KR20040036398A - Method and apparatus for measuring uniformity of green case - Google Patents
Method and apparatus for measuring uniformity of green case Download PDFInfo
- Publication number
- KR20040036398A KR20040036398A KR1020020065412A KR20020065412A KR20040036398A KR 20040036398 A KR20040036398 A KR 20040036398A KR 1020020065412 A KR1020020065412 A KR 1020020065412A KR 20020065412 A KR20020065412 A KR 20020065412A KR 20040036398 A KR20040036398 A KR 20040036398A
- Authority
- KR
- South Korea
- Prior art keywords
- measuring
- green case
- thickness
- value
- uniformity
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0662—Accessories, details or auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0061—Accessories, details or auxiliary operations not otherwise provided for
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B9/00—Measuring instruments characterised by the use of optical techniques
- G01B9/02—Interferometers
- G01B9/02092—Self-mixing interferometers, i.e. feedback of light from object into laser cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0061—Accessories, details or auxiliary operations not otherwise provided for
- B29D2030/0066—Tyre quality control during manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0662—Accessories, details or auxiliary operations
- B29D2030/0665—Measuring, calculating and correcting tyre uniformity before vulcanization
Abstract
Description
본 발명은 그린케이스의 유니포미티 측정방법 및 그 장치에 관한 것이다.The present invention relates to a method for measuring uniformity of a green case and a device thereof.
타이어의 유니포미티(uniformity)는 매우 중요한 성능으로서, 불량할 경우에는 타이어에 진동, 마모 등을 일으켜 승차감 저하 및 수명 감소의 문제점을 일으키게 된다.The uniformity of the tire is a very important performance, and if it is poor, it causes vibration, wear, etc., to the tire, resulting in deterioration of ride comfort and reduction of life.
이에 따라, 완제품 타이어의 유니포미티 검사는 가장 엄격하게 체크되어야할 검사공정 중의 하나이다.Accordingly, uniformity inspection of finished tires is one of the most stringent inspection processes to be checked.
그러나, 종래의 유니포미티 검사는 가류가 완료된 완제품 타이어를 대상으로 이루어지기 때문에, 만일 허용치를 벗어나게 되면 재생이 불량하여 그 타이어를 폐기처분할 수 밖에 없었다. 이와 같은 경우, 결과적으로 가류공정이 불필요하게 포함된 꼴이 되므로 이로 인한 추가적 비용이 소요되고, 타이어 폐기로 인한 재료비의 손실도 매우 컸다는 문제점이 있었다.However, since the conventional uniformity inspection is performed on the finished tire after vulcanization, if the tolerance is exceeded, the regeneration is poor and the tire has to be disposed of. In this case, as a result, the vulcanization process is unnecessarily included, and thus additional costs are required, and there is a problem that the loss of material cost due to tire disposal is also very large.
본 발명은 상기한 문제점을 해결하기 위해 안출된 것으로서, 발명의 목적은 완제품 타이어가 아닌 가류전의 그린케이스를 대상으로 유니포미티 시험(프로파일 결정 시험)을 실시함으로써 인적, 경제적 손실을 크게 절감할 수 있는 측정방법 및 그 장치를 제공하는데 있다.The present invention has been made to solve the above problems, the object of the invention is to significantly reduce the human and economic losses by performing a uniformity test (profile determination test) on the green case before vulcanization rather than the finished tire. The present invention provides a measuring method and an apparatus thereof.
도 1은 본 발명에 따른 그린케이스의 유니포미티 측정장치를 나타내는 정면도이다.1 is a front view showing a unit for measuring the uniformity of the green case according to the present invention.
※ 주요 도면부호의 설명※ Explanation of Major Drawings
A... 레이저 센서A ... laser sensor
B... 그린 케이스B ... Green Case
C... 성형드럼C ... molding drum
D... 기준점D ... reference point
상기한 목적을 달성하기 위해 본 발명에 따른 그린케이스의 유니포미티 측정방법은,Method of measuring the uniformity of the green case according to the present invention to achieve the above object,
성형드럼을 정지시키는 단계와;Stopping the forming drum;
레이저 센서를 가동하여 상기 성형드럼에 감겨진 그린케이스의 둘레방향으로 하나의 기준점에서 트레드의 두께를 측정하는 단계와;Operating a laser sensor to measure the thickness of the tread at one reference point in the circumferential direction of the green case wound on the forming drum;
상기 성형드럼을 여러번 회전시키면서, 매 회전시마다 레이저 센서에 의해 트레드 두께를 측정하는 단계와;Measuring the tread thickness by a laser sensor with each rotation of the forming drum several times;
상기 측정값들을 총 회전수로 나누어 평균값을 구하는 단계와;Dividing the measured values by the total number of revolutions to obtain an average value;
상기 평균 두께치와 상기 기준점 두께치의 차이를 구하고 이를 허용치와 비교하는 단계와;Obtaining a difference between the average thickness value and the reference point thickness value and comparing it with an allowable value;
로 구성되는 것을 특징으로 한다.Characterized in that consists of.
또한, 본 발명에 따른 그린케이스의 유니포미티 측정장치는,In addition, the unit for measuring the uniformity of the green case according to the present invention,
회전이 자유로운 성형드럼과;Molding drum free to rotate;
상기 성형드럼에 감겨진 그린케이스의 트레드 표면을 향해 레이저를 조사하는 레이저 센서로 구성된 것을 특징으로 한다.And a laser sensor for irradiating a laser toward the tread surface of the green case wound on the forming drum.
이하, 첨부도면을 참조하여 본 발명의 일 실시예를 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described an embodiment of the present invention;
도 1에 본 발명에 따른 그린케이스의 유니포미티 측정장치의 일 예가 도시되어 있다.1 shows an example of the uniformity measuring apparatus of the green case according to the present invention.
도면에서와 같이, 성형공정이 완료된 그린케이스(B)가 성형드럼(C)에 감겨져 있으며, 상기 성형드럼(C) 위쪽으로는 레이저 센서(A)가 설치되어 있다.As shown in the drawing, the green case B in which the molding process is completed is wound around the molding drum C, and a laser sensor A is installed above the molding drum C.
이하, 그린케이스(B)의 유니포미티를 측정하는 방법에 대하여 설명한다.Hereinafter, the method of measuring the uniformity of the green case B is demonstrated.
먼저, 성형드럼(C)의 회전을 정지시킨다.First, the rotation of the forming drum C is stopped.
다음, 레이저 센서(A)를 가동하여 상기 성형드럼(C)에 감겨진 그린케이스(B)의 둘레방향으로 하나의 기준점(D)(예컨대, 트레드 중앙으로부터 20mm)에서 트레드의 두께를 측정한다. 이는, 레이저 센서(A)로부터 레이저를 조사한 후, 트레드 표면으로부터 반사되는 레이저를 읽어서 그 거리를 측정함으로써 결정될 수 있다. 즉, 레이저 센서(A)로부터 성형드럼(C) 표면까지의 거리에서 트레드 표면까지의 거리를 빼는 것으로 두께를 결정할 수 있다.Next, the laser sensor A is operated to measure the thickness of the tread at one reference point D (eg, 20 mm from the center of the tread) in the circumferential direction of the green case B wound on the molding drum C. This can be determined by irradiating the laser from the laser sensor A, then reading the laser reflected from the tread surface and measuring the distance. That is, the thickness can be determined by subtracting the distance from the laser sensor A to the molding drum C surface to the tread surface.
다음, 상기 성형드럼(C)을 여러번, 예컨대 적어도 5번 이상 회전시키면서, 매 회전시마다 레이저 센서(A)에 의해 트레드 두께를 측정한다. 측정을 위한 상기 회전수는 많을수록 바람직할 것이다. 그러나 5∼6회 정도면 대체적인 프로파일 및 유니포미티의 양부(良否)를 결정할 수 있다.Next, while rotating the forming drum C several times, for example at least five or more times, the tread thickness is measured by the laser sensor A at every rotation. The more the rotation speed for the measurement, the better. However, about five to six times can determine the adequacy of the alternative profile and uniformity.
그리고, 상기 측정값들을 총 회전수로 나누어 평균값을 구한다.The measured values are divided by the total number of revolutions to obtain an average value.
최종적으로는, 상기 평균 두께치와 상기 기준점(D) 두께치의 차이를 구하고 이를 허용치와 비교한다. 예컨대, 상기 허용치는 평균 두께치의 ±5% 등으로 정할 수 있다.Finally, the difference between the average thickness value and the reference point D thickness value is obtained and compared with the allowable value. For example, the allowable value may be defined as ± 5% of the average thickness value.
상기한 바와 같은 구성의 본 발명에 따르면, 가류공정에 들어가기 전에 유니포미티 검사가 완료되므로, 불량으로 판명될 경우 추가적인 공정이 생략될 수 있어 경제적이며, 재료의 재생을 통해 재료비를 최소화 할 수 있다는 이점이 있다.According to the present invention of the configuration as described above, since the uniformity inspection is completed before entering the vulcanization process, if it is found that the additional process can be omitted, it is economical, and the material cost can be minimized through the regeneration of the material There is an advantage.
Claims (2)
Priority Applications (1)
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KR1020020065412A KR20040036398A (en) | 2002-10-25 | 2002-10-25 | Method and apparatus for measuring uniformity of green case |
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KR1020020065412A KR20040036398A (en) | 2002-10-25 | 2002-10-25 | Method and apparatus for measuring uniformity of green case |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62151704A (en) * | 1985-12-26 | 1987-07-06 | Bridgestone Corp | Shape detecting method for tire |
JPH01176911A (en) * | 1987-12-30 | 1989-07-13 | Yokohama Rubber Co Ltd:The | Method and device for measuring external tire diameter in uniformity machine |
JPH08304009A (en) * | 1995-05-10 | 1996-11-22 | Sumitomo Rubber Ind Ltd | Apparatus and method for measurement of tire-surface rubber thickness |
JP2001050721A (en) * | 1999-08-06 | 2001-02-23 | Bridgestone Corp | Measuring method of tread shape of large-sized tire and its molding method |
JP2002090136A (en) * | 2000-09-20 | 2002-03-27 | Yokohama Rubber Co Ltd:The | Method and device for inspecting thickness of unvulcanized rubber |
JP2002162222A (en) * | 2000-11-27 | 2002-06-07 | Yokohama Rubber Co Ltd:The | Outer shape measuring method of unvulcanized tire and its device |
-
2002
- 2002-10-25 KR KR1020020065412A patent/KR20040036398A/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62151704A (en) * | 1985-12-26 | 1987-07-06 | Bridgestone Corp | Shape detecting method for tire |
JPH01176911A (en) * | 1987-12-30 | 1989-07-13 | Yokohama Rubber Co Ltd:The | Method and device for measuring external tire diameter in uniformity machine |
JPH08304009A (en) * | 1995-05-10 | 1996-11-22 | Sumitomo Rubber Ind Ltd | Apparatus and method for measurement of tire-surface rubber thickness |
JP2001050721A (en) * | 1999-08-06 | 2001-02-23 | Bridgestone Corp | Measuring method of tread shape of large-sized tire and its molding method |
JP2002090136A (en) * | 2000-09-20 | 2002-03-27 | Yokohama Rubber Co Ltd:The | Method and device for inspecting thickness of unvulcanized rubber |
JP2002162222A (en) * | 2000-11-27 | 2002-06-07 | Yokohama Rubber Co Ltd:The | Outer shape measuring method of unvulcanized tire and its device |
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