KR20030023276A - Catalytic converter apparatus for exhaust gas in vehicle using diesel fuel - Google Patents
Catalytic converter apparatus for exhaust gas in vehicle using diesel fuel Download PDFInfo
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- KR20030023276A KR20030023276A KR1020010056416A KR20010056416A KR20030023276A KR 20030023276 A KR20030023276 A KR 20030023276A KR 1020010056416 A KR1020010056416 A KR 1020010056416A KR 20010056416 A KR20010056416 A KR 20010056416A KR 20030023276 A KR20030023276 A KR 20030023276A
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- Prior art keywords
- exhaust gas
- filter
- burner
- elbow
- exhaust
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0093—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are of the same type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
Description
본 발명은 디젤자동차용 배기가스정화장치에 관한 것으로 더욱 상세하게는 디젤 자동차의 배기가스내 포함된 분진을 포집하여 이를 제거하기 위해 배기 라인에 구비되는 배기가스정화장치에 있어서,The present invention relates to an exhaust gas purifying apparatus for a diesel vehicle, and more particularly, to an exhaust gas purifying apparatus provided in an exhaust line to collect and remove dust contained in exhaust gas of a diesel vehicle.
포집 필터의 재생시 분진의 제거와 배기가스의 여과 작용을 동시에 수행 가능하도록 한 배기가스정화장치의 개선된 구성의 제공에 관한 것이다.The present invention relates to the provision of an improved configuration of an exhaust gas purifying apparatus capable of simultaneously performing dust removal and exhaust gas filtration during regeneration of a collecting filter.
일반적으로 디젤자동차용 배기가스정화장치는 디젤엔진이 배출하는 배기가스내에 함유되어 있는 유해 성분을 연소시켜 제거한 후 배출시키도록 한 장치로서 도 1에서와 같이,In general, an exhaust gas purifying apparatus for a diesel vehicle is a device for discharging and removing harmful components contained in exhaust gas emitted by a diesel engine, and then discharged.
엔진(10)으로부터 발생되는 배기가스를 각각의 실린더에 연결된 배기 매니폴더(12)를 통하여 배출하며,The exhaust gas generated from the engine 10 is discharged through the exhaust manifold 12 connected to each cylinder,
배출된 배기가스는 배기관(11)을 통해 제어밸브(13,14)를 거치면서 각각 머플러(15)와 정화장치(16)로 분리 배출된다.The discharged exhaust gas is separated and discharged through the control valves 13 and 14 through the exhaust pipe 11 to the muffler 15 and the purifier 16, respectively.
상기와 같이 연소가스를 배출하는 디젤엔진(10)은,Diesel engine 10 for discharging the combustion gas as described above,
스로틀센서와 회전수센서 및 압력을 지시하는 바로메터 등에서 측정된 신호값을 ECU(17)로 보내고, 여기에서 최적의 연소상태로 제어하기 위하여 각각의 센서로부터 입력신호를 기본값으로 하여 솔레노이드를 제어한다.The throttle sensor, the speed sensor, and the barometer indicating the pressure are sent to the ECU 17, and the solenoid is controlled based on the input signal from each sensor in order to control the optimum combustion state. .
상기 솔레노이드는 배기관의 후방에서 정화장치(16)와 머플러(15) 측으로 분리되는 중도에 위치한 제어밸브(13,14)를 제어하고,The solenoid controls the control valve (13, 14) located halfway to the purification device 16 and the muffler (15) side in the rear of the exhaust pipe,
유해가스 소각을 위한 연료를 연료탱크로부터 공급하는 연료펌프(18)를 단속함과 아울러,The fuel pump 18 which supplies fuel for incineration of harmful gas from a fuel tank is interrupted,
연료펌프(18)로부터 연료 분사력을 제공하도록 디젤엔진의 동력을 이용하는 공기압축기(19)로부터 공기 급송을 제어하는 공기압조절기를 제어하여 연소기에 장착되는 노즐의 연료와 공기의 분사량을 조절한다.The air pressure regulator for controlling the air supply from the air compressor 19 using the power of the diesel engine to provide the fuel injection force from the fuel pump 18 to control the injection amount of the fuel and air of the nozzle mounted on the combustor.
상기 ECU(17)의 제어신호는 각각의 제어를 수행하고 점화트랜스를 제어함으로서 점화봉이나 글로우플러그로 이루어진 점화 수단에 스파크를 유발시켜 연소 작업을 수행한다.The control signal of the ECU 17 performs combustion by inducing sparks to the ignition means composed of an ignition rod or a glow plug by performing respective control and controlling the ignition transformer.
이와 같은 배기가스정화장치(16)는 일정량의 분진이 필터(100)에 포집되면 버너(101)를 통하여 포집된 분진을 연소하게 되는데,The exhaust gas purifying device 16 burns dust collected through the burner 101 when a predetermined amount of dust is collected in the filter 100.
이 때 정화장치(16)는 재생되는 필터(100)를 일정 온도까지 상승시켜야 하기 때문에, 모든 배기가스를 정화장치를 통하여 배출하지 않고 일정량의 배기가스는 머플러(15)를 통하여 여과 과정 없이 바로 대기로 배출하는 문제점을 야기하였다.At this time, since the purifier 16 has to raise the regenerated filter 100 to a certain temperature, the exhaust gas is not discharged through the purifier and a certain amount of exhaust gas is immediately atmosphere without being filtered through the muffler 15. It caused the problem of discharge.
이러한 배기가스의 배출은 환경오염을 초래하는 주원인으로 작용함은 물론 별도의 머플러를 추가 장착하게 됨으로서 부품수의 증가로 인한 생산 단가 상승을 야기하는 문제점을 안고 있었다.The emission of these exhaust gases acts as a main cause of environmental pollution, as well as the addition of a separate muffler had a problem of causing a production cost increase due to the increase in the number of parts.
이에 본 발명은 상기한 문제점을 해결하기 위해 창출된 것으로 분진을 포집하는 필터를 전, 후 복수 개로 구비하여 필터재생 시에도 배기가스의 정화가 가능하도록 하여 재생시간 단축과 환경오염 개선은 물론,Accordingly, the present invention has been created to solve the above problems, and provided with a plurality of filters for collecting dust before and after, so that the exhaust gas can be purified even during filter regeneration, shortening the regeneration time and improving environmental pollution,
기존 머플러의 삭제가 가능하여 장치의 간소화를 통하여 연비개선 및 생산 단가 절감을 그 목적으로 한다.Existing muffler can be deleted to improve fuel efficiency and reduce production cost by simplifying the device.
도 1은 일반적인 디젤자동차용 배기가스 시스템을 도시한 간략 장치도,1 is a simplified device diagram showing an exhaust gas system for a general diesel vehicle;
도 2는 종래 기술이 적용된 배기가스정화장치의 단면을 도시한 단면도,2 is a cross-sectional view showing a cross section of the exhaust gas purifying apparatus to which the prior art is applied;
도 3은 본 발명인 디젤자동차용 배기가스정화장치를 도시한 사시도,3 is a perspective view showing an exhaust gas purifying apparatus for a diesel vehicle according to the present invention;
도 4는 본 발명인 배기가스정화장치의 전체 단면을 도시한 단면도.4 is a cross-sectional view showing an entire cross-section of the exhaust gas purifying apparatus of the present invention.
*도면의 주요 부분에 사용된 부호의 설명** Description of the symbols used in the main parts of the drawings *
2;배기가스정화장치20;본체2; exhaust gas purification device 20; main body
21;버너23,24;전,후방필터21; burner 23, 24; front and rear filters
25',25";전,후방엘보우26;컨트롤밸브25 ', 25 "; front and rear elbow 26; control valve
27;on/off밸브L1,L2;이격 공간27; on / off valve L1, L2; separation space
30;배기다기관31;배기관30; exhaust manifold 31; exhaust manifold
이하 첨부되는 도면과 관련하여 본 발명의 구성 및 작용에 대하여 설명하면다음과 같다.Hereinafter, the configuration and operation of the present invention will be described with reference to the accompanying drawings.
도 3은 본 발명인 디젤자동차용 배기가스정화장치를 도시한 사시도, 도 4는 본 발명인 배기가스정화장치의 전체 단면을 도시한 단면도로서 함께 설명한다.3 is a perspective view showing an exhaust gas purifying apparatus for a diesel vehicle according to the present invention, and FIG. 4 is a cross-sectional view showing the entire cross section of the exhaust gas purifying apparatus according to the present invention.
상기 목적을 달성하기 위한 본 발명인 디젤자동차용 배기가스정화장치(2)는 도 3 및 도 4에서와 같이,Exhaust gas purification apparatus for a diesel vehicle 2 of the present invention for achieving the above object, as shown in Figure 3 and 4,
원통형의 본체(20)에 일측에는 포집된 분진을 소각하기 위한 열원인 버너(21)가 구비되고, 타측에는 배기가스를 비롯한 소각된 분진의 연소가스를 배출하기 위한 배출구(22)가 구비되며,One side of the cylindrical body 20 is provided with a burner 21 which is a heat source for incinerating the collected dust, the other side is provided with an outlet 22 for discharging the combustion gas of the incinerated dust, including the exhaust gas,
그 내방에는 버너(21)와 인접하여 일정 거리 이격된 부위에 세라믹 담체로 구성된 전방필터(23)가 장착되고, 이와 일정 거리 이격된 후측에는 전방필터(23)와 동일한 후방필터(24)가 개재된다.Inwardly, the front filter 23 made of a ceramic carrier is mounted on a portion spaced apart from the burner 21 by a predetermined distance, and the rear filter 24 that is the same as the front filter 23 is interposed therebetween. do.
상기 버너(21)와 전방필터(23)의 이격공간(L1) 및 전,후방필터 상간공간(L2)에는 배기다기관(30)과 연결되어 배기가스를 정화장치로 이송하는 배기관(31)의 체결을 용이하게 하는 엘보우(elbow;25)가 각각 장착된다.Fastening of the exhaust pipe 31 connected to the exhaust manifold 30 to the separation space L1 of the burner 21 and the front filter 23 and the upper and rear filter upper space L2 to transfer the exhaust gas to the purification device. Elbows 25 are provided that facilitate each.
이와 같이 전,후방에 장착된 각 엘보우(25)는,Thus, each elbow 25 mounted on the front and rear,
필터(23,24) 재생시, 배기가스의 유입량을 제어하여 필터재생시 요구되는 적정 온도 조절을 위한 컨트롤밸브(26)를 전방엘보우(25')에 장착하여 배기관(31)과 체결하고,When the filters 23 and 24 are regenerated, a control valve 26 is mounted on the front elbow 25 'to control the flow rate of the exhaust gas so as to adjust the temperature required for regenerating the filter.
평상시 운행에서 배출되는 배기가스의 유입량을 조절하여 전,후방필터(23,24)의 분진의 포집량을 제어하는 on/off밸브(27)를후방엘보우(25")에 장착하여 배기관(31)과 연결 형성한다.The exhaust pipe 31 is equipped with an on / off valve 27 mounted on the rear elbow 25 " to control the amount of dust collected from the front and rear filters 23 and 24 by adjusting the inflow amount of exhaust gas discharged from normal operation. To form a connection with.
상기와 같이 구성된 본 발명의 작용 상태를 종래 기술의 문제점과 비교하여 설명하면 다음과 같다.Referring to the operational state of the present invention configured as described above compared with the problems of the prior art as follows.
본 발명인 배기가스정화장치(2)는,Exhaust gas purification apparatus 2 of the present invention,
먼저, 통상 운행시 전방필터(23)로 유입되는 배기가스의 원활한 이송을 위해 전방엘보우(25')와 배기관(31) 상간에 개재된 컨트롤밸브(26)를 일정량 개방하고,First, the control valve 26 interposed between the front elbow 25 'and the exhaust pipe 31 is opened for a certain amount to smoothly transfer the exhaust gas introduced into the front filter 23 during normal operation,
전,후방필터(23,24) 상간의 이격 공간(L2)에 배기관(31)과 후방엘보우(25")를 통하여 개재되어 배기가스의 이송을 유도하는 on/off밸브(27)는 전방필터(23)를 통한 많은 량의 분진 포집이 이루어지도록 그 개방 각도를 조절한다.An on / off valve 27 interposed between the front and rear filters 23 and 24 via an exhaust pipe 31 and a rear elbow 25 "in a space L2 between the front and rear filters 23 and 24 is a front filter ( 23) Adjust the opening angle so that a large amount of dust is collected through.
상기와 같이 컨트롤밸브(26)를 비롯한 on/off 밸브(27)를 조절하여 원활한 배기가스의 정화와 배출이 이루어지는 상태에서 운행을 하며,By operating the on / off valve 27, including the control valve 26 as described above to operate in a state where the smooth exhaust gas purification and discharge,
이러한 운행 중 전, 후방필터(23,24)에 일정량의 분진이 포집될 경우 정화 성능 향상을 위해 필터재생 공정을 수행한다.If a certain amount of dust is collected in the front and rear filters 23 and 24 during this operation, the filter regeneration process is performed to improve the purification performance.
상기와 같이 필터재생 공정을 수행할 경우,When performing the filter regeneration process as described above,
우선적으로 전방필터(23)를 버너(21)의 열원을 통하여 재생한 후, 전방필터의 산화열을 이용하여 후방필터(24)의 재생 공정을 수행한다.First, the front filter 23 is regenerated through the heat source of the burner 21, and then the regeneration process of the rear filter 24 is performed using the heat of oxidation of the front filter.
이를 위해 초기 전방필터(23)의 재생 온도 상승을 위해 컨트롤밸브(26)는 전개(全開)하고, on/off 밸브(27)는 폐쇄하여 최대한의 배기가스가 전방필터(23)로 유입되도록 한 후,To this end, the control valve 26 is fully opened and the on / off valve 27 is closed to increase the regeneration temperature of the initial front filter 23 so that the maximum exhaust gas flows into the front filter 23. after,
이어 버너(21)를 착화시켜 그 열원을 통하여 전방필터(23)에 포집된 분진을소각하여 필터재생이 이루어지도록 한다.Then, the burner 21 is ignited to burn the dust collected in the front filter 23 through the heat source so that the filter is regenerated.
이와 같이 전방필터(23)가 재생되는 동안 컨트롤밸브(26)는 다시 적정 각도로 폐쇄하고, on/off밸브(27)는 개방 각도를 증가시켜 전방필터(23)의 재생시 배출되는 배기가스가 후방필터(24)를 통하여 여과되면서 배출되도록 하여 원활한 배기가스의 배출이 이루어지도록 한다.As such, while the front filter 23 is regenerated, the control valve 26 is closed again at an appropriate angle, and the on / off valve 27 increases the opening angle so that the exhaust gas discharged during the regeneration of the front filter 23 is discharged. It is discharged while being filtered through the rear filter 24 to facilitate the discharge of the exhaust gas.
상기와 같이 버너(21)를 통해 전방필터(23)의 재생이 완료됨과 동시에 그 폐열을 이용하여 후방필터(24)에 포집된 분진을 소각하여 재생함으로서 필터재생시간을 현격히 단축시킬 수 있다.As described above, the regeneration of the front filter 23 through the burner 21 is completed, and at the same time, by regenerating and regenerating the dust collected in the rear filter 24 using the waste heat, the filter regeneration time can be significantly shortened.
상기 후방필터(24) 재생시에는 컨트롤밸브(26)와 on/off밸브(27)의 개,폐 각도를 상반되게 설정하여 각 필터의 재생시에도 배출되는 배기가스의 여과 작용은 항상 유지될 수 있도록 한다.When the rear filter 24 is regenerated, the opening and closing angles of the control valve 26 and the on / off valve 27 are set opposite to each other so that the filtration action of the exhaust gas discharged even during regeneration of each filter is always maintained. .
이상에서와 같이 각 분진을 포집한 각 필터재생 작업중에도 배출되는 배기가스의 여과 작용은 이루어지는데,As described above, the exhaust gas is filtered even during each filter regeneration process in which dust is collected.
이는 종래 배기가스정화장치가 필터의 재생시 배출되는 배기가스를 별도구비된 머플러를 통하여 여과 작용 없이 배출함으로서 유발되는 환경오염등의 문제점을 해결할 수 있다.This can solve the problems such as environmental pollution caused by the conventional exhaust gas purification device to discharge the exhaust gas discharged during the regeneration of the filter through a separately equipped muffler without filtration action.
더불어 본 발명의 배기가스정화장치(2)는 필터재생과 배기가스 정화가 동시에 가능하여, 별도 구비되는 머플러를 삭제할 수 있어 원가 절감은 물론 차체중량을 감소시켜 연비 향상을 도모할 수 있다.In addition, the exhaust gas purifying apparatus 2 of the present invention is capable of simultaneously regenerating the filter and purifying the exhaust gas, so that a separate muffler can be removed, thereby reducing fuel costs and improving fuel efficiency by reducing the body weight.
이상과 같은 본 발명인 디젤자동차용 배기가스정화장치는 필터재생과 아울러 배기가스의 여과 작용이 동시에 가능하여 여과성능 향상에 따른 배기가스 오염도를 절감시켜 친환경적인 제품의 생산이 용이하며,Exhaust gas purifying apparatus for diesel vehicles according to the present invention as described above is capable of simultaneously regenerating the filter and filtering the exhaust gas, thereby reducing the pollution degree of the exhaust gas due to the improvement of the filtration performance, and easily producing environmentally friendly products.
별도의 머플러의 삭제가 가능하여 생산원가 절감 및 차제중량 감소에 따른 연료소비량 개선 등의 장점을 가지는 유용한 발명이다.It is a useful invention having the advantages of reducing the production cost and improving the fuel consumption according to the reduced vehicle weight by eliminating the separate muffler.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2010137829A3 (en) * | 2009-05-28 | 2011-03-24 | Sk Innovation Co., Ltd. | Burner and aftertreating device of exhaust gas |
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JPH04330316A (en) * | 1991-04-30 | 1992-11-18 | Suzuki Motor Corp | Exhaust purifying device |
JPH04353210A (en) * | 1991-05-31 | 1992-12-08 | Kyocera Corp | Regeneration of particulate trap filter |
JPH05256124A (en) * | 1992-03-13 | 1993-10-05 | Hitachi Ltd | Exhaust emission control system for engine |
JPH0693839A (en) * | 1992-09-10 | 1994-04-05 | Hitachi Ltd | Exhaust emission control device for internal combustion engine |
JPH0814027A (en) * | 1994-06-24 | 1996-01-16 | Isuzu Motors Ltd | Exhaust emission control device for diesel engine |
JP2001248425A (en) * | 2000-03-01 | 2001-09-14 | Hideo Kawamura | Diesel particulate filtering device |
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2001
- 2001-09-13 KR KR1020010056416A patent/KR20030023276A/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH04330316A (en) * | 1991-04-30 | 1992-11-18 | Suzuki Motor Corp | Exhaust purifying device |
JPH04353210A (en) * | 1991-05-31 | 1992-12-08 | Kyocera Corp | Regeneration of particulate trap filter |
JPH05256124A (en) * | 1992-03-13 | 1993-10-05 | Hitachi Ltd | Exhaust emission control system for engine |
JPH0693839A (en) * | 1992-09-10 | 1994-04-05 | Hitachi Ltd | Exhaust emission control device for internal combustion engine |
JPH0814027A (en) * | 1994-06-24 | 1996-01-16 | Isuzu Motors Ltd | Exhaust emission control device for diesel engine |
JP2001248425A (en) * | 2000-03-01 | 2001-09-14 | Hideo Kawamura | Diesel particulate filtering device |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2010137829A3 (en) * | 2009-05-28 | 2011-03-24 | Sk Innovation Co., Ltd. | Burner and aftertreating device of exhaust gas |
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