KR100608147B1 - a large scale manufacture system for germination unmilled rice - Google Patents

a large scale manufacture system for germination unmilled rice Download PDF

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KR100608147B1
KR100608147B1 KR1020050012986A KR20050012986A KR100608147B1 KR 100608147 B1 KR100608147 B1 KR 100608147B1 KR 1020050012986 A KR1020050012986 A KR 1020050012986A KR 20050012986 A KR20050012986 A KR 20050012986A KR 100608147 B1 KR100608147 B1 KR 100608147B1
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tank
rice
frame
pipe
hinge
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KR1020050012986A
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KR20050024503A (en
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이계택
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삼서농업협동조합
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/046Artificial reefs

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Abstract

본 발명은 대용량발아현미제조장치에 관한 것으로,종전 발아현미의 제조방법은 대부분 일련의 수작업으로 이루어 지기 때문에, 발아현미를 상품화하기 위한 대량생산설비의 필요성이 요구되고 있는 실정이여서, 본 발명에서는 수조바닥(110)에 도입한 에어공급관(500)과 에어폭기회전자(300)에 의한 기포발생으로 볍씨의 대량세척 및 죽정이제거 및 수조바닥으로 도입되는 수조바닥입수관(600b)에 의한 오존처리된 세척수를 공급해 살균및 강제세척하는 수단과 수조내 일정온도를 유지키 위해 외부의 보일러로 부터 수조바닥과내측벽에 도입된 온수액슬관수단 및 수조내의 볍씨를 담고 세척후 하역시키는 망사판으로 제작된 볍씨통(200)과 그 하부에 스텐호퍼에 의한 기포의 분산과 볍씨통하부여닫이판에 의한 일시 하역의 용이성을 갖춘 수조와 볍씨통위로 넘쳐 부유된 이물질들은 수조 후측방부로 오버플로우 되게한 상주연부에 쭉정이홈통(104a)에 의해 연속배출되게한 대용량발아현미제조장치로 "볍씨선별 제1단계,휴면타파 제2단계,발아 제3단계,세척 제4단계"를 거치는 일련의 공정이 한 수조내에서 연속적으로 수행되게 한 유용한 발명인 것이다.The present invention relates to a large-capacity germinated brown rice manufacturing apparatus, and since the manufacturing method of conventional germinated brown rice is mostly made by a series of manual operations, the necessity of a mass production facility for commercializing germinated brown rice is required, and therefore, in the present invention, Ozone treatment by the tank bottom inlet pipe 600b introduced into the tank bottom by mass washing and elimination of rice seed by removing air bubbles by the air supply pipe 500 and the air aeration rotor 300 introduced into the floor 110. It is manufactured by means of supplying the washing water to sterilize and force wash, and the mesh board that contains hot water axle pipe means introduced into the bottom and inner wall of the tank from the outside boiler and rice seed in the tank and washes and unloads it to maintain a constant temperature in the tank. Tank and rice seedling with ease of dispersing bubbles by stainless hopper and temporary unloading by the rice seedling bottom opening and closing plate As the large-scale germination micro-manufacturing device, the foreign matters overflowed by the water was continuously discharged by the trough (104a) on the circumferential edge that overflowed to the rear side of the tank. Step, the fourth step of washing is a useful invention that allows a series of processes to be carried out continuously in one tank.

대용량발아현미제조장치  Large-capacity germinated brown rice manufacturing device

Description

대용량발아현미제조장치{a large scale manufacture system for germination unmilled rice}Large scale manufacture system for germination unmilled rice}

도 1은 본 발명에 따른 수조의 외관 사시도1 is an external perspective view of a water tank according to the present invention

도 2는 본 발명에 따른 주요부인 수조 내부구조를 나타낸 단면도Figure 2 is a cross-sectional view showing the internal structure of the main tank according to the present invention

도 3은 본 발명에 따른 주요부인 볍씨통의 사시도Figure 3 is a perspective view of the main portion of the rice cake according to the present invention

도 4는 본 발명에 따른 주요부인 에어폭기회전자의 사시도Figure 4 is a perspective view of the main air aeration rotor according to the present invention

도 5는 도 4의 단면도5 is a cross-sectional view of FIG.

※도면의 주요 부분에 대한 부호의 설명※ Explanation of code for main part of drawing

100:수조 200:볍씨통100: water tank 200: rice plant

300:에어폭기회전자300: air aeration rotor

400a;400b:상배수관 500:에어공급관400a; 400b: Upper drain pipe 500: Air supply pipe

600a:수조바닥배수관 600b:수조바닥입수관600a: tank bottom drainage pipe 600b: tank bottom drainage pipe

101:덮개프레임 102:아크릴덮개101: cover frame 102: acrylic cover

103:덮개힌지 103a:기준축103: cover hinge 103a: reference axis

103b:유동축 104a:쭉정이홈통103b: flow shaft 104a: straight groove

104b:쭉정이홈통받침 105a:공압실린더몸통104b: straight groove trough support 105a: pneumatic cylinder body

105b:공압실린더로드 105c:공압실린더고정축105b: Pneumatic cylinder rod 105c: Pneumatic cylinder fixed shaft

106:실린더몸통받침대106: cylinder body support

107:수조측판 108a;108b:온수액슬107: water tank side plate 108a; 108b: hot water axle

109:수조바닥프레임 109a:횡저갑판109: tank bottom frame 109a: horizontal bottom deck

109b:볍씨통안내삼각리브 110:수조바닥109b: Tree barrel guide triangle rib 110: bottom of the tank

201:걸고리 202:망사판201: Hook 202: Mesh board

203:망사판프레임 204:스텐호퍼203: mesh plate frame 204: stainless hopper

205a:볍씨통하부여닫이판 205b:하부힌지205a: rice bowl bottom opening door 205b: lower hinge

205c:개폐핸들205c: opening and closing handle

206a:볍씨통하부브라켓 206b:지지대206a: light shell bottom bracket 206b: support

207:볍씨통상부여닫이도어 207a:원형링207: Sliding door open door 207a: round ring

207b:힌지프레임 207c:ㄱ형힌지편207b: Hinge Frame 207c: H Type Hinge

207d:힌지축 207e:상부힌지207d: hinge shaft 207e: upper hinge

207f:여닫이턱207f: casement jaw

301:리데나 302:분배관301: Ridena 302: distribution pipe

303:분배관상측돌부 304:에어폭기파이프303: upper portion of the distribution pipe 304: air aeration pipe

305:에어공 306:임펠러305: Air ball 306: Impeller

307:단턱부307: step

본 발명은 대용량발아현미제조장치에 관한 것으로, 특히 대용량으로 발아현미를 제조하기 위한 침전, 발아, 세척공정을 일체의 수조내에서 해결하도록 한 발아현미제조장치를 제공하고자 한것이다.The present invention relates to a large-capacity germinated brown rice manufacturing apparatus, and more particularly, to provide a germination brown rice manufacturing apparatus for solving the precipitation, germination, and washing processes in a single tank for producing germinated brown rice at a large capacity.

발아현미를 제조방법에 대하여는 본 출원인이 확보하고 있는 국내특허등록 제0448505호에 인용된바와 같이, 볍씨선별 제1단계,휴면타파 제2단계,발아 제3단계,세척 제4단계,건조 제5단계,도정 제6단계,포장 제6단계의 공정을 거쳐서 제조함을 시사한바 있다.As to the method of manufacturing germinated brown rice, as cited in Korean Patent Registration No. 0482505, which is secured by the applicant, the first step of selection of rice seed, the second step of dormant break, the third step of germination, the fourth step of washing, the fifth drying It has been suggested that manufacturing through the process of step 6, step 6, and step 6 packaging.

참고로 종래의 발아현미제조는 통상의 현미기로 도정한 현미를 직접발아시켜 발아현미를 생산함에 따라 발아과정에서 미생물에 침해되어 부패되기가 쉽고 미끈미끈한 대사분비물에서 구린내와 같은 악취가 발생한다. For reference, conventional germinated brown rice production is directly germinated brown rice prepared with conventional brown rice to produce germinated brown rice, which is easily invaded by microorganisms during the germination process, and odors such as odors occur in greasy metabolite.

이와같은 냄새는 물로 씻어도 냄새가 가시지 않고 밥을 지어도 냄새가 그대로 남는 것이 문제로 대두되였다.The problem is that the smell does not go away when washed with water and the smell remains even when cooked.

이와 같은 통상의 발아현미 제조를 개선한 것이, 상기 국내특허등록 제0448505호에 의하여 해소된부분이 있으나, 상기 6단계의 공정을 거쳐 제조되는 발아현미의 제조방법은 대부분 일련의 수작업으로 이루어 지기 때문에, 발아현미를 상품화하기 위한 대량생산설비의 필요성이 요구되고 있는 실정이다.The improvement of the conventional germinated brown rice production has been solved by the domestic patent registration No. 0482505, but the manufacturing method of germinated brown rice produced through the six-step process is mostly made by a series of manual work. Therefore, there is a need for a mass production facility to commercialize germinated brown rice.

본 발명은 상기와 같은 점을 감안하여, 발아현미제조공정중 특히 가장 많은 손질이 할애되는 "볍씨선별 제1단계,휴면타파 제2단계,발아 제3단계,세척 제4단계"를 거치는 일련의 공정이 한 수조내에서 연속적으로 수행되도록 하여, 공정을 간편 하게 하며, 제조원가를 절감시키며, 우수품질의 발아현미를 대량으로 생산하고자 하는 대용량발아현미제조장치를 제공하고자 한다.In view of the above, the present invention, in the germination brown rice manufacturing process, in particular, the most care is devoted to a series of "first stage of selection, the second stage dormant breakage, the third stage germination, the fourth stage washing" The process is to be carried out continuously in one tank, to simplify the process, to reduce the manufacturing cost, to provide a large-capacity germinated brown rice manufacturing apparatus to produce a large amount of excellent quality germinated brown rice.

상기와 같은 목적을 이루기 위하여, 이하 첨부된 도면에 의하여 본 발명의 일실시 구성및 작용을 알아보면 다음과 같다.In order to achieve the above object, it will be described below one embodiment configuration and operation of the present invention by the accompanying drawings.

도 1은 본 발명에 따른 수조의 외관 사시도, 도 2는 본 발명에 따른 주요부인 수조 내부구조를 나타낸 단면도로 1 is an external perspective view of a water tank according to the present invention, Figure 2 is a cross-sectional view showing the internal structure of the water tank according to the present invention

수조(100)의 구성은 좌우길이 12m, 높이 1.7m,폭 1m 규격 총 용량 14,400리터의 대용량 현미발아용 수조(100)를 구성함에 있어서, 외벽은 보온단열재 수조측판(107)을 형성하고, 측모양이 반달돔형의 덮개프레임(101)에 아크릴덮개(102)를 형성한 수조상부는 수조 후측방부로 오버플로우 되게한 상주연부에 쭉정이홈통(104a)를 형성하고, 쭉정이홈통(104a)이 지지고정되도록 쭉정이홈통받침(104b)수개를 일정간격 정착하고, 쭉정이홈통받침(104b) 하측 수조측방에 정착한 실린더몸통받침대(106)의 외방모서리부위의 공압실린더고정축(105c)에 공압실린더몸통(105a)를, 공압실린더로드(105b)는 상기 쭉정이홈통받침(104b)의 외상측 돌출선단부위에 기준축(103a)을 둔 덮개힌지(103)의 유동축(103b)에 유동가능하게 조립하고, 상기 덮개힌지(103) 유동축 대향편 프레임하단은 덮개프레임(101)에 2점 정착시킨 수조(100)를 구성하고, 수조(100)의 바닥 전후방 프레임인 수조바닥프레임(109)간에 요부(凹部) 형성한 수조바닥(110)을 형성하며, 상기 수조측판(107) 내측 4벽과 수조바닥(110)상측에는 각각 온수액슬(108a;108b)를 배설하고, 상기 수조바닥(110)에는 수조바닥배수관(600a)과 수조바닥입수관(600b)을 배관하며, 수조바닥(110)은 좌우로 1m구간마다 교량식으로 일정폭의 횡저갑판(109a)를 정착하며,횡저갑판(109a)길이방향 중앙 양단에는 볍씨통안내삼각리브(109b)를 형성하며, 외부로 부터 2열 도입된 에어공급관(500)로부터 상기 수조바닥(110)저부에서 중앙으로 분기돌출되게 배관되며, 수조바닥(110)길이방향 바닥 전후방의 수조바닥프레임(109)내측 좌우로는 상배수관(400a;400b)이 각 배관되며,상기 수조바닥(110)내 에어공급관(500) 각 상부구경에는 에어폭기회전자(300)를 안치하며, 에어폭기회전자(300)로부터 간섭되지 않도록 수조바닥프레임(109) 양상편과 상기 볍씨통안내삼각리브(109b)에 일정이격 거치되는 볍씨통(200)를 각각 내재되게 한 것이다.The water tank 100 is composed of a large-scale brown rice germination tank 100 having a total length of 14,400 liters of a total capacity of 14,400 liters in length of 12m, height of 1.7m, and width of 1m. The tank top portion in which the acrylic cover 102 is formed on the cover frame 101 of the vandal dome shape forms a straight groove trough 104a on the upper peripheral edge which is overflowed to the rear side of the tank, and the straight trough 104a is supported and fixed. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge portion of the cylinder body support (106) fixed in the lower side tank side of the chaekjeong gutter support (104b) as settled at regular intervals as possible ), The pneumatic cylinder rod (105b) is assembled to the flow shaft (103b) of the cover hinge (103) with the reference shaft (103a) on the outer protruding tip portion of the straight gutter support (104b), the cover Hinge (103) Flow frame opposite side of frame The tank 100 in which two points are fixed to 101 is formed, and the tank bottom 110 in which the recessed part was formed is formed between the tank bottom frames 109 which are the front and back frames of the bottom of the tank 100, The said tank side plate (107) On the inner four walls and the tank bottom 110, respectively, hot water axles 108a and 108b are disposed, and the tank bottom 110 is connected to the tank bottom drain pipe 600a and the tank bottom inlet pipe 600b. , The tank bottom 110 is fixed to the horizontal bottom deck 109a of a certain width by the bridge type every 1m to the left and right, forming the lateral rib deck 109a on the two ends of the longitudinal direction guide ribs 109b, outside Piping is protruded from the air supply pipe 500 introduced from two rows from the bottom of the tank bottom 110 to the center, the tank bottom frame 110 in the longitudinal direction of the bottom of the tank bottom frame 109, the upper and the left side drain pipe Each of the pipes 400a and 400b is piped, and an air width is provided at each upper diameter of the air supply pipe 500 in the tank bottom 110. Place the rotor 300, so that the air cradle 200 is mounted on the side surface of the water tank bottom frame 109 and the rice seed pipe guide triangle rib 109b so as not to interfere with the air aeration rotor 300, respectively. It was built in.

한편, 도 3에 도시된바와 같이,상기 볍씨통(200)은 망사판프레임(203a)이 상·중·하 외주연에 형성되게 4군데의 수직버팀대(203b)로 조립한 프레임 내측연에 망사판(202)를 형성하고, 수직버팀대(203b)각 상단부에는 걸고리(201)를 정착하며,통체 뚜껑으로는 망사판프레임(203a) 상측부에 여닫이식으로 힌지조립한 볍씨통상부여닫이도어(207)를 형성하되,망사판프레임(203a)하측부 통체는 구경이 좁아드는 스텐호퍼(206)의 목부의 저부에는 정사각판체의 볍씨통하부브라켓(206a)를 네모서리부를 지지대(206b)로 보강시켜 상기 스텐호퍼(206)와 일체로 형성하되, 스텐호퍼(206)의 저부바닥은 망사판(202)재로 볍씨통하부브라켓(206a)를 구성하되, 일측이 열리도록 스텐호퍼(206) 저부에 하부힌지(206b)조립하고 그 대향쪽 볍씨통하부브라켓(206a) 일측테에는 잠금구인 개폐핸들(205c)를 설치한 것이다.On the other hand, as shown in FIG. 3, the rice tube 200 is meshed to the inner frame of the frame assembled with four vertical braces (203b) so that the mesh plate frame (203a) is formed on the upper, middle, lower outer periphery The plate 202 is formed, and the hook 201 is fixed to each upper end of the vertical brace 203b, and the lid is hinged to the upper side of the mesh plate frame 203a by a cylindrical lid. To form, but the bottom plate of the mesh plate frame (203a) of the neck of the stainless steel hopper narrowing the diameter of the bottom plate 206a of the square plate body stiffening the bottom shell bracket 206a four corners to the support (206b) to the above It is formed integrally with the stainless hopper 206, the bottom bottom of the stainless hopper 206 constitutes the rice paddle lower bracket (206a) of the mesh plate 202, the lower hinge to the bottom of the stainless hopper 206 so that one side is opened (206b) Assembling and opening and closing handles (205c) on one side frame of the opposite side of the rice paddle bracket (206a) ) Is installed.

상기, 볍씨통상부여닫이도어(207)는 볍씨통(200) 상부테에 정착한 상부힌지 (207e)에 힌지결합되게 원형링(207a)과 2열의 힌지프레임(207b)으로 프레임을 형성하며,힌지프레임(207)의 일측 양단에는 ㄱ형힌지편(207c)을 정착해 상부힌지(207e)에 힌지축(207d)조립하며, 힌지프레임(207) 이측 양단에는 볍씨통(200)상부테에 견착되게 여닫이턱(207f)를 형성한 것이다.The rice seed casing opening door 207 forms a frame with a circular ring 207a and two rows of hinge frames 207b to be hinged to the upper hinge 207e settled on the upper frame of the rice seed container 200, and a hinge frame. One end of the side (207) is fixed to the a-shape hinge (207c) to the hinge hinge (207d) to the upper hinge (207e), the hinge frame (207) on both sides of the hinge frame (207) on both sides of the rice pads (200) (207f) was formed.

또, 도 4와 도 5에 상세 도시된 본 발명에 따른 에어폭기회전자(300)는 에어공급관(500) 상단토출구경 외방연에 단턱부(307)를 형성해 리데나(301)를 삽입설치하고, 원판형의 분배관(302)를 공급관(500)상단토출구경에 자재롭게 움직이도록 소켓조립하되, 분배관(302) 중앙상단은 분배관상측돌부(303)를, 분배관 외주연 8곳에는 상측으로 에어공(305)이 첨공된 에어폭기파이프(304)를 배관조립하여, 상기 에어공급관(500)의 상단토출구경과 통관시키고, 90도 간격마다의 에어폭기파이프(304)끝단 상부에는 일방향 사면체인 임펠러(306)를 정착한 것이다.In addition, the air aeration rotor 300 according to the present invention shown in detail in Figures 4 and 5 to form the step portion 307 in the outer edge of the upper discharge port of the air supply pipe 500 inserted and installed the lidena 301 In order to freely move the disk-shaped distribution pipe 302 to the supply pipe 500, the upper discharge diameter, the socket is assembled, but the upper center of the distribution pipe 302 has a distribution pipe upper projection 303, the eight distribution pipe outer peripheral The air aeration pipe 304 with the air hole 305 added upwards is pipe-assembled to pass through the top discharge diameter of the air supply pipe 500, and the one-way tetrahedron is formed at the upper end of the air aeration pipe 304 at intervals of 90 degrees. The impeller 306 is fixed.

상기와 같이 구성된 본 발명의 보다 구체적인 일실시 작용을 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings a more specific embodiment of the present invention configured as described above are as follows.

본 발명에 따른 장치로 발아현미를 제조하기 위해서는 우량볍씨를 선별하는 단계가 첫단계이므로, 먼저 선별되지 않은 거친 볍씨를 본 발명의 수조(100)내에 각 볍씨통(200)안에 채우고, 외부에 별도 설치된 오존발생기(도시되지 않았음)와 연결된체 수조바닥(110)에 배관된 수조바닥입수관(600b)를 통하여, 볍씨통(200)안의 볍씨가 넘치지 않도록 물을 채운후, 역시 수조바닥(110)저부에 배관 형성된체 외부에서 송풍장치(도시되지 않았음)를 통해 유입된 강력한 배기력이 에어공급관(500)을 통해 유입되면서, 에어공급관(500)상단 토출구경 외방연에 형성된 단턱부 (307)에 안치된 리데나(301)에 의해 회동이 자재롭게 삽입설치된 에어폭기회전자(300)가 볍씨통(200)의 볍씨통하부여닫이판(205a)아래에서 각 에어폭기파이프(304)의 에어공(305)를 통해 폭기된다.In order to produce germinated brown rice with the apparatus according to the present invention, the step of selecting the superior rice seed is the first step, so first, the rough rice seed not screened is filled in each rice seed container 200 in the water tank 100 of the present invention, and separately from the outside. Through the tank bottom inlet pipe 600b piped to the tank bottom 110 connected to the installed ozone generator (not shown), after filling the water so as not to overflow the rice seed in the 200, the tank bottom 110 As the powerful exhaust force introduced through the air blower (not shown) from the outside of the tubular body formed at the bottom flows through the air supply pipe 500, the stepped portion 307 formed at the outer diameter of the upper discharge port of the upper air supply pipe 500. The air aeration rotor 300, which is pivotally inserted and installed by the lidena 301, is placed in the air of each air aeration pipe 304 under the light sieve bottom opening and closing plate 205a of the rice seedling 200. Aerated through the ball 305.

이때 발생된 기포의 부력에 의해 90도 간격마다의 에어폭기파이프(304)끝단 상부에 형성된 일방향 사면체인 임펠러(306)에 의해 일정 방향으로 에어폭기회전자(300)가 회전하면서 교반수류를 형성함으로써 볍씨끼리 상호 부딪치면서 볍씨통(200)내의 볍씨에 잔존하는 각종 농약과 중금속 및 세균 또는 부패균이 세척되는 것이다.At this time, the air aeration rotor 300 is rotated in a predetermined direction by the impeller 306, which is a one-sided tetrahedron formed at an upper end of the air aeration pipe 304 at intervals of 90 degrees due to the buoyancy of the bubbles, thereby forming a stirring water flow. Paddy seeds and each other while washing the various pesticides and heavy metals and bacteria or decay bacteria remaining in the rice seed in the rice seed container (200).

한편, 쭉정이등 불량볍씨들은 볍씨통(200)위로 부유되어,수조(100) 후측방부상주연부로 오버플로우 되게 설치된 쭉정이홈통(104a)으로 배출되는 것이다.On the other hand, the chaffs such as jjajeongdeotdeung floating on the rice siktong 200, is to be discharged to the jungcheong gutter 104a installed to overflow to the rear side peripheral portion of the water tank (100).

상기에서 볍씨들이 교반세척하는 동안 겉껍질이 얇아지고 자극이 되어 발아가 촉진되는데 유익하며, 일정시간 교반세척하는 동안 물에 불려져 힘이 없는 썩은쌀이나 까진 쌀은 깨져서 쭉정이홈통(104a)으로 부유배출되는 것이다.In the above, during the stirring and washing of the rice seedlings, the outer skin becomes thin and irritated to promote germination, and the rotten or cracked rice, which is soaked in water during the stirring and washing for a certain period of time, is broken and discharged into the chaff (104a). Will be.

다음으로 수조바닥(110)에 형성된 수조바닥배수관(600a)과 수조바닥프레임(109)에 형성된 상배수관(400a;400b)를 통해 1차 물갈이를 한후, 다시 수조(100)내의 볍씨통(200)이 잠기도록 물을 채우고, 일정시간동안 초기 침전단계를 거치면 발아에 필요한 볍씨중량의 22.6% 이상의 물이 흡수되는데 이때는 약 48∼72시간 동안은 수온을 15℃이내로 유지하고, 그 이후 24∼48시간동안은 25℃를 일정하게 유지시켜 발아를 시키는데, 시간당 1∼수회 온수가 자동 입수되도록 수조(100)외부에 별도 설치된 보일러(도시되지 않았음)로 부터 수조내벽과 바닥에 배관된 온수액슬 (108a;108b)로 온수가 입수되도록 한다.Next, after the first water change through the tank bottom drain pipe (600a) formed in the tank bottom 110 and the upper drain pipe (400a; 400b) formed in the tank bottom frame (109), the rice seed casing 200 in the tank 100 again. Fill the water to be submerged and, after a certain period of initial precipitation, absorbs more than 22.6% of the weight of rice seed required for germination. At this time, the water temperature is maintained within 15 ° C for about 48 to 72 hours, and then 24 to 48 hours. While keeping the temperature constant 25 ℃ germination, hot water axle (108a) piped to the inner wall and bottom of the tank from the boiler (not shown) installed separately outside the water tank 100 so that the hot water is automatically obtained once to several times per hour. 108b) to obtain hot water.

상기와 같이 수조(100)내의 온도보온을 위해서 외벽은 보온단열재로 수조측판(107)이 형성되어 일정온도를 유지하는데 유용하도록 한것이다.As described above, the outer wall is formed to maintain a constant temperature by forming a water tank side plate 107 as a heat insulating material for keeping the temperature in the water tank 100.

상기와 같이 일정기간 수중발아와 공기중발아를 반복하면서, 볍씨가 발아시키는데 발아가 이루어 지면서, 발아에 의한 생리적 분비물이 터지면서 효소와 호르몬의 상호작용에 의한 효소냄새(누룩냄새)가 나고 더불어 세균수가 급격히 증가하는데, 이때 잘 씻어내지 않으면 식용으로서 상품가치가 떨어진다.Repeated germination of water and air germination for a certain period of time as described above, germination is made to germinate seed germination, physiological secretion by germination, enzymatic odor (yeast odor) by the interaction of enzymes and hormones and bacteria The number increases rapidly, but if it is not washed well, the value of the product falls as food.

때문에 본 발명 장치에서는 볍씨통(200)하부는 망사판프레임(203a)하측부 통체는 구경이 좁아드는 스텐호퍼(206)의 목부의 저부에는 정사각판체의 볍씨통하부브라켓(206a)를 네모서리부를 지지대(206b)로 보강시켜 상기 스텐호퍼(206)와 일체로 형성하되, 스텐호퍼(206)의 저부바닥은 망사판(202)재로 볍씨통하부브라켓(206a)를 구성하되, 일측이 열리도록 스텐호퍼(206) 저부에 하부힌지(206b)조립하고 그 대향쪽 볍씨통하부브라켓(206a) 일측테에는 잠금구인 개폐핸들(205c)를 설치것으로,에어폭기회전자(300)로 부터 발생되는 기포는 스텐호퍼(206)에서 바닥과 양측방으로 분사되면서, 볍씨통(200)내의 망사판(202)사이사이를 통과하면서 산소가 충분히 전달되며, 통안에 생긴 분비물찌꺼기는 기포발생과 강제순환식 입수되는 수류에 의해 망사판(202)밖으로 깨끝이 배출된다.Therefore, in the present invention, the bottom of the rice paddle 200, the bottom plate of the mesh plate frame (203a), the bottom of the neck of the stainless hopper 206, the diameter of the narrow hopper 206 is narrow in the square tube body of the paddle tube bracket 206a of the square portion Reinforced by the support (206b) and formed integrally with the stainless hopper 206, the bottom bottom of the stainless hopper 206 constitutes the rice paddle lower bracket (206a) of the mesh plate 202, the stainless steel so that one side is opened The lower hinge 206b is assembled at the bottom of the hopper 206, and the opening and closing handle 205c, which is a locking port, is installed at one side of the opposite side of the bottom bracket 206a, and the bubbles generated from the air aerator rotor 300 are As the hopper 206 is sprayed to the bottom and both sides, the oxygen is sufficiently transferred while passing between the mesh plate 202 in the rice seed bottle 200, the secretion waste generated in the tub is bubbled and forced circulation obtained The sesame seed is discharged out of the mesh plate 202 by water flow All.

상기와 같이 본 발명은 발아현미제조에 있어서, 대용량으로 볍씨선별과 침전 발아와 세척단계를 일시에 대용량으로 처리하고, 특히 세척후 건조 포장으로 완성되는 발아현미의 제조를 위해서, 볍씨통(200)을 수조(100)로부터 꺼낼수 있도록 수 직버팀대(203b)각 상단부에는 형성된 걸고리(201)를 걸어 기중기(도시되지 않았음)와 같은 견인수단으로 꺼낸후, 원심분리탈수기내로 일시에 하역하기 용이하도록 볍씨통(200)하부에 형성된 스텐호퍼(206)의 저부바닥은 망사판(202)재로 볍씨통하부브라켓(206a)를 구성하되, 일측이 열리도록 스텐호퍼(206) 저부에 하부힌지(206b)조립하고 그 대향쪽 볍씨통하부브라켓(206a) 일측테에는 잠금구인 개폐핸들(205c)에 의해서 일시에 오픈되도록 한 것이다.As described above, the present invention, in the production of germinated brown rice, processing the seed and sedimentation and settling germination and washing step in a large capacity at a large time, in particular for the production of germinated brown rice finished in a dry packaging after washing, rice seed (200) Hang the hook 201 formed on each upper end of the vertical support 203b so that it can be taken out of the water tank 100 and taken out by a traction means such as a crane (not shown), so that it can be easily unloaded into the centrifugal dehydrator at once. The bottom bottom of the stainless hopper 206 formed at the bottom of the rice seedling 200 constitutes the bottom of the rice seedling bracket 206a from the mesh plate 202 material, but the lower hinge 206b at the bottom of the stainless hopper 206 so that one side is opened. It is assembled and the one side frame of the opposite side of the rice paddle bracket (206a) is to be opened at a time by the opening and closing handle (205c) that is a locking port.

한편, 좌우길이 12m, 높이 1.7m,폭 1m 규격 총 용량 14,400리터의 대용량 현미발아용 수조(100)의 아크릴덮개(102)는 측모양이 반달돔형의 덮개프레임(101)으로 수조(100)전체의 상부두껑를 여닫기용이하도록 쭉정이홈통받침(104b) 하측 수조측방에 정착한 실린더몸통받침대(106)의 외방모서리부위의 공압실린더고정축(105c)에 공압실린더몸통(105a)를, 공압실린더로드(105b)는 상기 쭉정이홈통받침(104b)의 외상측 돌출선단부위에 기준축(103a)을 둔 덮개힌지(103)의 유동축(103b)에 유동가능하게 조립하고, 상기 덮개힌지(103) 유동축 대향편 프레임하단은 덮개프레임(101)에 2점 정착시킨 수조(100)를 구성하여, 공압실린더몸통(105a)과 공압실린더로드(105b)의 신축작용으로 상기 기준축(103a)을 회전축으로 덮개힌지(103)가 한쪽으로 들려 아크릴덮개(102)를 용이하게 여닫도록 한 것이다.Meanwhile, the acrylic cover 102 of the large-capacity brown rice germination tank 100 having a total capacity of 14,400 liters having a total length of 12 m, a height of 1.7 m, and a width of 1 m is a cover frame 101 of a half-moon-shaped dome-shaped tank 100. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge portion of the cylinder body support (106) settled in the lower tank side of the lower stem gutter support (104b) to facilitate opening and closing of the upper lid of the pneumatic cylinder rod (105b). ) Is fluidly assembled to the flow shaft 103b of the cover hinge 103 having the reference shaft 103a at the outer protruding tip portion of the straight groove gutter support 104b, and the cover hinge 103 flow shaft facing piece. The lower end of the frame constitutes a water tank 100 in which two points are fixed to the cover frame 101, and the reference shaft 103a is covered with the rotary shaft by the expansion and contraction action of the pneumatic cylinder body 105a and the pneumatic cylinder rod 105b. 103 is lifted to one side to facilitate opening and closing of the acrylic lid 102. A.

상기와 같이 본발명은 발아현미제조공정중 특히 가장 많은 손질이 할애되는 "볍씨선별 제1단계,휴면타파 제2단계,발아 제3단계,세척 제4단계"를 거치는 일련의 공정을 본 발명의 실험 실시에서는 총 용량 14,440ℓ의 수조내에서, 1회 3,600㎏의 현미를 연속적으로 수행되도록 하여, 발아현미제조공정을 일시에 대용량으로 처리할수 있도록 하여, 제조원가를 보다 절감시키며, 발아취가 나지 않는 우수품질의 발아현미를 대량으로 생산하는 대용량발아현미제조장치로서 매우 유용한 발명인 것이다.As described above, the present invention has a series of processes that go through the first step of sorting rice seed, the second stage of dormant break, the third step of germination, the fourth step of washing, in which the most care is devoted during the germination brown rice manufacturing process of the present invention. In the experiment, 3,600 kg of brown rice was continuously performed once in a water tank with a total capacity of 14,440 l, so that the germination brown rice manufacturing process could be processed in large capacity at a time, further reducing manufacturing cost and not germinating It is a very useful invention as a large-capacity germinated brown rice manufacturing apparatus for producing a large amount of germinated brown rice of excellent quality.

Claims (4)

수조(100)의 구성은 좌우길이 12m, 높이 1.7m,폭 1m 규격 총 용량 14,400리터의 대용량 현미발아용 수조(100)를 구성함에 있어서, 외벽은 보온단열재 수조측판(107)을 형성하고, 측모양이 반달돔형의 덮개프레임(101)에 아크릴덮개(102)를 형성한 수조상부는 수조 후측방부로 오버플로우 되게한 상주연부에 쭉정이홈통(104a)를 형성하고, 쭉정이홈통(104a)이 지지고정되도록 쭉정이홈통받침(104b)수개를 일정간격 정착하고, 쭉정이홈통받침(104b) 하측 수조측방에 정착한 실린더몸통받침대(106)의 외방모서리부위의 공압실린더고정축(105c)에 공압실린더몸통(105a)를, 공압실린더로드(105b)는 상기 쭉정이홈통받침(104b)의 외상측 돌출선단부위에 기준축(103a)을 둔 덮개힌지(103)의 유동축(103b)에 유동가능하게 조립하고, 상기 덮개힌지(103) 유동축 대향편 프레임하단은 덮개프레임(101)에 2점 정착시킨 수조(100)를 구성하고, 수조(100)의 바닥 전후방 프레임인 수조바닥프레임(109)간에 요부(凹部) 형성한 수조바닥(110)을 형성하며, 상기 수조측판(107) 내측 4벽과 수조바닥(110)상측에는 각각 온수액슬(108a;108b)를 배설하고, 상기 수조바닥(110)에는 수조바닥배수관(600a)과 수조바닥입수관(600b)을 배관하며, 수조바닥(110)은 좌우로 1m구간마다 교량식으로 일정폭의 횡저갑판(109a)를 정착하며,횡저갑판(109a)길이방향 중앙 양단에는 볍씨통안내삼각리브(109b)를 형성하며, 외부로 부터 2열 도입된 에어공급관(500)로부터 상기 수조바닥(110)저부에서 중앙으로 분기돌출되게 배관되며, 수조바닥(110)길이방향 바닥 전후방의 수조바닥프레임(109)내측 좌우로 는 상배수관(400a;400b)이 각 배관되며,상기 수조바닥(110)내 에어공급관(500) 각 상부구경에는 에어폭기회전자(300)를 안치하며, 에어폭기회전자(300)로부터 간섭되지 않도록 수조바닥프레임(109) 양상편과 상기 볍씨통안내삼각리브(109b)에 일정이격 거치되는 볍씨통(200)를 각각 내재함을 특징으로하는 대용량발아현미제조장치. The water tank 100 is composed of a large-scale brown rice germination tank 100 having a total length of 14,400 liters of a total capacity of 14,400 liters in length of 12m, height of 1.7m, and width of 1m. The tank top portion in which the acrylic cover 102 is formed on the cover frame 101 of the vandal dome shape forms a straight groove trough 104a on the upper peripheral edge which is overflowed to the rear side of the tank, and the straight trough 104a is supported and fixed. Pneumatic cylinder body (105a) to the pneumatic cylinder fixing shaft (105c) of the outer edge of the cylinder body support 106, which fixed the number of jagged gutter support (104b) to a predetermined interval, and fixed to the lower tank side of the jagged gutter support (104b) ), The pneumatic cylinder rod (105b) is assembled to the flow shaft (103b) of the cover hinge (103) with the reference shaft (103a) on the outer protruding tip portion of the straight gutter support (104b), the cover Hinge (103) Flow frame opposite side of frame The tank 100 in which two points are fixed to 101 is formed, and the tank bottom 110 in which the recessed part was formed is formed between the tank bottom frames 109 which are the front and back frames of the bottom of the tank 100, The said tank side plate (107) On the inner four walls and the tank bottom 110, respectively, hot water axles 108a and 108b are disposed, and the tank bottom 110 is connected to the tank bottom drain pipe 600a and the tank bottom inlet pipe 600b. , The tank bottom 110 is fixed to the horizontal bottom deck 109a of a certain width by the bridge type every 1m to the left and right, forming the lateral rib deck 109a on the two ends of the longitudinal direction guide ribs 109b, outside The pipe is piped so as to branch out from the bottom of the tank bottom 110 from the air supply pipe 500 introduced in two rows from the bottom, and the tank bottom frame 110 in the longitudinal direction of the bottom of the tank bottom 110 in the left and right of the upper drain pipe Each of the pipes 400a and 400b is piped, and an air width is provided at each upper diameter of the air supply pipe 500 in the tank bottom 110. Place the rotor 300, so that the air cradle 200 is mounted on the side surface of the water tank bottom frame 109 and the rice seed pipe guide triangle rib 109b so as not to interfere with the air aeration rotor 300, respectively. Large-capacity germinated brown rice manufacturing device characterized by intrinsic nature. 제1항에 있어서, 볍씨통(200)은 망사판프레임(203a)이 상·중·하 외주연에 형성되게 4군데의 수직버팀대(203b)로 조립한 프레임 내측연에 망사판(202)를 형성하고, 수직버팀대(203b)각 상단부에는 걸고리(201)를 정착하며,통체 뚜껑으로는 망사판프레임(203a) 상측부에 여닫이식으로 힌지조립한 볍씨통상부여닫이도어(207)를 형성하되,망사판프레임(203a)하측부 통체는 구경이 좁아드는 스텐호퍼(206)의 목부의 저부에는 정사각판체의 볍씨통하부브라켓(206a)를 네모서리부를 지지대(206b)로 보강시켜 상기 스텐호퍼(206)와 일체로 형성하되, 스텐호퍼(206)의 저부바닥은 망사판(202)재로 볍씨통하부브라켓(206a)를 구성하되, 일측이 열리도록 스텐호퍼(206) 저부에 하부힌지(206b)조립하고 그 대향쪽 볍씨통하부브라켓(206a) 일측테에는 잠금구인 개폐핸들(205c)를 설치함을 특징으로하는 대용량발아현미제조장치.The method of claim 1, wherein the rice cake 200 is a mesh plate 202 to the inner frame of the frame assembled with four vertical braces (203b) so that the mesh plate frame (203a) is formed in the upper, middle, lower outer periphery. To form a hook 201 at each upper end of the vertical brace (203b), and as a cylindrical lid to form a rice-shaped barrel opening door hinge 207 hinged in the upper side of the mesh plate frame (203a), but the mesh At the bottom of the neck of the stainless steel hopper 206, the lower cylinder of which the plate frame 203a is narrow, the rice seed tube lower bracket 206a of the square plate is reinforced with four corners by the support 206b. The bottom of the stainless hopper 206 is formed integrally with the mesh plate 202 to form the lower portion of the rice tube bracket 206a, and the lower hinge 206b is assembled to the bottom of the stainless hopper 206 so that one side is opened. On the opposite side of the rice paddle lower bracket (206a), an opening handle (205c), which is a locking port, is installed. Loja is large germinated brown rice manufacturing apparatus. 제2항에 있어서, 볍씨통상부여닫이도어(207)는 볍씨통(200) 상부테에 정착한 상부힌지(207e)에 힌지결합되게 원형링(207a)과 2열의 힌지프레임(207b)으로 프레임을 형성하며,힌지프레임(207)의 일측 양단에는 ㄱ형힌지편(207c)을 정착해 상부힌지(207e)에 힌지축(207d)조립하며, 힌지프레임(207) 이측 양단에는 볍씨통(200) 상부테에 견착되게 여닫이턱(207f)를 형성함을 특징으로 하는 대용량발아현미제조장치.3. The rice seed container opening door 207 forms a frame with a circular ring 207a and two rows of hinge frames 207b to be hinged to the upper hinge 207e fixed to the upper frame of rice seed container 200. On both sides of the hinge frame 207, the a-shape hinge piece 207c is fixed to the hinge shaft 207d on the upper hinge 207e, and on both sides of the hinge frame 207, on the upper frame of the rice seed tube 200. Large-capacity germinated brown rice manufacturing apparatus, characterized in that to form a hinged jaw (207f) firmly. 제1항에 있어서, 에어폭기회전자(300)는 에어공급관(500) 상단토출구경 외방연에 단턱부(307)를 형성해 리데나(301)를 삽입설치하고, 원판형의 분배관(302)을 공급관(500)상단토출구경에 자재롭게 움직이도록 소켓조립하되, 분배관(302) 중앙상단은 분배관상측돌부(303)를, 분배관 외주연 8곳에는 상측으로 에어공(305)이 첨공된 에어폭기파이프(304)를 배관조립하여, 상기 에어공급관(500)의 상단토출구경과 통관시키고, 90도 간격마다의 에어폭기파이프(304)끝단 상부에는 일방향 사면체인 임펠러(306)를 정착함을 특징으로 하는 대용량발아현미제조장치.The air aeration rotor (300) according to claim 1, wherein the air aeration rotor (300) has a stepped portion (307) formed at an outer edge of the upper air outlet diameter of the air supply pipe (500) to insert and install the lidena (301), and the disk-shaped distribution pipe (302) Assemble the socket so as to move freely in the upper discharge port diameter of the supply pipe 500, the upper end of the distribution pipe 302, the upper side of the distribution pipe 303, the air hole 305 to the top of the eight distribution pipe outer periphery The air aeration pipe 304 is assembled to the pipe, and through the upper discharge port diameter of the air supply pipe 500, and the impeller 306 of the one-sided tetrahedral is fixed to the upper end of the air aeration pipe 304 every 90 degrees intervals. Large-capacity germinated brown rice manufacturing device characterized in that.
KR1020050012986A 2005-02-17 2005-02-17 a large scale manufacture system for germination unmilled rice KR100608147B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100922283B1 (en) 2009-02-18 2009-10-15 (주)명성 Vegetable automatic washer
KR100922285B1 (en) 2009-02-18 2009-10-15 (주)명성 Vegetable dehydrator

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100831380B1 (en) * 2008-01-28 2008-05-22 고천일 Food & drink wast for destruction equipment
CN115711517B (en) * 2022-11-09 2024-08-13 衡东胜春绿色农产品科技开发有限公司 Auxiliary equipment for air-drying of embryonic cakes after distiller's yeast fermentation

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH114661A (en) 1997-06-17 1999-01-12 De-Maa Kk Processing of unpolished rice

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH114661A (en) 1997-06-17 1999-01-12 De-Maa Kk Processing of unpolished rice

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100922283B1 (en) 2009-02-18 2009-10-15 (주)명성 Vegetable automatic washer
KR100922285B1 (en) 2009-02-18 2009-10-15 (주)명성 Vegetable dehydrator

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