KR20030080581A - A non-woven fabric, product method and product apparatus of it - Google Patents

A non-woven fabric, product method and product apparatus of it Download PDF

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KR20030080581A
KR20030080581A KR1020020019281A KR20020019281A KR20030080581A KR 20030080581 A KR20030080581 A KR 20030080581A KR 1020020019281 A KR1020020019281 A KR 1020020019281A KR 20020019281 A KR20020019281 A KR 20020019281A KR 20030080581 A KR20030080581 A KR 20030080581A
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fiber
wool
conveyor
nonwoven fabric
spray
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KR1020020019281A
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Korean (ko)
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KR100496829B1 (en
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김유만
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김유만
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266Natural fibres not provided for in group D04H1/425
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/485Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PURPOSE: Provided is a multi-layered non-woven fabric with an intermediate wool fiber which involves excellent heat insulation, smoothness, flexibility and durability. CONSTITUTION: The multi-layered non-woven fabric comprises a wool intermediate(4), and the first and second outer skin fibers(2,3) attached to the top and the bottom of the wool intermediate. The wool intermediate is formed with all of wool, or it is formed by mixing the wool with polyester in a weight percent ratio of 20-80:80-20. The outer skin fibers are formed with polyester.

Description

중간층이 울 섬유로 된 다층부직포 및 그 제조방법과 제조장치{A non-woven fabric, product method and product apparatus of it}Multilayered nonwoven fabric with interlayered wool fiber, manufacturing method and apparatus therefor {A non-woven fabric, product method and product apparatus of it}

본 발명은 울(WOOL)을 이용하여 중간층을 형성하고 그 표면과 이면에 화학섬유(FIBER)를 적층시켜서 된 중간층이 울 섬유로 된 다층부직포 및 그 제조방법과 제조장치에 관한 것이다.The present invention relates to a multi-layered nonwoven fabric made of wool fibers with an intermediate layer formed by forming an intermediate layer using wool, and laminated with chemical fibers (FIBER) on the front and back surfaces thereof, and a method and a manufacturing apparatus thereof.

이를 좀더 상세히 설명하면, 통상의 카드(CARD)와 성형기가 한조로 되는 섬유공급장치부를 다중으로 구비하여 선행의 섬유공급장치부에 의해서는 화학섬유(FIBER)로 된 제 1외피(밑판)를 공급하고, 공급되는 제 1외피의 상부에는 중간의 섬유공급장치부에 의해 울(WOOL)로 되거나 울이 함유되어 있는 중간섬유를 공급하여 적층시켜 주며, 중간섬유의 상면에는 후측의 섬유공급장치부에 의해 제 2외피(상면)을 공급하여 적층시켜 주며, 적층된 부직포를 히팅프레싱하여 압축시켜 두께를 얇게 한 후에 상면과 밑면에 강도 보강용 바인더를 피복하여 건조시켜 주도록 된 것이다.In more detail, the conventional card (CARD) and the molding machine is provided with a plurality of fiber supply unit of a pair to supply the first jacket (base plate) made of chemical fiber (FIBER) by the preceding fiber supply unit The upper part of the first outer jacket is supplied with the intermediate fiber supply unit and is made of wool (WOOL) or the intermediate fiber containing the wool is laminated, and the upper surface of the intermediate fiber on the rear fiber supply unit By supplying and laminating the second outer shell (upper surface), by compressing the laminated nonwoven fabric by heating pressing to thin the thickness and then to coat the strength reinforcing binder on the upper and lower surfaces to dry.

스키복이나 등산복 및 일반 스포츠웨어와 같은 각종 의류(운동복)의 보온재로 사용되어지는 부직포와 같은 인조 솜 들은 통상적으로 합성섬유인 폴리에스터 단일섬유를 비롯하여 복합섬유 및 나일론 복합섬유를 사용하게 되는데 이들은 부직포를 제조할 때 실시하는 카딩을 실시하여 솜의 형태로 형성하고 이들의 화학적 결합을 위하여 통상의 아크릴수지 등을 분무하여 건조 결합에 의해 제조하였다.Artificial cotton, such as non-woven fabrics that are used as insulation for various kinds of clothes (sports clothes) such as ski clothes, mountaineering clothes, and general sportswear, usually use composite fibers and nylon composite fibers as well as polyester single fibers, which are synthetic fibers. Carding was carried out when the preparation was carried out to form the form of cotton and sprayed with a conventional acrylic resin, etc. for their chemical bonding was prepared by dry bonding.

이와 같은 일반적인 제조방법에 의해 제조되는 부직포 인조 솜 들은 가격이비싸고 작업성이 용이치 못한 오리털보다는 저가이고 다루기가 용이하며 가볍고 활동성 및 패션성 그리고 입체감(볼륨감)이 우수함과 동시에 착용감도 우수하여 각종 의류의 보온 소재로 널리 활용되고 있다.Non-woven artificial cotton manufactured by such a general manufacturing method is expensive, easy to handle, and easy to handle, lightweight, and has excellent activity, fashion, and three-dimensional (volume) feelings, as well as a comfortable fit. It is widely used as a thermal insulation material for various clothes.

특히, 피복에 사용되는 인조 솜은 체온을 유지시켜 주기 위하여 탁월한 보온성이 요구되고 있으며, 전도, 복사, 대류에 의한 열의 전도는 섬유자체의 열전도에 큰 영향을 받게 된다.In particular, the artificial cotton used for coating is required to maintain excellent body temperature, and heat conduction by conduction, radiation, and convection is greatly affected by the thermal conduction of the fiber itself.

그러나 기존에 널리 사용되고 있는 폴리에스터로 된 복합섬유는 열수축성과 팽윤성이 서로 다른 두 재료를 방사하여 단일 섬유화 한 것이므로 열이 전열될 때에 수측성이 큰 섬유가 안쪽으로 구부러져 전체적으로는 나선형의 권축형태를 보이게 된다. 이러한 현상으로 인하여 인조 솜을 제조하였을 때에 풍만한 촉감과 어느 정도의 보온성은 유지할 수 있으나 폴리에스터 섬유자체가 갖고 있는 높은 열전도율(0.00052 cal/cm.s.℃)로 인하여 탁월한 보온성을 유지하는데 한계가 있었다.However, polyester fiber, which is widely used in the past, is a single fiber made by spinning two different materials with different heat shrinkage and swelling properties. do. Due to this phenomenon, when the artificial cotton is manufactured, it can maintain a large touch and a certain thermal insulation, but it has a limit in maintaining excellent thermal insulation due to the high thermal conductivity (0.00052 cal / cm.s. ℃) of the polyester fiber itself. .

또한, 본 발명에 따른 적층부직포와 같은 적층형의 부직포가 종래에 이미 제안되어 있다.In addition, a laminated nonwoven fabric such as the laminated nonwoven fabric according to the present invention has already been proposed in the past.

종래의 적층형 부직포로서는 국내 특허공고번호 제 1995-4162호 "적층부직포 및 그 제조방법", 특허공고번호 제 1995-9487호 "부직포 웹의 제조방법", 특허공고번호 제1996-1406호 "벌커성부직포"등이 알려져 있다.As a conventional laminated nonwoven fabric, Korean Patent Publication No. 1995-4162 "Laminated nonwoven fabric and its manufacturing method", Patent Publication No. 1995-9487 "Method of manufacturing a nonwoven web", Patent Publication No. 1996-1406 "Bulker property Nonwoven fabric "and the like.

이들 종래의 적층형 부직포 들은 동일한 화학섬유(주로 폴리에스터)를 이용하여 제조된 것이므로 다소의 경제성은 있었으나 보온성과 통기성이 현저하게 떨어질 뿐만 아니라 촉감이 부드럽지 못한 문제가 있었고, 부직포에 외피를 씌워 사용하게 되면 정전기현상으로 인하여 실올(폴리에스터 사)이 외피의 밖으로 쉽게 빠져나오게 되는 삼출현상이 심하게 발생하는 문제가 있었다.Since these conventional laminated nonwoven fabrics are manufactured using the same chemical fibers (primarily polyester), there was some economical efficiency, but there was a problem that not only the warmth and breathability were significantly lowered, but also the touch was not soft. If there is a problem that the exudation phenomenon that the silol (polyester) is easily escaped out of the outer skin due to the electrostatic phenomenon.

이러한 문제를 다소나마 해소하기 위하여 제안된 것으로는 국내 특허등록제 245583호 "천연섬유를 이용한 부직포의 제조방법이 알려져 있다. 이는 소정길이를 가지는 천연섬유사에 폴리에스터로 된 저 융점섬유(Low melting polyester)를 첨가하여 방향성을 갖지 않도록 균등히 혼합하여 혼합사(??)를 형성하고, 혼합사를 통상의 카딩장치에 의해 소정의 규격으로 성형한 후에 열풍을 가하면서 압력을 가하여 성형시키며, 성형된 혼합사를 메트리스로 사용할 수 있도록 소정의 규격으로 재단하여서 된 것이다.Proposed to solve this problem somewhat, domestic patent registration No. 245583 "a method for producing a nonwoven fabric using natural fibers is known. This is a low melting fiber (polyester) of polyester in natural fiber yarn having a predetermined length ) Is added and mixed evenly so as not to have a directionality to form a mixed yarn (??), and the mixed yarn is molded to a predetermined standard by a conventional carding apparatus, and then molded by applying pressure while applying hot air, and the molded mixture It is cut to a predetermined standard so that the yarn can be used as a mattress.

그러나 상기와 같은 방법에 제조되는 부직포는 천연섬유사에 단순히 저 융점 섬유인 폴리에스터를 혼합하여 성형시킨 것이나 내부공간이 외부와 많은 유통공간을 유지하고 있고, 외면(표면과 이면)에는 내부공기와 외부공기를 차단해 주도록 하는 기능이 구비되어 있지 않으므로 보온성이 현저하게 떨어질 뿐만 아니라 외면이 쉽게 마모되고 손상되는 등의 문제가 있었다.However, the nonwoven fabric produced by the above method is formed by mixing polyester, which is a low melting point fiber, with natural fiber yarn, but the inner space maintains a lot of circulation space with the outside, and the inside (surface and back) has internal air and Since there is no function to block external air, there is a problem that not only the heat retention is significantly lowered but also the outer surface is easily worn and damaged.

본 발명은 상기와 같은 문제를 해소할 수 있도록 더욱 개선하여 중간층이 울 섬유로 된 다층부직포 및 그 제조방법과 제조장치를 제공하려는 것이다.The present invention is to further improve to solve the above problems to provide a multi-layer nonwoven fabric of the interlayer wool fiber, and a manufacturing method and a manufacturing apparatus thereof.

본 발명은 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 제조되는 부직포에 있어서, 열의 전도를 효과적으로 차단하고 동시에 면 평활성을 얻기 위하여 표면(상면)과 이면(저면)의 외피섬유를 폴리에스터 복합섬유로 형성하고,이들 외피섬유의 중간에는 열전도율이 가장 낮은 양모섬유(WOOL)로만 되거나 세탁후에 우수한 내구성을 유지할 수 있도록 하기 위하여 양모섬유에 폴리에스터섬유를 혼합시켜 혼방으로 형성시킨 중간울섬유를 구비하여 열전도율을 적게 하여 함기량을 극대화시킬 수 있는 다층부직포를 제공하는데 그 목적이 있다.The present invention is a non-woven fabric manufactured by using a conventional polyester or natural fiber wool (WOOL), in order to effectively block the conduction of heat and at the same time to obtain the surface smoothness of the outer fibers of the surface (top) and back (bottom) poly It is made of polyester composite fiber, middle fiber of which is formed by blending polyester fiber with polyester fiber in order to be made of wool fiber (WOOL) having the lowest thermal conductivity in the middle of these jacket fibers or to maintain excellent durability after washing. The purpose of the present invention is to provide a multi-layered nonwoven fabric capable of maximizing content by providing a low thermal conductivity.

본 발명은 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 적층부직포를 제조함 있어서, 통상의 카딩기(Carding)와 성형기가 한조로 되는 공급장치부를 다중으로 구비하여 선행의 섬유공급장치부에 의해서는 화학섬유(FIBER)로 된 제 1외피(밑판)를 공급하고, 공급되는 제 1외피의 상부에는 중간의 섬유공급장치부에 의해 울(WOOL)로 되거나 울이 함유되어 있는 중간섬유를 공급하여 적층시켜 주며, 중간섬유의 상면에는 후측의 섬유공급장치부에 의해 제 2외피(상면)을 공급하여 적층시켜 주며, 적층된 부직포를 히팅프레싱하여 압축시켜 두께를 얇게 한 후에 상면과 밑면에 강도 보강용 바인더를 피복하여 건조시켜 주도록 된 다층부직포의 제조방법과 제조장치를 제공하려는데 그 목적이 있다.The present invention is to produce a laminated non-woven fabric using a conventional polyester or natural fiber (WOOL), the conventional carding machine (Carding) and the prior art fiber supply apparatus having a plurality of feeder unit which is a molding machine The part supplies the first outer shell (bottom plate) made of chemical fiber (FIBER), and the upper middle part of the supplied first outer shell is made of wool (WOOL) by the intermediate fiber supply unit or the intermediate fiber containing wool The upper surface of the intermediate fiber is laminated by supplying the second outer shell (upper surface) by the fiber supply unit on the rear side, and the laminated nonwoven fabric is heated and pressed to reduce the thickness, and then the upper and lower surfaces. An object of the present invention is to provide a method and apparatus for manufacturing a multilayer nonwoven fabric which is coated with a binder for strength reinforcement and dried.

본 발명의 다른 목적은 천연섬유인 울로 된 중간울섬유의 표면(평면과 저면)에 폴리에스터로 된 섬유를 적층시켜 줌으로써 보온력을 한층 강화시켜 줄 수 있도록 하면서 촉감을 부드럽게 유지시켜 줄 수 있으며, 제조원가도 절감할 수 있도록 된 다층부직포 및 그 제조방법과 제조장치를 제공하는데 있다.Another object of the present invention is to laminate the fibers of the polyester on the surface (plane and bottom) of the natural wool fibers of the middle wool fibers made of natural fibers to keep the touch soft while maintaining a soft touch, The present invention provides a multi-layered nonwoven fabric, a method of manufacturing the same, and an apparatus for manufacturing the same.

본 발명의 또 다른 목적은 중간울섬유의 표면(평면과 저면)에 적층되는 폴리에스터로 된 섬유의 외면에 바인더를 도포시켜 줌으로써 씰링기능을 강화하고 결속력도 강화시켜 줄 수 있도록 된 다층부직포 및 그 제조방법과 제조장치를 제공하는데 있다.Still another object of the present invention is to apply a binder to the outer surface of the polyester fiber laminated on the surface (plane and bottom) of the middle wool fiber, the multi-layered nonwoven fabric to enhance the sealing function and also to strengthen the binding force It is to provide a manufacturing method and a manufacturing apparatus.

본 발명의 또 다른 목적은 적층된 부직포의 외면에 바인더를 도포하고 열풍에 의해 건조시킬 때에 바인더를 도포하는 공정의 컨베이어와 건조시킬 때에 이송시키는 컨베이어를 분리 형성하여 줌으로써, 건조부의 컨베이어와 이소어되는 부직포가 오염되는 것을 방지하여 품질을 향상시켜 줄 수 있도록 된 다층부직포의 제조장치를 제공하는데 있다.Still another object of the present invention is to separate the conveyor of the drying unit by forming a binder on the outer surface of the laminated nonwoven fabric, and forming a conveyor for drying the binder and drying the conveyor for drying. It is to provide a multi-layer nonwoven fabric manufacturing apparatus that can prevent the nonwoven fabric from being contaminated to improve the quality.

본 발명의 상기 및 기타 목적은, 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 제조되는 부직포에 있어서, 울(WOOL)로만 되거나 울이 함유된 중간울섬유(4)의 상면과 저면에 통상의 폴리에스터로 된 제1외피섬유(2) 및 제2외피섬유(2)를 일체로 접착 성형하여서 된 것을 특징으로 하는 다층부직포(1)(1-1)에 의해 달성된다.The above and other objects of the present invention, in the non-woven fabric manufactured by using a conventional polyester or natural fiber wool (WOOL), the upper surface and the bottom surface of the middle wool fiber (4) only made of wool (WOOL) or containing wool It is achieved by the multilayered nonwoven fabric (1) (1-1) characterized in that the first coat fiber (2) and the second coat fiber (2) made of ordinary polyester are integrally formed by adhesive bonding.

본 발명의 다른 상기 및 기타 목적은, 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 적층부직포를 제조함 있어서, 통상의 카딩기(Carding)와 성형기가 한조로 되는 섬유공급장치부를 다중으로 구비하여 제1외피섬유공급장치부(11)에 의해서는 화학섬유(FIBER)로 된 제 1외피섬유(2)를 공급하는 공정과, 공급되는 제 1외피섬유(2)의 상면에는 중간섬유공급장치부(12)에 의해 중간울섬유(4)를 공급하여 적층시키는 공정과, 중간울섬유(4)의 상면에는 제 2외피섬유공급장치부(13)에 의해 제 2외피섬유(3)을 공급하여 적층시켜 주는 공정과, 적층된 부직포를 니들펀칭장치부(14)에 의해 니들펀칭하는 공정과, 히팅프레싱장치부(15)를 통과시켜 압축시켜 시켜 주는 공정과, 두께가 얇아진 부직포의 상면과 밑면에 제 1스프레이(18)와 제2스프레이(19)에 의해 강도 보강용 바인더를 피복하고 열풍에 의해 건조시켜 주도록 하는 고정으로 이루어지는 다층부직포의 제조방법과 제조장치에 의해 달성된다.Another and other object of the present invention, in the manufacture of laminated nonwoven fabric using a conventional polyester or natural fiber (WOOL), the carding machine (carding) and the fiber feeder unit forming a set of multiple The first jacketed fiber supply unit 11 is provided by the step of supplying the first jacketed fiber (2) made of chemical fibers (FIBER), and the intermediate fiber on the upper surface of the first jacketed fiber (2) to be supplied Supplying and stacking the middle wool fibers 4 by the supply unit 12, and the second outer fiber fibers 3 by the second outer fiber supply unit 13 on the upper surface of the middle wool fibers 4; And a process of needle punching the laminated nonwoven fabric by the needle punching device unit 14, a process of compressing the heated non-woven fabric through the heating pressing unit 15, and a thinner nonwoven fabric. Strength of the upper and lower surfaces by the first spray 18 and the second spray 19 It is achieved by a method and apparatus for producing a multilayer nonwoven fabric made of a stationary coating covering a steel binder and drying by hot air.

도 1a 및 도 1b는 본 발명에 따른 다층부직포를 보인 단면 예시도.Figures 1a and 1b is a cross-sectional view showing a multi-layer nonwoven fabric according to the present invention.

도 2는 본 발명에 따른 다층부직포제조공정을 평면에서 본 계통도.Figure 2 is a schematic view of the multi-layer nonwoven fabric manufacturing process according to the present invention.

도 3은 본 발명에 따른 다층부직포제조공정을 정면에서 본 계통도.Figure 3 is a schematic view of the multi-layer nonwoven fabric manufacturing process according to the present invention from the front.

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1. 다중부직포 2. 제 1외피섬유1. Multi-woven nonwoven fabric 2. First jacket fiber

3. 제 2외피섬유 4. 중간울섬유3. Second jacket fiber 4. Middle wool fiber

10. 다층부직포제조장치 11. 제 1외피섬유공급장치부10. Multi-layer nonwoven fabric manufacturing apparatus 11. First outer fiber supply apparatus

12. 중간울섬유공급장치부 13. 제 2외피공급장치부12. Middle wool fiber supply unit 13. Second outer skin supply unit

14. 니들펀치장치부 15. 히팅프레싱장치부14. Needle Punch Unit 15. Heating Press Unit

16. 건조장치부 17. 와인딩장치부16. Drying Unit 17. Winding Unit

18. 제1 스프레이장치 19. 제 2스프레이장치18. First sprayer 19. Second sprayer

20. 열풍덕트 26. 공급컨베이어20. Hot air duct 26. Supply conveyor

27. 배출컨베이어27. Discharge Conveyor

본 발명의 상기 및 기타 목적과 특징은 첨부 도면에 의거한 다음의 상세한 설명에 의해 더욱 명확하게 이해 할 수 있을 것이다.The above and other objects and features of the present invention will be more clearly understood by the following detailed description based on the accompanying drawings.

첨부 도면 도 1a 내지 도 3은 본 발명에 '따른 다층부직포와 그 제조공정을 보인 예시도로서, 도 1a 및 도 1b는 다층부직포(1)(1-1)를 보인 다면도이고, 도 2 및 도 3은 제조공정을 보인 평면 및 정면 예시도이다.Figures 1a to 3 is an exemplary view showing a multi-layer nonwoven fabric and a manufacturing process according to the present invention, Figures 1a and 1b is a side view showing a multi-layer nonwoven fabric (1) (1-1), Figure 2 and 3 is a plan view and a front view showing a manufacturing process.

본 발명에 따른 다층부직포(1)(1-1)는 도 1a 및 도 1b에 예시된바와 같이 구성된다. 도 1a에 예시된 다층부직포(1)는 통상의 폴리에스터 복합섬유로 된 제 1외피섬유(2)의 상면에 양모섬유(WOOL)로만 되거나 양모섬유(WOOL)와 폴리에스터 섬유가 혼합된 혼방섬유로 된 중간울섬유(4)를 일체형으로 적층시키고, 상기 중간울섬유(4)의 상면에 통상의 폴리에스터 복합섬유로 된 제 2외피섬유(2)를 일체형으로 적층시켜서 된 것이다.Multilayered nonwoven fabric (1) (1-1) according to the present invention is constructed as illustrated in Figs. 1A and 1B. The multi-layered nonwoven fabric 1 illustrated in FIG. 1A is a blend fiber in which only the wool fiber (WOOL) or the wool fiber (WOOL) and the polyester fiber are mixed on the upper surface of the first envelope fiber 2 made of a conventional polyester composite fiber. The middle wool fibers 4 are integrally laminated, and the second jacket fiber 2 made of ordinary polyester composite fibers is integrally laminated on the upper surface of the middle wool fibers 4.

도 1b에 예시된 다층부직포(1-1)는 통상의 폴리에스터 복합섬유로 된 제1외피섬유(2)의 상면에 양모섬유(WOOL)로만 되거나 양모섬유(WOOL)와 폴리에스터 섬유가 혼합된 혼방섬유로 된 중간울섬유(4)를 일체형으로 적층시키되 상기 중간울섬유(4)는 재질과 특성을 달리하는 제 1중간울섬유(5)와 제 2중간울섬유(6)를 차례로 적층시켜 주며, 상기 중간울섬유(4)의 상면에 통상의 폴리에스터 복합섬유로 된 제2외피섬유(2)를 일체형으로 적층시켜서 된 것이다.The multi-layered nonwoven fabric 1-1 illustrated in FIG. 1B is made of only wool fibers (WOOL) or mixed with wool fibers (WOOL) and polyester fibers on the upper surface of the first enveloped fiber 2 made of a conventional polyester composite fiber. The middle wool fibers (4) made of blended fibers are laminated integrally, but the middle wool fibers (4) are sequentially laminated with the first middle wool fibers (5) and the second middle wool fibers (6) having different materials and properties. The second jacket fibers 2 made of ordinary polyester composite fibers are laminated integrally on the upper surface of the middle wool fibers 4.

또한 구체적으로 도시하지는 아니하였으나 상기 중간울섬유(4)를 형성함에 있어 제 1중간울섬유(5)와 제 2중간울섬유(6)외에 제 3중간섬유 및 제 4중간울섬유 등 재질과 특성을 달리하는 여러 종류의 중간울섬유를 적층시켜 형성시킬 수 있다.In addition, although not shown in detail, in the formation of the middle wool fiber 4, materials and characteristics such as the third middle fiber and the fourth middle wool fiber, in addition to the first middle wool fiber 5 and the second middle wool fiber 6 It can be formed by stacking different kinds of mesowool fibers.

상기와 같이 구성되는 다층부직포(1)(1-1)는 도 2 및 도 3에 예시된바와 같은 다층부직포성형장치(10)를 이용하여 성형 제조하게 된다.The multilayer nonwoven fabric (1) (1-1) configured as described above is molded and manufactured using the multilayer nonwoven fabric forming apparatus 10 as illustrated in FIGS. 2 and 3.

본 발명에 따른 다층부직포제조장치(10)는 제1외피섬유(2)를 공급하여 주는 제1외피섬유공급장치부(11), 중간울섬유(4)를 공급하여 주는 중간울섬유공급장치부(12), 제 2외피섬유(3)를 공급시켜 주는 제 2외피섬유공급장치부(13), 적층된 제 1외피섬유(2)와 중간울섬유(4) 및 제2외피섬유(3)의 두께를 얇게 해 주도록 하는 통상의 니들펀칭장치부(14)와, 적층된 부직포의 외면(상면과 저면)에 열을 가하면서 압착하여 주는 히팅프레싱장치부(15)와, 히팅 압착된 부직포의 제 1외피섬유(2)와 제2외피섬유(3)의 외면에 수지를 도포시키고 열풍에 의해 건조시켜 완전하게 성형시켜 주도록 하는 건조장치부(16)와 완전 성형된 다층부직포(1)(1-1)를 통상의 롤에 감아주는 와인딩장치(17)로 구성된다.Multi-layer nonwoven fabric manufacturing apparatus 10 according to the present invention is the first outer fiber supply unit 11 for supplying the first outer fiber (2), the middle wool fiber supply unit for supplying the middle wool fiber (4) (12), a second jacketed fiber supply unit (13) for supplying the second jacketed fiber (3), the first jacketed fiber (2) and the intermediate wool fiber (4) and the second jacketed fiber (3) laminated Of the conventional needle punching device portion 14 for thinning the thickness of the nonwoven fabric, the heating pressing device portion 15 for pressing the outer surface (upper and lower surface) of the laminated nonwoven fabric with heat, and Dryer unit 16 and fully molded multi-layer nonwoven fabric 1 for applying resin to the outer surfaces of the first outer fiber 2 and the second outer fiber 3 and drying them by hot air to form them completely. It consists of a winding apparatus 17 which winds 1) in a normal roll.

제 1외피섬유공급장치(11)는 통상의 카딩기와 성형기를 이용하여 제 1카딩기(21)와 제1성형기(21-1)를 구비하여 제 1외피섬유(2)를 공급할 수 있도록 하였다.The first envelope fiber supplying device 11 is provided with a first carding machine 21 and a first molding machine 21-1 by using a conventional carding machine and a molding machine to supply the first envelope fiber 2. .

중간울섬유공급장치부(12)는 통상의 카딩기와 성형기를 제 2카딩기(22)와 제2카딩기(22-1) 및 제 3카딩기(23)와 제 3성형기(23-1)를 구비하여 중간울섬유(4)를 공급할 수 있도록 하되, 중간울섬유(4)를 한겹만을 공급할 때에는 제 2카딩기(22)와 제 2카딩기(22-1) 및 제 3카딩기(23)와 제 3성형기(23-1) 중에서 어느 한 세트만을 이용하도록 하고, 중간울섬유(4)를 제 1울섬유(5)와 제 2울섬유(6)와 같이 두 겹으로 공급하고자 할 때에는 두 세트를 모두 사용할 수 있도록 하며, 또한 구체적으로 도시하지는 아니하였으나 중간울섬유(4)를 여러겹으로 적층시켜 주고자 할 때에는 통상의 카딩기와 성형기로 구성되는 세트를 필요에 따라 여러 세트를 설치하여 사용할 수 있다.The middle wool fiber supply unit 12 includes a conventional carding machine and a molding machine, and a second carding machine 22, a second carding machine 22-1, a third carding machine 23, and a third molding machine 23-1. In order to supply the middle wool fiber 4, but to supply only one layer of the middle wool fiber 4, the second carding machine 22, the second carding machine 22-1 and the third carding machine ( 23) and only one set of the third molding machine 23-1, and the middle wool fibers (4) to be supplied in two layers, such as the first wool fibers (5) and the second wool fibers (6) In this case, both sets can be used, and although not specifically illustrated, a set consisting of a conventional carding machine and a molding machine can be used to stack the middle wool fibers 4 in multiple layers as necessary. Can be installed and used.

상기 중간울섬유공급장치(12)의 후측에 설치되는 제 2외피섬유공급장치(13)도 통상의 카딩기와 성형기를 이용하여 제 4카딩기(24)와 제 4성형기(24-1)로 형성하였다.The second jacketed fiber supply device 13, which is installed at the rear side of the middle wool fiber supply device 12, is also used as the fourth carding machine 24 and the fourth molding machine 24-1 by using a conventional carding machine and a molding machine. Formed.

상기 제 2외피섬유공급장치부(13)에서 제 4성형기(24-1)의 후방에는 통상의 니들펀칭장치부(14)를 설치하여 적층 공급되는 제 1외피섬유(2)와 중간울섬유(4) 및 제 2외피섬유(3)의 실(??)들을 상하로 작동되는 바늘에 의해 서로 얽혀 주어서 일체로 형성하면서 부피도 줄여 줄 수 있도록 하였다.The first jacket fiber 2 and the intermediate wool fiber, which are stacked and supplied by installing a general needle punching device 14 in the rear of the fourth molding machine 24-1 in the second jacket fiber supply device 13, 4) and the yarns of the second jacket 3 are entangled with each other by a needle operated up and down to reduce the volume while integrally forming.

상기 제 1외피섬유공급장치부(11)와 중간울섬유공급장치부(12) 및 제 2외피섬유공급장치부(13)와 니들펀칭장치부(14)의 하측에는 일체형의 공급컨베이어(26)를 구비하여 적층 공급되는 제 1외피섬유(2)와 중간울섬유(4) 및 제 2외피섬유(3)를 이송시켜 줄 수 있도록 하였다.An integrated feed conveyor 26 is provided below the first outer fiber supply unit 11, the intermediate wool fiber supply unit 12, and the second outer fiber supply unit 13 and the needle punching unit 14. The first jacketed fiber 2 and the middle wool fiber 4 and the second jacketed fiber 3 to be laminated and supplied to be transported.

니들펀칭장치부(14)의 후측에 설치되는 히팅프레싱장치부(15)는 스틸되고 내부에는 전열 히팅장치가 내장되어 있는 통상의 히팅롤러(15-1)(15-2)를 상하로 설치하여 서로의 간격이 0.5~2.0mm을 유지시키고 140~180??의 온도를 유지시켜 열압축을 실시해 줄 수 있도록 하였다.The heating pressing device unit 15 installed on the rear side of the needle punching device unit 14 is provided with a vertical heating roller 15-1 and 15-2, which are steel and have an electrothermal heating device built therein. The distance between each other is maintained at 0.5 ~ 2.0mm and the temperature is maintained at 140 ~ 180 ?? so that they can be thermally compressed.

히팅롤러장치부(15)의 후측에는 건조장치부(16)를 설치하였다. 상기 건조장치부(16)는 하우징(16-1)의 내부에 컨베이어에 의해 이송되어지는 제 1외피섬유(2)와 제 2외피섬유(3)의 외면에 액상의 아크릴수지를 적정량 분사시켜 주는 스프레이장치와 분사 도포된 수지를 즉시 건조시켜 주도록 하는 열풍덕트를 다층으로 구비하여서 된 것이 특징이다.On the rear side of the heating roller device part 15, a drying device part 16 was provided. The drying device unit 16 sprays an appropriate amount of liquid acrylic resin onto the outer surfaces of the first outer fiber 2 and the second outer fiber 3 to be transported by a conveyor in the housing 16-1. It is characterized by having multiple layers of hot air ducts for drying the apparatus and the spray-coated resin immediately.

하우징(16-1)의 내부에는 하측과 중간 및 상측에 제 2컨베이어(22)와 제 4컨베이어(24) 및 제 5컨베이어(25)를 다층으로 설치하되 제 2컨베이어(22)와 제 4컨베이어(24)의 각 입력측에는 길이가 짧은 제 1컨베이어(21)와 제 3컨베이어(23)를 각각 설치하여, 제 1컨베이어(21)의 상측에는 제 1스프레이장치(18)를 설치하고 제 3컨베이어(23)의 상측에는 다층부직포(1)(1-1)의 제 2외피섬유(3:상측외피)와 제 1외피섬유(2)의 표면에 아크릴수지를 분사 도포시켜 줄 수 있도록 하였고, 제 2컨베이어(22)와 제 4컨베이어(24)의 상하측 및 제 5컨베이어(25)의 하측에는 제 1열풍덕트(20-1)와 제 2열풍덕트(20-2) 및 제 3열풍덕트(20-3)와 제 4열풍덕트(20-4) 및 제 5열풍덕트(20-5)를 각각 설치하여 아크릴수지를 건조시켜 줄 수 있도록 하였다.In the housing 16-1, the second conveyor 22, the fourth conveyor 24, and the fifth conveyor 25 are installed in a plurality of layers on the lower side, the middle side, and the upper side, but the second conveyor 22 and the fourth conveyor are installed. The first conveyor 21 and the third conveyor 23, each of which has a short length, are provided on each input side of 24, and a first spray device 18 is provided on the upper side of the first conveyor 21, and a third conveyor is provided. On the upper side of (23), acrylic resin was sprayed and applied to the surfaces of the second outer fiber (3: upper outer skin) and the first outer fiber (2) of the multi-layer nonwoven fabric (1) (1-1). The first hot air duct 20-1, the second hot air duct 20-2, and the third hot air duct are disposed on the upper and lower sides of the second conveyor 22 and the fourth conveyor 24, and the lower side of the fifth conveyor 25. 20-3), the fourth hot air duct 20-4 and the fifth hot air duct 20-5 were respectively installed to dry the acrylic resin.

상기 제 5컨베이어(25)의 배출측에서 하우징(16-1)의 외측에는 제 1배출컨베이어(27-1)와 제 2배출컨베이어(27-2)로 구성된 베출컨베이어(27)를 설치하여 배출되는 다층부직포(1)(1-1)를 소정의 위치에 까지 이송시켜 줄 수 있도록 하고, 배출컨베이어(27)의 하측에는 통상의 와인딩장치(17)를 설치하여 배출되는다층부직포(1)(1-1)를 감아 줄 수 있도록 하였다.On the discharge side of the fifth conveyor 25, an outer side of the housing 16-1 is provided with a discharge conveyor 27 composed of a first discharge conveyor 27-1 and a second discharge conveyor 27-2. The multi-layered nonwoven fabric (1) (1-1) to be transported to a predetermined position, the lower side of the discharge conveyor 27 by installing a conventional winding device 17 is discharged multi-layered nonwoven fabric (1) ( 1-1) can be wound around.

이하, 상기와 같이 구성된 다층부직포제조장치(10)의 작동관계를 설명한다. 표면층으로 사용되기 위하여 제 1외피섬유공장치부(11)와 제 2외피섬유공급장치부(12)를 통하여 공급되는 제 1외피섬유(2)와 제 2외피섬유(3)는 단섬유의 굵기가 2.0 ~ 3.0 데니아이고 섬유장이 40 ~ 60mm인 순수한 폴리에스터 복합섬유를 사용하여 열이 전열되는 것을 효율적으로 차단하고 동시에 우수한 면 평활성을 얻을 수 있도록 하였으며, 이들 제 1외피섬유(2)와 제 2외피섬유(3)는 다층부직포(1)(1-1)의 전체중량의 20 ~ 30%가 각각 유지되도록 하였다.Hereinafter, the operation relationship of the multi-layer nonwoven fabric manufacturing apparatus 10 configured as described above will be described. The first jacketed fiber 2 and the second jacketed fiber 3 supplied through the first jacketed fiber processing unit 11 and the second jacketed fiber supply unit 12 to be used as the surface layer have a thickness of short fibers. Pure polyester composite fibers with 2.0 to 3.0 denier and 40 to 60 mm fiber length can effectively prevent heat transfer and at the same time obtain excellent cotton smoothness. The fibers 3 were such that 20 to 30% of the total weight of the multilayered nonwoven fabric (1) (1-1) was maintained.

한편, 중간울섬유공급장치부(12)를 통하여 공급되는 중간울섬유(4)는 열전도율이 섬유류 중에서 가장 낮은 양모(WOOL,열전도율:0.000092 cal/cm.s.℃)와 세탁을 실시하여도 우수한 내구성을 유지하고 통상의 폴리에스터(1.5 ~ 3.0 데니아)를 혼합(혼방)하여사용하되 울과 폴리에스터의 비율은 20 ~ 80% :80 ~ 20%의 비율로 유지시켜 보온성과 내구성의 효과를 극대화시켜주는 것이 바람직하며, 울의 함량을 20%이로 유지하게 되면 보온성이 떨어지게 되고 반면에 80%이상을 유지하게 되면 세탁후의 내구성을 유지할 수 없게 되는 즉, 제품이 변형되는 폐단을 유빌시킬 수있게 된다.On the other hand, the middle wool fiber (4) supplied through the middle wool fiber supply unit 12 is excellent in washing even with the wool (WOOL, thermal conductivity: 0.000092 cal / cm.s. ℃) having the lowest thermal conductivity among the fibers Maintain durability and mix (blend) ordinary polyester (1.5 ~ 3.0 denier), but keep the ratio of wool and polyester at 20 ~ 80%: 80 ~ 20% ratio to maximize the effect of warmth and durability If the wool content is maintained at 20%, the warmth is inferior, whereas if it is maintained at 80% or more, durability after washing cannot be maintained, that is, it is possible to mobilize the end where the product is deformed. .

특히, 중간울섬유(4)는 다층부직포(1)(1-1)의 전체중량의 40 ~ 60 %의 비율을 유지하도록 하는 것이 바람직하며, 중간울섬유(4)의 중량비가 다층부직포(1)(1-1)의 전체중량의 40%이하가 되면 울(양모)의 함량이 너무 적게 되어 보온성을 양호하게 유지시켜 줄 수 없게 되고, 60%이상으로 유지시켜 주게 되면울(양모)의 함유량이 너무 많게 되어 세탁 후에는 원형상태로 유지시켜 줄 수 없게 되고 내구성이 저하 될 뿐만 아니라 착용감도 떨어지게 된다.In particular, the middle wool fibers (4) is preferably to maintain a ratio of 40 to 60% of the total weight of the multi-layer nonwoven fabric (1) (1-1), the weight ratio of the middle wool fibers (4) is multi-layer nonwoven fabric (1) If it is less than 40% of the total weight of (1-1), the content of wool is too small to maintain good heat retention, and if it is maintained at 60% or more, the content of wool This too much can not be kept in a circular state after washing, not only the durability is degraded, but also the fit is reduced.

공급컨베이어(26)가 시히 설정되어 있는 소정의 속도로 가동되고 있는 상태에서 통상의 제 1카딩기(21)와 제 1성형기(21-1)로 구성된 제 1외피섬유공급장치부(11)를 통하여 제 1외피섬유(2)를 공급시켜 주면, 도 3에 도시된바와 같이 제 1외피섬유(2)는 작동되는 공급컨베이어(26)에 의해 전개되면서 이동하게 되고, 공급컨베이어(26)에 의해 전개되면서 이송되는 제 1외피섬유(2)의 위에는 중간울섬유공급장치부(12)를 통하여 공급되는 중간울섬유(4)가 전개되면서 적층되어지는데. 상기 중간울섬유(4)를 도 1a에 도시된바와 같이 단층으로 형성하고자 할 경우에는 중간울섬유공급장치부(12)에 설치되어 있는 제 2카딩기(22)와 제 2성형기(22-1)로 구성된 세트부 또는 제 3카딩기(23)와 제 3성형기(23-1)로 구성된 세트부 중에서 어느 일측 세트를 사용하여 단층으로 된 중간울섬유(4)를 공급하고, 중간울섬유(4)를 도 1b에 도시된바와 같이 제 1울섬유(5)와 제 2울섬유(6)로 적층시켜 주고자 할 때에는 제 2카딩기(22)와 제 2성형기(22-1)로 구성된 세트부를 통해서 제 1울섬유(5)를 먼저 공급하여 적층시키고 제 3카딩기(23)와 제 3성형기(23-1)로구성된 세트르 f통해서는 제 2울섬유(6)를 공급 적층시켜 주도록 한다.In the state where the supply conveyor 26 is operating at the predetermined speed which is set slowly, the 1st jacket fiber supply apparatus part 11 which consists of the normal 1st carding machine 21 and the 1st molding machine 21-1 is carried out. When the first jacketed fiber 2 is supplied through it, as shown in FIG. 3, the first jacketed fiber 2 is moved by the supply conveyor 26 which is operated and moved by the supply conveyor 26. On the first envelope fiber (2) to be transported while being deployed, the middle wool fiber (4) supplied through the middle wool fiber supply unit (12) is stacked while being developed. When the middle wool fiber 4 is to be formed in a single layer as shown in FIG. 1A, the second carding machine 22 and the second molding machine 22-1 installed in the middle wool fiber supply unit 12 are provided. A middle layer fiber (4) of a single layer is supplied by using either one of a set portion composed of a set portion composed of a) or a set portion composed of a third carding machine (23) and a third molding machine (23-1), and As shown in FIG. 1B, the second carding machine 22 and the second molding machine 22-1 are used to stack the first and second wool fibers 5 and 6, respectively. The first wool fiber 5 is first supplied through the set part and laminated, and the second wool fiber 6 is supplied and laminated through the set consisting of the third carding machine 23 and the third molding machine 23-1. Give it.

상기와 같이 단층으로 된 중간울섬유(4)를 적층되거나 제 1울섬유(5)와 제 2울섬유(6)를 이중으로 적층되어 이송되어오면 제 4카딩기(24)와 제 4성형기(24-1)로 구성된 제 2외피섬유공급장치부(13)를 통하여 제 2외피섬유(3)를 공급시켜며 공급컨베이어(26)에 의해 이송되어지는 중간울섬유(4)의 위에 제 2외피섬유(3)가적층되어진다.As described above, when the middle wool fiber 4 having a single layer is stacked or the first wool fiber 5 and the second wool fiber 6 are stacked and transported, the fourth carding machine 24 and the fourth molding machine ( The second jacket on the middle wool fiber (4) to be supplied by the supply conveyor 26 to supply the second jacket fiber (3) through the second jacket fiber supply unit 13 consisting of 24-1) The fibers 3 are laminated.

이와 같이 제 1외피섬유(2)와 중간울섬유(4) 및 제 2외피섬유(3)가 적층되어진 적층섬유는 통상의 니들펀칭장치부(14)를 통과하면서 실들이 서로 얽혀지면서 일체형으로 유지되고 두께의 일부도 얇게 유지되어진다.The laminated fiber in which the first outer fiber 2, the middle wool fiber 4, and the second outer fiber 3 are laminated in this way is kept integrally as the threads are entangled with each other while passing through the conventional needle punching device 14. And part of the thickness is kept thin.

니들펀치장치부(14)를 통과하여 일체형으로 유지되고 두께의 일부도 얇아진 적층섬유는 140~180??의 온도로 유지되고 다른 동력장치(구체적으로 도시하지 아니함)의 동력을 받아 회전하는 히팅프레싱장치부(15)의 히팅롤러(15-1)(15-2)의 사이를 통과하면서 압착되고 열융착되어진다.The laminated fiber, which is integrally passed through the needle puncher unit 14 and is partially thinned, is maintained at a temperature of 140 to 180 ° and is heated by power of another power unit (not specifically shown). While passing between the heating rollers 15-1 and 15-2 of the apparatus section 15, they are compressed and heat-sealed.

히팅프레싱장치부(15)의 히팅롤러(15-1)(15-2)의 사이를 통과하여 압착 및 열융착된 적층섬유는 건조장치부(16)의 하우징(16-1)의 내부로 공급(유입)된다.Pressed and heat-sealed laminated fibers passing between the heating rollers 15-1 and 15-2 of the heating pressing device unit 15 are supplied into the housing 16-1 of the drying device unit 16 ( Inflow).

하우징(16-1)의 내부로 유입된 적층섬유가 개별적으로 분리된 제 1컨베이어(21)에 의해 이송되어질 때에 제 1스프레이장치(18)에서는 수용성 아크릴수지를 분사하여 제 2외피섬유(3)의 표면에 도포시켜 준다.When the laminated fibers introduced into the housing 16-1 are transported by the separate first conveyor 21, the first spraying device 18 injects the water-soluble acrylic resin to the second jacket fiber 3 Apply to the surface of the.

제 1스프레이장치(18)를 통과하면서 제 2외피섬유(3)의 표면에 수용성 아크릴수지가 도포된 적층섬유는 제 2컨베이어(22)에 의해 이송되어지며, 이때에 제 열풍덕트(20-1)와 제 2열풍덕트(20-2)를 통하여 분사되는 열풍에 의해 제 2외피섬유(3)의 표면에 도포된 수용성 아크릴수지는 즉시 건조되어진다.The laminated fiber coated with the water-soluble acrylic resin on the surface of the second envelope fiber 3 while passing through the first spray device 18 is conveyed by the second conveyor 22. At this time, the hot air duct 20-1 ) And the water-soluble acrylic resin applied to the surface of the second envelope fiber 3 by hot air sprayed through the second hot air duct 20-2 is immediately dried.

제 2외피섬유(3)의 표면에 도포된 수용성 아크릴수지가 제 열풍덕트(20-1)와 제 2열풍덕트(20-2)를 통하여 분사되는 열풍에 의해 건조되어진 적층섬유는 프리롤러(28-1)를 통과한 후에 상향하여 제 3컨베이어(23)로 공급되어 이송되어지는데,이와 같이 상향하여 방향이 전환 될 때에 아크릴수지가 도포 건조된 상측에 위치하였던 제 2외피섬유(3)는 하측으로 이동하게 되고, 하측의 제 1외피섬유(2)는 상측으로 전환되어진 상태를 유지하면서 이송되어진다.The laminated fiber dried by hot air sprayed through the hot air duct 20-1 and the second hot air duct 20-2 by the water-soluble acrylic resin coated on the surface of the second jacket fiber 3 is a preroller 28. After passing through -1), it is fed upward and fed to the third conveyor 23. When the direction is changed upward, the second jacket fiber 3 located on the upper side where the acrylic resin is applied and dried is lowered. It moves to, and the lower 1st outer fiber 2 is conveyed, maintaining the state switched to the upper side.

상기와 같이 방향이 전환된 적층섬유가 제 3컨베이어(23)에 의해 이송되어질 때에 제 2스프레이장치(19)를 통해 제 1스프레이장치(18)에서 이미 설명한 바 있는 수용성 아크릴수지를 방향이 전환되어 이송되어지는 제 1외피섬유(2)의 표면에 분무하여 도포시켜 준다.As described above, when the laminated fibers in which the direction is changed are transferred by the third conveyor 23, the water-soluble acrylic resin, which has already been described in the first spray apparatus 18, is changed through the second spray apparatus 19. Sprayed and applied to the surface of the first jacketed fiber (2) to be transferred.

상기와 같이 제 1스프레이장치(18)와 제 2스프레이장치(19)에 의해 분무되는 수용성 아크릴수지는 M2당 3 ~ 30g을 도포시켜 주는 것이 바람직한데, 도포량을 3g 이하로 너무적게 도포시켜 주게 되면 결속력이 약화되어 표면에 모우가 발생하게 되고, 반면에 30g 이상으로 많이 도포시켜 주게 되면 유연성(부드러움)이 떨어지게 된다.As described above, the water-soluble acrylic resin sprayed by the first spray device 18 and the second spray device 19 is preferably coated with 3 to 30 g per M 2 . If the binding force is weakened, the occurrence of the moor on the surface, on the other hand, if applied more than 30g, the flexibility (softness) is reduced.

제 2스프레이장치(19)에 의해 수용성 아크릴수지가 방향 전환된 제 1외피섬유(2)의 표면에 도포된 적층섬유가 제 4컨베이어(24)에 의해 이송되어질 때에 제 3열풍덕트(20-3)와 제 4열풍덕트(20-4)를 통하여 분사되는 열풍에 의해 제 1외피섬유(2)의 표면에 도포된 수용성 아크릴수지가 즉시 건조되어진다.The third hot air duct 20-3 when the laminated fiber coated on the surface of the first envelope fiber 2 in which the water-soluble acrylic resin is turned by the second spray device 19 is transferred by the fourth conveyor 24. ) And the water-soluble acrylic resin applied to the surface of the first jacket fiber 2 is immediately dried by the hot air sprayed through the fourth hot wind duct 20-4.

제 1외피섬유(2)의 표면에 도포된 수용성 아크릴수지가 건조된 적층섬유는 도 1a 또는 도 1b에 예시된바와 같은 다층부직포(1)(1-1)로 완성되어지며, 다층부직포(1)(1-1)는 프리롤러(28-1)를 통과하면서 상측으로 방향전환 되어진 후에 제 5컨베이어(25)에의해 이송되어 하우징(16-1)의 외측으로 배출되어지는데, 다층부직포(1)(1-1)가 제 5컨베이어(25)에 의해 이송될 때에 제5열풍덕트(20-5)에서 배출되는 열풍에 의해 제 1외피섬유(2) 및 제 2외피섬유(3)에 도포된 아크릴수지가 재차 건조되어진다.The laminated fiber in which the water-soluble acrylic resin applied to the surface of the first envelope fiber 2 is dried is made of a multilayer nonwoven fabric 1, 1-1 as illustrated in FIG. 1A or FIG. 1B, and a multilayer nonwoven fabric 1 (1-1) is turned upward while passing through the pre-roller (28-1) and then conveyed by the fifth conveyor 25 is discharged to the outside of the housing (16-1), the multi-layer nonwoven fabric (1) (1-1) is applied to the first jacketed fiber (2) and the second jacketed fiber (3) by the hot air discharged from the fifth hot wind duct (20-5) when transported by the fifth conveyor (25) The acrylic resin is dried again.

아크릴수지가 완전히 건조된 다층부직포(1)(1-1)는 제 1배출컨베이어(27-1)와 제 2배출컨베이어(27-2)로 구성된 배출컨베이어(27)에 의해 소정의 장소로 이송되어진 후에 통상의 롤을 이용하는 와인딩장치(17)에 감아 준다.The multi-layered nonwoven fabric (1) (1-1) in which the acrylic resin is completely dried is transferred to a predetermined place by the discharge conveyor (27) composed of the first discharge conveyor (27-1) and the second discharge conveyor (27-2). After it is wound, it is wound around a winding device 17 using a normal roll.

상기와 같이 다층부직포제조장치(10)에 의해 제조된 다층부직포(1)(1-1)(시료 3이라칭함)와 기존의 폴리에스터로 된 인조 솜으로 된 부직포와 폴리에스터 복합섬유(시료 1이라칭함)와 일반사를 이용하여 제조된 3구조부직포(시료2라칭함)를 보온성과 면 평활성과 유연성 및 내구성을 측정하여 표 1과 같은 결과를 얻었다.The nonwoven fabric and polyester composite fiber of the multi-layer nonwoven fabric (1) (1-1) (named Sample 3) manufactured by the multilayer nonwoven fabric manufacturing apparatus 10 as described above, and the existing polyester artificial cotton (Sample 1) The three structural non-woven fabrics (called sample 2) prepared by using the term “Iraching” and a general yarn were measured to measure the heat retention, the surface smoothness, the flexibility, and the durability. The results shown in Table 1 were obtained.

표 1Table 1

시료1:단층구조의 일반포리에스터 인조솜(부직포)Sample 1: single layer general polyester artificial cotton (nonwoven fabric)

시료2:3층구조의 폴리에스터 복합섬유 및 일반사로 제조된 솜(부직포)Sample 2: 3 layered polyester composite fiber and cotton (nonwoven fabric)

시료3:본 발명에 따른 울을 이용하여 제조된 다층부직포Sample 3: Multi-layered nonwoven fabric produced using wool according to the present invention

◎:우수 ○:양호 ■: 보통 △:불량◎: Excellent ○: Good ■: Normal △: Poor

상기 표 1에서 확인되는 바와 같이, 일반 폴리에스터로만 제조된 부직포(시료1)는 보온성이 매우 낮으면서 면 평활성이 불량하고 유연성은 보통이며 내구성만이 약간 양호하였을 뿐이고, 3층구조의 폴리에스터 복합섬유 및 일반사로 제조된 부직포(시료2)는 보온성은 시료1보다 조금 양호하고 면 평활성과 내구성은 양호하지만 유연성은 보통이었음을 확인할 수 있었다.As can be seen from Table 1, the nonwoven fabric (sample 1) made only of general polyester has very low heat retention, poor surface smoothness, moderate flexibility, and only slightly durability, and a three-layer polyester composite. Nonwoven fabric (Sample 2) made of fibers and ordinary yarn was confirmed that the thermal insulation is slightly better than Sample 1, the surface smoothness and durability is good, but the flexibility was normal.

반면에 본 발명에 따른 울을 이용하여 제조된 다층부직포(시료3)는 검사시료 중에서 보온성이 가장 우수하였고, 면 평활성과 유연성 및 내구성도 가장 우수함을 확인 할 수 있었다.On the other hand, the multi-layered nonwoven fabric (sample 3) prepared using the wool according to the present invention was the most excellent thermal insulation of the test sample, it was confirmed that the surface smoothness, flexibility and durability is also the most excellent.

이상에서와 같이 본 발명에 따른 중간층이 울 섬유로 된 다층구조의 부직포 는 울(양모)을 이용하여 중간울섬유를 형성하고 그 양면에 통상의 폴리에스터로 된 외피섬유를 접층시켜 줌으로써 보온성과 면 평활성과 유연성 및 내구성이 우수한 부직포를 제공할 수 있고, 그 제조방법과 제조장치는 제조 공정이 까다롭지 않고 기존의 방법과 장치를 복합적으로 활용하여 제조하므로 많은 설비비용이 소요되지 않으면서 용이하게 제조할 수 있게 된다.As described above, the nonwoven fabric of the multi-layered structure in which the intermediate layer of the present invention is made of wool fibers forms a middle wool fiber by using wool (wool), and keeps warmth and cotton by bonding the outer fiber of ordinary polyester on both sides thereof. The nonwoven fabric with excellent smoothness, flexibility and durability can be provided, and its manufacturing method and manufacturing apparatus are not complicated, and are manufactured by using a combination of existing methods and apparatuses, so that they are easily manufactured without expensive equipment costs. You can do it.

Claims (7)

통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 제조되는 부직포에 있어서,In the non-woven fabric manufactured using wool (WOOL) which is a conventional polyester or natural fiber, 울(WOOL)로만 되거나 울이 함유된 중간울섬유(4)의 상면과 저면에 통상의 폴리에스터로 된 제1외피섬유(2) 및 제2외피섬유(2)를 일체로 접착 성형하여서 된 것을 특징으로 하는 중간층이 울 섬유로 된 다층부직포.It is made by integrally bonding and molding the first jacket fiber (2) and the second jacket fiber (2) of ordinary polyester to the upper and lower surfaces of only the wool or the middle wool fiber (4) containing wool. Multilayered nonwoven fabric characterized in that the interlayer is made of wool fibers. 청구항 1에 있어서, 중간울섬유(4)는 울과 폴리에스터의 혼합비율이 20 ~ 80:80 ~20%인 것을 특징으로 하는 중간층이 울 섬유로 된 다층부직포.The multi-layered nonwoven fabric of claim 1, wherein the middle wool fiber (4) has a mixing ratio of wool and polyester of 20 to 80:80 to 20%. 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 이용하여 적층부직포를 제조하는 것에 있어서,In manufacturing a laminated nonwoven fabric using wool (WOOL) which is a conventional polyester or natural fiber, 통상의 카딩기(Carding)와 성형기가 한조로 되는 섬유공급장치를 다중으로 구비하여 제1외피섬유공급장치부(11)에 의해서는 화학섬유(FIBER)로 된 제 1외피섬유(2)를 공급하고, 공급되는 제 1외피섬유(2)의 상면에는 중간섬유공급장치부(12)에 의해 중간울섬유(4)를 공급하여 적층시키며, 중간울섬유(4)의 상면에는 제 2외피섬유공급장치부(13)에 의해 제 2외피섬유(3)을 공급하여 적층시켜 주는 공정과, 적층된 부직포를 니들펀칭장치부(14)에 의해 통상의 니들펀칭를 실시하는 공정과,The first jacket fiber (2) is made of chemical fiber (FIBER) is supplied by the first jacket fiber supply unit (11) by providing a plurality of card feeders (carding) and a molding machine in a pair. And, the upper surface of the first jacketed fiber (2) to be supplied by the intermediate fiber supply unit 12 by feeding the intermediate wool fiber 4, the upper surface of the intermediate wool fiber (4) is supplied with a second jacketed fiber Supplying and laminating the second envelope fiber 3 by the device unit 13, and performing the normal needle punching of the laminated nonwoven fabric by the needle punching device unit 14, 히팅롤러(15-1)(15-2)가 상하로 설치된 히팅프레싱장치부(15)를 통과시켜 소정의 압력과 열에 의해 압축 및 융착시켜 주도록 하는 공정과,A step in which the heating rollers 15-1 and 15-2 pass through the heating pressing device unit 15 installed up and down to be compressed and fused by a predetermined pressure and heat; 두께가 얇아진 부직포의 상면과 밑면에 제 1스프레이(18)와 제2스프레이(19)에 의해 강도 보강용 수용성 아크릴수지를 피복하고 다단으로 설치된 컨베이어에 의해 상향 이송시키면서 열풍에 의해 건조시켜 주는 수지분사건조공정이 포함되는 것을 특징으로 하는 다층부직포의 제조방법.Resin spray that is dried by hot air while covering water-soluble acrylic resin for strength reinforcement by the first spray 18 and the second spray 19 on the upper and lower surfaces of the thinner nonwoven fabric and conveyed upward by a conveyor installed in multiple stages. Method for producing a multilayer nonwoven fabric, characterized in that the drying step is included. 청구항 3에 있어서, 히팅프레싱장치부(15)는 히팅롤러(15-1)(15-2)의 온도를 140~180??로 유지시키는 것을 특징으로 하는 다층부직포의 제조방법.The method according to claim 3, wherein the heating pressing device unit (15) maintains the temperature of the heating roller (15-1) (15-2) to 140 ~ 180 ℃. 청구항 3에 있어서, 제 1스프레이(18)와 제2스프레이(19)에서 분사되는 수용성 아크릴수지는 M2당 3 ~ 30g을 도포시켜 주는 것을 특징으로 하는 다층부직포의 제조방법.4. The method of claim 3, wherein the water-soluble acrylic resin sprayed from the first spray (18) and the second spray (19) is coated with 3 to 30 g per M 2 . 통상의 폴리에스터 또는 천연섬유인 울(WOOL)을 통상의 컨베이어에 의해 이송시키면서 적층부직포를 제조하는 장치에 있어서,In the apparatus for manufacturing a laminated nonwoven fabric while transferring a wool (WOOL) of ordinary polyester or natural fiber by a conventional conveyor, 통상의 컨베이어로 되는 공급컨베이어(11)의 상측에는 통상의 카딩기(Carding)와 성형기가 한조로 되는 섬유공급장치를 다중으로 설치하되, 화학섬유(FIBER)로 된 제 1외피섬유(2)를 공급하는 제1외피섬유공급장치부(11)와, 공급되는 제 1외피섬유(2)의 상면에 중간울섬유(4)를 공급하여 적층시키 중간섬유공급장치부(12)와, 중간울섬유(4)의 상면에 제 2외피섬유(3)을 공급하여 적층시켜 주는 제 2외피섬유공급장치부(13)와, 적층된 부직포에 통상의 니들펀칭를 실시하는 니들펀칭장치부(14)를 순차적으로 설치한 것과,On the upper side of the supply conveyor 11, which is a normal conveyor, a plurality of carding machines and a fiber supply device in which a molding machine is provided are provided in multiple sets, and the first jacket fiber 2 made of chemical fibers (FIBER) is installed. The first outer fiber supply unit 11 for supplying, and the intermediate wool fiber (4) on the upper surface of the first outer fiber 2 to be supplied by supplying the intermediate fiber supply unit 12 and the middle wool fiber The second jacketing fiber supply unit 13 for supplying and stacking the second jacketing fiber 3 on the upper surface of (4), and the needle punching device unit 14 for performing normal needle punching on the laminated nonwoven fabric are sequentially. Installed with, 히팅롤러(15-1)(15-2)를 상하로 설치하여 적층된 부직포를 소정의 압력과 열에 의해 압축 및 융착시켜 주도록 하는 히팅프레싱장치부(15)와,A heating pressing device unit 15 for vertically installing heating rollers 15-1 and 15-2 to compress and fuse the laminated nonwoven fabric by a predetermined pressure and heat; 두께가 얇아진 부직포의 상면과 밑면에 제 1스프레이(18)와 제2스프레이(19)에 의해 강도 보강용 수용성 아크릴수지를 피복하고 다단으로 설치된 컨베이어에 의해 상향 이송시키면서 열풍덕트를 통하여 공급되는 열풍에 의해 건조시켜 주는 수지분사건조장치부(16)를 포함하여서 된 것을 특징으로 하는 다층부직포의 제조장치.The hot and cold air ducts are coated on the upper and lower surfaces of the thinner nonwoven fabric by the first spray 18 and the second spray 19 and are transported upward by a conveyor installed in multiple stages. An apparatus for producing a multilayer nonwoven fabric, characterized in that it comprises a resin spray drying apparatus portion (16) which is dried by means of a resin. 청구항 6에 있어서, 수지분사건조장치부(16)는,The resin spray drying apparatus unit 16 according to claim 6, 하우징(16-1)의 내부에서 하측과 중간 및 상측에 제 2컨베이어(22)와 제 4컨베이어(24) 및 제 5컨베이어(25)를 다층으로 설치하되 제 2컨베이어(22)와 제 4컨베이어(24)의 각 입력측에는 길이가 짧은 제 1컨베이어(21)와 제 3컨베이어(23)를 각각 설치한 것과,In the housing 16-1, the second conveyor 22, the fourth conveyor 24, and the fifth conveyor 25 are installed in the lower, middle, and upper sides of the housing 16-1 in multiple layers, but the second conveyor 22 and the fourth conveyor are installed. On each input side of (24), a short first conveyor 21 and a third conveyor 23 are respectively provided; 제 1컨베이어(21)의 상측과 제 3컨베이어(23)의 상측에는 다층부직포(1)(1-1)의 제 2외피섬유(3:상측외피)와 제 1외피섬유(2)의 표면에 아크릴수지를 분사 도포시켜 주는 제 1스프레이장치(18)와 제 2스프레이장치(19)를 각각 설치한 것과,On the upper side of the first conveyor 21 and on the upper side of the third conveyor 23, on the surfaces of the second jacket fibers 3 (upper jacket) and the first jacket fibers 2 of the multi-layered nonwoven fabric 1, 1-1. The first spray device 18 and the second spray device 19 for spraying and applying acrylic resin, respectively, 제 2컨베이어(22)와 제 4컨베이어(24)의 상하측 및 제 5컨베이어(25)의 하측에는 분사 도포된 수용성 아크릴수지를 건조시킬 수 있도록 제 1열풍덕트(20-1)와 제 2열풍덕트(20-2) 및 제 3열풍덕트(20-3)와 제 4열풍덕트(20-4) 및 제 5열풍덕트(20-5)를 각각 설치한 것이 포함되는 것을 특징으로 하는 다층부직포의 제조장치.The first hot air duct 20-1 and the second hot air to dry the sprayed water-soluble acrylic resin on the upper and lower sides of the second conveyor 22 and the fourth conveyor 24 and the lower side of the fifth conveyor 25. The duct 20-2 and the third hot air duct 20-3 and the fourth hot air duct 20-4 and the fifth hot air duct 20-5 are respectively provided. Manufacturing equipment.
KR10-2002-0019281A 2002-04-09 2002-04-09 A non-woven fabric, product method and product apparatus of it KR100496829B1 (en)

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