KR20030030233A - Method of surface painting of streetlight pole made of castiron - Google Patents
Method of surface painting of streetlight pole made of castiron Download PDFInfo
- Publication number
- KR20030030233A KR20030030233A KR1020010062086A KR20010062086A KR20030030233A KR 20030030233 A KR20030030233 A KR 20030030233A KR 1020010062086 A KR1020010062086 A KR 1020010062086A KR 20010062086 A KR20010062086 A KR 20010062086A KR 20030030233 A KR20030030233 A KR 20030030233A
- Authority
- KR
- South Korea
- Prior art keywords
- oxygen
- cast iron
- moisture
- casting
- lamppost
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
- E04H12/08—Structures made of specified materials of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/10—Metallic substrate based on Fe
Abstract
Description
본 발명은 주철제 가로등주의 표면에 부식이 일어나지 않도록 표면도장을 실시하는 방법에 관한 것이다.The present invention relates to a method of surface coating so that corrosion does not occur on the surface of the cast iron street lamp.
주철제 가로등주의 본래의 기능은 도시미관과 가로문화조경, 쾌적한 환경조성, 고풍스러운 운치등을 목적으로 생산되고 있으나 그 표면 도장방법이 부실하여 본래의 기능을 살리지 못한 현실에 있다.The original functions of cast iron street lamps are produced for the purpose of urban aesthetics, landscape culture, pleasant environment, antique taste, etc., but the surface coating method is poor, and the original functions are not available.
본 발명은 위와같은 현실에 직면하여 도장기법을 창출하여 주철가로등주의 품질 향상을 도모코저하는 것이다.The present invention is to create a coating technique in order to face the above reality to improve the quality of cast iron street lamps.
종래의 주철제 가로등주의 도장방법은 주물공장에서 주조된 주물을 탈사와 돌기제거 그라인더 작업으로 후처리하고 각부별 조립과 가공을 하고 연마해서 방청도료로서 하도를 하고 그 위에 우레탄 바니스와 청동도료를 도장하는 방법으로 도장을 하여 왔다.Conventional coating method of cast iron street light is post-treatment of castings cast in foundry factory by desalting and removing grinder work, assembling, processing and polishing by each part to coat as anti-rust paint, and to paint urethane varnish and bronze paint on it. It has been painted by the method.
그러나 이러한 도장방법은 도장이 퇴색되고 도료와 주물접착부분에서 마모와부식이 일어나는 경향으로 균열이 발생하고 그 사이로 침수되어 녹물이 누출되어 미관과 조경을 해치고 환경을 손상하는 예가 발생하여 재보수 도색을 하는 비용이 소요되는 현실이다.However, this coating method is a trend of discoloration of paint, wear and corrosion in the paint and casting adhesion parts, cracks, submerged in between, rust leakage, damaging the beauty and landscaping, damage to the environment, renovation painting This is a costly reality.
본 발명은 이러한 종래의 불편 부당함을 방지하기 위해 개발된 것이다.The present invention has been developed to prevent such conventional inconvenience.
주조물을 1500℃ ~ 1800℃ 에서 용해하여 성형에 주입되면 Co2에 의한 용탕이 화학적 반응을 일으켜 질소, 산소, 수소등의 가스가 배출되어 배기공을 형성하게 되고 이러한 배기공은 주물이 냉각되는 과정에서 다소 축소는 되지만 세부적인 미세한 통기공은 남아 있게되어 영원하게 주물이 가져야할 기공이 된다.When the casting is melted at 1500 ℃ ~ 1800 ℃ and injected into the molding, the molten metal by Co 2 reacts with a chemical reaction, and gases such as nitrogen, oxygen, and hydrogen are discharged to form exhaust holes. Although it is somewhat reduced in size, detailed minute vents remain, making the pores permanently needed for castings.
또, 주물이 냉각상태로 돌입하면 대기에 있는 산소와 습기가 기공속으로 침입해서 상승작용으로 막을 형성하고 잠재하게 된다.In addition, when the casting enters the cooling state, oxygen and moisture in the atmosphere invade into the pores, forming a film in a synergistic manner, and latent.
이러한 상태에서 방청페인트를 도포하고 수요처의 요구에 따라 색상을 칠하고 바니스코팅으로 마감하는 보편성에 준해서 도장작업을 해온것이 현실이다.In this situation, the reality is that the rust-paint is applied, the color is painted according to the demand of the customer, and the varnish coating is applied according to the universality.
그 결과 하,상도를 아무리 철저하게 해도 어느정도의 기간이 지나면 주물기공안에 잠재된 습기와 산소의 상승작용으로 팽창되어 산을 발생하여 주물표면으로 발산하면 막을 형성하므로 접착표면을 도료와 이완시켜 부식으로 인한 녹이 발생하여 도장표면까지 침식균열을 일으키는 결과가 된다.As a result, no matter how thorough the top and bottom is, after a certain period of time, it expands due to the synergy of moisture and oxygen latent in the casting pores and generates acid when the acid is released to the casting surface, forming a film. This causes rust and causes erosion cracking to the painted surface.
여기에 강력한 자외선에까지 노출되어 가로등주 몸체의 도장부분이 퇴색되고 변질되어 도시미관을 해치는 예를 많이 볼 수 있다.Here, there are many examples of discoloration and deterioration of the painted part of the street lamp main body by exposure to strong ultraviolet rays, which damages the urban aesthetics.
이런 문제점을 해결하는 방법으로는 주물공장에서 공급되는 주물소재를 소정의 전처리와 기계적 가공공정을 거쳐 도장공정에서 가열로에 적재 150℃이상 가열로서 1~2시간정도 보열하면 주물표면 기공속에 잠재한 습기와 산소가 소증해서 진공상태를 유지하게 된다.In order to solve this problem, the casting material supplied from the foundry factory is loaded into the heating furnace in the painting process through a predetermined pretreatment and mechanical processing process. Moisture and oxygen quench and maintain a vacuum.
이때, 강력한 접착성 방청도료를 도포하면 기공을 완전 밀폐하면서 외부에서 습기나 산소침투를 방지할 수 있고 주물부식을 영원히 막을 수가 있다.At this time, by applying a strong adhesive rust preventive paint can prevent moisture or oxygen penetration from the outside while completely sealing the pores and can prevent the corrosion of the casting forever.
또한 방청전 도장위에 마감도장은 자외선과 풍화작용에 강한 특수도료를 이용해서 소부식방법의 도장(분체, 액체)을 하면 주물제 가로등주 몸체의 퇴색이나 변질을 충분히 방지할 수가 있어 주물제 가로등주의 본래의 기능을 하게 되는 것이다.In addition, the finish coating on the coating before rust prevention can be prevented from fading or deterioration of the body of the lamppost by using the anticorrosive method (powder, liquid) by using a special coating resistant to UV rays and weathering. Will be functioning.
이렇게 주물제 가로등주 도장방법이 개선되면 많은 관리비용이 절약되고 쾌적한 도시의 가로문화와 환경조경이 유지되어 깨끗하고 밝은 거리조성의 면모를 다할 것이다.If the casting method of casting street lamp casting is improved, much management cost will be saved and pleasant city street culture and environmental landscape will be maintained, thus making clean and bright street.
이러한 도장방법은 일반적으로 알려진 도장방법인 소부식방법과 상이하다.This coating method is different from the general corrosion method, which is a known coating method.
즉, 일반적인 소부식은 철판에 녹과 이물, 유분등을 제거하는 전처리과정에서 산처리 또는 알카리 전처리로서 건조와 접착성을 강화하려는 취지에 따라 소재를 예열실에 넣어 예열하는 것인데 반해 본 발명이 실시하는 주물제품의 가열로 통과방법은 전기예열의 의미와는 판이하며 이것은 주물만이 가지고 있는 특징인 주물형성과정에서 발생한 기공속에 있는 습기와 산소를 소증하여 축출하고, 진공상태의 기공을 만들어서 접착성 방청도료를 도포하면 기공이 완전 밀폐되어 외부로 부터의 습기나 산소의 침투를 방지해서 내부에서 발생하는 부식을 제거하는 방법이므로 철판에 실시하는 전처리방법과는 구분되는 것임을 강조하는 것입니다.That is, the general baking is to preheat the material in the preheating chamber according to the purpose of strengthening drying and adhesion as an acid treatment or alkali pretreatment in the pretreatment process of removing rust, foreign matter, oil, etc. on the iron plate. The method of passing the furnace of the casting product by heating is different from the meaning of electric preheating, and it is expelled by dissipating moisture and oxygen in the pores generated during the casting formation process, which is the only feature of the casting, and makes the pores in the vacuum state to make them adhesive. It is emphasized that when anti-rust paint is applied, the pores are completely sealed to prevent the ingress of moisture or oxygen from the outside to remove corrosion from inside, which is different from the pretreatment method on the iron plate.
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KR1020010062086A KR20030030233A (en) | 2001-10-09 | 2001-10-09 | Method of surface painting of streetlight pole made of castiron |
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KR1020010062086A KR20030030233A (en) | 2001-10-09 | 2001-10-09 | Method of surface painting of streetlight pole made of castiron |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1297353C (en) * | 2004-01-18 | 2007-01-31 | 新兴铸管股份有限公司 | Plastic-blasting process for cast iron pipe inner surface |
CN1297352C (en) * | 2004-01-18 | 2007-01-31 | 新兴铸管股份有限公司 | Heating die centrifugal casting mold spraying process for grey cast iron pipe with flexible interface |
CN1302858C (en) * | 2004-01-18 | 2007-03-07 | 新兴铸管股份有限公司 | Process for coating polyurethane on inner and outer surface of nodular graphite cast iron pipe |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR950000228A (en) * | 1993-06-15 | 1995-01-03 | 박만영 | Pole column with coating layer with powder coating |
KR970001796A (en) * | 1995-06-20 | 1997-01-24 | 한승준 | Sealing structure of the door handle |
KR970011631A (en) * | 1995-08-04 | 1997-03-27 | 구자홍 | Constant temperature dehumidification operation device and control method of air conditioner |
JPH10168347A (en) * | 1996-12-11 | 1998-06-23 | Kubota Corp | Application of powder coating to inner face of cast iron tube |
KR19980025803A (en) * | 1996-10-05 | 1998-07-15 | 안만영 | Manufacturing method of convection radiator |
-
2001
- 2001-10-09 KR KR1020010062086A patent/KR20030030233A/en active Search and Examination
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR950000228A (en) * | 1993-06-15 | 1995-01-03 | 박만영 | Pole column with coating layer with powder coating |
KR970001796A (en) * | 1995-06-20 | 1997-01-24 | 한승준 | Sealing structure of the door handle |
KR970011631A (en) * | 1995-08-04 | 1997-03-27 | 구자홍 | Constant temperature dehumidification operation device and control method of air conditioner |
KR19980025803A (en) * | 1996-10-05 | 1998-07-15 | 안만영 | Manufacturing method of convection radiator |
JPH10168347A (en) * | 1996-12-11 | 1998-06-23 | Kubota Corp | Application of powder coating to inner face of cast iron tube |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1297353C (en) * | 2004-01-18 | 2007-01-31 | 新兴铸管股份有限公司 | Plastic-blasting process for cast iron pipe inner surface |
CN1297352C (en) * | 2004-01-18 | 2007-01-31 | 新兴铸管股份有限公司 | Heating die centrifugal casting mold spraying process for grey cast iron pipe with flexible interface |
CN1302858C (en) * | 2004-01-18 | 2007-03-07 | 新兴铸管股份有限公司 | Process for coating polyurethane on inner and outer surface of nodular graphite cast iron pipe |
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