KR20040012160A - method for manufacturing pleated cloth multicolored - Google Patents
method for manufacturing pleated cloth multicolored Download PDFInfo
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- KR20040012160A KR20040012160A KR1020020045573A KR20020045573A KR20040012160A KR 20040012160 A KR20040012160 A KR 20040012160A KR 1020020045573 A KR1020020045573 A KR 1020020045573A KR 20020045573 A KR20020045573 A KR 20020045573A KR 20040012160 A KR20040012160 A KR 20040012160A
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- fabric
- paper
- patterns
- roller
- flocking
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06J—PLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
- D06J1/00—Pleating, kilting or goffering textile fabrics or wearing apparel
- D06J1/12—Forms of pleats or the like
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
본 발명은 주름모양 직물지의 제조방법에 관한 것인데 보다 구체적인 것은 직물원단에 다색의 다양한 모양으로 주름모양을 만들어 의도적인 무늬가 표현되는 주름모양직물지를 제조하는 방법을 제공하는 것이다.The present invention relates to a method of manufacturing a wrinkled fabric paper, and more specifically, to provide a method of manufacturing a wrinkled fabric paper in which the intentional pattern is expressed by making a wrinkle shape in a variety of multicolored shapes on the fabric fabric.
주름모양직물지는 의복제조를 비롯하여 장식용품 제조에 광범위하게 사용된다.Wrinkled fabric paper is widely used in the manufacture of decorative products, including garment manufacturing.
따라서 지금까지 주름모양직물지를 제조하는 방법이 여러가지로 개발되어 있고 그 예를 보면Therefore, various methods of manufacturing wrinkled fabric paper have been developed so far.
직물지에 수지처리를 하여 압착로울러를 사용하여 특정의 문양을 압착성형하거나 신축성을 가지고 있는 섬유를 경위사에 배치하여 섬유를 직조하고 가공단계에서 신축성 밑지를 수축시키는 방법으로 자연스러운 주름무늬를 만드는 방법이 알려져 있다.The process of making natural wrinkle pattern by processing resin on fabric paper and crimping a specific pattern by pressing roller or arranging elastic fiber to the weft yarn to weave the fiber and shrink the elastic base during processing. Known.
그러나 이러한 방법은 주름모양을 다양하고 변화있게 할수 없는 불편이 있었다.However, this method was inconvenient because it was not possible to vary the shape of the wrinkles.
또 일정열을 받으면 수축하도록 만든 원단에 점착제를 무늬모양으로 발라서 그 위에 일정열을 받아도 수축하지 않는 직물지를 접합하여 수축하는 원단이 수축할 정도의 열을 주어서 수축하는 원단이 수축하면 그와 접합된 수축하지 않는 원단에 주름이 생기도록하여 주름이 생긴 원단을 다림질한 다음 두원단을 분리하여 수축 원단은 버리고 주름진 원단을 얻어 상품으로 하는 주름직물지제조방법이 일본 등지에서 개발이 되어 있다.In addition, apply adhesive in the shape of a pattern to the fabric made to shrink when a certain heat is received, and then bond the fabric paper that does not shrink even if it receives a certain heat, and give enough heat to shrink the fabric so that it shrinks. Wrinkled fabric paper manufacturing methods have been developed in Japan and other countries to produce wrinkles on non-shrinkable fabrics, iron the wrinkled fabrics, and then separate the two fabrics to discard the shrinked fabrics to obtain the wrinkled fabrics.
그러나 이러한 원단은 주름모양원단의 색상을 의도에 따라 다양하게 할수 없는 불편이 있어서 보다 높은 가격의 직물지를 만들수 없는 불편이 있었다.However, these fabrics have the inconvenience of not being able to vary the color of the wrinkle-like fabric according to the intention, there was a inconvenience that can not make a higher price of the fabric paper.
본 발명은 위와 같은 종래의 불편을 시정하기 위하여 개발한 것으로 이를 첨부된 도면에 의거 상세히 설명하면 다음과 같다.The present invention was developed in order to correct the conventional inconvenience as described above with reference to the accompanying drawings in detail as follows.
도 1은 본 발명의 전체적인 공정예시도1 is an overall process example of the present invention
도 2는 본 발명의 점착제 도포부 확대도2 is an enlarged view of the pressure-sensitive adhesive coating of the present invention
도 3은 본 발명의 열처리 예시도Figure 3 is an exemplary heat treatment of the present invention
도 4는 본 발명의 다림질부 예시도Figure 4 is an illustration of the ironing portion of the present invention
도 5는 본 발명의 분리부예시도5 is an exemplary separation view of the present invention
도 6은 본 발명의 주름모양형성과정을 보이는 예시도이다.6 is an exemplary view showing a wrinkle-forming process of the present invention.
* 도면의 주요부분에 대한 부호설명* Explanation of symbols on the main parts of the drawings
1 : 밑지2 : 표면지1: Base 2: Surface Paper
3 : 후로킹무늬3a : 돌출부3: locking pattern 3a: protrusion
4 : 고무로울러5 : 도포로울러4: Rubber Roller 5: Application Roller
5a : 가공동판6 : 점착제5a: processed copper plate 6: adhesive
7 : 가열로울러8 : 고무로울러7: heating roller 8: rubber roller
10,11 : 열풍공급부12 : 망컨베이어10,11: hot air supply unit 12: man conveyor
13 : 가열드럼14 : 벨트13 heating drum 14 belt
16 : 건조부30 : 주름무늬16: drying part 30: wrinkled pattern
가,나 : 원단A : 점착제도포부A, B: Fabric A: Adhesive coating
B: 접합부C : 열처리부B: junction C: heat treatment
D : 다림질장치D: Ironing device
본 발명은 일정의 열(예를 들면 80∼90℃정도)을 받으면 수축하는 섬유(예:포이사등)를 경사위사로 사용하여 제직한 열수축성 직물지를 밑지(1)로 준비하고 120~130℃정도의 열을 받아도 수축하지 않는 섬유를 경사위사로 사용하여 제직한 직물지를 표면지(2)로 준비하여 표면지의 표면에 후로킹방법으로 표면지표면보다돌출되게 후로킹무늬(3)를 형성하는 단계의 준비공정과The present invention prepares a heat-shrinkable woven fabric as a base (1) using a fiber that shrinks when receiving a certain heat (for example about 80 ~ 90 ℃) as a warp weft as a base (1) and 120 ~ 130 In the step of forming a locking pattern (3) to prepare a woven fabric as a surface paper (2) using a fiber that does not shrink even when subjected to heat of about ℃ ℃ to protrude from the surface surface of the surface paper by a locking method. Preparation process
준비된 표면지(2)를 고무로울러(4)와 동판 표면에 핀홀을 만든 가공동판(5a)을 피복한 점착제 도포로울러(5)가 점착제(6)통에 장치된 점착제도포부(A)에 표면지의 후로킹무늬(3)가 고무로울러(4)표면에 접하면서 일정장력이 작용하게 표면지를 공급하여 후로킹무늬가 고무로울러(4)에 접촉되는 압력으로 후로킹무늬의 반대측이 표면지 외측으로 돌출되어 돌출부(3a)가 형성되게 고무로울러를 감아 통과시키고 그 상태에서 고무로울러 하측에 장치된 도포로울러의 표면이 표면지의 이면에 접촉되게 하면 도포로울러의 표면에 감은 동판에 점착제가 묻어 점착제가 표면지의 이면 돌출부에만 점착제를 묻혀서 이송시키게 하는 수단을 갖춘 점착제도포공정과The surface coated paper 2 is coated with a rubber roller 4 and a pressure-sensitive adhesive coating roller 5 coated with a processed copper plate 5a having pinholes formed on the surface of the copper plate. The locking pattern (3) of the paper contacts the surface of the rubber roller (4) and supplies the surface paper so that a certain tension acts, so that the opposite side of the locking pattern protrudes out of the surface paper by the pressure that the locking pattern contacts the rubber roller (4). (3a) If the rubber roller is rolled up so that the surface of the coating roller installed underneath the rubber roller is in contact with the back surface of the surface paper, the adhesive is deposited on the copper plate wound on the surface of the coating roller so that the pressure-sensitive adhesive adheres to the back surface of the surface paper. Adhesive coating process with means to transfer the adhesive only to
후로킹무늬이면에만 점착제를 묻힌 표면지를 건조부(16)에서 건조시키면서 이동시켜 가열로울러(7)와 고무로울러(8)로 구성된 접합부(B)에서 표면지(2)의 이면에 밑지(1)를 투입하여 가열압착시켜 점착시키는 점착공정과On the back side of the surface paper (2) at the joint (B) consisting of a heating roller (7) and a rubber roller (8) by moving the surface paper coated with the adhesive only on the locking pattern surface while drying in the drying section (16). Adhesion process that is applied by heat compression bonding
표면지와 밑지가 점착된 원단(가)을 말대에 감아서 섭씨60℃의 숙성실에서 24시간동안 숙성시키는 숙성공정과Aging process of wrapping the fabric attached with the surface paper and the base on the sack for 24 hours in a aging room at 60 ℃
숙성된 점착원단을 열처리부(C)에 투입하여 밑지를 수축시키므로서 밑지와 점착된 표면지의 후로킹무늬부는 그대로 있고 후로킹무늬사이사이가 부풀어 올라 주름무늬(10)를 형성하는 주름형성공정과,Wrinkle forming process of putting the aged adhesive fabric into the heat treatment portion (C) to shrink the base, while the locking pattern portion of the base and the adhered surface paper remains intact, and the space between the locking pattern swells to form a wrinkle pattern (10);
주름이 형성된 직물지가 열처리부(C)에서 외출되어 냉각되기전에 텐터기(16)로 직물지의 양측폭을 집어확장시키는 텐터링공정(ca)을 거쳐 주름직물지의 폭을 확보하고Wrinkled fabric paper is secured through a tentering process (ca) where the wrinkled fabric paper is taken out from the heat treatment unit (C) and cooled before being cooled by the tenter (16).
부풀어오른 주름원단을 다림질장치(D)에서 다림질하여 부풀어 오른 주름을 납짝하게 눌러 납짝한 주름무늬(30a)로 만드는 평탄공정을 순차적으로 실시한후 두장의 직물지를 분리하는 분리공정을 거쳐서 완성된다.The swelling wrinkled fabric is ironed in the ironing device (D) by pressing the swelled wrinkles flatly to perform a flat process to make a flat wrinkled pattern (30a) sequentially and then is completed by a separation process of separating two sheets of textile paper.
이를 위해 본원 발명에서 사용되는 점착제는 폴리우레탄레진 60%, Toluene 40%가 혼합된 주제 40%에 경화제 20%, 촉진제 15%, 희석제 15%를 혼합하여 제조된 점착제를 사용하므로서 표면지와 밑지를 일정강도로 부착시켜 수축단계에서 두원단이 이완되지 않도록하면서 밑지가 수축될때 표면지와 점착된 부분은 수축이 일어나지 않도록 유지하고 동시에 주름이 완성되어 표면지와 밑지를 분리할때 표면지가 손상을 입지않고 밑지와 분리되도록 할수 있으며 또한 본원 발명은 접착제가 아닌 점착제로 표면지와 밑지를 부착시키기 때문에 60℃의 숙성실에서 24시간을 보내면서 점착상태가 안정되도록하여 점착작업을 실시하므로서 두 원단의 이완을 적극적으로 방지할수 있게 된다.To this end, the pressure-sensitive adhesive used in the present invention uses a pressure-sensitive adhesive prepared by mixing 60% polyurethane resin and 40% toluene 40% with a hardener 20%, an accelerator 15%, and a diluent 15%. Attached to a certain strength so that the two fabrics are not relaxed in the contraction step, and when the base is contracted, the surface paper and the adhered part are kept from shrinking and at the same time the wrinkles are completed and the surface paper is damaged when separating the surface paper and the base. It is possible to separate from the base without the adhesive, and the present invention attaches the surface paper and the base with an adhesive, not an adhesive, so that the adhesive state is stabilized while spending 24 hours in a aging room at 60 ° C. to perform the adhesive work to relax the two fabrics. Actively prevent it.
또 본 발명의 열처리부(C)는 열풍을 수용하는 처리실(10)내에 열풍을 공급하는 열풍공급부(10)(11)가 장치되고 그 사이에 망컨베이어(12)가 장치되어 처리할 원단(가)을 안내하면서 120~130℃의 열을 가해 밑지(1)를 수축시키게 되며 이로인해 표면지와 밑지가 접합된 상태로 열처리실을 통과하면 수축지는 수축작용이 일어나게 되는데 수축지와 표면지가 점착제로 점착된 부분은 수축이 방지되어 그 상태를 유지하고 점착제가 점착되지 않는 부분은 밑지의 수축작용에 따라 표면지가 수축되어 부풀어 오르는 현상이 생기게되므로 주름진 무늬(30)를 형성하게 되고 주름진무늬는 후로킹무늬와 배치를 이루어 보다 현란한 주름망을 만들게 된다.In addition, the heat treatment unit (C) of the present invention is provided with a hot air supply unit (10) (11) for supplying hot air in the processing chamber (10) for receiving hot air, and the net conveyor (12) between the fabric ( ) And shrinks the base (1) by applying 120 ~ 130 ℃ of heat while passing through the heat treatment chamber with the surface paper and the base bonded together. The adhered portion is prevented from shrinking and is maintained in that state, and the portion of the adhesive is not adhered to form a wrinkled pattern 30 due to shrinkage of the surface paper due to the contraction action of the base. It will be arranged with to create a more brilliant wrinkled net.
이렇게 주름이 만들어진 원단은 망컨베이어 외측에 장치된 턴터기(16)에서 직물지의 양측폭을 집어 당겨 텐터링 작업을 하므로서 열기가 식기전에 주름직물의 폭을 확포할수 있게 된다.The pleated fabric is pulled on both sides of the fabric paper from the turner 16 provided on the outside of the man conveyor to tenting work, so that the heat can expand the width of the pleated fabric before the tableware.
그리고 다림질장치(D)는 전기열과 열매체유로 구성되어 일정온도로 발열되는 가열드럼(13)외면에 장력조정장치(15)가 있는 탄력성있는 벨트(14)를 접착시킨 사이로 주름무늬가 형성된 원단(나)을 투입하여 다림질작업을 하게 되고 다림질장치에 투입하여 170℃정도의 온도로 다림질을 하므로서 표면지의 부풀림 주름 부분이 평탄하게 다림질되어 납짝하게 다려진 주름무늬가 만들어지고 이어서 표지와 밑지를 분리기에서 분리시킴에 따라 주름진 무늬모양이 완성된 주름직물지를 얻게 되며 점착제로 표면지와 밑지가 부착되어 있기 때문에 표면지의 손상없이 밑지를 분리시킬수 있는 것이다.(도6 참조)And the ironing device (D) is made of electric heat and heat medium oil is made of wrinkled fabric between the elastic belt 14 with the tension adjusting device 15 attached to the outer surface of the heating drum 13 which generates heat at a constant temperature (b) The iron is put into the ironing machine, and the ironing device is ironed at a temperature of about 170 ° C, so that the inflated wrinkles of the surface paper are flattened to form a flattened wrinkled pattern, and then the cover and base are separated from the separator. As the wrinkled pattern is obtained, the wrinkled fabric paper is completed, and since the surface paper and the base are attached with the adhesive, the base paper can be separated without damaging the surface paper (see Fig. 6).
따라서 본원 발명은 표면지의 원단에 표면지와 색상이 다른 색상으로 후로킹공법에 따라 다양한 무늬를 만들수 있기 때문에 표면지의 무늬와 색상을 다양하게 할수 있고 후로킹무늬는 표면지의 표면에서 일정의 높이를 형성하기 때문에 고무로울러에 밀착시키고 팽팽하게 당길 경우 후로킹무늬의 반대측이 돌출되는 돌출부(3a)를 형성하기 때문에 무늬부분의 이면에만 점착제가 묻어서 후로킹무늬부분은 변화가 없고 그 주변만 수축이 일어나서 표면지의 후로킹 무늬 주위가 부풀어지는 주름무늬형성이 가능케되므로 의도하는 다양한 무늬를 만들수 있으며 부풀어진 무늬는 다림질공정에서 부풀린 부분을 납짝하게 눕히기 때문에 주름부분과 주름부분사이에 후로킹무늬가 어울러져서 새로운 패턴의 주름직물지를 구성하므로 현란한 미감의 주름직물지를 얻게 되는 효과를 낼수 있고 이로인해 고부가 상품을 얻을수 있는 이점을 얻는 것이다.Therefore, the present invention can make a variety of patterns according to the locking method in the fabric of the surface paper with a different color from the surface paper, so that the pattern and color of the surface paper can be varied and the locking pattern forms a certain height on the surface of the surface paper When it is in close contact with the rubber roller and pulls it tightly, the opposite side of the locking pattern forms a protruding part 3a. Therefore, the adhesive is only buried on the back side of the pattern part, so that the locking pattern part is not changed, and only the periphery contracts, so that the surrounding area is contracted. Because it is possible to form a pleated wrinkle pattern, it is possible to make a variety of intended patterns. The bulged pattern lays out the bulged portion flatly in the ironing process, so the locking pattern is matched between the pleated portion and the pleated portion to form a new pattern of wrinkled fabric paper. Brilliant aesthetic wrinkled fabric It can have the effect of gaining a lot of money and thereby gaining the advantage of obtaining high value products.
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Cited By (2)
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KR100786324B1 (en) * | 2006-12-12 | 2007-12-14 | 이강현 | Textiles printing/attaching device for manufacturing the wrinkled textiles |
KR102412906B1 (en) * | 2021-08-17 | 2022-06-24 | 주식회사 한세포일 | A three-dimensional pattern molding device for forming a three-dimensional pattern on the laminated high-shrink fabric and fabric, and a three-dimensional pattern fabric formed thereof |
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KR100658969B1 (en) * | 2005-03-16 | 2006-12-19 | 이강현 | Manufacturing method of wrinkled textiles |
KR101162815B1 (en) | 2010-02-23 | 2012-07-05 | 김정석 | double cloth tube fabric |
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JP2554981B2 (en) * | 1993-02-15 | 1996-11-20 | 木村染工株式会社 | Pleated web manufacturing method |
KR200273866Y1 (en) * | 1999-06-09 | 2002-04-27 | 백우진 | Printed wrinkled textiles |
KR100347238B1 (en) * | 2000-06-01 | 2002-08-03 | (주)토일 | Wrinkled fabric |
KR100426674B1 (en) * | 2001-07-13 | 2004-04-14 | 백우진 | Raw cotton of wrinkles and wrinkles clothing |
KR100426508B1 (en) * | 2002-02-04 | 2004-04-14 | 최상학 | A manufacture for irregularity wrinkless textile and the irregularity wrinkless textile |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100786324B1 (en) * | 2006-12-12 | 2007-12-14 | 이강현 | Textiles printing/attaching device for manufacturing the wrinkled textiles |
KR102412906B1 (en) * | 2021-08-17 | 2022-06-24 | 주식회사 한세포일 | A three-dimensional pattern molding device for forming a three-dimensional pattern on the laminated high-shrink fabric and fabric, and a three-dimensional pattern fabric formed thereof |
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