KR20040004870A - Forming materials mixing and extracting device for repairing tap hole of blast furnace - Google Patents
Forming materials mixing and extracting device for repairing tap hole of blast furnace Download PDFInfo
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- KR20040004870A KR20040004870A KR1020020038942A KR20020038942A KR20040004870A KR 20040004870 A KR20040004870 A KR 20040004870A KR 1020020038942 A KR1020020038942 A KR 1020020038942A KR 20020038942 A KR20020038942 A KR 20020038942A KR 20040004870 A KR20040004870 A KR 20040004870A
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- drum
- molding material
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- kneading tank
- opening
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/12—Opening or sealing the tap holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
- F27D3/1518—Tapholes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Description
본 발명은 용광로의 출선구를 보수하기 위해 사용되는 성형재를 자동적으로 혼련하고 압출공급할 수 있도록 한 장치에 관한 것이다.The present invention relates to an apparatus for automatically kneading and extruding a molding material used for repairing the exit of a furnace.
용광로에서 용선이 출선완료되고 나면 출선구를 보수하여야 하는데, 종래에는 도 1의 도시와 같이 출선구 보수용 성형재(통상 AN-210)(1)를 주상 바닥에 10~20kg 정도 뿌려 분산시킨 후 물과 함께 삽과 같은 공구를 이용하여 혼련(MIXING)시키고, 이어 2~3명의 작업자가 성형재(1)를 담았던 빈 포대를 이용하여 혼련한 성형재(1) 위에서 발로 밟아 가면서 뒤적거려 충분히 혼련되면 그때 상기 삽과 같은 공구로 일부를 절단하여 출선구(2)에 원형상으로 시공하여 보수하였다.After the charter is completed in the blast furnace, the outlet should be repaired. In the related art, as shown in FIG. 1, after spraying and dispersing the outlet repair molding material (usually AN-210) (1) on the bottom of the column, about 10-20 kg are dispersed. MIXING using a tool such as a shovel with water, and then kneading enough by stepping on the kneaded molding material 1 by stepping on the kneaded molding material 1 using an empty bag containing 2 to 3 workers. At that time, a part was cut with a tool such as the shovel, and then repaired by constructing a circular shape at the exit port 2.
따라서, 수작업에 따른 작업시간의 지연은 물론 작업능률이 현저히 저하됨은 물론 출선구의 면 관리가 취약하고, 이로 인해 출선구를 폐쇄하고 개공하는데 사용되는 머드건 혹은 개공기와 같은 설비와의 트러블이 유발되었다.Therefore, not only the delay of work time due to the manual work, but also the work efficiency is remarkably degraded, and the surface management of the exit port is weak, which causes trouble with the equipment such as mud gun or opening machine used to close and open the exit port. Triggered.
본 발명은 상술한 바와 같은 종래 기술이 갖는 제반 문제점을 감안하여 이를 해결하고자 창출한 것으로, 혼련탱크를 별도로 구비하고 그 내부에서 물과 성형재를 적정비율로 자동혼련시킨 후 압출배출시킴으로써 작업부하의 경감, 작업시간의 단축은 물론 균일한 출선구 면 관리가 가능한 용광로의 출선구 보수용 성형재 혼련 및 압출장치를 제공함에 그 목적이 있다.The present invention has been made in view of the above-described problems of the prior art, and has been created to solve this problem, and is provided with a separate kneading tank and internally kneaded water and molding materials at an appropriate ratio, and then extruded and discharged to It is an object of the present invention to provide an apparatus for kneading and extruding molding materials for repairing outlets of a smelter capable of reducing the work time and reducing work time as well as uniform outlet surface management.
도 1은 종래 기술에 따른 성형재의 혼련과정을 보인 예시도,1 is an exemplary view showing a kneading process of a molding material according to the prior art,
도 2는 본 발명에 따른 장치의 외관 사시도,2 is an external perspective view of the device according to the present invention;
도 3은 도 2의 종단면도,3 is a longitudinal cross-sectional view of FIG.
도 4는 본 발명에 따른 장치의 요부 사시도.4 is a perspective view of main parts of the device according to the present invention;
* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1....성형재 2....출선구1 .... molding material 2 .... outlet
10....혼련탱크 16....교반모터10 ... kneading tank 16 ... stirring motor
18'....교반날개 20....희석수라인18 '.... Stirring wing 20 ....
30....연결관 32....개폐실린더30..Connector 32 .... Open / close cylinder
34....개폐판 40....압출실린더34..Opening and closing board 40 .... Extrusion cylinder
42....압출판 50....드럼42..Extruder 50..Drum
52....성형도어 54....고정쇠52 .... Molding door 54 .... Lock
56....고정걸이 60....커팅실린더56 .... Hanging Hook 60 .... Cutting Cylinder
62....커터62 .... Cutter
본 발명의 상기한 목적은 주상 바닥에 입설된 다수의 지지포스트에 의해 고정지지되는 혼련탱크와; 상기 혼련탱크의 상면에 고정되고 그 내부로 장입된 성형재를 교반시킬 수 있는 교반날개를 회전구동시키도록 연결설치된 교반모터와; 상기 혼련탱크의 외주면 일측에 배관되는 희석수라인과; 상기 혼련탱크의 하방과 연결관에 의해 연통배설된 드럼과; 상기 연결관상에 설치되고 이를 개폐하는 개폐판을 구비한 개폐실린더와; 상기 드럼의 일단에 고정되고 성형재를 전방으로 압착할 수 있는 압출판을 가진 압출실린더와; 상기 드럼의 압출실린더 대향측에 구비되고 승하강되면서 성형재를 절단하는 커터와; 상기 드럼의 커터 인접측 단부에 개폐가능하게 배설된 성형도어를 포함하여 구성되는 것을 특징으로 하는 용광로의 출선구 보수용 성형재 혼련 및 압출장치를 제공함에 의해 달성된다.The above object of the present invention is a kneading tank fixed by a plurality of support posts installed in the columnar bottom; A stirring motor fixed to an upper surface of the kneading tank and connected to rotationally drive a stirring blade capable of stirring the molding material inserted into the kneading tank; A dilution water line piped to one side of an outer circumferential surface of the kneading tank; A drum communicating with the lower side of the kneading tank and connected by a connecting pipe; An opening and closing cylinder having an opening and closing plate installed on the connection pipe and opening and closing the connection pipe; An extrusion cylinder fixed to one end of the drum and having an extrusion plate capable of pressing forward a molding material; A cutter provided on the side opposite to the extrusion cylinder of the drum and cutting up and down the molding material; It is achieved by providing a molding material kneading and extrusion device for repairing the exit port of the blast furnace characterized in that it comprises a molding door that is arranged to be opened and closed at the cutter adjacent end of the drum.
이하에서는, 첨부도면을 참고하여 본 발명을 보다 상세하게 설명하기로 한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
도 2는 본 발명에 따른 장치의 외관 사시도이고, 도 3은 도 2의 종단면도이다.2 is an external perspective view of the device according to the invention, and FIG. 3 is a longitudinal sectional view of FIG. 2.
도 2 및 도 3을 참조하면, 하측이 깔대기형상으로 형성된 혼련탱크(10)가 구비되고, 상기 혼련탱크(10)는 주상바닥면에 입설된 다수의 지지포스트(12)에 의해 견고히 고정지지된다.2 and 3, the lower side is provided with a kneading tank 10 formed in a funnel shape, and the kneading tank 10 is firmly supported by a plurality of support posts 12 mounted on the columnar bottom surface. .
상기 혼련탱크(10)의 상면 일측에는 그 내부와 연통되는 주입구(14)가 형성되고, 상기 혼련탱크(10)의 상면 중앙에는 교반모터(16)가 설치된다.An injection hole 14 is formed at one side of the upper surface of the kneading tank 10, and a stirring motor 16 is installed at the center of the upper surface of the kneading tank 10.
상기 교반모터(16)의 회전축(18)은 상기 혼련탱크(10)의 상면을 관통하여 그 내부까지 하향연장되게 배설되고, 상기 회전축(18)의 단부에는 교반날개(18')가 고정된다.The rotating shaft 18 of the stirring motor 16 penetrates the upper surface of the kneading tank 10 and extends downward to the inside thereof, and the stirring blade 18 'is fixed to the end of the rotating shaft 18.
또한, 상기 혼련탱크(10)의 외주면 일측에는 희석수를 공급할 수 있는 희석수라인(20)이 배관되고, 상기 희석수라인(20)상에는 희석수의 공급을 조절할 수 있는 솔레노이드밸브와 같은 조절밸브(22)가 설치된다.In addition, a dilution water line 20 for supplying dilution water is piped on one side of the outer circumferential surface of the kneading tank 10, and a control valve such as a solenoid valve for adjusting the supply of dilution water on the dilution water line 20. 22 is installed.
상기 혼련탱크(10)의 하단은 연결관(30)에 의해 드럼(50)과 연통되게 배관되고, 상기 연결관(30)의 길이 일부에는 이를 개폐할 수 있는 개폐판(34)을 구비한 개폐실린더(32)가 설치된다.The lower end of the kneading tank 10 is piped in communication with the drum 50 by a connecting pipe 30, opening and closing with an opening and closing plate 34 that can open and close it in part of the length of the connecting pipe 30. The cylinder 32 is installed.
드럼(50)의 후단에는 압출실린더(40)가 고정되고, 상기 압출실린더(40)의 실린더로드에는 압출판(42)이 부착되며, 상기 압출판(42)은 상기 드럼(50) 내부에 설치되어 드럼(50)의 길이방향으로 전후진 동작된다.An extrusion cylinder 40 is fixed to the rear end of the drum 50, and an extrusion plate 42 is attached to the cylinder rod of the extrusion cylinder 40, and the extrusion plate 42 is installed inside the drum 50. Then, the drum 50 is moved forward and backward in the longitudinal direction.
상기 드럼(50)의 선단에는 도 4에서와 같은 성형도어(52)가 회전구동되면서 개폐가능하게 설치되는 바, 상기 성형도어(52)는 출선구의 면을 이룰 수 있는 형상을 가지며 그 외주연 일부는 상기 드럼(50)에 힌지고정되고 그 대향측에는 고정쇠(54)가 구비되어 드럼(50)의 외주면에 고정된 고정걸이(56)에 쇄정 및 해정가능하게 작동된다.At the tip of the drum 50, the molding door 52 as shown in FIG. 4 is rotatably installed to be opened and closed, and the molding door 52 has a shape that can form a surface of a tap hole and its outer circumference. A part is hinged and fixed to the drum 50, and a fastener 54 is provided on an opposite side thereof so as to be able to engage and lock the fixed hook 56 fixed to the outer circumferential surface of the drum 50.
특히, 상기 성형도어(52)의 인접측 드럼(50)상에는 상하방향으로 작동되면서 그 내부에서 유동되는 성형재(1)를 절단할 수 있는 커터(62)가 마련된다.In particular, a cutter 62 is provided on the adjacent drum 50 of the molding door 52 to cut the molding material 1 which is operated in the vertical direction and flows therein.
상기 커터(62)는 커팅실린더(60)의 실린더로드상에 고정되며, 상기 커팅실린더(60)는 고정부재에 의해 혼련탱크(10)의 외주면 일부에 견고히 고정된다.The cutter 62 is fixed on the cylinder rod of the cutting cylinder 60, the cutting cylinder 60 is firmly fixed to a portion of the outer peripheral surface of the kneading tank 10 by a fixing member.
이러한 구성으로 이루어진 본 발명의 장치는 다음과 같이 동작된다.The apparatus of the present invention having such a configuration is operated as follows.
먼저, 출선구 보수용 성형재(1)를 혼련탱크(10)의 주입구(14)를 통해 일정량 혼련탱크(10) 내부로 주입한 후 조절밸브(22)를 조작하여 적정량의 희석수를 공급하게 된다.First, the injection molding material for repair 1 is injected into the kneading tank 10 by a predetermined amount through the inlet 14 of the kneading tank 10, and then the control valve 22 is operated to supply an appropriate amount of dilution water. do.
희석수의 공급이 완료되면 교반모터(16)를 작동시켜 교반날개(18')를 회동시킴으로써 성형재(1)와 희석수가 충분하면서도 적정하게 혼련(믹싱)되도록 하여 준다.When the supply of dilution water is completed, the stirring motor 16 is operated to rotate the stirring blade 18 'so that the molding material 1 and the dilution water are sufficiently kneaded (mixed).
혼련이 완료되면 개폐실린더(32)를 작동시켜 개폐판(34)을 개방시킴으로써 혼련된 성형재(1)가 연결관(30)을 통해 하방으로 이송되고 드럼(50) 내부에 쌓이게 된다.When the kneading is completed, by operating the opening and closing cylinder 32 to open the opening and closing plate 34, the kneaded molding material 1 is transported downward through the connecting pipe 30 and accumulated in the drum 50.
성형재(1)의 이송이 완료되면 성형도어(52)가 견고히 고정된 상태에서 압출실린더(40)를 전진동작시켜 압출판(42)이 성형재(1)를 상기 성형도어(52)측으로 가압하면서 압출가능한 상태로 유지시킨다.When the transfer of the molding material 1 is completed, the extrusion cylinder 40 is moved forward while the molding door 52 is firmly fixed so that the extrusion plate 42 presses the molding material 1 toward the molding door 52. While being extrudable.
가압된 성형재(1)는 성형도어(52) 내부에서 출선구 면에 적합한 형태로 압착되게 되고, 이어 커팅실린더(60)를 하강시켜 커터(62)를 통해 압착된 성형재(1)를 일부 절단하게 된다.The pressurized molding material 1 is pressed into a shape suitable for the exit port inside the molding door 52, and then the cutting cylinder 60 is lowered to partially compress the molding material 1 pressed through the cutter 62. Will cut.
절단이 완료되면 압출실린더(40)를 후퇴시킴과 동시에 고정쇠(54)를 고정걸이(56)로부터 해정시킨 후 성형도어(52)를 회동시켜 개방하게 되면 절단되고 성형완료된 성형재(1)가 낙하되게 된다.When the cutting is completed, the extrusion cylinder 40 is retracted and the clamping rod 54 is released from the fixing hanger 56, and the molding door 52 is rotated and opened. The cutting and molding molded member 1 falls. Will be.
낙하된 성형재(1)는 곧바로 출선구 면에 시공하여 보수작업을 행하게 된다.The dropped molding material 1 is immediately installed on the exit port surface to perform repair work.
이상에서 상세히 설명한 바와 같이, 본 발명에 따르면 성형재를 자동으로 혼련함과 동시에 압착하여 출선구 면과 대응되는 형상의 성형재로 성형함으로써 작업부하의 경감, 출선구 면 관리성 향상, 설비트러블 예방 등의 현저한 효과를 제공한다.As described in detail above, according to the present invention, the molding material is automatically kneaded and simultaneously compressed and molded into a molding material having a shape corresponding to the exit port surface, thereby reducing work load, improving the exit port management property, and preventing equipment troubles. Provide a significant effect.
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KR102030486B1 (en) | 2019-08-12 | 2019-10-10 | (주)한성테크 | A refractory mixing device capable of preventing deflection of a door |
KR102034876B1 (en) | 2019-08-12 | 2019-10-21 | (주)한성테크 | A refractoryry mixing device with improved mixing efficiency |
KR102308878B1 (en) | 2020-04-07 | 2021-10-06 | (주)한성테크 | A refractoryry mixing device |
KR102499860B1 (en) | 2021-09-14 | 2023-02-16 | (주)한성테크 | A refractory material kneading device that can prevent dust |
KR20230105502A (en) | 2022-01-04 | 2023-07-11 | (주)한성테크 | Control system for refractory kneading equipment |
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KR100233886B1 (en) * | 1996-12-03 | 1999-12-15 | 정몽규 | Damping method and device for a car seat |
KR20010019874A (en) * | 1999-08-31 | 2001-03-15 | 정옥민 | Yellow ocher brick and production method therefore and apparatus for molding yellow ocher brick |
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KR102030486B1 (en) | 2019-08-12 | 2019-10-10 | (주)한성테크 | A refractory mixing device capable of preventing deflection of a door |
KR102034876B1 (en) | 2019-08-12 | 2019-10-21 | (주)한성테크 | A refractoryry mixing device with improved mixing efficiency |
KR102308878B1 (en) | 2020-04-07 | 2021-10-06 | (주)한성테크 | A refractoryry mixing device |
KR102499860B1 (en) | 2021-09-14 | 2023-02-16 | (주)한성테크 | A refractory material kneading device that can prevent dust |
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