KR20040080487A - Tile using natural stone and method of manufacture - Google Patents
Tile using natural stone and method of manufacture Download PDFInfo
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- KR20040080487A KR20040080487A KR1020030015273A KR20030015273A KR20040080487A KR 20040080487 A KR20040080487 A KR 20040080487A KR 1020030015273 A KR1020030015273 A KR 1020030015273A KR 20030015273 A KR20030015273 A KR 20030015273A KR 20040080487 A KR20040080487 A KR 20040080487A
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- gravel
- epoxy resin
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
Description
본 발명은 건축물의 내외장재로 사용되는 자연석을 이용한 타일 및 그 제조방법에 관한 것으로, 더욱 구체적으로 자연석의 무늬를 살리면서, 기존 타일보다 월등히 경량화 시켜 건축물의 내외벽 장식용으로 시공시 떨어지는 폐단을 방지함과 동시에 몰탈 부착이 용이한 자연석을 이용한 타일 및 그 제조방법에 관한 것이다.The present invention relates to a tile using a natural stone used as interior and exterior materials of a building and a method of manufacturing the same. And at the same time relates to a tile using a natural stone easy to attach mortar and a method of manufacturing the same.
일반적으로 타일이라 함은 각종 점토를 일정한 모양으로 성형하여 유약처리한 후 이를 소성 가공하여 건축물 내외장용 바닥재 등으로 사용하여 왔으나, 이는 점토라는 특정재료만을 이용하여야 하므로 자원고갈을 심화시키는 원인이 될 뿐아니라 소성가공 중에 변형에 의해 불량품의 발생원인이 많아서 가격이 비교적 고가일 문제점이 있었다.In general, tiles have been used to form various types of clay, glaze and plastic processing them, and use them as flooring materials for interior and exterior of buildings, but this only causes a deepening of resource depletion because only specific materials such as clay must be used. Rather, there was a problem that the price was relatively expensive due to many causes of defective products due to deformation during plastic working.
또한 자연적인 질감을 살리기 위하여 종래에도 자연석을 그대로 이용하여 건축물 내외장용, 바닥재 등으로 이용하고는 있으나, 이는 자연석 자체가 일정한 형태를 갖고 있지 못할 뿐만 아니라 그 두께 역시 일정하지 아니하여 외부로 돌출 되는 등의 이유로 인해 시공상 어려운 단점이 많았다.In addition, in order to make use of natural texture, in the past, natural stone is used as it is for building interior and exterior, flooring, etc. This is not only natural stone itself does not have a certain shape, but also its thickness is not constant and protrudes to the outside. Due to the reasons, there were many disadvantages in construction.
그러나 상기에서 지적한 바와 같이 자연석은 그 사이즈(size)가 일정치 않고 불규칙한 형상으로 인하여 시공상에서 많은 시간의 지연과 어려움이 있었다.As pointed out above, however, the natural stone has a long time delay and difficulty in construction due to its irregular size and irregular shape.
본 발명은 전기한 문제점을 해결하기 위하여 안출한 것으로, 직경이 작은 자갈과 에폭시 수지를 혼합하여 함체에 내입하여 경화시켜 건축물 내외장용타일, 바닥재 보드블록에 사용할 수 있도록 함으로서 무한정 분포되어 있는 자연석을 이용하여 건축의 자재비 절감효과와 건축의 미적 감각을 살리고, 기존 타일보다 월등히 경량화 시켜 건축물의 내외벽 장식용으로 시공시 떨어지는 폐단을 방지함과 동시에 몰탈 부착이 용이한 자연석을 이용한 타일 및 그 제조방법에 관한 것이다.The present invention has been made in order to solve the above problems, by mixing the gravel and epoxy resin with a small diameter to be incorporated into the enclosure to cure it to be used in interior and exterior tiles of the building, flooring board block using a natural stone that is distributed indefinitely By reducing the material cost of construction and aesthetic sense of the building, it is much lighter than the existing tiles, and prevents the falling edges when constructing the interior and exterior walls of the building. will be.
도 1 은 본 발명에 따른 타일의 전체 사시도.1 is an overall perspective view of a tile according to the present invention;
도 2 는 도 1의 A-A'선 단면 설명도.FIG. 2 is a cross-sectional view taken along the line AA ′ of FIG. 1. FIG.
도 3 은 본 발명의 개략적인 공정도.3 is a schematic process diagram of the present invention.
＜도면의 주요부분에 대한 부호의 설명＞<Description of the code | symbol about the principal part of drawing>
1: 함체, 2: 자갈,1: enclosure, 2: gravel,
3: 호퍼, 4: 컨베이어,3: hopper, 4: conveyor,
5: 제1롤러, 6: 제2롤러,5: first roller, 6: second roller,
11: 요철부11: irregularities
본 발명의 자연석을 이용한 타일은 직경이 작은 자갈과 에폭시 수지를 혼합하여, 저면에 요철부가 형성된 합성수지 함체 내에 충진하고 롤러로 압착시킨 후 경화시켜 상부 표면이 매끄럽게 구성한다.Tiles using natural stone of the present invention are mixed with a small diameter of gravel and epoxy resin, filled in a synthetic resin housing having an uneven portion formed on the bottom, and then pressed with a roller and cured to form a smooth upper surface.
본 발명의 자연석을 이용한 타일의 제조방법은 저면에 요철부가 형성된 합성수지 함체를 성형하는 성형단계와, 상기 함체 내에 직경이 작은 자갈과 에폭시 수지를 혼합하여 충진 하는 충진단계와, 직경이 작은 자갈과 에폭시 수지가 충진된 함체 상부에서 롤러로 압착하는 압착단계와, 함체 내에 충진 압착된 자갈과 에폭시 수지를 경화시키는 경화단계로 이루어진다.The method of manufacturing a tile using natural stone of the present invention includes a molding step of forming a synthetic resin housing having an uneven portion formed on a bottom surface, a filling step of mixing a small diameter gravel and an epoxy resin in the enclosure, and a small diameter gravel and epoxy. It consists of a pressing step of pressing the resin on the top of the filled with a roller, and a curing step of curing the gravel and epoxy resin filled in the housing.
이하 본 발명에 따른 자연석을 이용한 타일 및 그 제조방법의 바람직한 실시예를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, a preferred embodiment of a tile using a natural stone according to the present invention and a manufacturing method thereof are as follows.
도 1 은 본 발명에 따른 자연석을 이용한 타일의 전체 사시도이고, 보 2 는 본 발명에 따른 자연석을 이용한 타일의 단면설명도이며, 도 3 은 본 발명에 따른 자연석을 이용한 타일의 제조 방법을 개략적으로 나타내는 공정도이다.1 is an overall perspective view of a tile using a natural stone according to the present invention, beam 2 is a cross-sectional explanatory view of a tile using a natural stone according to the present invention, Figure 3 schematically shows a method of producing a tile using a natural stone according to the present invention It is process chart to show.
본 발명에 따른 자연석을 이용한 타일의 제조방법은 먼저 성형단계로 합성수지로 저면에 요철부(11)가 형성되고 충진공간이 형성된 함체(1)를 성형한다. 상기 함체(1)의 요철부(11)는 건축물의 내외벽 장식용으로 시공시 떨어지는 폐단을 방지함과 동시에 몰탈 부착이 용이하게 하기 위한 것이다.In the method of manufacturing a tile using natural stone according to the present invention, first, a concave-convex portion 11 is formed on a bottom of a synthetic resin in a molding step, and a housing 1 having a filling space is formed. The concave-convex portion 11 of the enclosure (1) is for preventing the closed end falling during construction for the interior and exterior wall decoration of the building and at the same time to facilitate the mortar attachment.
충진단계는 함체(1)가 성형되면 호퍼(3)에 직경이 작은 자갈(2)과 에폭시 수지를 넣고 교반하여 혼합한 후 컨베이어(4)를 통해 공급되는 함체(1)가 호퍼(3)의 하단에 위치할 때 호퍼(3)로부터 직경이 작은 자갈(2)과 에폭시 수지가 공급되어 함체(1)의 충진공간에 중진 한다. 여기서 별도의 컨트롤장치에 의하여 함체(1)가호퍼(3)하단에 위치하면 컨베이어(4)가 멈추고 호퍼(3)가 열리면서 일정량의 직경이 작은 자갈(2)과 에폭시 수지를 함체(1)에 충진시키고 호퍼(3)가 닫히면서 컨베이어(4)가 재 작동되는 것이다.In the filling step, when the housing 1 is molded, small diameter gravel 2 and an epoxy resin are put into the hopper 3, stirred and mixed, and the housing 1 supplied through the conveyor 4 is formed of the hopper 3. When located at the bottom of the hopper (3) is a small diameter gravel (2) and epoxy resin is supplied to the center of the filling space of the enclosure (1). In this case, when the housing 1 is located at the bottom of the hopper 3 by a separate control device, the conveyor 4 stops and the hopper 3 opens, and a certain amount of small diameter gravel 2 and epoxy resin are placed in the housing 1. The conveyor 4 is restarted with filling and the hopper 3 closing.
압착단계는 상기 충진단계에서 직경이 작은 자갈(2)과 에폭시 수지가 충진된 함체(1)가 컨베이어(4)에 의해 이동하면서 제1롤러(5)에 의해 1차 압착되고, 다시 제2롤러(6)에 의해 압착되면서 상부표면이 매끄럽게 형성되는 것이다. 여기서 제1롤러(5)는 제2롤러(6)보다 약간 높게 구성하여 함체(1) 내에 직경이 작은 자갈(2)과 에폭시 수지를 골고루 충진시키면서 압착시켜는 것이며, 제2롤러(6)는 상부 표면을 매끄럽게 형성하면서 압착시키는 것이다.In the pressing step, the small-diameter gravel (2) and the epoxy resin-filled housing (1) is first compressed by the first roller (5) while moving by the conveyor (4), and then the second roller Pressed by (6) is to form a smooth upper surface. Here, the first roller 5 is configured to be slightly higher than the second roller 6 to compress the small gravel 2 and the epoxy resin evenly packed in the housing 1, and the second roller 6 is compressed. It is pressed while forming the top surface smoothly.
경화단계는 상기 압착단계에서 직경이 작은 자갈(2)과 에폭시 수지가 압착된 함체(1)가 컨베이어(4)에 의해 이동되어 상온에서 경화를 시켜 타일을 형성하는 것이다.In the curing step, the small diameter gravel 2 and the housing 1 in which the epoxy resin is compressed are moved by the conveyor 4 to cure at room temperature to form a tile.
이와 같이 경화된 타일은 투명의 에폭시 수지를 직경이 작은 자갈(2)과 혼합되어 형성된 것으로 상부표면이 유리처럼 매끄럽게 형성되며, 직경이 작은 자갈(2)이 그대로 보여 자연미를 살릴 수 있으며, 직경이 작은 자갈(2)과 에폭시 수지 및 합성수지로 구성되므로 중량이 경량화 되는 것이다.The hardened tiles are formed by mixing transparent epoxy resin with small diameter gravel (2), and the upper surface is smoothly formed like glass, and small diameter gravel (2) can be seen to preserve natural beauty. Since the small gravel (2) and composed of epoxy resin and synthetic resin will be light weight.
이상에서 설명한 본 발명은 전술한 실시예 및 도면에 의해 한정되는 것은 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능함은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어 명백할 것이다.The present invention described above is not limited to the above-described embodiments and drawings, and various permutations, modifications, and changes can be made without departing from the technical spirit of the present invention. It will be apparent to those who have
이상과 같은 본 발명에 따른 자연석을 이용한 타일 및 그 제조방법은 직경이 작은 자갈과 에폭시 수지를 혼합하여 함체에 내입하여 경화시켜 건축물 내외장용타일, 바닥재 보드블록에 사용할 수 있도록 함으로서 무한정 분포되어 있는 자연석을 이용하여 건축의 자재비 절감효과와 자연석의 고유한 모양과 아름다움을 그대로 지닌 상태에서 건축물에 사용하게 되므로 건축미를 수려함과 기존 타일보다 월등히 경량화 시켜 건축물의 내외벽 장식용으로 시공시 떨어지는 폐단을 방지함과 동시에 몰탈 부착이 용이하고 편리하게 시공할 수 있는 등 여러 효과가 있는 유용한 발명이다.Tiles using natural stone according to the present invention as described above and a method of manufacturing the natural stone that is infinitely distributed by mixing the gravel and epoxy resin with a small diameter to be incorporated into the enclosure to be used for interior and exterior tiles of the building, flooring board block By using it, it is used for buildings in the state of saving material cost of building and unique shape and beauty of natural stone as it is. And at the same time it is a useful invention that has a variety of effects, such as easy and convenient to attach mortar.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020030015273A KR20040080487A (en) | 2003-03-11 | 2003-03-11 | Tile using natural stone and method of manufacture |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020030015273A KR20040080487A (en) | 2003-03-11 | 2003-03-11 | Tile using natural stone and method of manufacture |
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| Publication Number | Publication Date |
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| KR20040080487A true KR20040080487A (en) | 2004-09-20 |
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| KR1020030015273A KR20040080487A (en) | 2003-03-11 | 2003-03-11 | Tile using natural stone and method of manufacture |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100777962B1 (en) * | 2006-10-13 | 2007-11-21 | 송정환 | finishing panel manufactured by native rock for inner or outer wall of building and manufacturing method thereof |
| KR20220144518A (en) | 2021-04-20 | 2022-10-27 | 이강석 | Eco-friendly non-combustible tile for interior or exterior wall construction using natural fine gravels and its manufacturing method |
-
2003
- 2003-03-11 KR KR1020030015273A patent/KR20040080487A/en not_active Application Discontinuation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100777962B1 (en) * | 2006-10-13 | 2007-11-21 | 송정환 | finishing panel manufactured by native rock for inner or outer wall of building and manufacturing method thereof |
| KR20220144518A (en) | 2021-04-20 | 2022-10-27 | 이강석 | Eco-friendly non-combustible tile for interior or exterior wall construction using natural fine gravels and its manufacturing method |
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