hook 201 at each upper end of the vertical brace (203b), and as a cylindrical lid to form a rice-shaped barrel opening door hinge 207 hinged in the upper side of the mesh plate frame (203a), but the mesh At the bottom of the neck of the stainless steel hopper 206, the lower cylinder of which the plate frame 203a is narrow, the rice seed tube lower bracket 206a of the square plate is reinforced with four corners by the support 206b. The bottom of the stainless hopper 206 is formed integrally with the mesh plate 202 to form the lower portion of the rice tube bracket 206a, and the lower hinge 206b is assembled to the bottom of the stainless hopper 206 so that one side is opened. On the opposite side of the rice paddle lower bracket (206a), an opening handle (205c), which is a locking port, is installed. Loja is large germinated brown rice manufacturing apparatus. 3. The rice seed container opening door 207 forms a frame with a circular ring 207a and two rows of hinge frames 207b to be hinged to the upper hinge 207e fixed to the upper frame of rice seed container 200. On both ends of the hinge frame 207, the a-shape hinge piece 207c is fixed to the hinge shaft 207d on the upper hinge 207e, and on both sides of the hinge frame 207 on the upper rim. Large-capacity germinated brown rice manufacturing apparatus, characterized in that to form a hinged jaw (207f) firmly. The air aeration rotor (300) according to claim 1, wherein the air aeration rotor (300) has a stepped portion (307) formed at an outer edge of the upper air outlet diameter of the air supply pipe (500) to insert and install the lidena (301), and the disk-shaped distribution pipe (302) Assemble the socket so as to move freely in the upper discharge port diameter of the supply pipe 500, the upper end of the distribution pipe 302, the upper side of the distribution pipe 303, the air hole 305 to the top of the eight distribution pipe outer periphery The air aeration pipe 304 is assembled to the pipe, and through the upper discharge port diameter of the air supply pipe 500, and the impeller 306 of the one-sided tetrahedral is fixed to the upper end of the air aeration pipe 304 every 90 degrees intervals. Large-capacity germinated brown rice manufacturing device characterized in that.