KR20030050789A - Biaxially oriented polyester film for condenser and its producing method - Google Patents

Biaxially oriented polyester film for condenser and its producing method Download PDF

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KR20030050789A
KR20030050789A KR1020010081307A KR20010081307A KR20030050789A KR 20030050789 A KR20030050789 A KR 20030050789A KR 1020010081307 A KR1020010081307 A KR 1020010081307A KR 20010081307 A KR20010081307 A KR 20010081307A KR 20030050789 A KR20030050789 A KR 20030050789A
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film
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particles
polyester film
biaxially oriented
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KR100829795B1 (en
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김상필
서기봉
이문복
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도레이새한 주식회사
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • C08L67/03Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • C08J2367/03Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
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Abstract

PURPOSE: Provided are a biaxially oriented polyester film for condenser, which can exhibit a good workability in process and an excellent progressing property, as well as more excellent electrical property and heat resistance at the same time, and a method for producing the same. CONSTITUTION: The method comprising polycondensing at least one of dicarbonic acid or terephthalate and at least one of glycols to form a resin, and molding the resin into a film, is characterized in that propionic acid derivative represented by formula 1 is added to the finally formed resin so that the resin comprises 0.01-1 wt% of phosphorus atom and 0.01-4.0 wt% of chlorine atom. In the formula 1, R1 is hydrogen, C1-C5 methyl group, substituted or unsubstituted phenyl group, cycloalkyl group, haloalkyl group, haloaryl group(wherein the substituents are C1-C5 alkyl group, metal sulfonate, or C1-C5 amine group, R2 is a substituted ethylene group, R3 is selected from bis-(4-hydroxyphenyl)propane having aryl group containing 1-8 chlorines, bis-(4-hydroxyphenyl)methane having aryl group containing 1-8 chlorines, or bis-(4-hydroxyphenyl)hexachloropropane having aryl group containing 1-8 chlorines).

Description

콘덴서용 이축배양 폴리에스테르 필름 및 그 제조방법{Biaxially oriented polyester film for condenser and its producing method}Biaxially oriented polyester film for condenser and its manufacturing method {Biaxially oriented polyester film for condenser and its producing method}

본 발명은 콘덴서용 이축배양 폴리에스테르 필름에 관한 것으로서, 좀더 자세히는 콘덴서용 유전체로서 필름표면의 이활성이 우수하여 콘덴서 제조공정상의 작업성과 주행성이 양호하며, 특히 고온,고압에서 사용시 우수한 내열성, 내전압성 등을 나타내는 콘덴서용 이축배향 폴리에스테르 필름 및 그 제조방법에 관한 것이다.The present invention relates to a biaxially-cultured polyester film for capacitors, and more particularly, it has excellent reactivity of the film surface as a dielectric for capacitors, and thus has good workability and running performance in the manufacturing process of the capacitors, and particularly excellent heat resistance and withstand voltage when used at high temperatures and pressures. It relates to a biaxially oriented polyester film for capacitors exhibiting the properties and the like and a method of manufacturing the same.

현재 폴리에스테르 필름은 물리적·화학적 특성이 우수하여 산업상 기초 소재로써 폭넓게 이용되고 있다. 특히 이축배향 폴리에틸렌테레프탈레이트 필름은 다른 필름에 비해 평면성, 치수안정성, 전기적특성 및 내약품성등이 우수하여 콘덴서용 필름으로서 널리 사용되어 지고 있다.Currently, polyester film is widely used as an industrial base material because of its excellent physical and chemical properties. In particular, biaxially oriented polyethylene terephthalate film has been widely used as a film for capacitors because of excellent planarity, dimensional stability, electrical properties and chemical resistance compared to other films.

한편, 최근에는 콘덴서 소자의 경박단소화가 진행되어지고 있으며, 구체적으로 콘덴서내에서 유전체 역할을 하는 필름을 얇게하여 단위체적당 표면적을 최대화 함으로써 정전용량을 극대화 시킬 수 있는 방향으로 연구 개발이 이뤄지고 있다. 즉 콘덴서의 경박단소화에는 필름의 박막화가 필수적이며 이러한 목적으로 박막 필름의 요구가 증대되어 지고 있다. 그러나 필름이 박막화될수록 필름 제조공정, 콘덴서 제조공정 및 콘덴서 물성상 다수 문제가 발생하게 되는데, 특히 필름의 이활성이 부족하면 콘덴서 제조공정중 증착 및 절단과정에서의 작업성이 불량하게 되며, 또한 박막화 됨에 따라 인가되는 전압 및 온도에 대한 저항력이 작아짐으로서 콘덴서의 특성 악화 및 그로인한 적용 범주의 협소화와 같은 문제점이 발생하게 된다.On the other hand, in recent years, the light and short reduction of the capacitor element has been progressed, specifically, research and development has been made in the direction to maximize the capacitance by maximizing the surface area per unit volume by thinning the film that serves as a dielectric in the capacitor. In other words, thinning of the film is essential for light and short reduction of the capacitor, and the demand for the thin film is increasing for this purpose. However, as the film becomes thinner, many problems occur in the film manufacturing process, the capacitor manufacturing process, and the condenser properties. Particularly, when the film is insufficiently active, workability in the deposition and cutting process during the capacitor manufacturing process becomes poor. As a result, the resistance to the applied voltage and temperature is reduced, resulting in problems such as deterioration of the characteristics of the capacitor and narrowing of the application range.

이러한 문제점 개선을 목적으로 통상 필름중에 무기 또는 유기미립자를 함유케하여 필름에 미세돌기를 형성하는 기술들(일본특개소 63-182351, 특개소 63-316419, 특개소 62-259304, 특개소 62-88207)이 공지되어 있는데, 이 경우 비교적 큰입자에 의해서 형성된 표면돌기는 필름의 이활성 및 작업성을 향상시키나, 비이상적인 조대돌기로 인하여 돌기부근에서 절연파괴가 일어날수 있으며 필름과 필름사이에 과다한 공기층이 존재하여 콘덴서의 정전용량을 저하시킬수 있다. 또한 콘덴서의 전기적 특성을 개선하기 위해서 비교적 작은 입자를 사용하여 필름표면을 평활하게 하였을 경우 필름제조공정 및 콘덴서 제조공정에서 주행성 및 작업성이 극히 악화되어 사용할수 없게 된다. 이와같이 상반되는 관계에 있는 필름의 작업성 과 전기적특성을 동시에 향상시키기 위해 필름에 사용되는 입자의 크기 및 양을 제어하고 입자에 포함되어 있는 조대입자를 제거하기 위하여 분쇄 또는 분급과 같은 입자의 전처리가 요구되어 진다.Techniques for forming fine protrusions in films by containing inorganic or organic fine particles in films for the purpose of improving such problems (Japanese Patent Laid-Open No. 63-182351, Japanese Patent Laid-Open 63-316419, Japanese Patent Laid-Open 62-259304, Japanese Patent Laid-Open 62-59). 88207), surface protrusions formed by relatively large particles in this case improve the mobility and workability of the film, but non-ideal coarse protrusions can cause breakdown in the vicinity of the protrusions and excessive film-to-film The presence of an air layer can reduce the capacitance of the capacitor. In addition, when the film surface is smoothed using relatively small particles in order to improve the electrical characteristics of the capacitor, the runability and workability are extremely deteriorated in the film manufacturing process and the capacitor manufacturing process, and thus cannot be used. In order to simultaneously improve the workability and electrical properties of the films having the opposite relationship, pretreatment of particles such as grinding or classification is performed to control the size and quantity of particles used in the film and to remove coarse particles contained in the particles. Required.

한편 입자를 외부에서 첨가하지 않고 내부석출법에 의해 입자를 생성시키는 방법으로, 에스테르 교환 반응 중 첨가된 칼슘 및 인화합물에 의해 내부입자가 생성되어지는 기술들(일본특개소 63-281416, 특개소 62-204926)이 다수 공지되어 있는데, 일반적으로 외부입자를 사용할 경우 필름 연신후 나타나는 입자 주변의 보이드(Void)로 인하여 콘덴서용 필름의 절연파괴전압과 같은 전기적특성을 악화시킬수 있는 결점이 발생하나, 내부입자에서는 외부입자와 달리 폴리에스테르와의 친화성이 우수하여 외부입자에서와 같은 보이드가 생성되지 않기 때문에 콘덴서로 제조되었을 경우 전기적특성을 저하시키지 않는다. 그러나, 내부입자는 폴리에스테르 중합반응중 촉매와 BHT와의 결합에 의해 생성되기 때문에 입자크기 및 양의 제어가 곤란하여, 입자의 크기가 비이상적으로 작아지거나 입자의 생성율이 낮아질 경우 필름 제조공정이나 콘덴서 제조공정에서 주행성 및 작업성을 악화시킬수 있다.On the other hand, techniques in which particles are produced by internal precipitation without adding particles from the outside, and techniques in which internal particles are produced by calcium and phosphorus compounds added during a transesterification reaction (Japanese Patent Laid-Open No. 63-281416, Japanese Patent Laid-Open) 62-204926) are known in the art, but in general, when external particles are used, defects that may deteriorate electrical characteristics such as dielectric breakdown voltage of a film for capacitors are caused by voids around particles appearing after stretching the film. Unlike the external particles, the internal particles are excellent in affinity with the polyester and do not produce voids as in the external particles. However, since the internal particles are produced by the bonding of the catalyst and BHT during the polyester polymerization reaction, it is difficult to control the particle size and amount, so that when the size of the particles becomes non-ideally small or the generation rate of the particles becomes low, the film manufacturing process or the condenser It can deteriorate driving and workability in the manufacturing process.

특히 필름의 주행성,작업성 및 전기적특성을 동시에 개선하기 위한 방법으로 필름에 외부입자와 내부입자를 함께 사용하는 방법들(일본특개소 58-222519, 특개소 58-65744, 특개소 57-162721)이 제안 되었는데, 이 경우에 있어서도 얻어진 폴리에스테르 필름은 양호한 탄성율, 내열성, 기계적 강도, 화학적 특성은 얻을 수 있으나, 콘덴서용 필름의 주행성,작업성 및 전기적 특성을 골고루 만족시키기 어려운 문제점을 지니고 있다.In particular, methods for using both external and internal particles together in films to improve the running, workability and electrical properties of the film (Japanese Patent Laid-Open Nos. 58-222519, 58-65744, 57-162721) In this case, the polyester film thus obtained has good elastic modulus, heat resistance, mechanical strength, and chemical properties, but has a problem that it is difficult to evenly satisfy the running, workability, and electrical properties of the film for capacitors.

한편, 소형화되어가는 필름콘덴서 소자의 기술 전개와 이에 따라 요구되어지는 필름의 물성 측면, 즉 단위 두께당 요구되어지는 내전압성 향상 및 소자내에서 발생되어지는 발열에 대한 불충분한 냉각기능을 충분히 견뎌낼 수 있는 필름의 내열성 향상에 대한 요구가 증대되고 있으며, 따라서 종래의 기술들 즉, 아인산 단독 사용에 의한 필름 제조기술(일본특원소 57-162721, 특원소 62-259304) 및 복합 인화합물 사용기술(일본특원소 50-98597, 특원소 63-182351)등에 의해서는 충분한 내전압 및 내열성 특성을 발휘하기가 어려운 기술적 한계에 도달하게 되었다. 특히상기 인화합물들의 결점을 보완하기 위해서 신규 인화합물의 도입 및 과량을 사용하는 기술(일본특개소 58-65744, 특개소 62-204926)을 적용할 경우에도 충분히 개선된 내전압 및 내열특성을 얻기가 어려운 것으로 알려져 있으며, 특히 극박물의 경우에는 효과가 그다지 크지 않은 것으로 알려져 있다.On the other hand, the technology development of the film capacitor device to be miniaturized and the physical properties of the film required accordingly, that is, to withstand the improvement of the voltage resistance required per unit thickness and insufficient cooling function against the heat generated in the device. There is an increasing demand for improving the heat resistance of the film, and therefore, conventional techniques, namely, the film manufacturing technology using phosphorous acid alone (Japanese Patent Application 57-162721, Japanese Patent Application 62-259304) and the use of complex phosphorus compounds ( Japanese special element 50-98597 and Japanese special element 63-182351) have reached the technical limit which is difficult to exhibit sufficient withstand voltage and heat resistance characteristics. In particular, it is difficult to obtain sufficiently improved withstand voltage and heat resistance characteristics even when applying a technique of introducing a new phosphorus compound and using an excessive amount (Japanese Patent Laid-Open No. 58-65744, Japanese Patent Laid-Open No. 62-204926) to compensate for the drawbacks of the phosphorous compounds. It is known to be difficult, especially in the case of ultrathin, it is known that the effect is not so great.

본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로서, 제조공정상의 작업성이 양호하고 우수한 주행성을 지님과 함께, 콘덴서용 필름으로 박물화 되었을 경우 더욱 우수한 전기적 특성 및 내열특성을 발휘할 수 있는 콘덴서용 이축배향 폴리에스테르 필름을 제공하는 것을 목적으로 한 것이다.The present invention has been made in order to solve the above problems, a good workability in the manufacturing process and having excellent running performance, when the thin film to the capacitor film capacitors that can exhibit more excellent electrical characteristics and heat resistance characteristics It is an object to provide a biaxially oriented polyester film.

본 발명은 1종 이상의 디카르본산 또는 테레프탈레이트와 1종 이상의 글리콜을 중축합 반응시켜 얻어진 수지를 용융, 압출성형 및 연신공정과 같은 필름화 공정을 거쳐 이축배향 폴리에스테르 필름 제조시, 중축합 반응 단계에서 하기 일반식(1)을 만족하는 프로핀산 유도체를 최종적으로 얻어지는 수지내에 인원자의 함량이 0.01∼1중량%, 염소원자 함량이 0.01∼4.0중량% 되도록 투입하는 공정을 포함한 것을 특징으로 하는 콘덴서용 이축배향 폴리에스테르 필름의 제조에 관한 것이다.The present invention provides a polycondensation reaction for producing a biaxially oriented polyester film through a film forming process such as melting, extrusion molding and stretching process of a resin obtained by polycondensing at least one dicarboxylic acid or terephthalate with at least one glycol. A condenser comprising the step of introducing a propynic acid derivative satisfying the following general formula (1) in the step so that the content of phosphorus in the resin finally obtained, 0.01 to 1% by weight, chlorine atom content 0.01 to 4.0% by weight It relates to the production of a biaxially oriented polyester film.

일반식(1)General formula (1)

(상기식에서 R1은 탄소수 1 내지 5의 수소, 메틸기, 치환기를 갖거나 또는 가지지 않는 페닐기, 싸이클로 알킬기, 할로 알킬기, 할로 아릴기이며, 치환기로는 각종 탄소수 1 내지 5알킬기, 금속 술포네이트기, 탄소수 1 내지 6을 포합하는 아민기 등을 들 수 있으며, R2는 치환기를 가진 에틸렌기이며, R3치환기는 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐)프로판, 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐) 메탄, 비스-(4-히드록시페닐) 헥사클로로프로판, 염소수 1개를 함유한 프로판디올 중에서 선택된 것임)(Wherein R 1 is a phenyl group, a cycloalkyl group, a haloalkyl group, a haloaryl group, with or without hydrogen, methyl, or a substituent having 1 to 5 carbon atoms, and various substituents include 1 to 5 alkyl groups, metal sulfonate groups, And an amine group containing 1 to 6 carbon atoms. R 2 is an ethylene group having a substituent, and the R 3 substituent is a bis- (4-hydroxyphenyl) propane containing 1-8 chlorine groups in an aryl group. Selected from bis- (4-hydroxyphenyl) methane containing 1-8 chlorine groups, bis- (4-hydroxyphenyl) hexachloropropane, propanediol containing 1 chlorine group)

이하에서 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.

본 발명에서 얻어지는 폴리에스테르수지는 테레프탈산, 2,6-나프탈렌디카르본산등과 같은 방향족 디카르본산 또는 이의 에스테르화합물과 에틸렌글리콜과 같은 글리콜을 주요 출발원료로 하여 만들어 지지만 또 다른 제3성분을 포함할수 있다. 이때 사용가능한 디카르본산 성분으로는, 예를들면, 이소프탈산, 테레프탈산, 2,6-나프탈렌디카르본산, 프탈산, 아디프산, 세바신산등이 있으며, 이러한 산성분이 1종 또는 2종이상 사용될수 있다. 또다른 출발원료인 글리콜 성분으로는, 예를들어, 에틸렌글리콜, 프로필렌글리콜, 부탄디올, 1,4-사이클로헥산디메탄올, 네오펜틸글리콜등이 있으며, 이러한 성분이 1종 또는 2종 이상 사용될수 있다. 본 발명에서는 반복되는 구조단위의 80% 또는 그 이상이 에틸렌테레프탈레이트 또는 에틸렌-2,6-나프탈레이트 구조로된 폴리에스테르가 더 바람직하다.The polyester resin obtained in the present invention is made from aromatic dicarboxylic acids such as terephthalic acid, 2,6-naphthalenedicarboxylic acid, or ester compounds thereof, and glycols such as ethylene glycol as the main starting materials, but contains another third component. can do. Dicarboxylic acid components usable at this time include, for example, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, phthalic acid, adipic acid, sebacic acid, and the like. Can be. As another starting material, the glycol component is, for example, ethylene glycol, propylene glycol, butanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, and the like, and one or more of these components may be used. . In the present invention, polyesters having 80% or more of the repeating structural units having an ethylene terephthalate or ethylene-2,6-naphthalate structure are more preferable.

본 발명은 얻어지는 폴리에스테르는 열안정제, 블록킹방지제, 산화방지제, 대전방지제 및 자외선흡수제등과 같은 첨가제가 포함될 수 있다.The obtained polyester may include additives such as heat stabilizers, antiblocking agents, antioxidants, antistatic agents and ultraviolet absorbers.

본 발명은 일반식(1)의 히드록시 페닐포스피닐 프로판산 유도체 화합물을 직접 에스테르화법 또는 에스테르 교환법에 의한 중합도 2 내지 10의 폴리에스테르 전구물질을 얻고 이를 다시 촉매 존재 하에서 고중합도로 중축합하는 폴리에스테르 중축합 단계에서 최종 폴리머내의 인 원자의 함량이 0.01∼1.0중량%, 염소 원자 함량이 0.01∼4.0중량%가 되도록 적당한 량을 투입하는 것을 특징부로 하며, 또 이를 사용해 제조되는 필름의 비중이 1.365∼1.420, 표면저항이 1016∼1014오옴(Ω), 유전률이 3.0 ∼ 3.5 사이이고, 특히 필름을 구성하는 폴리머의 내열성 등급이 1등급인 것을 특징으로 한 폴리에스테르 필름을 개시한다.The present invention is to obtain a polyester precursor having a degree of polymerization of 2 to 10 by direct esterification or transesterification of the hydroxy phenylphosphinyl propanoic acid derivative compound of formula (1), and polycondensation thereof with high polymerization degree in the presence of a catalyst. In the polycondensation step, a suitable amount is added such that the content of phosphorus atoms in the final polymer is 0.01 to 1.0% by weight and the content of chlorine atoms is 0.01 to 4.0% by weight, and the specific gravity of the film produced using the same is 1.365 to Disclosed is a polyester film characterized by 1.420, a surface resistance of 10 16 to 10 14 ohms, a dielectric constant of 3.0 to 3.5, and particularly, a heat resistance grade of the polymer constituting the film.

본 발명에서 폴리에스테르 합성에 사용되는 제 1 및 제 2 성분으로는 탄소 수 2~6의 알킬렌 글리콜과 테레프탈산 또는 이의 에스테르 형성 유도체를 들 수 있으며, 제 3성분으로 이소프탈산, 나프탈렌 디카르본산, 디페닐 디카르본산, 디페닐 에테르 디카르본산등의 방향족 디카르본산, p-하이드록시 안식향산, 하이드록시 에톡시 안식향산 등과 이 화합물들의 아릴기에 염소가 치환된 유도체 또는 이들의 에스테르형성성 유도체, 프로판디올 , 클로로프로판디올, 부탄디올 , 싸이클로헥산디올, 사이클로헥산 디메탄디올 등의 다가 알코올, 폴리에틸렌글리콜, 폴리글리콜렌글리콜 등의 폴리올 등과 같은 화합물 등이 한가지 이상 포함될 수 있다.In the present invention, the first and second components used in the synthesis of polyesters include alkylene glycols having 2 to 6 carbon atoms and terephthalic acid or ester forming derivatives thereof, and the third component isophthalic acid, naphthalene dicarboxylic acid, Aromatic dicarboxylic acids such as diphenyl dicarboxylic acid, diphenyl ether dicarboxylic acid, p-hydroxy benzoic acid, hydroxy ethoxy benzoic acid and the like, and derivatives of which chlorine is substituted in the aryl group of these compounds, or ester-forming derivatives thereof, propane Compounds such as polyols such as diols, chloropropanediol, butanediol, cyclohexanediol, cyclohexane dimethanediol, polyols such as polyethylene glycol and polyglycol glycol may be included.

한편 일반식(1)의 포스핀산 유도체로는 3- (히드록시페닐포스피닐) 프로판산을 기본 골격으로하여 γ-카르복시기에 2-클로로-1,3-프로판디올, 3-클로로-1,2-프로판디올, 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐)프로판, 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐)메탄, 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐)헥사클로로프로판이 에스테르 관능기를 갖도록 치환된 물질을 사용한다. 이때 사용되어지는 인 원소의 총함량이 0.01 중량%보다 작을 경우 충분한 내열 및 기타 제반 목표 물성 즉, 전기적 특성의 달성이 어렵게 되고, 반대로 인 원소의 총함량이 1 중량%를 넘을 경우에는 기본적으로 요구되어지는 폴리에스테르 필름의 기계적 강도 및 열수축 안정성 등과 같은 기계적 물성에 좋지 못한 영향을 줌으로써 바람직하지 못하게 된다.On the other hand, as the phosphinic acid derivative of the general formula (1), 2-chloro-1,3-propanediol, 3-chloro-1,2 in the γ-carboxy group based on 3- (hydroxyphenylphosphinyl) propanoic acid as a basic skeleton Propanediol, bis- (4-hydroxyphenyl) propane containing 1-8 chlorine groups in aryl groups, bis- (4-hydroxyphenyl) methane, aryl groups containing 1-8 chlorines in aryl groups A substance in which bis- (4-hydroxyphenyl) hexachloropropane containing 1-8 chlorine numbers is substituted to have an ester functional group is used. In this case, when the total content of phosphorus element used is less than 0.01% by weight, it is difficult to achieve sufficient heat resistance and other target properties, that is, electrical characteristics, and conversely, when the total content of phosphorus element exceeds 1% by weight, it is basically required. It is not preferable by adversely affecting mechanical properties such as mechanical strength and heat shrinkage stability of the polyester film to be made.

본 발명에서 사용되는 일반식(1)의 화합물의 투입 시기는 폴리에스테르 중합의 어느 단계에서나 가능 하지만 특히 에스테르화 반응 또는 에스테르 교환 반응을종료한 후 중합도 2 내지 10의 폴리에스테르 전구물질이 생성된 임의의 단계에서 행하는 것이 좋으며, 이 후 최종 폴리머까지 중축합 반응을 시키기 위하여 추가로 적당한 촉매를 투입하는 것이 좋다. 이때, 사용되어지는 중축합 촉매로는 일반적으로 사용되어지는 안티몬계 화합물 혹은 게르마늄의 산화물, 유기산염, 알킬 및 아릴 화합물 등이 있다.The timing of the addition of the compound of the general formula (1) used in the present invention is possible at any stage of the polyester polymerization, but in particular any polyester precursor having a polymerization degree of 2 to 10 is produced after the completion of the esterification reaction or the transesterification reaction. It is good to perform in the step of, and then further suitable catalyst is added to the polycondensation reaction to the final polymer. In this case, the polycondensation catalyst to be used includes an antimony compound or an oxide of germanium, an organic acid salt, an alkyl and an aryl compound which are generally used.

이외에도 일반식(1)의 히드록시 페닐 포스피닐 프로판산 유도체를 첨가하는 방법으로 고농도의 폴리에스테르 마스타칩을 만들어 이것을 통상의 폴리에스테르에 소정의 농도가 되도록 브렌드하여 용융 압출하는 방법을 사용하는 것도 가능하다.In addition, by adding a hydroxy phenyl phosphinyl propanoic acid derivative of the general formula (1), it is also possible to use a method of making a polyester master chip of high concentration, blending it to a predetermined concentration in ordinary polyester and melt extruding it. Do.

본 발명에 의해 얻어지는 필름은 인원소의 총함량이 0.01중량%∼1중량%, 염소원자 함량이 0.01∼4.0중량% 이어야만 우수한 내열성과 전기적 특성을 나타내는데, 만일 인 원소 및 염소원소의 함량이 0.01중량% 미만이면 필름의 내열성이 매우 불량하고, 제시된 함량을 초과할 경우는 필름이 취약해질 뿐만 아니라 연신시 빈번한 파단이 발생하여 생산성이 저하된다. 또, 비중이 1.365 미만에서는 필름의 열변형이 심하고 내열성도 불량하며, 1.420 초과시에는 역시 필름이 취약해져서 생산성이 저하된다. 특히, 인 함량이 0.1∼0.8 중량%, 염소함량이 0.1∼3.5 중량%, 비중 1.385 ∼ 1.400의 범위이면 가장 좋다.The film obtained by the present invention exhibits excellent heat resistance and electrical properties only when the total content of phosphorus element is 0.01% to 1% by weight and the chlorine atom content is 0.01 to 4.0% by weight, if the content of phosphorus element and chlorine element is 0.01% by weight. If less than that, the heat resistance of the film is very poor, and if the content is exceeded, the film is not only fragile but also frequently breaks during stretching, resulting in low productivity. In addition, when the specific gravity is less than 1.365, the thermal deformation of the film is severe and the heat resistance is also poor. When the specific gravity is greater than 1.420, the film is also vulnerable and the productivity is lowered. In particular, the phosphorus content is most preferably in the range of 0.1 to 0.8% by weight, chlorine content of 0.1 to 3.5% by weight and specific gravity of 1.385 to 1.400.

한편 본 발명에서는 상기와 같이 제조되어진 내전압 및 내열성 향상 폴리머를 사용하여 필름을 형성 시킬 때 3층(A/B/A 구조)구조로 한 필름이 성능면에서 유리한데, 즉 중앙에 있는 층(B)에는 콘덴서에서 전기적 특성을 악화시키는 결점의 핵으로 작용 할 수 있는 보이드 및 핀홀과 같은 요인의 원천인 외부입자를 포함하지 않기 때문에 필름의 전기적 특성을 또 다른 측면에서 향상 시킨 우수한 박막 콘덴서용 적층 필름을 얻을 수 있게 되는 것이다.On the other hand, in the present invention, when the film is formed by using the withstand voltage and heat resistance improving polymers prepared as described above, a film having a three-layer (A / B / A structure) structure is advantageous in terms of performance, that is, a layer in the center (B). ) Does not contain external particles, which are the source of factors such as voids and pinholes, which can act as nuclei of defects that deteriorate the electrical properties of the capacitor, so that the electrical properties of the film are improved in another aspect. You will get.

층(A)에 사용되는 제1 성분 입자는 평균입경이 0.5∼2.0㎛(더욱 바람직하게는 0.7∼1.5㎛)일때 양호한 주행성을 발휘한다. 제1 성분 입자의 평균입경이 0.5 ㎛미만일 경우 필름이 충분한 주행성을 발휘 할 수 없고, 평균입경이 2.0㎛를 초과할 경우 필름표면에 조대 돌기를 형성하여 콘덴서 제조시 절연파괴를 야기시키는 결점으로 작용 할 수 있다. 제1 성분 입자는 필름내 함량이 0.01∼0.5중량%(더욱 양호하게는 0.05∼0.3중량%)일때 가장 양호한 주행성을 발휘한다. 제 1성분 입자의 필름내 함량이 0.01중량% 미만일 경우 필름이 충분한 주행성을 발휘할수 없고, 0.5중량%를 초과할 경우 과다한 입자량에 의해 필름내 보이드의 발생율이 높아지고 입자응집이 발생하여 콘덴서 제조시 절연파괴를 야기 시키는 결점으로 작용 할 수 있다.The first component particles used in the layer (A) exhibit good runability when the average particle diameter is 0.5 to 2.0 µm (more preferably, 0.7 to 1.5 µm). If the average particle diameter of the first component particles is less than 0.5 μm, the film may not exhibit sufficient running performance. If the average particle diameter exceeds 2.0 μm, coarse protrusions are formed on the surface of the film to cause breakdown during capacitor manufacturing. can do. The first component particles exhibit the best running property when the content in the film is 0.01 to 0.5% by weight (more preferably 0.05 to 0.3% by weight). When the content of the first component particles in the film is less than 0.01% by weight, the film cannot exhibit sufficient running performance. When the content of the first component particles exceeds 0.5% by weight, the generation rate of voids in the film is increased due to the excessive amount of particles, and particle aggregation occurs to produce a capacitor. It can act as a defect that causes insulation breakdown.

아울러 필름의 주행성 및 작업성을 개선하고 비이상적인 조대 돌기에 의한 필름의 절연파괴를 방지하기 위해서는 필름표면에 극히 균일한 크기의 돌기가 형성되어야 하는데, 따라서 층(A)에 첨가된 제1성분 입자의 평균입경(d:㎛)과 적층된 층(A)의 후도(t:㎛)와의 관계가 하기식(2)를 만족하는 것이 바람직하다.In addition, in order to improve the running and workability of the film and to prevent the breakdown of the film due to the non-ideal coarse projection, an extremely uniform size projection must be formed on the surface of the film, and thus the first component particles added to the layer (A). It is preferable that the relationship between the average particle diameter (d: mu m) and the thickness (t: mu m) of the laminated layer A satisfies the following formula (2).

0.1 ≤ t/d ≤ 5.0 (2)0.1 ≤ t / d ≤ 5.0 (2)

t/d의 비가 0.1미만일 경우 충분한 주행성을 발휘하지 못하고 필름 주행시 입자 탈락으로 내마모성이 악화되며, 이때 발생한 백분으로 인해 콘덴서 제조시 절연파괴 및 정전용량의 저하를 발생시키는 결점으로 작용할 수 있다. 또한 t/d의 비가5.0를 초과할 경우 필름표면에 균일한 돌기가 형성되지 않아 충분한 주행성을 발휘할 수 없고 이를 개선하기 위해서는 입자 첨가량을 증가시켜야 하고, 과다한 입자에 의해 필름내 보이드의 발생율이 높아지고 입자응집이 발생하여 콘덴서 제조시 절연파괴를 야기시키는 결점으로 작용할 수 있다.If the ratio of t / d is less than 0.1, sufficient runability may not be exhibited and wear resistance may deteriorate due to particle fallout during film running, and the resulting powder may act as a defect of causing insulation breakdown and deterioration in capacitance during capacitor manufacturing. In addition, when the ratio of t / d exceeds 5.0, uniform protrusions are not formed on the surface of the film, so that sufficient running performance cannot be exhibited. To improve this, the amount of particles to be added must be increased, and the occurrence rate of voids in the film increases due to excessive particles. Agglomeration may occur, which may act as a defect that causes dielectric breakdown in capacitor manufacturing.

특히 콘덴서의 경박단소화를 위한 박막필름에서의 주행성,작업성 및 전기적 특성은 층(A)에 제 1 성분 입자보다 크기가 작은 제 2성분으로 평균입경이 0.01∼0.5㎛(더욱 바람직하게는 0.01∼0.1㎛)인 극미세입자를 0.01∼0.5중량%(더욱 바람직하게는 0.05∼0.3중량%)첨가하여 미세돌기를 형성함으로써 더욱 양호한 특성을 얻을 수 있다. 제 2성분의 평균입경이 0.01㎛ 미만일 경우 충분한 주행성을 발휘할수 없으며, 0.5㎛ 보다 큰 입자는 제 1성분 입자의 경우 필름표면에 조대돌기를 형성하여 콘덴서 제조시 절연파괴를 야기시킬 수 있다. 또한 미세입자의 함량이 0.01중량% 미만일 경우 충분한 주행성을 발휘할 수 없으며, 0.5중량% 초과할 경우 미세입자에 의한 효과가 더 이상 나타나지 않는다.In particular, the runability, workability and electrical properties of the thin film for thin and short reduction of the capacitor are the second component having a smaller size than the first component particles in the layer (A) with an average particle diameter of 0.01 to 0.5 탆 (more preferably 0.01 By adding 0.01 to 0.5% by weight (more preferably, 0.05 to 0.3% by weight) of ultrafine particles of ˜0.1 μm) to form fine protrusions, better characteristics can be obtained. If the average particle diameter of the second component is less than 0.01㎛ can not exhibit sufficient runability, particles larger than 0.5㎛ may form coarse protrusions on the surface of the film in the case of the first component particles may cause breakdown in the manufacturing of the capacitor. In addition, when the content of the fine particles is less than 0.01% by weight can not exhibit sufficient running performance, when the content of more than 0.5% by weight does not appear the effect by the fine particles any more.

본 발명에서는 또한 제조된 필름을 동시에 10매를 측정한 마이크로메타법 후도와 중량 평균 후도의 차(Δh,㎛)가 아래의 식(3)을 만족할 수 있도록 제어하는 것이 바람직하다.In this invention, it is also preferable to control so that the difference ((DELTA) h, micrometer) of the micrometametry method and weight average thickness which measured 10 sheets simultaneously can satisfy the following formula (3).

0.1 ≤ Δh ≤ 0.3 (3)0.1 ≤ Δh ≤ 0.3 (3)

Δh가 0.1 미만의 경우 필름에서 충분한 주행성을 얻을 수가 없고, Δh가 0.3을 초과할 경우 콘덴서에서의 전극간의 거리가 멀어져 정전용량이 저하되어 콘덴서의 특성이 악화된다.If Δh is less than 0.1, sufficient runability cannot be obtained from the film. If Δh is more than 0.3, the distance between the electrodes in the capacitor is increased, the capacitance is lowered, and the characteristics of the capacitor are deteriorated.

이상에서와 같이 본 발명의 요건을 만족하는 필름은 필름제조 및 가공시의 작업성이 우수하고, 높은 정전용량을 얻을 수 있는 동시에 이에 사용된 제2성분의 콜로이달 실리카 또는 알루미나와 같은 입자는 폴리에스테르와 친화성이 양호하여 입자 주위에 보이드가 발생하지 않아 콘덴서로서의 절연파괴성이 우수하다.As described above, the film that satisfies the requirements of the present invention has excellent workability during film production and processing, and can obtain high capacitance and at the same time, the particles such as colloidal silica or alumina of the second component used are poly It has good affinity with ester and no void is generated around the particles, so it is excellent in breakdown as a capacitor.

한편, 본 발명에 사용된 층(A)의 폴리에틸렌테레프탈레이트의 제조법으로, 일례를 들면, 에스테르 교환반응기에 디메틸테레프탈레이트와 에틸렌글리콜을 공급한 후 에스테르 교환 반응 촉매로 칼슘계 화합물과 삼산화안티몬을 넣고 가열하여 메탄올을 유출 시킨후 상기 언급된 일반식(1)의 인화합물 및 제1, 제 2성분의 입자를 첨가하여 4시간에 걸쳐 에스테르 교환반응을 완료한 후 과잉의 에틸렌글리콜을 유출시켜 비스하이드로옥시에틸테레프탈레이트(BHT)를 얻으며, 이어서 BHT를 중합반응기로 이행시킨후 서서히 가열감압 시키며 중축합 반응을 진행시켜 최종적으로 반응기의 온도를 290℃, 진공도를 1.0㎜Hg이하로 하여 내열성이 우수한 폴리에틸렌테레프탈레이트를 얻을 수 있다. 또한 층(B)의 폴리에틸렌테레프탈레이트의 경우 종래의 공지된 방법과 일반식(1)의 인화합물을 사용 함으로써 내열성이 우수한 폴리머가 얻어진다.On the other hand, in the manufacturing method of the polyethylene terephthalate of the layer (A) used in the present invention, for example, dimethyl terephthalate and ethylene glycol are supplied to a transesterification reactor, and then a calcium compound and antimony trioxide are added as a transesterification catalyst. After heating, the methanol was distilled off, and the phosphorus compound of Formula (1) mentioned above and particles of the first and second components were added to complete the transesterification reaction over 4 hours, and then excess ethylene glycol was distilled off by distilling bishydro. Oxyethyl terephthalate (BHT) is obtained, and then BHT is transferred to a polymerization reactor, followed by a slow heating and depressurization, and a polycondensation reaction to proceed. Finally, the temperature of the reactor is 290 ° C. and the vacuum degree is 1.0 mmHg or less. Terephthalate can be obtained. In the case of the polyethylene terephthalate of the layer (B), a polymer having excellent heat resistance can be obtained by using a conventionally known method and a phosphorus compound of the general formula (1).

위에서 제조된 폴리에스테르를 필름화 하는 방법으로 충분히 건조한 후 2대의 압출기를 사용하여 280-300℃에서 위에서 얻어진 폴리머를 용융하여 폴리머를 합류시키는 피드블록을 통해 압출하고 정전인가 캐스팅법을 이용하여 20-60℃의 캐스팅드럼에 냉각고화시켜 비결정성의 미연신 필름을 얻은 후, 상기 미연신 필름을 일축연신하고, 이어서 상기 일축방향과 직각방향으로 이축 연신하고 열고정을 실시하여 최종 필름을 얻는 방법이 예시될 수 있다. 이때 종방향 연신은 일반적인 롤을 사용하여 실시하는데 롤의 재질은 테프론, 실리콘 같은 점착이 일어나지 않는 것이 좋다. 연신온도는 90-130℃, 연신비는 3.5∼5배로 연신하고 181∼230℃에서 0.5∼30초간 열 고정하는 방법을 사용하여 최종 필름을 얻을 수 있다.After drying sufficiently by the method of film-forming the polyester prepared above, it is extruded through a feed block in which the polymer obtained above is melted at 280-300 ° C. using two extruders to join the polymers, and 20- After cooling and solidifying to a casting drum at 60 DEG C to obtain an amorphous unstretched film, the unstretched film is uniaxially stretched, and then biaxially stretched in a direction perpendicular to the uniaxial direction and heat-set to obtain a final film. May be exemplified. At this time, the longitudinal stretching is carried out by using a general roll, the material of the roll is not good adhesion such as Teflon, silicon. The final film can be obtained using the drawing method of extending | stretching temperature 90-130 degreeC, drawing ratio 3.5 to 5 times, and heat-setting at 181-230 degreeC for 0.5 to 30 second.

이하에서 실시예 및 비교예를 들어 본 발명을 좀 더 구체적으로 설명하는데, 이때 얻어진 필름들의 특정치는 하기의 방법들에 의해 측정하였다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. The specific values of the films obtained at this time were measured by the following methods.

내열성Heat resistance

중합 과정을 통하여 제조되어진 칩 상태의 폴리머를 진공 건조기내 위치 시킨후 하기와 같은 조건하에 처리후 상온에서 색차계를 활용하여 b치(yellowsh) 기준으로 1∼4등급 판정하였다.The polymer of the chip state prepared through the polymerization process was placed in a vacuum dryer, and then treated under the following conditions, and then graded 1 to 4 based on b value (yellowsh) using a color difference meter at room temperature.

- 시료량 : 칩 500개 ∼ 1000개Sample volume: 500 ~ 1000 chips

- 처리 온도 : 240℃Treatment temperature: 240 ℃

- 처리 시간 : 7hr.-Processing time: 7hr.

- 측정기기 : 색차계 ZE2000(Nippon Denshoku)Measuring instrument: Color difference meter ZE2000 (Nippon Denshoku)

- 등급 기준-Rating criteria

b치b value 3미만Less than 3 3~6미만Less than 3 ~ 6 6~15미만Less than 6-15 15이상15 or more 등급Rating 1급1st grade 2급2nd class 3급Level 3 4급Grade 4

비 중importance

사염화탄소와 노말-헵탄으로 이루워진 밀도구배관을 25℃로 유지하고 부침법으로 비중을 측정하였다.The density gradient tube consisting of carbon tetrachloride and normal-heptane was maintained at 25 ° C. and specific gravity was measured by up and down method.

극한 점도Ultimate viscosity

각각의 공중합 폴리에스테르 2.0 g를 1,1,2,2 - 테트라클로로에탄페놀(60/40중량 퍼센트) 혼합 용매에 용해시켜 25 ℃에서 측정하였다.2.0 g of each copolyester was dissolved at 1,1,2,2-tetrachloroethanephenol (60/40 weight percent) mixed solvent and measured at 25 ° C.

입자 크기Particle size

입자 슬러리의 평균입경은 입도 분포 측정기(MALVERN사 ZETASIZER 4)을 이용하였고, 필름상의 입자 크기는 전자현미경을 이용하여 측정하였으며, 이때 입자를 구형으로 환산한 체적분율 50%인 점을 입자의 평균입경으로 하였다.The average particle diameter of the particle slurry was measured using a particle size distribution analyzer (ZETASIZER 4, manufactured by MALVERN), and the particle size on the film was measured using an electron microscope. The average particle diameter of the particle was 50% of the volume fraction obtained by converting the particle into a spherical shape. It was made.

필름 기계적 물성Film mechanical properties

인스트론사의 UTM MODEL-4206형을 사용하여 실온, 상대습도 65%에서 길이 50mm, 폭 20mm, 두께 125㎛의 필름을 200mm/cm의 속도로 인장하여 하중-신도의 챠트를 작성하여 각각의 테이타를 계산하여 평가 하였다.Using Instron's UTM MODEL-4206, a 50 mm long, 20 mm wide, 125 μm thick film was stretched at a rate of 200 mm / cm at room temperature and 65% relative humidity to create a load-elongation chart. Calculated and evaluated.

필름 열수축률Film heat shrinkage

열풍건조기내 100 ㎜ × 100 ㎜의 필름을 위치시키고 150℃, 30분간 열처리한 후, 상온에서 변형된 필름의 길이를 하기의 식으로부터 구하였다.After placing a 100 mm x 100 mm film in a hot air dryer and heat-treating at 150 DEG C for 30 minutes, the length of the deformed film at room temperature was obtained from the following equation.

L0- LL 0 -L

수축률 (%) = --------- × 100Shrinkage (%) = --------- × 100

L0 L 0

여기서, L0는 처리전 길이이고, L 는 처리후의 길이임.Where L 0 is the length before treatment and L is the length after treatment.

필름 표면 저항Film surface resistance

미국 휴레트사의 절연저항 측정기를 이용, 20℃, 상대습도 65%에서 표면저항을 측정했다. 인가전압은 500V이고 단위는 오옴(Ω) 이다.Surface resistance was measured at 20 ° C. and 65% RH using an insulation resistance meter manufactured by Hurett, USA. The applied voltage is 500V and the unit is Ohm.

필름 유전률Film dielectric constant

미국 표준측정방법(ASTM D150-92)에 준하여, 20℃, 1㎑의 조건으로 측정하였다.According to the American standard measurement method (ASTM D150-92), it was measured under the conditions of 20 ℃, 1 kHz.

필름 절연파괴전압Film Insulation Breakdown Voltage

미국 표준측정방법 (ASTM D149-92)에 준하여, 로즈마운트 어낼리티컬사의 기기를 사용하여 측정하였다.According to the American standard measuring method (ASTM D149-92), it measured using the instrument of Rosemount Analytical.

필름 주행성(이활성)Film Runability (Active)

필름의 주행성은 동마찰계수로 나타내고 이의 측정은 ASTM D-1894에 준하여 테이프상으로 측정된다. 측정은 23±1℃, 습도 50±5%Rh의 분위기에서 실시하고, 사용된 시료의 크기는 폭 15mm, 길이 150mm이고, 인장속도는 20mm/분이다.The running property of the film is expressed by the coefficient of kinetic friction and its measurement is measured on a tape according to ASTM D-1894. The measurement was carried out in an atmosphere of 23 ± 1 ° C. and a humidity of 50 ± 5% Rh. The size of the sample used was 15 mm in width and 150 mm in length, and the tensile speed was 20 mm / minute.

필름 Δh의 측정Measurement of the film Δh

마이크로메터법 두께(hm)는 필름 10매를 합쳐서 JIS B-7502에 준하여 마이크로메터를 사용하여 측정한 값을 10으로 나누었으며, 중량법후도(hw)는 아래의 식에 의해 구하였다.The micrometer thickness (hm) was obtained by dividing the values of 10 films by using a micrometer in accordance with JIS B-7502, and dividing the value by 10. The weight method (hw) was calculated by the following equation.

Δh는 다음식에 의해 구하였다.Δh was obtained by the following equation.

Δh = hm - hw (㎛)Δh = hm-hw (μm)

필름 적층 두께Film lamination thickness

2차이온 질량분석장치(SIMS)를 이용하여 표면으로부터 깊이 3000nm 범위의 필름 중 고밀도 입자로 기인하는 원소와 폴리에스테르의 탄소 원소의 농도비(M+/C+)를 입자 농도로 하며, 표면으로부터 3000nm까지의 두께 방향으로 분석을 한다. 표층에는 표면이라는 계면이 있기 때문에 입자농도는 낮고, 표면으로부터 깊이 들어갈수록 입자농도는 높아진다.Using a secondary ion mass spectrometer (SIMS), the concentration ratio (M + / C +) of the carbon element of the polyester and the element caused by the high density particles in the film in the range of 3000 nm deep from the surface is defined as the particle concentration. Analyze in the thickness direction. Since the surface layer has an interface called a surface, the particle concentration is low, and the particle concentration increases as it goes deeper from the surface.

본 발명에서의 필름의 경우, 낮은 입자농도에서 최대치로 증가한 다음 감소하기 시작한다. 이런 입자분포곡선으로부터 표층입자농도가 최대치의 ½인 깊이(입자농도가 감소할때 최대치의 ½인 깊이)를 적층후도로 평가한다.In the case of the film in the present invention, at low particle concentrations, the maximum increases and then begins to decrease. From this particle distribution curve, the depth at which the surface particle concentration is ½ of the maximum value (½ at the maximum when the particle concentration decreases) is evaluated as the lamination degree.

① 측정장치① Measuring device

2차이온질량분석장치(SIMS) 독일, ATOMIKA사, A-DIDA3000Secondary Ion Mass Spectrometer (SIMS) Germany, ATOMIKA, A-DIDA3000

② 측정조건② Measurement condition

- 1차이온종류 : O2 + -Primary ion type: O 2 +

- 1차이온가속전압 : 12KVPrimary Ion Acceleration Voltage: 12KV

- 1차이온전류 : 200nAPrimary ion current: 200nA

- 라스타영역 : 400㎛2 Rasta area: 400㎛ 2

- 분석영역 : 게이트30%Analysis area: Gate 30%

- 측정진공도 : 6.0×10-9Torr-Vacuum degree: 6.0 × 10 -9 Torr

- E-GUN : 0.5 KV - 3.0A-E-GUN: 0.5 KV-3.0A

콘덴서 소자 용량Capacitor element capacity

진공증착장치에서 필름에 알루미늄을 증착시킨다. 증착부의 폭은 10mm이고 미증착부 좌우로 2mm씩 마진을 주고 절단,권취하여 콘덴서 소자로 제작하였다. 콘덴서 소자의 정전용량을 23℃, 50%Rh의 분위기하에서 제네럴라디오사의 'RLC테지브릿지'을 사용하여 1KHz, 0.3Vrms의 조건하에서 측정하였다.Aluminum is deposited on the film in a vacuum deposition apparatus. The width of the evaporation part was 10 mm, and margins of 2 mm from left and right sides of the undeposition part were cut and wound to prepare a condenser element. The capacitance of the condenser element was measured under the condition of 1KHz and 0.3Vrms by using 'RLC Bridge Bridge' manufactured by General Radio under the atmosphere of 23 ° C and 50% Rh.

콘덴서 소자 절연파괴전압 측정Measurement of capacitor breakdown voltage

100KV 직류내전압시험기를 사용하여 (13)에서 얻어진 콘덴서 소자의 전극단을 시험기의 전압인가전극 및 접지전극에 각각 접속한다. 시험기의 인가전압을 100V/초의 승압속도로 상승시켜 콘덴서가 파괴되어 단락이 일어날때의 전압을 측정한다.The electrode terminal of the capacitor element obtained in (13) is connected to the voltage applying electrode and the ground electrode of the tester using a 100 KV DC withstand voltage tester, respectively. Increase the applied voltage of the tester at a boosting speed of 100 V / sec and measure the voltage when the capacitor breaks and a short circuit occurs.

콘덴서 소자 내열수명성Capacitor element heat resistance

콘덴서를 60℃, 95%RH의 분위기하에 400V DC를 인가하고, 지속적으로 동일 조건하에서 수명 평가를 수행한다. 기본적으로 1000 hr. 이후에도 콘덴서 기능 상실(쇼트 발생)치 않고 존재하는 것은 평가 패스한 것으로 간주한다. 또한 내열수명 시험 결과 잔존 시간이 길어지면 양호한 것으로 판정한다.The capacitor is applied with 400V DC under an atmosphere of 60 ° C. and 95% RH, and the life evaluation is continuously performed under the same conditions. 1000 hr by default. Subsequent existence without loss of capacitor function (short circuit) is considered to have passed the evaluation. In addition, it is judged to be satisfactory when the remaining time becomes longer as a result of the heat resistance test.

[실시예 1]Example 1

교반장치, 정류탑, 응축기가 갖추어져 있는 에스테르교환 반응기에 디메틸테레프탈레이트 100중량부, 에틸렌글리콜 70중량부, 초산칼슘4수화물 0.09중량부 삼산화안티몬 0.03중량부를 넣고 가열하여 메탄올을 유출시키며 에스테르교환반응을 한 후, 하기 표 1에 나타낸 구조의 일반식(1)의 인화합물을 하기 표 2에 나타난 량이 되도록 첨가하고 평균입경 1.0㎛의 구형실리카 입자(제1 성분입자)가 0.25중량%, 평균입경 0.05㎛의 콜로이달실리카 입자(제 2성분입자)가 0.2중량% 되도록 투입하고 과잉의 에틸렌글리콜을 유출시키며 4시간에 걸쳐 에스테르교환반응을 완료하여 비스하이드로옥시에틸테레프탈레이트(BHT)를 얻었다. 이어서 상기 BHT를 중합반응기로 이행시킨후 서서히 가열감압시켜며 중축합 반응을 진행시켜 최종적으로 반응기의 온도를 285℃, 진공도를 0.2㎜Hg이하로 하여 고유점도 0.62의 폴리머(a)를 얻었다.100 parts by weight of dimethyl terephthalate, 70 parts by weight of ethylene glycol, 0.09 parts by weight of calcium acetate tetrahydrate, and 0.03 parts by weight of antimony trioxide were added to a transesterification reactor equipped with a stirrer, a rectification tower, and a condenser. After that, the phosphorus compound of the general formula (1) having the structure shown in Table 1 was added to the amount shown in Table 2, and the spherical silica particles (first component particles) having an average particle size of 1.0 µm were 0.25% by weight, and the average particle diameter was 0.05. The colloidal silica particles (second component particles) having a thickness of 0.2 µm were added thereto, the excess ethylene glycol was distilled off, and the transesterification reaction was completed over 4 hours to obtain bishydrooxyethyl terephthalate (BHT). Subsequently, after the BHT was transferred to a polymerization reactor, the polycondensation reaction was gradually carried out while heating and depressurizing. Finally, the polymer (a) having an intrinsic viscosity of 0.62 was obtained at a reactor temperature of 285 ° C. and a vacuum of 0.2 mmHg or less.

또한 입자를 포함하지 않는 폴리머를 상기의 중합 공정 및 동일한 인화합물을 사용하여 폴리머(b)를 얻었다.Furthermore, the polymer (b) was obtained for the polymer which does not contain particle | grains using said polymerization process and the same phosphorus compound.

A/B/A 3층 구조의 층(A)에 사용되는 폴리머(a)와 층(B)에 사용되는 폴리머(b)를 160℃, 6시간 진공건조시킨 후 상기 폴리머들을 2대의 압출기를 사용하여 290℃에서 용융하여 폴리머를 합류시키는 피드블록을 통해 압출하고 정전인가 캐스팅법을 이용하여 30℃의 캐스팅드럼에 냉각고화시켜 80㎛의 비결정성 미연신 필름을 얻었다. 이어서 상기 미연신 필름을 120℃에서 종방향으로 4.4배 연신하고, 이어서 횡방향으로 120℃의 온도에서 4.1배 연신하고, 220℃에서 3초간 열고정하여t/d비가 1.0인 4.5㎛의 이축배향 복합폴리에스테르필름을 얻었다. 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정하여 표 2에 나타내었다.A / B / A The polymer (a) used in the layer (A) of the three-layer structure and the polymer (b) used in the layer (B) were vacuum dried at 160 ° C. for 6 hours, and the polymers were then used by two extruders. It was melted at 290 ℃ and extruded through a feed block to join the polymer and cooled and solidified in a casting drum at 30 ℃ using an electrostatic casting method to obtain an amorphous non-oriented film of 80㎛. Subsequently, the unstretched film was stretched 4.4 times in the longitudinal direction at 120 ° C., then stretched 4.1 times at a temperature of 120 ° C. in the transverse direction, and heat-set at 220 ° C. for 3 seconds to give a 4.5 μm biaxial orientation composite having a t / d ratio of 1.0. A polyester film was obtained. The general physical properties and the condenser element characteristics of the obtained film were measured and shown in Table 2.

[실시예 2]Example 2

표 1에 나타낸 구조의 인화합물을 사용하고 표 2에 나타낸 성분 및 양을 사용한 것 외에는 실시예 1과 같은 방법으로 실시하여 t/d비가 0.5인 4.5㎛의 이축배향 복합폴리에스테르 필름을 얻었으며, 얻어진 필름의 제반 물성 및 콘덴서 소자 특성을 측정하여 표 2에 나타내었다.Except for using the phosphorus compound having the structure shown in Table 1 and the components and amounts shown in Table 2 was carried out in the same manner as in Example 1 to obtain a 4.5 ㎛ biaxially oriented composite polyester film having a t / d ratio of 0.5, Various physical properties and condenser element characteristics of the obtained film were measured and shown in Table 2.

[실시예 3]Example 3

표 1에 나타낸 구조의 인화합물을 사용하고 표 2에 나타낸 성분 및 양을 사용한 것 외에는 1과 같은 방법으로 실시하여 4.5㎛의 이축배향 복합폴리에스테르필름을 얻었으며, 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정하여 표 2에 타내었다.Except for using the phosphorus compound of the structure shown in Table 1, and using the components and amounts shown in Table 2 to give a 4.5㎛ biaxially oriented composite polyester film in the same manner as in 1, the overall physical properties and capacitor elements of the film obtained The properties were measured and shown in Table 2.

[실시예 4]Example 4

표 1에 나타낸 구조의 인화합물을 사용한 것 외에는 실시예 1과 같은 방법으로 실시하되, 제1 성분 입자로 평균입경 1.5㎛의 구형실리카 입자 0.3중량%과 제2성분 입자로 평균입경 0.05㎛의 알루미나 입자 0.2중량% 함유하는 폴리머(a)와 입자를 포함하지 않은 폴리머(b)를 적층하여 t/d비가 1.0인 4.5㎛의 이축배향 복합폴리에스테르필름을 얻었으며, 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정해 표 2에 나타내었다.Alumina having 0.3 wt% of spherical silica particles having an average particle size of 1.5 μm as the first component particles and an average particle diameter of 0.05 μm as the second component particles, except that the phosphorus compound having the structure shown in Table 1 was used. A polymer (a) containing 0.2% by weight of particles and a polymer (b) containing no particles were laminated to obtain a 4.5-micron biaxially oriented composite polyester film having a t / d ratio of 1.0. The properties were measured and shown in Table 2.

[비교예 1]Comparative Example 1

표 1에 나타낸 구조의 인화합물을 사용하고 표 2에 나타낸 성분 및 양을 사용한 것 외에는 실시예 1과 같은 방법으로 실시하여, 4.5㎛의 이축배향 복합폴리에스테르 필름을 얻었으며, 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정하여 표 2에 나타내었다.Except for using the phosphorus compound having the structure shown in Table 1, and using the components and amounts shown in Table 2, was carried out in the same manner as in Example 1 to obtain a 4.5㎛ biaxially oriented composite polyester film, the overall physical properties of the film obtained And capacitor characteristics were measured and shown in Table 2.

[비교예 2]Comparative Example 2

표 1에 나타낸 구조의 인화합물을 사용한 것 외에는 실시예 1과 같은 방법으로 실시하되, 제 1성분 입자로 평균입경 1.0㎛의 구형실리카 입자를 0.25중량% 포함하고 제2성분 입자를 포함하지 않는 폴리머(a)와 입자를 포함하지 않은 폴리머(b)를 적층하여 t/d비가 1.0인 4.5㎛의 이축배향 복합폴리에스테르필름을 얻었으며, 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정하여 표 2에 나타내었다.A polymer having the same composition as in Example 1 except for using the phosphorus compound having the structure shown in Table 1, containing 0.25 wt% of spherical silica particles having an average particle size of 1.0 μm as the first component particles and not including the second component particles. (a) and a polymer (b) containing no particles were laminated to obtain a 4.5 µm biaxially oriented composite polyester film having a t / d ratio of 1.0. Indicated.

[비교예 3]Comparative Example 3

표 1에 나타낸 구조의 인화합물을 사용한 것 외에는 실시예 1과 같은 방법으로 실시하되, 제1 성분 입자로 평균입경 1.5㎛의 탄산칼슘 입자 0.3중량%과 제2성분 입자로 평균입경 0.05㎛의 콜로이달실리카 입자 0.2중량% 함유하는 폴리머(a)와 입자를 포함하지 않은 폴리머(b)를 적층하여 t/d비가 1.0인 4.5㎛의 이축배향 복합폴리에스테르필름을 얻었으며, 얻어진 필름의 제반물성 및 콘덴서 소자 특성을 측정하여 표 2에 나타내었다.Except for using the phosphorus compound having the structure shown in Table 1 in the same manner as in Example 1, 0.3 wt% calcium carbonate particles having an average particle size of 1.5㎛ as the first component particles and a colo having an average particle diameter of 0.05㎛ as the second component particles A polymer (a) containing 0.2% by weight of silica particles and a polymer (b) containing no particles were laminated to obtain a 4.5 µm biaxially oriented composite polyester film having a t / d ratio of 1.0. The capacitor device characteristics were measured and shown in Table 2.

[표 1] (R1, R2, R4는 공통으로 갖는 구조)Table 1 (R 1 , R 2 , R 4 have a common structure)

[표 2]TABLE 2

상기 실시예에서 확인되듯이 본 발명에 따라 제공된 이축배향 폴리에스테르 필름은 필름표면의 이활성이 우수하여 콘덴서 제조시 우수한 주행성, 작업성을 나타냄과 아울러 우수한 전기적 특성 및 내열특성을 발휘할 수 있는 등의 장점을 지니기 때문에 콘덴서용 필름 등으로 매우 유용하게 사용될 수 있다.As confirmed in the above embodiment, the biaxially oriented polyester film provided in accordance with the present invention exhibits excellent mobility and workability in the manufacture of a capacitor due to excellent reactivity of the film surface, and can exhibit excellent electrical and heat resistance characteristics. Since it has advantages, it can be very useful as a film for capacitors.

Claims (5)

1종 이상의 디카르본산 또는 테레프탈레이트와 1종 이상의 글리콜을 주성분으로 하여 중축합 반응시켜 얻어진 수지를 필름화 공정을 거쳐 이축배향 폴리에스테르 필름 제조시, 중축합 반응 단계에서 하기 일반식(1)을 만족하는 프로핀산 유도체를 최종적으로 얻어지는 수지내에 인원자의 함량이 0.01∼1중량%, 염소원자 함량이 0.01∼4.0중량% 되도록 첨가하는 것을 특징으로 하는 이축배향 폴리에스테르 필름의 제조방법.When the resin obtained by polycondensation reaction using at least one dicarboxylic acid or terephthalate and at least one glycol as a main component is produced through a film forming process, a biaxially oriented polyester film is produced. A method for producing a biaxially oriented polyester film, comprising adding a satisfactory propinic acid derivative so that the content of phosphorus is 0.01 to 1% by weight and the content of chlorine atoms is 0.01 to 4.0% by weight. 일반식(1)General formula (1) (상기식에서 R1은 탄소수 1 내지 5의 수소, 메틸기, 치환기를 갖거나 또는 가지지 않는 페닐기, 싸이클로 알킬기, 할로 알킬기, 할로 아릴기이며, 치환기는각종 탄소수 1 내지 5알킬기, 금속 술포네이트기, 탄소수 1 내지 6을 포합하는 아민기 등을 들 수 있으며, R2는 치환기를 가진 에틸렌기이며, R3치환기는 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐)프로판, 아릴기에 염소수 1-8개를 함유한 비스-(4-히드록시페닐) 메탄, 비스-(4-히드록시페닐) 헥사클로로프로판, 염소수 1개를 함유한 프로판디올 중에서 선택된 것임.)(Wherein R 1 is a phenyl group, a cycloalkyl group, a haloalkyl group, a haloaryl group, with or without hydrogen, methyl, or a substituent having 1 to 5 carbon atoms, and the substituent is a C1-5 alkyl group, a metal sulfonate group, a carbon number) And an amine group containing 1 to 6, R 2 is an ethylene group having a substituent, and the R 3 substituent is bis- (4-hydroxyphenyl) propane containing 1-8 chlorine groups in an aryl group, It is selected from bis- (4-hydroxyphenyl) methane containing 1-8 chlorine groups, bis- (4-hydroxyphenyl) hexachloropropane and propanediol containing 1 chlorine group in an aryl group.) 1종 이상의 디카르본산 또는 테레프탈레이트와 1종 이상의 글리콜을 주성분으로 하여 중축합 반응시켜 얻어진 수지를 바인더 수지로 하며, 필름의 비중이 1.365∼1.420, 표면저항이 1016∼1014오옴, 유전율이 3.0∼3.5범위에 있으며, 해당 폴리머의 내열성 등급이 1등급인 것을 특징으로 하는 이축배향 폴리에스테르 필름.A resin obtained by polycondensation reaction with at least one dicarboxylic acid or terephthalate and at least one glycol as a main component is a binder resin, the specific gravity of the film is 1.365 to 1.420, the surface resistance is 10 16 to 10 14 ohms, and the dielectric constant is It is in the range of 3.0-3.5, and the biaxially-oriented polyester film characterized by the heat resistance grade of this polymer being 1 grade. 제 1항에 있어서, 필름화 공정에서 필름의 구조를 A/B/A의 3층 구조로 하고 층(A)는 사용된 입자중 제1 성분 입자로서 평균입경이 0.5∼2.0㎛인 구형 실리카를 0.01∼0.5중량% 함유하고, 제1 성분 입자보다 크기가 작은 제2 성분 입자로서 평균입경이 0.01∼0.5㎛인 불활성무기입자를 0.01∼0.5중량% 함유하며, 층(B)에는 입자가 포함되지 않도록 하는 것을 특징으로 하는 이축배향 폴리에스테르 필름의 제조방법.The film structure is a film structure of the three-layer structure of A / B / A, layer (A) is a spherical silica having an average particle diameter of 0.5 to 2.0 ㎛ as the first component particles of the particles used. 0.01 to 0.5% by weight of the second component particles smaller in size than the first component particles, 0.01 to 0.5% by weight of inert inorganic particles having an average particle diameter of 0.01 to 0.5㎛, the layer (B) contains no particles Method for producing a biaxially oriented polyester film, characterized in that not to. 제 3항에 있어서, 층(A)에 첨가된 제1 성분 입자의 평균입경(d:㎛)과 적층된층(A)의 후도(t:㎛)와의 관계가 아래 식(2)을 만족하고4. The relationship between the average particle diameter (d: mu m) of the first component particles added to the layer (A) and the thickness (t: mu m) of the laminated layer (A) satisfies the following formula (2): and 0.1 ≤ t/d ≤ 5.0 (2)0.1 ≤ t / d ≤ 5.0 (2) 필름전체의 마이크로메타법 후도와 중량평균 후도의 차(Δh)가 아래의 식(3)을 만족하는 것을 특징으로 하는 이축배향 폴리에스테르 필름 제조방법.A method of producing a biaxially oriented polyester film, wherein the difference (Δh) between the micromethod thickness and the weight average thickness of the entire film satisfies the following Equation (3). 0.1 ≤ Δh ≤ 0.3 (3)0.1 ≤ Δh ≤ 0.3 (3) 제 3항에 있어서, 층(A)의 제2 성분의 불활성무기입자가 콜로이달실리카 또는 알루미나인 것을 특징으로 하는 이축배향 폴리에스테르 필름 제조방법.The method for producing a biaxially oriented polyester film according to claim 3, wherein the inert inorganic particles of the second component of the layer (A) are colloidal silica or alumina.
KR1020010081307A 2001-12-19 2001-12-19 Biaxially oriented polyester film for condenser and its producing method KR100829795B1 (en)

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JP3754840B2 (en) * 1999-04-01 2006-03-15 三菱樹脂株式会社 Multi-layer polyester sheet and packaging container
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