KR20040024692A - Silver containing ceramics and manufacturing method of the ceramics - Google Patents
Silver containing ceramics and manufacturing method of the ceramics Download PDFInfo
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- KR20040024692A KR20040024692A KR1020020056114A KR20020056114A KR20040024692A KR 20040024692 A KR20040024692 A KR 20040024692A KR 1020020056114 A KR1020020056114 A KR 1020020056114A KR 20020056114 A KR20020056114 A KR 20020056114A KR 20040024692 A KR20040024692 A KR 20040024692A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0097—Anion- and far-infrared-emitting materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
- C04B2103/67—Biocides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
- C04B2235/408—Noble metals
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
Description
나노입자의 활용기술에서 입자의 크기가 미세단위(50 nm이하)로 작게되면 입자의 물성 및 성능이 입자 크기가 ㎛ 이상인 경우와는 매우 다르게 된다. 이는 입자의 표면 대 질량의 비율이 증가되어 단위 질량당 표면적이 증가되어 입자의 성능이 향상되고 입자의 융점이 감소되는 등 물성이 변화되며 입자의 색상까지 크기에 따라 변화되는 등 큰 입자의 경우와는 다른 성질을 나타낸다.When the particle size is reduced to fine units (less than 50 nm) in the utilization technology of the nanoparticles, the physical properties and performance of the particles are very different from the case where the particle size is larger than μm. This is due to the increase in the surface-to-mass ratio of the particles, which increases the surface area per unit mass, which improves the performance of the particles, decreases the melting point of the particles, and changes the properties of the particles. Has different properties.
본 발명에서는 은(Ag) 같은 금속입자를 전기분해 방식을 사용하여 수용액내에서 미세 크기로(50 nm 이하) 제조하여 도자기 제품에 첨가하여 경제적인 은(Ag)함유 도자기 제품을 제조하는 방법에 관한 것이다.The present invention relates to a method for producing economical silver (Ag) -containing porcelain products by producing metal particles such as silver (Ag) in a fine size (50 nm or less) in an aqueous solution using an electrolysis method and adding them to porcelain products. will be.
본 발명에서는 미세 은(Ag)입자를 수용액 내에서 제조함으로써 입자크기가 50 nm 이하로 미세하게 되고 이들 입자들이 도자기 제품에 첨가되어 항균, 살균 등의 목적으로 도자기 조성물에 혼합 사용시 항균효과를 극대화하는 것을 목적으로 한다.In the present invention, by producing the fine silver (Ag) particles in an aqueous solution, the particle size becomes fine to 50 nm or less and these particles are added to the porcelain product to maximize the antibacterial effect when used in the ceramic composition for the purpose of antibacterial, sterilization, etc. For the purpose of
본 발명이 속하는 기술분야는 미세 은(Ag)입자를 활용한 도자기 제조 및 활용분야로써 종래 미세 은(Ag)입자를 제조하는 방법에는 기계적으로grinding 하는 방법, 공침법, 분무법, 졸-겔법, 역상 마이크로에멀전 이용법 등 다양한 종류가 존재하나 이러한 제조방법은 형성되는 미세 은(Ag)입자의 크기를 제어하기 힘들거나 경비가 많이 필요한 문제점이 있다. 졸-겔법은 제조경비가 비싸고 대량생산이 어려우며, 역상 마이크로에멀전법은 입자의 크기, 모양, 크기분포의 제어가 쉬우나 제조공정이 매우 복잡하여 실용화되지 못하고 있다The technical field of the present invention belongs to the production and application of ceramics using fine silver (Ag) particles in the conventional method for producing fine silver (Ag) particles mechanically grinding method, coprecipitation method, spraying method, sol-gel method, reversed phase There are various kinds such as the use of microemulsion, but such a manufacturing method has a problem that it is difficult to control the size of the fine silver (Ag) particles to be formed or requires a lot of expenses. The sol-gel method is expensive to manufacture and difficult to mass-produce. The reverse-phase microemulsion method makes it easy to control the particle size, shape, and size distribution, but the manufacturing process is very complicated and it is not practical.
본 발명이 이루고자하는 기술적 과제는 다음의 3가지이다.The technical problem to be achieved by the present invention is the following three.
①경제적인 미세 은(Ag)입자의 함유 도자기 조성물 제조① Manufacture of ceramic composition containing economical fine silver (Ag) particles
크기 분포가 균일한 미세 은(Ag)입자를 사용하여 경제적이고 간단한 공정으로 은(Ag)함유 도자기 조성물을 대량 생산 하는 것을 이루고자한다. 기존의 조대 은(Ag)입자(1micron 이상) 함유 도자기 조성물 제조 기술은 대량생산과 원가면에서 매우 불리하나 본 발명은 제조공정이 간단하여 대량생산이 가능하고 원가면에서 저렴하다.The aim is to achieve mass production of silver (Ag) -containing porcelain compositions in an economical and simple process using fine silver (Ag) particles with uniform size distribution. Conventional coarse silver (Ag) particles (1 micron or more) containing porcelain composition manufacturing technology is very disadvantageous in terms of mass production and cost, but the present invention is simple in the manufacturing process, mass production is possible and inexpensive in terms of cost.
②효과적인 미세은(Ag) 입자의 활용② Utilization of effective fine silver (Ag) particles
위의 방법으로 제조된 미세 은(Ag)입자들은 도자기 조성물내에 분산시켜 항균 및 살균목적, 연마제, 의약용 목적으로 이용시 도자기 조성물의 항균 성능이 극대화된다.Fine silver (Ag) particles prepared by the above method is dispersed in the porcelain composition to maximize the antimicrobial performance of the porcelain composition when used for antibacterial and sterilization purposes, abrasives, medical purposes.
③미세 은(Ag)입자의 성능 지속화③ Continuous performance of fine silver (Ag) particles
미세 은(Ag)입자를 도자기 조성물에 분산시켜 여러 목적으로 이용시 도자기 조성물은 소성과정을 거쳐 미세 은(Ag)입자의 산화를 방지하여 미세은(Ag)입자의 성능을 장기간 지속시킨다When the fine silver (Ag) particles are dispersed in the porcelain composition and used for various purposes, the porcelain composition prevents the oxidation of the fine silver (Ag) particles through the calcination process and thus sustains the performance of the fine silver (Ag) particles for a long time.
순도 99.99%이상의 전극을 사용하여 전기분해 장치에 저전압을 가하여 직경 50 ㎚ 크기 이하의 미세 은(Ag)입자가 제조되며 수용액에 분산된 상태에서는 연노랑의 색을 갖는다.By applying a low voltage to the electrolysis device using an electrode having a purity of 99.99% or more, fine silver (Ag) particles having a diameter of 50 nm or less are prepared, and have a light yellow color when dispersed in an aqueous solution.
이렇게 제조된 미세 은(Ag)입자는 크기분포가 균일하고 미세함으로 도자기 조성물 제조시 도자기 원료 또는 원료 성형체에 스프레이(Spray) 방식으로 분산시켜 혼합하거나 원료를 하소한 후에 스프레이(Spray) 또는 적심(Dipping)방식으로 혼합하여 소성한다. 이렇게 제조된 도자기 조성물은 항균 및 살균 목적으로 이용시 항균효과가 극대화되고 미세 은(Ag)입자의 성능을 장시간 유지시킨다Thus, the fine silver (Ag) particles are uniform in size distribution and finely dispersed in the ceramic material or raw material molded body in the spray method by mixing or calcining the raw material after spraying or dipping. ) And mix and fire. The porcelain composition thus prepared maximizes the antibacterial effect when used for antibacterial and sterilization purposes and maintains the performance of fine silver (Ag) particles for a long time.
본 발명의 효과로는In the effect of the present invention
-다양한 미세 은(Ag)입자를 함유한 경제적이고 간단한 도자기 조성물 제조공정으로 대량생산이 용이하고-Economical and simple porcelain composition manufacturing process containing various fine silver (Ag) particles, making mass production easy
-형성되는 미세 은(Ag)입자의 크기가 미세하며 (50 nm 이하) 크기분포가 균일하여 도자기 조성물의 항균성능이 우수하고-The fine silver (Ag) particles formed are fine (50 nm or less) and the size distribution is uniform, so the antimicrobial performance of the porcelain composition is excellent.
-미세 은(Ag)입자의 크기가 적으므로 도자기 조성물에 분산시 제품의 외형이 영향을 주지 않으며-As the size of fine silver (Ag) particles is small, it does not affect the appearance of the product when it is dispersed in the porcelain composition.
-소성공정을 통해 도자기 조성물내의 미세 은(Ag)입자의 산화가 방지되어 미세 은(Ag)입자의 항균 성능을 장시간 유지할 수 있다-The baking process prevents the oxidation of fine silver (Ag) particles in the porcelain composition, so that the antimicrobial performance of the fine silver (Ag) particles can be maintained for a long time.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110128099A (en) * | 2019-05-20 | 2019-08-16 | 陈海斗 | A kind of preparation method of compounded antistatic Ceramic Tiles |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5151122A (en) * | 1989-11-14 | 1992-09-29 | Kabushiki Kaisha Sangi | Process for producing an antibacterial ceramic material |
JPH0558691A (en) * | 1991-08-29 | 1993-03-09 | Matsushita Electric Ind Co Ltd | Water-resistant and refractory non-metallic inorganic article |
KR20000042983A (en) * | 1998-12-28 | 2000-07-15 | 김고정 | Preparation method of ceramic mixture containing gold ion and ceramic yarn using the mixture |
KR20010078990A (en) * | 2001-05-30 | 2001-08-22 | 이광덕 | The manutacture of poredpottory antibiotic |
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2002
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5151122A (en) * | 1989-11-14 | 1992-09-29 | Kabushiki Kaisha Sangi | Process for producing an antibacterial ceramic material |
JPH0558691A (en) * | 1991-08-29 | 1993-03-09 | Matsushita Electric Ind Co Ltd | Water-resistant and refractory non-metallic inorganic article |
KR20000042983A (en) * | 1998-12-28 | 2000-07-15 | 김고정 | Preparation method of ceramic mixture containing gold ion and ceramic yarn using the mixture |
KR20010078990A (en) * | 2001-05-30 | 2001-08-22 | 이광덕 | The manutacture of poredpottory antibiotic |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110128099A (en) * | 2019-05-20 | 2019-08-16 | 陈海斗 | A kind of preparation method of compounded antistatic Ceramic Tiles |
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