KR20050019305A - Method of making crinkle-cloth and apparatus thereof and crinkle-cloth manufactured for method thereof and apparel manufactured using crinkle-cloth thereof - Google Patents

Abstract

PURPOSE: A pleated fabric forming method and a device thereof are characterized by forming automatically wrinkles on fabric on one machine, increasing price superiority and being capable of mass-producing. Pleated fabric manufactured with the device and clothes manufactured out of the fabric are provided. CONSTITUTION: A pleated fabric forming device comprises: (a main body,300) a table(310), a table holder(320), a heater(330) and a guide rail(340); (a control device,200) a frame which is installed on the guide rail, being capable of moving left and right and containing a first holder(211) and a second holder(212); a control box installed on the first holder; (a press device,100) a body(110) installed over the table on the first holder and the second holder; a first holding shaft(121) and a second holding shaft(122) installed individually on one side and the other side of the body; many guide rollers(124) guiding and transferring fabric set on the first holding shaft to the second holding shaft; and a driving motor(123) driving the second holding shaft; and a press(111) which is installed in the body, pressing the fabric on the table. A pleated fabric forming method is as follows: piling the fabric and thermal shrinking material, followed by cutting the piled fabric; heating the thermal shrinking material at 110-150deg.C for 1-3min. to shrink the fabric prominently; and then pressing the fabric with the press to form wrinkles.

Description

Wrinkling fabric forming method and apparatus and fabrics produced by the method and the fabric made by using the pleating fabrics CLOTH THEREOF}

The present invention relates to a method for forming a wrinkled fabric and a device and a garment manufactured by using the wrinkled fabric and the wrinkled fabric produced by the method, in particular, it is possible to increase the work efficiency and to reduce the manufacturing cost and to mass production The present invention relates to a method for forming a wrinkled fabric, a device thereof, and a garment manufactured by using the wrinkled fabric produced by the method and the wrinkled fabric.

In general, a technique for forming a wrinkled fabric by using a synthetic resin (chemical fiber) fabric, not a knitted fabric, or manufacturing various garments using the wrinkled fabric has been developed.

For example, conventional wrinkle fabric forming method (for example, Republic of Korea Patent Registration No. 297963) designing a synthetic resin fabric in a pleated pattern shape, according to the design to obtain a garment by joining, cutting and sewing according to the design and stretch the garment After embroidering with a thread shrinking by heat or the like, an amorphous wrinkle is formed on the fabric constituting the garment, and the garment is heat-treated at high temperature to fix the wrinkle and then cooled and post-treated to form a wrinkle.

However, the conventional wrinkle fabric forming method has to go through several steps to form wrinkles in the fabric, and since the process is not made continuously when moving from one process to the next process, it takes a lot of work time and There was a problem that the efficiency and productivity is reduced. In addition, since the wrinkled fabric can be produced only through several process steps, the manufacturing cost is high, and thus, it is difficult to secure an advantage in the price competition of the product.

In addition, another conventional wrinkled fabric shape method is to combine the heat-shrinkable material in the fabric and sew it into a desired shape, and then heat treatment to shrink the heat-shrinkable material, inflating the fabric, and then compressing it between two rollers to form a wrinkled fabric. .

However, in this method, the apparatus for heat-treating the heat-shrinkable material and the apparatus for compressing the fabric with rollers are separately provided, so that the wrinkle fabric can be formed only when two pieces of equipment are provided at the same time. There was a problem that occurred. In addition, the method of pressing the fabric by pressing the fabric between the two rollers has a problem that wrinkles occur only in one direction because the fabric enters according to the rotation direction of the roller. In addition, this method has a problem in that the two rollers do not mesh correctly when the apparatus is used a lot, and thus the compressive strength drops.

Therefore, the present invention has been made to solve the above problems, the object of the present invention is to make all the processes for forming wrinkles on the fabric automatically in one wrinkle fabric device, to increase the work efficiency and reduce the manufacturing cost and mass production The present invention provides a method of forming a wrinkled fabric and an apparatus thereof.

In addition, another object of the present invention is to implement a heat treatment process and a pressing process in a single device, to provide a wrinkled fabric forming method and apparatus for forming a wrinkled fabric by pressing the heat-treated fabric using a press.

In addition, another object of the present invention to provide a wrinkled fabric prepared by the wrinkled fabric forming method.

In addition, another object of the present invention to provide a garment manufactured by using the wrinkled fabric prepared by the wrinkled fabric forming method.

Wrinkle fabric forming apparatus according to the present invention for achieving the above object,

A main body including a table and a table support and having a heater and a guide rail below the table;

A control device having a frame having first and second supports protruding from one side and the other side of the table, the first and second supports protruding from the guide rail, and a control box provided at the first support; And

The body portion is provided on the first and second support base at a predetermined distance on the table top, the first and second support shafts respectively provided on one side and the other side of the body portion, and the fabric installed on the first support shaft A plurality of guide rollers for guiding the second support shaft through the lower part of the body, a support shaft driving motor for driving the second support shaft, and a press installed in the body to press the fabric onto the table. It characterized in that it comprises a press device having a.

The control box includes an input unit for inputting a signal for controlling the operation of the wrinkle fabric forming device; A central processing unit controlling the operation of each component of the wrinkle fabric forming apparatus; A memory for storing data information necessary for forming the wrinkle fabric; A display unit indicating an operation state of the wrinkle fabric forming apparatus; And it characterized in that it comprises a power supply for supplying power for the operation of the wrinkle fabric forming apparatus.

The control device further comprises a feed motor for driving the frame to be movable left and right on the guide rail.

The fabric is characterized in that it is sewn into a desired shape by combining a heat shrinkable material on one side.

The heater may apply a predetermined temperature to the fabric through the table under the control of the central processing unit in a state in which the fabric installed in the press unit is compressed to the table by the press at a predetermined pressure. It is done.

Wrinkle fabric forming method according to the present invention for achieving the above object,

Sewing the desired shape by combining the heat shrinkable material with the fabric;

Shrinking the heat-shrinkable material by heat treatment to convex the fabric; And

It characterized in that it comprises a step of forming the wrinkles by pressing the fabric with the press.

Heat treatment of the heat-shrinkable material is characterized in that the heat treatment for 1 to 3 minutes at a temperature condition of 110 ℃ to 150 ℃.

When the pressing process of the fabric is characterized in that the compression at a temperature of 160 ℃ to 200 ℃.

The pressing process of the fabric is characterized in that the pressing at a pressure of 50kg / ㎠ to 500kg / ㎠.

The fabric is characterized by using any one of chemical fiber, natural cotton, wool, Daimaru, leather, fur, polyethylene, polypropylene, leather, teaching fabric, knit.

The heat-shrinkable material is characterized by using any one of a heat shrinkable woven fabric, a heat shrinkable nonwoven fabric, a heat shrinkable film, and nylon, which are shrunk by heat.

Wrinkle fabric according to the present invention for achieving the above object is characterized in that it is manufactured by the method of forming the wrinkle fabric.

The fabric is characterized by using any one of chemical fiber, natural cotton, wool, Daimaru, leather, fur, polyethylene, polypropylene, leather, teaching fabric, knit.

The heat-shrinkable material is characterized by using any one of a heat shrinkable woven fabric, a heat shrinkable nonwoven fabric, a heat shrinkable film, and nylon, which are shrunk by heat.

Clothing according to the present invention for achieving the above object is characterized in that it is manufactured using a wrinkled fabric prepared by the method of forming the wrinkled fabric.

Hereinafter, embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

1 is an external photograph of the wrinkle fabric forming apparatus according to the present invention, Figure 2 is a block diagram of FIG.

1 and 2, the wrinkle fabric forming apparatus is composed of a press device 100, a control device 200, the main body 300.

First, the main body 300 is composed of a table 310 and a table support 320. In addition, a heater 330 and a guide rail 340 are provided below the table 310.

The control device 200 is installed to be movable left and right on the guide rail 340 and includes a first support 211 and a second support 212 protruding from one side and the other side of the table 310. Including a frame 210, a control box 220 installed on the first support 211, and a transfer motor 230 for driving the frame 210 to move left and right on the guide rail 340, It is composed. At this time, the control box 220 is an input unit 221 for inputting a signal for controlling the operation of the wrinkle fabric forming apparatus, and the central processing unit 222 for controlling the operation of each configuration of the wrinkle fabric forming apparatus And a memory 223 for storing data information necessary for forming the wrinkle fabric, a display unit 224 indicating an operation state of the wrinkle fabric forming apparatus, and supplying power for operation of the wrinkle fabric forming apparatus. It is configured to include a power supply 225.

In addition, the press device 100 is largely composed of a body portion 110 and the fabric conveying portion 120. At this time, the body portion 110 is installed on the first and second support 211, 212 at a predetermined distance on the table 310. In addition, the body 110 has a press 111 for pressing the fabric to the table 310 therein.

The fabric conveying unit 120 is the body portion of the first and second support shafts 121 and 122 installed on one side and the other side of the body portion 110, and the fabric installed on the first support shaft 121, respectively. Including a plurality of guide rollers 124 for guiding to be transferred to the second support shaft 122 through the lower portion of the 110, and a support shaft drive motor 123 for driving the second support shaft 122 It is composed.

Here, the fabric that is supported and fixed to the first and second support shafts 121 and 122 is characterized in that it is sewn into a desired shape by combining a heat-shrinkable material on one side thereof (see FIGS. 3 and 4). .

In the heater 330 installed inside the main body 300, the fabric installed in the press device 100 is pressed at a predetermined pressure to the table 310 by the press 111. A predetermined temperature is applied to the fabric through the table 310 by the control of the CPU 222. At this time, the heat treatment step of the heat-shrinkable material is characterized in that the heat treatment for 1 to 3 minutes at a temperature condition of 110 ℃ to 150 ℃.

When the heat-shrinkable material is contracted by the heat treatment process of the heat-shrinkable material, the fabric is convexly swollen. In this state, the fabric is pressed onto the table 310 using the press 111. At this time, the pressure during the pressing of the fabric is about 50kg / ㎠ to 500kg / ㎠. In addition, due to the pressing of the press 111, the fabric is pressed at a predetermined temperature. At this time, the temperature at the time of crimping is about 160 to 200 degreeC.

When wrinkles are formed in the fabric by the pressing process by the press 111, the press 111 returns to its original position and the support shaft driving motor 123 is driven to rotate the second support shaft 122. Wind up the fabric. When the second support shaft 122 rotates, the fabric connected to the first support shaft 121 is moved to the second support shaft 122 along the guide roller 124 installed at the lower portion of the body 110. Transferred. At this time, the support shaft drive motor 123 is controlled to be wound around the second support shaft 122 up to the far end of the wrinkled portion. That is, the support shaft drive motor 123 is controlled by the central processing unit 222, and the central processing unit 222 controls the operation of the support shaft drive motor 123 by the input data.

When the fabric is newly placed in the lower portion of the press 111 by the support shaft drive motor 123, the fabric is heat-treated as described above to shrink the heat-shrinkable material sewn as the fabric, thereby Inflated convex and then crimped with the press 111 to form a wrinkled fabric. At this time, the wrinkles formed on the wrinkled fabric may be formed by rotating 360 degrees when the press 111 is pressed.

Subsequent operations are repeated above.

Figure 3a and Figure 3b is a photograph of the surface and back of the wrinkled fabric according to the present invention, Figures 4a and 4b is a photograph of the surface and back of another wrinkled fabric according to the present invention.

3 and 4, the fabric is sewn in a desired shape and design by applying the heat-shrinkable material to the fabric. In this case, the fabric is any one of chemical fibers, natural cotton, wool, Daimaru, leather, fur, polyethylene, polypropylene, leather, teaching fabrics, knits, the heat shrinkable material is heat shrinkable woven fabric shrinks by heat , Any one of heat shrinkable nonwoven fabric, heat shrinkable film, and nylon.

Next, the sewing fabric is installed on the first support shaft 121 and the second support shaft 122 shown in FIGS. 1 and 2 to perform a heat treatment process and a pressing process to perform the photo of FIGS. 3 and 4. It forms a wrinkled fabric like a tile.

The present invention is not limited to the above-described embodiments, but can be variously modified and changed by those skilled in the art, which should be regarded as included in the spirit and scope of the present invention as defined in the appended claims. something to do.

As described above, according to the method for forming the pleated fabric according to the present invention, the apparatus and the pleated fabric manufactured by the pleated fabric and the pleated fabric manufactured by the method, all the processes for forming the pleated fabric in one fabric By automatically made in the wrinkle fabric device, there is an advantage that can increase the work efficiency of the operator.

In addition, since it is possible to reduce the formation process step of the wrinkled fabric can reduce the manufacturing cost, there is an advantage that can increase the price economic power of the product.

In addition, there is an advantage that can be mass-produced because the process of forming the wrinkled fabric can be performed automatically and continuously.

1 is an external photograph of the wrinkle fabric forming apparatus according to the present invention

FIG. 2 is a block diagram of FIG. 1.

Figure 3a and Figure 3b is a photograph of the front and back surface of the pleated fabric according to the present invention

Figure 4a and Figure 4b is a photograph of the front and back of another wrinkled fabric according to the present invention

<Description of Symbols for Main Parts of Drawings>

100: press device 110: body portion

111 press 120 fabric transfer unit

121: first support shaft 122: second support shaft

123: support shaft drive motor 124: guide roller

200: control unit 210: frame

211: first support 212: second support

220: control box 221: input unit

222: central processing unit (CPU) 223: memory

224: display unit 225: power supply unit

230: transfer motor 300: main body

310: table 320: table support

330: heater 340: guide rail

Claims (15)

Wrinkle fabric forming apparatus, A main body including a table and a table support and having a heater and a guide rail below the table; A control device having a frame having first and second supports protruding from one side and the other side of the table, the first and second supports protruding from the guide rail, and a control box provided at the first support; And The body portion is provided on the first and second support base at a predetermined distance on the table top, the first and second support shafts respectively provided on one side and the other side of the body portion, and the fabric installed on the first support shaft A plurality of guide rollers for guiding the second support shaft through the lower part of the body, a support shaft driving motor for driving the second support shaft, and a press installed in the body to press the fabric onto the table. Wrinkle fabric forming apparatus characterized in that it comprises a press device having a. The method of claim 1, wherein the control box, An input unit for inputting a signal for controlling an operation of the wrinkle fabric forming apparatus; A central processing unit controlling the operation of each component of the wrinkle fabric forming apparatus; A memory for storing data information necessary for forming the wrinkle fabric; A display unit indicating an operation state of the wrinkle fabric forming apparatus; And Wrinkle fabric forming apparatus comprising a power supply for supplying power for the operation of the wrinkle fabric forming apparatus. The method of claim 1, wherein the control device unit, Wrinkle fabric forming apparatus further comprises a transport motor for driving the frame to be movable to the left and right to the guide rail. The method of claim 1, wherein the fabric, Wrinkle fabric forming apparatus characterized in that the sewing on the desired side by combining the heat-shrinkable material. The method of claim 1, wherein the heater, Wrinkles characterized in that a predetermined temperature is applied to the fabric through the table under the control of the central processing unit in the state that the fabric installed in the press device portion is pressed to the table by the press at a predetermined pressure. Fabric forming device. In the method for forming a wrinkled fabric by using the wrinkled fabric forming apparatus of claim 1, Sewing the desired shape by combining the heat shrinkable material with the fabric; Shrinking the heat-shrinkable material by heat treatment to convex the fabric; And Crimping fabric forming method comprising the step of forming the wrinkles by pressing the fabric with the press. The method of claim 6, The heat shrinkable heat treatment step of the heat-shrinkable material is wrinkled fabric formation method, characterized in that for 1 to 3 minutes heat treatment at a temperature condition of 110 ℃ to 150 ℃. The method of claim 6, Crease fabric forming method characterized in that the pressing step of the fabric at a temperature of 160 ℃ to 200 ℃. The method of claim 6, The crimping process of the fabric is wrinkled fabric formation method, characterized in that the compression at a pressure of 50kg / ㎠ to 500kg / ㎠. The method of claim 6, The fabric is a method of forming a wrinkled fabric, characterized in that using any one of chemical fibers, natural cotton, wool, leather, fur, polyethylene, polypropylene, leather, teaching fabric, knit. The method of claim 6, The heat-shrinkable material is wrinkled fabric forming method using any one of heat shrinkable woven fabric, heat shrinkable nonwoven fabric, heat shrinkable film, nylon shrinkage by heat. Wrinkle fabric, characterized in that produced by the method of claim 6. The method of claim 12, The fabric is wrinkled fabric, characterized in that using any one of chemical fibers, natural cotton, wool, leather, fur, polyethylene, polypropylene, leather, teaching fabric, knit. The method of claim 12, The heat-shrinkable material is wrinkled fabric, characterized in that any one of heat shrinkable woven fabric, heat shrinkable nonwoven fabric, heat shrinkable film, nylon shrinkage by heat. Clothing characterized in that it is manufactured by using the pleated fabric prepared by the method of claim 6.