KR20030033652A - method for making a salted laver and a salted laver which is made by the method - Google Patents

method for making a salted laver and a salted laver which is made by the method Download PDF

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Publication number
KR20030033652A
KR20030033652A KR1020010065731A KR20010065731A KR20030033652A KR 20030033652 A KR20030033652 A KR 20030033652A KR 1020010065731 A KR1020010065731 A KR 1020010065731A KR 20010065731 A KR20010065731 A KR 20010065731A KR 20030033652 A KR20030033652 A KR 20030033652A
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South Korea
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laver
glutinous rice
rice paste
dried
seasoning
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KR1020010065731A
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Korean (ko)
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KR100417110B1 (en
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윤형묵
강성국
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윤형묵
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/02Antioxidant

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  • Cereal-Derived Products (AREA)
  • Edible Seaweed (AREA)

Abstract

PURPOSE: A method of making a dried and fried laver is provided to give improved quality to the laver product having improved solidity and lowered acidification property. CONSTITUTION: A method of making a dried and fried laver includes the steps of: unfolding a laver on a wood plate; uniformly spreading a rice paste on the laver, folding the laver by half, and re-spreading the rice paste on the folded laver; putting the laver onto a synthetic resin plate, and seasoning the laver by stamping the laver in a predetermined pattern; transferring the laver onto a tray or a net, and drying the laver for six hours; frying the dried laver at 180 deg.C for 2-4 seconds; and packaging the fried laver. The glutinous rice functions as an acidification retarding agent while containing a green tea extract.

Description

김자반을 만드는 방법 및 그 방법에 의해 제조된 김자반{method for making a salted laver and a salted laver which is made by the method}Method for making a salted laver and a salted laver which is made by the method}

본 발명은 김을 이용하여 자반을 만드는 방법 및 그 방법에 의해 제조된 김자반에 관한 것이다.The present invention relates to a method of making purple using laver and a laver produced by the method.

자반이란 사전 상으로 밥을 먹을 때 도움이 되는 찬으로서, 소금에 절이거나 조려서 저장해 놓고 오래 먹는 반찬을 말한다. 하지만, 요즘에는 재료에 찹쌀풀을 발라서 건조하여 튀긴 것을 말하기도 한다.Jaban is a dish that helps you eat rice in a dictionary. It is salted or stewed and stored for long time. However, these days, it is said that it is dried and fried by applying glutinous rice paste on ingredients.

이 자반은 전통식품으로서 섬유질 섭취에 적합하며, 간편한 편의식 제공 및 비상시의 식량 등으로 사용할 수 있어, 관심이 높아지고 있다.This jarban is a traditional food, suitable for fiber intake, and can be used as a convenient food and emergency food, increasing interest.

이들 종래의 자반은 자연산 농수산물 원료를 사용하고 있으며, 제조 시에 전통적인 방법을 고수하고 있으므로 식품 첨가물이나 잔류 농약, 과다한 가공 조건에서 발생할 수 있는 위생상의 안전문제나 위험성 및 품질저하를 배제할 수 있는 이점을 가지고 있다.These conventional jars use natural agricultural and aquatic raw materials and adhere to traditional methods in manufacturing, which can eliminate hygiene safety problems, risks and quality degradation that may occur in food additives, residual pesticides, and excessive processing conditions. Have

하지만, 상기된 전통적인 방법으로 만들어진 자반은, 견고성이 낮고, 산패성이 높으며, 그리고 유통기한이 짧아, 제품으로서 판매하기가 어렵고, 또한, 참깨를 일부 영역에 소정 형상으로 도포시키는 공정이 일일이 작업자에 의해 간판에 글자를 새기는 방식으로 수행되어, 생산성이 낮다고 하는 문제점이 있었다.However, it is difficult to sell as a product produced by the above-mentioned traditional method, it is difficult to sell as a product because of its low rigidity, high rancidity, and a short shelf life, and also the process of applying sesame seeds to a certain shape on a part of a worker By the way that the sign is engraved on the signboard, there was a problem that the productivity is low.

본 발명은 상기 문제점을 해결하고자 안출된 것으로서, 견고성이 높게, 산패성이 낮게, 그리고 유통기간이 종래 보다 연장되게 김자반을 제조하여 김자반이 제품으로서 판매될 수 있게 함과 동시에 참깨를 일부 영역에 소정 형상으로 도포시키는 공정을 반자동화하여, 생산성을 높여 대량생산 할 수 있게 하는 방법을 제공하는 것을 목적으로 하고 있다.SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and manufactures Kimjaban with high rigidity, low rancidity, and a longer shelf life than before, allowing the Kimjaban to be sold as a product and at the same time sesame seeds. It is an object of the present invention to provide a method for semi-automating a process of applying a coating to a predetermined shape to increase productivity and enable mass production.

도 1은 본 발명에 따라 김자반을 만드는 제조공정을 도시한 설명도,1 is an explanatory diagram showing a manufacturing process for making laver according to the present invention,

도 2는 양념을 일정형상으로 김에 도포하는 도장 수단을 도시한 사시도,Figure 2 is a perspective view showing the coating means for applying the seasoning to the laver in a certain shape,

도 3은 녹차추출물을 첨가한 자반의 저장중 산가의 변화를 나타내는 그래프,Figure 3 is a graph showing the change in acid value during storage of purple with green tea extract,

도 4는 녹차추출물을 첨가한 자반의 저장중 과산화물가의 변화를 나타내는 그래프,Figure 4 is a graph showing the change in peroxide value during storage of purple with green tea extract,

도 5는 녹차추출물을 첨가한 자반의 저장중 경도의 변화를 나타내는 그래프, 그리고Figure 5 is a graph showing the change in hardness during storage of purple with green tea extract, and

도 6은 녹차추출물을 첨가한 자반의 저장중 수분의 변화를 나타내는 그래프.Figure 6 is a graph showing the change in moisture during storage of green tea added green tea extract.

본 발명은 상기된 목적을 달성하고자, 자반으로 만들어질 건조된 김을 나무 판자 상에 반듯하게 펴는 단계; 상기 나무 판자 상에 반듯하게 펴진 김 상에 찹쌀풀을 고루 바른 다음, 김을 반으로 접고 나서, 반으로 접어진 김 상에 다시 찹쌀풀을 바르는 단계; 찹쌀풀이 도포된 김을 합성수지판 상에 놓은 다음, 참깨 등의 양념을 일정 형상을 가지고 있는 도장 수단에 의해 소정의 배열로 상기 합성수지판 상에 놓인 김 상에 찍어 눌러 양념하는 단계; 일정 형상으로 양념이 찍힌 김을, 공기가 잘 통하는 채반이나 그물 망 위에 옮겨 놓고, 햇볕에 6시간 동안 뒤집으면서 말리어 건조시키는 단계; 햇볕에 건조된 상기 김을 180℃의 대두유에 2초 내지 4초 동안 튀기는 단계; 그리고 상기 소정 시간 동안 튀겨진 상기 김을 일정 형상으로 잘라 자반으로 만들어서 포장하는 단계를 포함하고 있으며, 여기에서 상기 찹쌀풀은 산패지연제로서 녹차추출물이 함유되어 있는 것으로 되어 있다.The present invention to achieve the above object, the step of straightening the dried laver to be made on the slab; Spreading the glutinous rice paste evenly on the laver straight on the wooden plank, folding the laver in half, and then applying the glutinous rice paste again on the half laver; Placing the glutinous rice paste coated on the synthetic resin plate, and then seasoning by pressing the seasoning such as sesame seeds on the laver placed on the synthetic resin plate in a predetermined arrangement by a coating means having a predetermined shape; Steaming seasoned to a certain shape, placed on a well-ventilated rake or net, and dried by inverting for 6 hours in the sun; Frying the seaweed dried in soybean oil at 180 ° C. for 2 to 4 seconds; And cutting the laver fried for a predetermined time into a predetermined shape and packaging it into a jar, wherein the glutinous rice paste contains green tea extract as a rancidity retardant.

이하, 본 발명의 실시예에 따른 구체적인 설명이 첨부된 도 1을 참조하여 설명될 것이다.Hereinafter, a detailed description according to an embodiment of the present invention will be described with reference to FIG. 1.

먼저, 도 1에 도시된 바와 같이, 자반으로 만들어질 건조된 김을 나무 판자 상에 반듯하게 편다.First, as shown in Fig. 1, the dried laver to be made into purple is straightened on a wooden plank.

상기 나무 판자 상에 반듯하게 펴진 김 상에 찹쌀풀을 고루 바른 다음, 김을 반으로 접고 나서, 반으로 접어진 김 상에 다시 풀을 바른다.Evenly apply glutinous rice paste on the laver straight on the wooden plank, fold the laver in half, and then apply the laver on the laver folded in half.

상기 찹쌀풀은 물에 대한 중량%로서 1 내지 8%의 생마늘 다진 것 또는 건조생강가루, 1 내지 8%의 흰보리새우가루, 1 내지 8%의 볶은 소금 및 1 내지 8%의 설탕을 양념으로서 찹쌀가루에 첨가하고, 그리고 물에 대한 중량%로서 0.1 내지 1.0%의 녹차추출물을 산패지연제로서 찹쌀가루에 첨가하여, 100℃까지 가열된 물에 찹쌀가루와 물의 혼합비가 1 : 10이 되도록 혼합한 후, 이 혼합물을 15분 내지 20분 교반하여 만들어진 것이다. 여기에서 상기 양념은 선택적으로 매운맛을 내기 위한 고추장이나, 짠맛을 내기 위한 간장이 포함될 수 있다.The glutinous rice paste is seasoned with 1 to 8% of fresh garlic chopped or dried ginger powder, 1 to 8% of white barley shrimp, 1 to 8% of roasted salt and 1 to 8% of sugar as a weight% of water. Add to glutinous rice flour, and add 0.1 ~ 1.0% of green tea extract as weight percent to water to glutinous rice flour as acid retardant, and mix so that the mixing ratio of glutinous rice flour and water is 1:10 in water heated up to 100 ℃ After this, the mixture was made by stirring for 15 to 20 minutes. Here, the seasoning may optionally include hot pepper paste for spicy taste, or soy sauce for salty taste.

상기 녹차추출물은 예를 들어 녹차 6㎏을 물 200ℓ와 함께 추출기에 넣고 45℃ 내지 50℃의 온도에서 그리고 진공도 70㎜Hg에서 감압하여 얻어진 10ℓ의 농축물이다.The green tea extract, for example, is a 10 liter concentrate obtained by putting 6 kg of green tea together with 200 l of water into an extractor at a temperature of 45 ° C. to 50 ° C. and vacuum at 70 mm Hg.

여기에서, 볶은 소금은 자반 재료에 쓴맛 제거하기 위해서 첨가된 것이다.Here, the roasted salt is added to the bitterness to remove the bitterness.

찹쌀풀(3)이 도포된 김(7)을 합성수지판(6) 상에 놓은 다음, 참깨 등의 양념(5)을 도 2에 도시된 바와 같이 일정 형상을 가지고 있는 도장 수단(1)에 의해 도 2에 도시된 바와 같은 소정의 배열로 상기 합성수지판(6) 상에 놓인 김 상에 찍어 눌러 양념을 한다.Laver (7) coated with glutinous rice paste (3) is placed on the synthetic resin plate (6), and then seasoning (5) such as sesame by the coating means (1) having a certain shape as shown in FIG. It is seasoned by dipping by pressing on the laver placed on the synthetic resin plate 6 in a predetermined arrangement as shown in FIG.

여기에서, 도 2에 도시된 바와 같이, 상기 합성수지판(6) 상에 놓인 김(7) 상에 양념(5)을 찍기 전에 상기 도장 수단(1)은 찍는 면(2)이 상기 찹쌀풀(3)로 도포되고 나서, 용기(4)에 담겨진 양념(5)을 누르면, 상기 도장 수단(1)의 찍는 면(2) 전체에 양념(5)이 도포되고, 그 다음 상기 합성수지판(6) 상에 놓인 김(7) 상에 도장 수단(1)에 의해 양념(5)을 찍으면, 도장 수단(1)의 찍는 면(2)에 도포된 양념(5)이 김(7) 상으로 옮겨지고, 김(7) 상에 도포되어 있는 찹쌀풀(3)의 일부가 도장 수단(1)의 찍는 면(2)으로 옮겨지게 되어, 연속적으로 손쉽게 반자동으로 상기 도장 수단(1)에 의해 김(7) 상에 양념(5)을 찍어 누를 수 있다.Here, as shown in Figure 2, before taking the seasoning (5) on the laver (7) placed on the synthetic resin plate 6, the coating means (1) is the surface (2) to take the glutinous rice ( 3), after pressing the seasoning 5 contained in the container 4, the seasoning 5 is applied to the entire surface 2 of the coating means 1, and then the synthetic resin plate 6 When the seasoning 5 is taken by the painting means 1 on the laver 7 placed on the bed, the seasoning 5 applied to the filming surface 2 of the painting means 1 is transferred onto the laver 7. , A part of the glutinous rice paste (3) applied on the seaweed (7) is transferred to the take-up surface (2) of the painting means (1), continuously and easily semi-automatically by the coating means (1) You can press the seasoning (5) on).

반으로 접혀진 김 상에 양념이 일정 형상으로 찍힌 김을, 공기가 잘 통하는 채반이나 그물 망 위에 옮겨 놓고, 햇볕에 6시간 동안 뒤집으면서 말리어 건조시킨다.The laver with the seasoned shape on the laver that is folded in half is placed on a well-ventilated tray or net, and dried by inverting for 6 hours in the sun.

햇볕에 건조된 상기 김을 180℃의 대두유에 2초 내지 4초 동안 튀긴다.The laver dried in the sun is fried in soybean oil at 180 ° C for 2 to 4 seconds.

상기 소정 시간 동안 튀겨진 상기 김을 일정 형상으로 잘라 자반으로 만들어서 포장한다.The laver, which is fried for the predetermined time, is cut into a predetermined shape and made into a purplish package.

상기 녹차추출물은 지방산화를 억제하는 효과, 미생물의 생육을 억제하는 효과, 그리고 공지된 충치 예방 효과를 가지고 있으며, 이를 입증하기 위해. 본 발명에 따라 만들어진 자반을 알루미늄 적층 필름으로 포장하여 악조건인 50℃의 인큐베이터(항온기)에서 실험한 예가 도 3 내지 도 6에 도시되어 있다.The green tea extract has the effect of inhibiting fatty acidization, the effect of inhibiting the growth of microorganisms, and known caries prevention effect, to prove this. 3 and 6 show an example of a magnetic field produced according to the present invention, which is packaged in an aluminum laminated film and tested in an incubator (thermostat) having a bad condition at 50 ° C.

본 발명은, 상기와 같이 구성된 방법에 의해, 견고성이 높게, 산패성이 낮게, 그리고 유통기간이 종래 보다 연장되게 김자반을 제조할 수 있게 함과 동시에 참깨를 일부 영역에 소정 형상으로 도포시키는 공정을 반자동화하여, 고품질, 위생적인 관리에 의한 고급 소비자의 지속적인 확보와 소비자 기호의 고급화 취향에 맞출 수 있는 고부가가치의 제품을 생산, 판매할 수 있게 하였으며, 그리고 다양한 전통 식품의 개발로 우리 농수산물을 원료로 하는 가공 식품 생산의 연중 가동이 가능해져 공장화에 의한 지속적인 생산과 농한기 대책 및 농어촌의 유휴 노동력, 부녀자와 늘어나는 노인층의 노동력 활용이 가능해저 고용기회와 농촌 사회의 내실화 증대에 기여할 수 있게 하였다.According to the present invention, a process of applying sesame seeds to a predetermined shape while allowing the laver to be produced with high rigidity, low rancidity, and longer shelf life than conventional ones. By semi-automating, we have been able to produce and sell high value-added products that can meet high-quality consumers' hygienic management and secure high-quality consumers' preferences and tastes of consumers' preferences. Production of processed foods made from raw materials is available year-round, enabling continuous production by planting, measures against farming seasons, and the use of idle labor in farming and fishing villages, and the increasing use of labor by women and the elderly. .

Claims (3)

자반으로 만들어질 건조된 김을 나무 판자 상에 반듯하게 펴는 단계,Straightening the dried laver to be made on the wood planks, 상기 나무 판자 상에 반듯하게 펴진 김 상에 찹쌀풀을 고루 바른 다음, 김을 반으로 접고 나서, 반으로 접어진 김 상에 다시 찹쌀풀을 바르는 단계,Applying the glutinous rice paste evenly on the laver straight on the wooden plank, and then fold the laver in half, then apply the glutinous rice paste on the half folded laver again, 찹쌀풀이 도포된 김을 합성수지판 상에 놓은 다음, 참깨 등의 양념을 일정 형상을 가지고 있는 도장 수단에 의해 소정의 배열로 상기 합성수지판 상에 놓인 김 상에 찍어 눌러 양념하는 단계,Putting laver coated with glutinous rice paste on a synthetic resin plate, and then seasoning by pressing the seasonings such as sesame seeds on the laver placed on the synthetic resin plate in a predetermined arrangement by a coating means having a predetermined shape; 일정 형상으로 양념이 찍힌 김을, 공기가 잘 통하는 채반이나 그물 망 위에 옮겨 놓고, 햇볕에 6시간 동안 뒤집으면서 말리어 건조시키는 단계,Transfer the seasoning laver to a certain shape on a well-ventilated net or net, and dry it by inverting it for 6 hours in the sun; 햇볕에 건조된 상기 김을 180℃의 대두유에 2초 내지 4초 동안 튀기는 단계, 그리고Frying the laver dried in sun in soybean oil at 180 ° C. for 2 to 4 seconds, and 상기 소정 시간 동안 튀겨진 상기 김을 일정 형상으로 잘라 자반으로 만들어서 포장는 단계를 포함하고 있으며,The seaweed fried for a predetermined time is cut into a predetermined shape and made into a purpure, and the step of packing, 여기에서 상기 찹쌀풀은 산패지연제로서 녹차추출물이 함유되어 있는 것을 특징으로 하는 김을 이용하여 자반을 만드는 방법.Here, the glutinous rice paste is a method of making a purpura using seaweed, characterized in that the green tea extract is contained as a rancidity delay agent. 제 1항에 있어서, 상기 찹쌀풀은 물에 대한 중량%로서 1 내지 8%의 생마늘 다진 것 또는 건조생강가루, 1 내지 8%의 흰보리새우가루, 1 내지 8%의 볶은 소금 및 1 내지 8%의 설탕을 양념으로서 찹쌀가루에 첨가하고, 그리고 물에 대한 중량%로서 0.1 내지 1.0%의 녹차추출물을 산패지연제로서 찹쌀가루에 첨가하여, 100℃까지 가열된 물에 찹쌀가루와 물의 혼합비가 1 : 10이 되도록 혼합한 후, 이 혼합물을 15분 내지 20분 교반하여 만들어진 것이며,The glutinous rice paste according to claim 1, wherein the glutinous rice paste is 1 to 8% of fresh garlic minced or dried ginger powder, 1 to 8% of white barley shrimp powder, 1 to 8% of roasted salt and 1 to 8% by weight of water. % Sugar is added to glutinous rice flour as seasoning, and 0.1 to 1.0% of green tea extract as weight percent to water is added to glutinous rice flour as acid retardant, and the mixing ratio of glutinous rice flour and water is added to water heated up to 100 ° C. 1: 10, and then the mixture is made by stirring for 15 to 20 minutes, 여기에서 상기 녹차추출물은 6㎏을 물 200ℓ와 함께 추출기에 넣고 45℃ 내지 50℃의 온도에서 그리고 진공도 70㎜Hg에서 감압하여 얻어진 10ℓ의 농축물인 것을 특징으로 하는 김을 이용하여 자반을 만드는 방법Here, the green tea extract is put into an extractor with 6 kg of water 200ℓ into a extractor to make a purpura using steam, characterized in that the concentrate of 10ℓ obtained by decompression at a temperature of 45 ℃ to 50 ℃ and vacuum degree of 70mmHg 제 1항 내지 제 2항중 어느 한항에 따른, 김을 이용하여 자반을 만드는 방법에 의해, 김자반이 제조된 것을 특징으로 하는 김자반.Kimjaban according to any one of claims 1 to 2, characterized in that the Kimjaban was produced by the method of making a purpura using laver.
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KR100810911B1 (en) * 2006-05-25 2008-03-10 김경남 The sea cabbage salted dry fish which and is manufactured with a method with manufacturing method
KR20180058984A (en) 2016-11-25 2018-06-04 주식회사 보현 Salted laver contaning jujube powder and method for making thereof

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KR20040027203A (en) * 2002-09-27 2004-04-01 박종호 Green tea seaweed

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KR920005741Y1 (en) * 1987-07-31 1992-08-21 가쯔마다 고오지 Combustion cylinder structure for oil burner
JPH05168429A (en) * 1991-12-19 1993-07-02 Morio Kuboyama Coating composition for fry
KR0144546B1 (en) * 1994-12-08 1998-07-01 최춘수 Incidence with fresh ginseng and its manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100810911B1 (en) * 2006-05-25 2008-03-10 김경남 The sea cabbage salted dry fish which and is manufactured with a method with manufacturing method
KR20180058984A (en) 2016-11-25 2018-06-04 주식회사 보현 Salted laver contaning jujube powder and method for making thereof

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