KR20040052827A - Double layer paying material which is used by recycle tire, grit, and colored rubber. - Google Patents

Double layer paying material which is used by recycle tire, grit, and colored rubber. Download PDF

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Publication number
KR20040052827A
KR20040052827A KR1020040032416A KR20040032416A KR20040052827A KR 20040052827 A KR20040052827 A KR 20040052827A KR 1020040032416 A KR1020040032416 A KR 1020040032416A KR 20040032416 A KR20040032416 A KR 20040032416A KR 20040052827 A KR20040052827 A KR 20040052827A
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South Korea
Prior art keywords
ground
aggregate
packaging material
layer
waste tire
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KR1020040032416A
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Korean (ko)
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이주형
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이주형
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Priority to KR1020040032416A priority Critical patent/KR20040052827A/en
Publication of KR20040052827A publication Critical patent/KR20040052827A/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/003Construction of, or surfacings for, rinks or tracks for roller skating, skate-boarding or the like
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • E01C13/065Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003 at least one in situ layer consisting of or including bitumen, rubber or plastics
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C15/00Pavings specially adapted for footpaths, sidewalks or cycle tracks
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/20Drainage details

Abstract

PURPOSE: A construction method using a permeable multi-layered pavement member using waste tire rubber chips, silica sand, EPDM chips and aggregate is provided to heighten the safety in rainy season or winter and to prevent the separation of materials and the distortion of a pavement member. CONSTITUTION: The construction method using a permeable multi-layered pavement member using waste tire rubber chips, silica sand, EPDM chips and aggregate comprises the steps of: leveling the ground where an elastic pavement member is placed; spreading woven fabrics on the leveled ground; surfacing using aggregate mixed with the elastic pavement member; mixing the surfaced aggregate, waste tire rubber chips, silica sand and polyurethane binder in a mixer; paving the compound on the ground to the thickness of 50¯120 m/m; mixing color EPDM rubber chips and fine sand in a mixer, then paving on a base layer formed by paving the compound; tamping a surface layer paved on the base layer using a heat roller; and curing the pavement member at a fixed temperature and paving on the ground without a concrete layer or an asphalt-concrete layer.

Description

폐타이어 고무칩, 규사, EPDM칩과 골재를 이용한 투수형 복층 포장재의 시공방법 {Double layer paying material which is used by recycle tire, grit, and colored rubber.}Construction method of permeable multilayer packaging using waste tire rubber chips, silica sand, EPDM chips and aggregates {Double layer paying material which is used by recycle tire, grit, and colored rubber.}

본 발명은 폐타이어 고무칩, 골재, 규사, EPDM칩과 폴리우레탄 바인더를 이용한 투수형 복층 포장재의 시공방법에 관한 것으로, 자전거 전용 도로, 인라인 스케이트장등에 설치 시에 기초 포장 층이 필요 없이 지반이나 골재 위에 바로 투수형 복층 포장재를 포설 포장하므로 불필요한 시공재료 절감과 표층과 기층에 투수 공극이 형성된 투수형 복층 구조로 높은 투수성을 제공하는 폐타이어 고무칩과 규사, 골재를 이용한 투수형 복층 포장재 및 시공방법에 관한 것이다.The present invention relates to a method for constructing a permeable multi-layer pavement using waste tire rubber chips, aggregates, silica sand, EPDM chips and polyurethane binders. Permeable multi-layer packaging material installed and packaged directly on top of the permeable multi-layer packaging material using waste tire rubber chips, silica sand, and aggregates to reduce unnecessary construction materials and provide high permeability with permeable multi-layer structure with permeable voids on the surface and base. It is about a method.

일반적으로, 국내에서는 탄성포장재를 포설하는 방법으로 콘크리트등으로 기층이 형성되어야만하고 기층이 없을 경우에는 설계시에 콘트리트 포장을 두께가 150m/m 이상으로 포설하고 표층 포장재를 시공하였다.In general, in Korea, a base layer should be formed by concrete, etc. by laying elastic packing materials. If there is no base layer, concrete pavement is laid at a thickness of 150 m / m or more and the surface layer packing material is constructed.

상기와 같이 콘크리트 위에 탄성 포장재를 포설 경화시켜 완성하면은 표층은 탄성포장재이고 기층은 콘크리트층으로 표층에서 빗물이 투수되어 콘크리트 층으로 투수되어 물고임 현상이 발생, 기층과 표층사이에 겨울철과 여름철 온도변화에 따른 재료 분리현상이 발생하여 기층과 표층의 분리현상이 발생, 추가 시공 및 안전성에 영향을 주었다.When the elastic pavement is laid and cured on the concrete as described above, the surface layer is the elastic pavement material and the base layer is the concrete layer, and the rainwater is permeated from the surface layer and the water layer penetrates into the concrete layer. The separation of materials caused by the change caused the separation of substrate and surface, which affected the additional construction and safety.

따라서, 최근에는 투수콘크리트는 골재와 골재사이의 공극을 통하여 빗물이 지반으로 스며들게 하여 가로수 등 식물의 성장에 도움을 주고, 호우나 폭우 및 장마철에는 빗물이 지반으로 스며들어 흙속에 저류되게 함으로서 하천과 강이 범람하는 것을 예방하고, 보도에 빗물이 고이지 않는 장점 때문에 투수콘크리트를 많이 보급해 나가고 있는 추세이다.Therefore, in recent years, permeable concrete helps the rainwater seep into the ground through the gap between the aggregate and the aggregate to help the growth of plants such as roadside trees, and during the heavy rain, heavy rain and rainy season, the rainwater seeps into the ground and is stored in the soil. Due to the advantages of preventing flooding of rivers and the accumulation of rainwater on the sidewalks, permeable concrete is becoming more popular.

그러나, 기존의 도로와 인도 , 자전거 도로, 조깅코스에 대한 투수성 포장에는 투수성 아스팔트 콘크리트와 투수성 시멘트 콘크리트가 쓰이는데, 운동시설용으로는 무릎과 허리에 충격을 주며, 겨울철과 우천시 안전성의 미확보와 포장재의 변형등 많은 단점을 가지고 있다.However, permeable pavement for permeable pavement for existing roads, sidewalks, bicycle paths, and jogging courses is used for permeable asphalt concrete and permeable cement concrete. There are many disadvantages such as deformation of packaging materials.

따라서, 상기와 같은 문제점을 해소하기 위하여, 본 발명은 콘크리트층과 같이 기층이 필요 없이 지반이나 골재층 위에 바로 복층 포장재 구조인 폐타이어 고무칩과 규사, 골재를 이용한 투수형 복층 포장재를 포설하여 사용 하므로 이중 기초인 콘크리트층을 없애 투수율을 높이고, 지하수를 보존하고 자원을 재활용해 안전성과 편리성을 제공하는 시공 방법을 제공하는 것이다.Therefore, in order to solve the above problems, the present invention is used to install a permeable multilayer packaging material using waste tire rubber chips and silica sand, aggregate, which is a multilayer packaging material structure directly on the ground or aggregate layer, such as a concrete layer without the need for a base layer Therefore, it is to provide a construction method to increase the permeability by removing the concrete layer, which is a double foundation, to conserve ground water and to recycle resources to provide safety and convenience.

도 1은 본 발명의 시공방법을 도시해 보인 공정도.1 is a process chart showing a construction method of the present invention.

도 2는 본 발명의 시공 상태를 도시해 보인 개략 단면도.2 is a schematic cross-sectional view showing a construction state of the present invention.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1 : 표층 2 : 기층1: surface layer 2: substrate

3 : 부직포 4 : 지면3: nonwoven fabric 4: paper

5 : 폐타이어 고무칩 6 : 골재5: waste tire rubber chip 6: aggregate

7 : 투수공극 8 : 규사7: pitcher gap 8: silica sand

9 : 고운모래 10 : EPDM칩9: fine sand 10: EPDM chip

11 : 바인더11: binder

상기와 같은 목적을 달성하기 위하여, 본 발명은 탄성포장재 시공방법에 있어서, 탄성포장재를 시공할 지면 위를 정지하는 공정단계와 상기 정지된 지반위에 부직포 도포 공정단계와 탄성포장재 규사에 배합할 골재 표면처리 공정단계와 상기 표면 처리된 골재와 폐타이어 고무칩과 규사, 폴리우레탄 바인더를 배합하는 배합단계와 상기 배합된 배합물을 지반 위에 약 50-120m/m 두께로 포설하는 공정단계와 상기 배합물을 포설하여 형성된 기층위에 표층 재료인 컬러EPDM고무칩과 필요시 폐고무칩, 재생 우레탄칩을 고운모래와 배합기에 배합하여 포설하는 공정 단계와 상기 기층위에 포설된 표층을 열로라로 다짐 마감 처리하는 공정단계와 상기 열로라로 마감 처리된 포장재를 상온에서 양생하는 공정단계를 거쳐 콘크리트층이나 아스콘층 없이 지면 위에 바로 포설하는 방법을 특징으로 폐타이어 고무칩과 규사, 골재를 이용한 투수형 복층 포장재 시공방법으로 목적을 달성하는 것이다.In order to achieve the above object, the present invention, in the method for constructing the elastic packaging material, the surface of the aggregate to be blended in the process step of stopping the ground to the construction of the elastic packaging material and the nonwoven fabric coating process step and the elastic packaging material on the suspended ground Treatment step and the step of blending the surface-treated aggregate, waste tire rubber chip, silica sand, polyurethane binder and the process step of laying the blended compound to about 50-120m / m thickness on the ground and the formulation The process step of combining color EPDM rubber chip, waste rubber chip, and recycled urethane chip into fine sand and compounding machine and laying it on the formed base layer and compacting the surface layer installed on the base layer with thermal roller. And through the process step of curing the packaging material with the thermal treatment at room temperature, without the concrete layer or ascon layer on the ground It is to achieve the purpose by the construction method of permeable multilayer packaging material using waste tire rubber chips, silica sand, aggregate.

이하 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings.

도 1은 본 발명의 시공방법을 도시해 보인 공정도로, 본 발명은 자전거전용도로, 인라인스케이트장 등에 탄성 포장재로 사용할 수 있도록 기층(2)과 표층(1)인 투수형 복층 포장재로 형성된다.1 is a process road showing the construction method of the present invention, the present invention is formed of a permeable multilayer packaging material that is a base layer (2) and a surface layer (1) so that it can be used as an elastic packaging material for bicycle roads, inline skating rinks, and the like.

상기 투수형 복층 포장재는 기존에 콘크리트나 아스콘 위에 설치하는 종래 방법과는 달리 지반(4)위나 골재 위에 포설하는 방법으로 먼저 시공할 지면(4)을 평탄하게 정지작업 공정을 하고, 다음 단계로 상기 정지 작업된 지면(4)위에 기층(2)재료와 투수시 지반침하와 유실을 막기 위하여 부직포(3)를 도포한 후, 기층(2)에 배합되는 골재(6)의 강도, 내구성 및 상호 접착력과 폴리우레탄 바인더를 소량으로 사용하여 투수공극(7) 최대한 확보하고 투수율을 높이기 위하여 골재(6) 표면을 처리하는 공정단계를 거쳐, 배합기에 폐타이어 고무칩(5) 20-40%와 골재(6) 80-60%와 규사(8) 10-20%를 접착제인 폴리우레탄 바인더를 배합하여 부직포(3)가 도포된 지면(4) 위에 포설시공하며 기층(2) 두께는 약 50-120m/m로 형성한다. 이때 규사는 여름철과 겨울철의 온도변화에 따른 재료 분리현상과 뒤틀림 현상을 방지하여 준다.The permeable multi-layer pavement is a method of laying on the ground (4) or aggregate, unlike the conventional method of conventionally installed on concrete or ascon, the ground (4) to be constructed first, and then stop the flat process, the next step After applying the base material (2) on the ground (4) and the nonwoven fabric (3) to prevent ground subsidence and loss during permeation, the strength, durability and mutual adhesion of the aggregate (6) blended into the base layer (2). And a small amount of polyurethane binder, through the process step of treating the surface of the aggregate (6) in order to secure the maximum permeability (7) and increase the permeability rate, 20-40% of the waste tire rubber chip (5) and aggregate ( 6) 80-60% and 10-20% of silica sand (8) are blended with a polyurethane binder as an adhesive and laid on the ground (4) to which the nonwoven fabric (3) is applied. The thickness of the base layer (2) is about 50-120m / form m. At this time, silica sand prevents material separation and warping due to temperature changes in summer and winter.

상기 포설된 기층(2)위에 표층 시공시 자외선에 색상이 쉽게 탈색되지 않으며 주변환경에 조화를 이룰 수 있는 탄성재로 컬러EPDM고무칩(10)을 80-90% 표층의 열에 의한 뒤틀림 현상을 예방하는 고운모래(9)를 10-20%비율로 배합하여 일정 두께로 포설한다.When the surface layer is installed on the installed base layer (2), the color is not easily discolored by ultraviolet rays, and the color EPDM rubber chip 10 is prevented from warping due to heat of 80-90% of the surface layer as an elastic material that can harmonize with the surrounding environment. Fine sand (9) is blended at a rate of 10-20% and laid at a certain thickness.

상기 포설된 기층(2)과 표층(1)을 일체로 형성하고 평탄성과 내구성 및 탄성력 및 투수성을 확보할 수 있도록 열로라로 포설된 부분을 다짐 마감 처리하는 공정을 거쳐 상온에서 양생하여 다양한 활용범위를 갖는 투수형 복층 포장재 시공방법이다.Through the process of compacting and finishing the part installed by thermal roller to form the base layer (2) and the surface layer (1) and secure the flatness, durability, elasticity and permeability, it is cured at room temperature It is a method of constructing a permeable multilayer packaging material having a range.

따라서, 상기 본 발명 포장재는 기층과 표층으로된 2중구조로 직접 시공하기 때문에 투수력 증대로 지하수 고갈을 해결하고 우천시나 겨울철에 안전성을 확보할 수 있다.Therefore, the packaging material of the present invention can be directly installed in a double structure consisting of a base layer and a surface layer to solve the groundwater depletion by increasing permeability and to ensure safety in rainy weather or in winter.

즉, 상기 투수형 복층 포장재는 표층(1)이 컬러EPDM 고무칩과 모래로 형성되어 다양한 색상의 조화를 이룰 수 있으며, 재료 분리 현상과 안전성을 확보함과 동시에 표층에서 투수된 빗물이 기층에서도 자연스럽게 투수 여과되어 투수력을 높일 수 있다.That is, the permeable multi-layer packaging material is a surface layer (1) is formed of a color EPDM rubber chip and sand can achieve a variety of colors, while ensuring the material separation phenomenon and safety, and at the same time the rain water that is permeated from the surface layer naturally. Permeability can be filtered to increase permeability.

이상에서 설명한 본 발명의 효과는 폐타이어고무칩과 규사,EPDM칩, 골재를 이용한 투수형 복층 포장재및 시공 방법으로 자전거 전용 도로, 놀이시설(인라인스케이트장)등 사회간접시설을 대체할수 있으며 폐타이어와 규사, 재생골재를 사용하여 자원재활용과 기존에 기층을 구성하는 콘크리트층이 필요없이 지면 위에 복층 구조인 포장재를 바로 포설하므로 불필요한 시공재료절감과 우수한 투수 증대및 보행시 보행자에게 탄성력을 제공하여 보행성,활동성을 높이는 효과를 가지고 있다.The effects of the present invention described above can replace social indirect facilities such as bicycle paths, amusement facilities (inline skating rinks) by using permeable multi-layer pavement and construction methods using waste tire rubber chips, silica sand, EPDM chips, and aggregates. By using silica sand and recycled aggregates, the paving material, which is a multi-layer structure, is laid directly on the ground without the need for resource recycling and existing concrete layers. , Has the effect of increasing activity.

또한, 사계절이 뚜렷하고 기온의 차가 심하여 포장재의 뒤틀림 현상이나, 재료 분리현상을 막기 위하여 규사와 모래를 적당히 배합하여 사용하므로 스포츠 시설용 포장 재료로 완성도를 높였다.In addition, the four seasons are clear and the temperature difference is so severe that silica sand and sand are properly mixed to prevent warping of the packing material or material separation.

Claims (2)

탄성포장재 시공방법에 있어서In the construction method of elastic packaging material 탄성포장재를 시공할 지면 위를 정지하는 공정단계와 ;A process step of stopping on the ground to construct the elastic packaging material; 상기 정지된 지면 위에 부직포 도포 공정단계와 ;Nonwoven fabric application process step on the stationary ground; 탄성포장재에 배합할 골재 표면처리 공정단계와 ;An aggregate surface treatment process step for blending in an elastic packaging material; 상기 표면 처리된 골재와 폐타이어 고무칩과 규사를 폴리우레탄 바인더를 배합기에 배합하는 단계와 ;Blending the surface-treated aggregate, waste tire rubber chip and silica sand into a blender with a polyurethane binder; 상기 배합된 배합물을 지면이 50-120m/m 두께로 포설하는 시공단계와 ;A construction step of laying the blended formulation at a thickness of 50-120 m / m; 상기 배합물을 포설하여 형성된 기층 위에 표층재료인 컬러EPDM고무칩과 고운모래를 배합기에 배합하여 포설하는 공정단계와 ;A process step of blending and installing color EPDM rubber chips and fine sand, which are surface materials, on a substrate formed by laying the compound; 상기 기층 위에 포설된 표층을 열로라로 다짐 마감 처리하는 공정단계와 ;A process step of compacting and finishing the surface layer installed on the substrate with a thermal roller; 상기 열로라로 마감 처리된 포장재를 상온에서 양생하는 공정단계를 거쳐 콘크리트층이나 아스콘층 없이 지면 위에 바로 포설하는 방법을 특징으로 폐타이어 고무칩과 규사, EPDM, 골재를 이용한 투수형 복층 포장재 및 시공 방법.Permeable multi-layer packaging material and construction using waste tire rubber chips and silica sand, EPDM, aggregate, characterized in that the method is laid directly on the ground without the concrete layer or ascon layer through the process step of curing the thermally treated packaging material at room temperature Way. 제 1항에 있어서, 상기의 시공방법에 의하여 부직포가 도포된 지반 위에 폐타이어 고무분말과 표면 처리된 골재와 규사, 폴리우렌탄 바인더가 배합되어 투수 공극이 형성된 기층과 그 위에 투수성을 갖는 컬러EPDM 고무칩과 고운모래와 배합된 표층이 일체 구조로 형성된 것을 특징으로 하는 폐타이어 고무칩과 골재를 이용한 투수형 복층 포장재.According to claim 1, The waste tire rubber powder, the surface-treated aggregate, silica sand, and the polyurethane binder is blended on the ground on which the nonwoven fabric is applied by the above construction method, and a base having water permeable pores and a color having water permeability thereon. A permeable multilayer packaging material using waste tire rubber chips and aggregates, characterized in that the surface layer blended with EPDM rubber chips and fine sand is formed in an integrated structure.
KR1020040032416A 2004-05-07 2004-05-07 Double layer paying material which is used by recycle tire, grit, and colored rubber. KR20040052827A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100614686B1 (en) * 2005-03-31 2006-08-22 김인중 A elasticity paving materials for the playground
KR100741410B1 (en) * 2006-06-01 2007-07-23 (주)건설과환경 The construction method of the pavement layer having water permeability
KR100743473B1 (en) * 2006-03-10 2007-07-30 (주)지케이 An elastic pavement with a heating layer
KR100744998B1 (en) * 2006-05-02 2007-08-02 에코텍 주식회사 Elastic pavement
WO2007105856A1 (en) * 2006-03-10 2007-09-20 Gk Co., Ltd. Elastic pavement material having water permeability, purification and anti-freezing functions
KR100862718B1 (en) * 2006-12-28 2008-10-10 김인중 Color type rubber chip method
GB2471381B (en) * 2009-06-25 2012-05-16 Sudscape Ltd Materials

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100614686B1 (en) * 2005-03-31 2006-08-22 김인중 A elasticity paving materials for the playground
KR100743473B1 (en) * 2006-03-10 2007-07-30 (주)지케이 An elastic pavement with a heating layer
WO2007105856A1 (en) * 2006-03-10 2007-09-20 Gk Co., Ltd. Elastic pavement material having water permeability, purification and anti-freezing functions
KR100744998B1 (en) * 2006-05-02 2007-08-02 에코텍 주식회사 Elastic pavement
KR100741410B1 (en) * 2006-06-01 2007-07-23 (주)건설과환경 The construction method of the pavement layer having water permeability
KR100862718B1 (en) * 2006-12-28 2008-10-10 김인중 Color type rubber chip method
GB2471381B (en) * 2009-06-25 2012-05-16 Sudscape Ltd Materials
US9163364B2 (en) 2009-06-25 2015-10-20 Sudscape Technologies Limited Materials

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