KR20040004965A - Device and method manufacturing of plate cable - Google Patents

Abstract

PURPOSE: An apparatus and a method are provided to reduce manufacturing procedures and time, while achieving maximized work efficiency by permitting wire mounting units to rotate by a rotating cylinder. CONSTITUTION: An apparatus comprises a plate(22) arranged in front of a horizontal frame(16) so as to support a main cylinder(18) and a rod(20); an adhesive injection block(30) arranged in front of the rod and which has a first nozzle(36) for depositing an adhesive; a vertical plate(28) having a clamp(32) and a scraper(34) arranged at the lower end of the vertical plate, and a second nozzle(38); a clamp(42) arranged at both sides of the plate and supported by a bracket(46) in such a manner that the clamp moves in a vertical direction by a cylinder(40); and housings(68a,68b) arranged underneath the plate and the clamp, and which has support boards(48) and flat guides(56).

Description

Flat panel cable manufacturing apparatus and manufacturing method {DEVICE AND METHOD MANUFACTURING OF PLATE CABLE}

The present invention relates to a flat cable, and in particular, a plurality of wires covered with an insulating coating are individually fastened to a connector, and then the flat type can shorten the manufacturing process and time by applying an adhesive to the outer circumferential surface of the wire. The present invention relates to a cable manufacturing apparatus and a manufacturing method.

In general, a flat cable refers to a plurality of wires arranged in a plane and fastened to a connector, which is a connection device on both sides. Due to the recent development of the electronic industry, electronic devices or electronic devices such as VCRs, camtoders, computers, and vehicles It is a trend that is applied to the use.

In other words, the conventional method of manufacturing a flat cable is briefly described. First, a plurality of wires covered with an insulation coating are arranged in a plane, and an adhesive is applied to each other, and then cut to a required length, and the coating on both ends is peeled off. The method of crimping and fastening to the connector was used.

However, in the case of the above-described method, after removing both ends of a plurality of bonded wires by a predetermined length, peeling off the coating manually by hand and fastening them to the connector, there was a problem of delaying work time due to unnecessary work processes. In addition, the need for a large number of workers caused a problem of decreased productivity and increased manufacturing costs.

Therefore, an object of the present invention for solving the problems as described above is to fasten a plurality of wires having a predetermined length to the connector individually, and then to work on the work process and time by bonding the wires to the device for applying the adhesive The present invention provides a manufacturing apparatus and method for manufacturing a flat cable.

Another object of the present invention is to provide a device and a manufacturing method of a flat cable that can maximize the working efficiency by installing the device for seating the wire to each side by rotating to rotate by a rotating cylinder.

The present invention for achieving the above object is a support frame is installed on both sides, the flat cable manufacturing apparatus provided with a horizontal frame between the support frame, installed in front of the horizontal frame to the main cylinder and the rod A support plate, an adhesive injecting block installed at the front of the rod and having a first nozzle installed at one side and coated with an adhesive, and installed at one side of the rod, and a clamp and a scraper installed at a lower end thereof, and having a second side at one side. Vertical plates with nozzles, clamps mounted on both sides of the plate and supported by brackets to move up and down by cylinders, pedestals mounted on the bottom of the plates and clamps, and having a seating surface in the center and the seating surface. Characterized in that the housing consists of a flat plate guide is installed on both sides.

1 is a perspective view showing the overall shape of the flat cable manufacturing apparatus according to an embodiment of the present invention.

2 shows the plane of FIG. 1;

3 is a view showing a state of use of the apparatus for producing a flat cable of the present invention.

4A and 4B show the shape of a flat cable before and after application of the adhesive;

Figure 5 is a view showing the overall shape of the flat cable manufacturing apparatus according to another embodiment of the present invention.

Figure 6 schematically shows a side of the apparatus for producing a flat cable of the present invention.

Figure 7a and 7b is a view showing a state of use of the apparatus for producing a flat cable of the present invention.

<Description of the symbols for the main parts of the drawings>

10: reduction motor 12: guide rod

16: guide rail 18, 40, 62: cylinder

20, 44: Rod 24, 46: Bracket

30: adhesive injection block 32, 42: clamp

34: scraper 48, 50: pedestal

52: jaw 56: flat plate guide

60: seating surface 66: rotary cylinder

68a, 68b: housing 100a, 100b: flat cable

DETAILED DESCRIPTION Hereinafter, a detailed description of a preferred embodiment of the present invention will be described with reference to the accompanying drawings.

1 is a perspective view showing the overall shape of the flat cable manufacturing apparatus according to an embodiment of the present invention, Figure 2 is a view showing a plane of FIG. Referring to the drawings, the flat cable manufacturing apparatus of the present invention, the support frame 14 is installed on both sides, the horizontal frame 16 is installed between the support frame (14). At this time, the rear of the horizontal frame 16, as shown in Figure 2 is provided with a guide rod 12 is formed with a threaded outer peripheral surface, the guide rod 12 is a drive motor 10 installed in the support frame 14 It is coupled to and rotated. Brackets 46 are respectively provided on both sides of the front of the horizontal frame 16, and cylinders 40 having rods 44 are installed to the brackets 46, respectively, and at the lower end of the rods 44. A clamp 42 is attached to secure the flat cable.

On the other hand, between the bracket 46 is a "c" shaped plate 22 is installed to support the main cylinder 18 and the rod 20. At this time, the plate 22 is supported by the bracket 24 installed in the rear portion, the fastener 26 formed in the lower end of the bracket 24 is installed on the guide rod 12 described above. In addition, the adhesive injection block 30 having the first nozzle 36 and the injection hole 31 for applying the adhesive to the front of the rod 20 is attached. In addition, a vertical plate 28 for fixing the second nozzle 38 to one side of the rod 20 is installed, the clamp 32 is attached to the lower end of the vertical plate 28, the clamp 32 The scraper 34 made of a thick iron wire is attached to the upper side of the predetermined bending portion.

On the other hand, the housing (68a, 68b) for mounting the flat cable (100a) on the lower side of the adhesive insert block 30 and the bracket 46, both sides of the upper surface of the plate 64 rotated by the rotation cylinder 66 It is installed to correspond to each. In this case, the configuration of the housings 68a and 68b will be described in more detail. First, the housings 68a and 68b are provided with a pedestal 48 having a seating surface 60 having a predetermined width in the center thereof. Each die 50 is provided in the front and rear portions around the 48, and the flat plate guide 56 is provided on the upper surface of the die 50. At this time, the flat plate guide 56 can be adjusted to flow in accordance with the width of the flat cable (100a) by moving back and forth by the cylinder 62 installed inside the die (50). In addition, an extension jaw 52 having a guide 53 is formed at one side of the pedestal 48 to be adjusted to flow along the length of the flat cable 100a.

Hereinafter, the operating state of the flat cable manufacturing apparatus of the present invention configured as described above are as follows. First, the flat cable 100a shown in FIG. 4A is seated by the mounting surface 60 formed on the upper portion of the pedestal 48. Thereafter, the clamps 42 provided on both sides of the front of the horizontal frame 16 are lowered to fix the flat cable 100a, and at the same time, when the rod 20 of the main cylinder 18 is lowered, the rod 20 The adhesive input block 30 and the vertical plate 28 attached to the front and one side of the bottom plate are lowered, and the clamp 32 and the scraper 34 installed at the lower end of the vertical plate 28 are lowered to form a flat plate. It comes into contact with the plurality of wires 102 of the cable 100a. Thereafter, the adhesive introduced into the injection hole 31 of the adhesive injection block 30 is injected through the first nozzle 36, and at the same time, the plate 22 on which the main cylinder 18 and the rod 20 are installed is The drive motor 10 is moved back and forth. At this time, the process described above in more detail with reference to Figure 2 as the guide rod 12 coupled to the drive motor 10 is rotated while the fastener 26 coupled to the guide rod 12 is moved along the thread As a result, the above-described plate 22 is moved by moving the bracket 24 in which the fastener 26 is installed. That is, as the plate 22 moves, the adhesive injection block 30 installed in front of the rod 20 moves while applying the adhesive in the longitudinal direction of the plurality of wires 102 of the flat cable 100a. . At this time, the clamp 32 and the scraper 34 are bonded and moved to the upper surfaces of the plurality of wires 102 to which the adhesive is applied as described above, so that the adhesive is evenly applied to the front surface of the wire 102. In addition, as the air is injected through the second nozzle 38 through which the air is injected, the wire 102 attached by the adhesive quickly cures and thus, as shown in FIG. 4B, a flat cable 100b which is a finished product. It is produced by.

On the other hand, by installing the housing (68a, 68b) on which the flat cable 100 is seated to correspond to the upper surface of the plate 64, respectively, it is possible to increase the work efficiency. That is, during the time that the adhesive is applied in the housing 68a on which the flat cable 100a is seated, the worker seats the flat cable 100a in the other housing 68b, and the adhesive is applied in the housing 68a. At the same time, by rotating the plate 64 with the rotary cylinder 66, the housing 68b on which the flat cable 100a is seated is positioned again at the lower end of the adhesive injection block 30. That is, due to the operation as described above it is possible to increase the work efficiency by minimizing the working time to produce the product.

5 to 7b illustrate a flat cable manufacturing apparatus according to another embodiment of the present invention. Referring to the above drawings, the flat cable manufacturing apparatus of the present invention has a housing 112 and a wheel 124. Consists of, the drive motor 110 is attached to the rear portion of the housing 112. In this case, the rotating shaft 122 coupled to the driving motor 110 penetrates through the inside of the housing 112 and is engaged with the wheel 124 described above.

On the other hand, the first nozzle 120 for supplying air is installed on one side of the housing 112, the adhesive injection block having a first nozzle 118 for injecting the adhesive inside the housing 112 114 is installed. At this time, the front of the adhesive inlet block 114, the bar body 115 is protruded and coupled, the pressing roller 116 is attached to the front end of the bar body 115, and another roller ( 117 is installed in contact with the cam 127 to be described later. And the adhesive input block 114 configured as described above is moved up and down by the guide 126 installed on the upper surface, in particular the adhesive input block by the spring 128 installed on the outer peripheral surface of the guide 126 ( The high dynamic motion of 114) becomes easier.

Meanwhile, a concave groove 126 having a predetermined width is formed in the circumferential surface of the wheel 124 fastened to the aforementioned rotation shaft 122, and the plurality of wires 102 shown in FIG. 4 as the concave groove 126. The flat cable (100a) is fastened to the connector 104 is seated. In addition, one side of the wheel 124 is provided with a detachable portion 130 in contact with the recess groove 126. In addition, the cam 127 is installed at the rear portion of the wheel 124 to contact the roller 117 of the adhesive injection block 114 described above, the adhesive injection block 114 by the rotational movement of the cam 127. Is to move up and down.

Hereinafter, when operating the flat cable manufacturing apparatus of the present invention configured as described above, first, the flat cable 100a in which a plurality of wires 102 shown in FIG. 4A are fastened to the connector 104 is wheel 124. It is seated in the recess groove 126 formed on the circumferential surface of the. Afterwards, when the driving motor 110 is operated, the wheel 124 and the cam 127 installed at the rear of the wheel 124 are rotated by the rotation shaft 122. In this case, the cam 127 is rotated. The roller 117 which is in contact with the circumferential surface of the cam 127 is lowered, and accordingly the adhesive injection block 114 is lowered, so that the extrusion roller 116 installed in front of the adhesive injection block 114 is In contact with the flat cable (100a) is seated in the recess groove 126. After the wheel 124 is rotated to convey the flat cable (100a), at this time, a plurality of wires (102) of the flat cable (100a) to be conveyed as described above, the first installed on the adhesive injection block 114 The adhesive is sprayed through the nozzle 118, and then the flat cable 100a, into which the adhesive is sprayed onto the plurality of wires 102, is passed through the pressing roller 116, and then the wires 102 are bonded. The plurality of wires 102 bonded to each other while passing through the second nozzle 120 through which air is injected are quickly cured, and thus are manufactured as a flat cable 100b as one finished product as shown in FIG. 4B. In addition, the flat cable 100b that has undergone the above process is easily contacted with the detachable part 130 installed at one side of the wheel 124 and detached from the recessed groove 126.

As described above, the present invention, after fastening a plurality of wires having a predetermined length to the connector individually, and seated in a device for applying an adhesive to bond the wires to work process and time for manufacturing a flat cable There is an advantage that can be shortened, and also by installing the device on which the wire is seated on each side to be configured to rotate by the rotation cylinder has the advantage of maximizing the work efficiency.

Claims (6)

In the method of manufacturing a flat cable, Fastening a plurality of wires 102 having a predetermined length to the connector 104 individually; The method of manufacturing a flat cable is characterized in that the flat cable (100b) is produced by applying a wire (102) fastened to the connector 104 with an adhesive, and then bonded by curing with air. In the flat cable manufacturing apparatus in which the support frame 14 is installed on both sides and the horizontal frame 16 is installed between the support frames 14, A plate 22 installed in front of the horizontal frame 16 to support the main cylinder 18 and the rod 20; An adhesive input block 30 installed at the front of the rod 20 and having a first nozzle 36 installed at one side thereof to which an adhesive is applied; A vertical plate 28 installed at one side of the rod 20, a clamp 32 and a scraper 34 installed at a lower end thereof, and a second nozzle 38 installed at one side thereof; A clamp 42 installed at both sides of the plate 22 and supported by the bracket 46 to move up and down by the cylinder 40; A housing 68a installed at a lower end of the plate 22 and the clamp 42 and provided with a base 48 having a seating surface 60 at the center and a plate guide 56 at both sides of the seating surface 60; 68b) a flat cable manufacturing apparatus characterized in that consisting of. The rear of the plate 22, the bracket 24 is provided with a fastener 26, the fastener 26 is a guide rod 12 that is rotated by the reduction motor (10) Flat cable manufacturing apparatus characterized in that installed in). The flat cable manufacturing apparatus according to claim 2 or 3, wherein the housing (68a, 68b) is installed to correspond to the upper surface of the plate (64) on which the rotary cylinder (66) is installed at the lower end. In the manufacturing apparatus of the flat cable is inserted into the housing 112 which is installed on the upper portion of the plate 111 and the rotating shaft 122 that is rotated by the reduction motor 110 into the housing 112, It is installed in the housing 112, the front of the pressing roller 116 and the roller 117 is installed, the adhesive injection block 114 is installed on one side of the pressing roller 116, the first nozzle 118. and; Flattened to the rotating shaft 122 and the groove 126 is formed along the circumferential surface, the rear portion is composed of a wheel 124 is provided with a cam 127 in contact with the roller 117 Cable manufacturing apparatus. The flat cable manufacturing apparatus according to claim 5, wherein a guide (126) having a spring (128) is installed on an upper surface of the adhesive input block (114).