KR20030018380A - Electropolishing Device of the Internal surface of the chanel head of the steam generator - Google Patents

Electropolishing Device of the Internal surface of the chanel head of the steam generator Download PDF

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KR20030018380A
KR20030018380A KR1020010052086A KR20010052086A KR20030018380A KR 20030018380 A KR20030018380 A KR 20030018380A KR 1020010052086 A KR1020010052086 A KR 1020010052086A KR 20010052086 A KR20010052086 A KR 20010052086A KR 20030018380 A KR20030018380 A KR 20030018380A
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South Korea
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electrolyte
washing liquid
head
channel head
nozzle
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KR1020010052086A
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Korean (ko)
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KR100414805B1 (en
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박광수
김우성
배강국
한원진
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두산중공업 주식회사
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/16Polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H3/00Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

PURPOSE: An electropolishing device is provided to electropolish a round shape or a edge part of a channel head inside without entering a narrow space by controlling the electropolishing device remotely. CONSTITUTION: A menu plate(20) is inserted to a manway(12) or a coolant passage(14) of a channel head(10) moving freely. A head is connected to the menu plate hingedly, and is composed of an electrode, an electrolyte nozzle, a washing liquid nozzle and a distance recognizing sensor. A electrolyte supplying device(60) is connected to the electrolyte nozzle and a washing liquid supplying device(70) is connected to the washing liquid nozzle. An electrolyte processing device(80) receives the washing liquid and electrolyte through a receiving pipe. A power supply(100) is connected to the menu plate, the electrolyte supplying device, the washing liquid supplying device and the electrolyte processing device. A remote controller is connected to the power supply controlling the power supply, the menu plate, and the head.

Description

증기발생기 채널해드의 전해연마장치{Electropolishing Device of the Internal surface of the chanel head of the steam generator}Electropolishing Device of the Internal Surface of the chanel head of the steam generator

본 발명은 증기 발생기 채널해드의 전해연마장치에 관한 것으로, 협소한 공간이나 모서리 부분로 작업자가 작업현장에 들어가지 않고 원거리에서 장치를 작동시켜 채널헤드를 전해연마하는 연마장치에 관한 것이다.The present invention relates to an electropolishing apparatus for a steam generator channel head, and more particularly, to an electropolishing apparatus for electropolishing a channel head by operating an apparatus at a remote location without entering a work place in a narrow space or a corner portion.

원자력 증기발생기 채널해드는 원자로에서 가열된 1차 냉각수를 전열관으로 보내고, 터빈을 돌리는 2차 냉각수와 열교환을 이르킨 1차 냉각수를 다시 원자로로 보내는 통로 역활을 담당하는 부분으로 방사능을 함유하는 1차 냉각수와 접하는 채널해드 내면은 스테인레스로 크래딩(Cladding) 되어 있으며, 인코넬 소재인 디바이더 플레이트(Divider plate)에 의해 핫 파트(Hot part)와 콜드파트(Cold part)로 분리되어 있다.The nuclear steam generator channel head serves as a channel that sends the primary coolant heated in the reactor to the heat pipe, and serves as a passage for sending the secondary coolant that turns the turbine and the primary coolant that has undergone heat exchange back to the reactor. The inner surface of the channel head in contact with the coolant is clad with stainless steel, and is separated into a hot part and a cold part by an divider plate made of Inconel.

이러한 냉각수와 접하는 채널해드와 디바이더 플레이트는 냉각수와 접하면 거친 표면상태에 의해 냉각수 내의 약품이나 이물 또는 방사능이 집적되며 이를 방지하기 위하여 채널해드의 내면과 디바이더 플레이트를 그라인딩 하여 사용한다.When the channel head and divider plate in contact with the coolant are in contact with the coolant, chemicals, foreign substances or radioactivity in the coolant are accumulated due to the rough surface condition. To prevent this, the inner surface of the channel head and the divider plate are used.

그러나, 전술한 그라인딩에 의한 채널해드와 디바이더 플레이트의 표면연마 상태는 거칠고 평활도가 좋지 않아 원전 가동중 방사능이 집적되어, 부식 파손등이 발생하는 문제가 있었다.However, the surface grinding state of the channel head and the divider plate by the above-described grinding is rough and the smoothness is not good, there is a problem that the radioactivity is accumulated during the operation of the nuclear power plant, corrosion damage, and the like.

이와같은 문제를 해결하기 위하여 근래에는 그라인팅 방식보다 좋은 표면상태를 얻을 수 있는 전해연마법이 사용된다.In order to solve this problem, electrolytic polishing is used in recent years to obtain a better surface state than the grinding method.

근래 사용되는 원자력 증기발생기 채널해드 내면의 전해연마 장치에 관한 특허로는 미국특허 US4,883,576호 가 개시되어 있다.Recently, US patent US 4,883,576 discloses a patent for the electropolishing apparatus on the inner surface of a nuclear steam generator channel head.

상기 특허는 이송장치와 전해연마 해드를 이용하여 증기 발생기 채널해드 내면을 연마하는 것으로써, 사각형 형상의 전극을 이용하여 채널해드의 둥근내면과 디바이더 플레이트의 경계면과 같은 가장자리는 균일한 전해연마를 할수 없다.The patent is to polish the inner surface of the steam generator channel head by using the transfer device and the electrolytic polishing head, and the edges such as the inner surface of the channel head and the boundary of the divider plate can be uniformly polished using the rectangular electrode. none.

본 발명이 이루고자하는 기술적 과제는 전술한 문제를 해소할수 있도록 작업자가 협소한 작업공간 내에 들어가지 않고 원거리에서 장치를 제어하며, 모서리나 둥근형상의 채널헤드 내면도 균일하게 전해연마하고, 작업진행 상황을 파악 할수 있는 전해연마장치를 제공함에 있다.The technical problem to be achieved by the present invention is to solve the above problems, the operator does not enter the narrow working space to control the device at a long distance, evenly polished the inner surface of the corner or round channel head, the work progress situation The present invention provides an electropolishing apparatus that can be understood.

도 1은 본 발명의 전해연마장치의 개략도,1 is a schematic view of an electropolishing apparatus of the present invention,

도 2는 본 발명의 전해액 공급장치의 구성도,2 is a block diagram of an electrolyte supply device of the present invention,

도 3은 본 발명의 세척액 공급장치의 구성도,3 is a block diagram of a cleaning solution supply device of the present invention,

도 4는 본 발명의 전해액 처리장치의 구성도,4 is a configuration diagram of an electrolytic solution processing apparatus of the present invention;

도 5는 본 발명의 해드의 정면도,5 is a front view of the head of the present invention,

도 6은 본 발명의 해드의 측면도,6 is a side view of the head of the present invention;

도 7은 본 발명의 전극의 개략도.7 is a schematic representation of the electrode of the present invention.

※ 도면중 주용부호에 관한 설명※ Explanation of main code in drawing

10 : 채널해드,11 : 내면,10: channel head, 11: inside,

12 : 맨웨이,13 : 디바이더 플레이트,12: manway, 13: divider plate,

14 : 냉각수통로,20 : 메뉴플레이트,14: cooling water passage, 20: menu plate,

21 : 몸체,22 : 연결대,21: body, 22: connecting rod,

23 : 힌지핀,30 : 해드,23: hinge pin, 30: head,

31 : 전극,32 : 절연체,31 electrode, 32 insulator,

35 : 전해액 유통로,36 : 전해액 노즐,35: electrolyte flow passage, 36: electrolyte nozzle,

37 : 밸브,38 : 세척액 노즐,37 valve, 38 cleaning liquid nozzle,

39 : 프레임,40 : 거리인식 센서,39 frame, 40 distance sensor,

41 : 가이드웨이 랙,42 : 이동장치,41: guideway rack, 42: moving device,

43 : 결합대,50 : 모니터링 카메라,43: coupling table, 50: monitoring camera,

60 : 전해액 공급장치,61 : 펌프,60: electrolyte supply device, 61: pump,

62 : 전해액 저장탱크,63-1 : 유량센서,62: electrolyte storage tank, 63-1: flow sensor,

63-2 : 유량센서,64 : 전해액 공급관,63-2: flow sensor, 64: electrolyte supply pipe,

70 : 세척액 공급장치,71 : 펌프,70: washing liquid supply device, 71: pump,

72 : 세척액 저장탱크,73-1 : 유량센서,72: washing liquid storage tank, 73-1: flow sensor,

73-2 : 유량센서,74 : 세척액 공급관,73-2: flow sensor, 74: cleaning liquid supply pipe,

80 : 전해액 처리장치,81 : 흡입펌프,80: electrolyte treatment device, 81: suction pump,

82 : 저장탱크,83 : 회수관,82: storage tank, 83: recovery pipe,

84 : 깔대기,90 : 원격제어기,84: funnel, 90: remote controller,

100 : 전원.100: power.

전술한 기술적과제를 달성하기 위한 본 발명은 전해연마 작업여건에 따라 채널해드의 맨웨이 또는 냉각수통로에 삽입되어 상·하 이동이 자유로운 메뉴플레이트와, 상기 메뉴플레이트 단부에 회동되며 절연체로 둘러싸인 전극, 전해액 노즐, 세척액 노즐, 및 거리인식 센서로 이루어진 해드와, 상기 해드의 전해액 노즐 및 세척액 노즐에 관로로 연결된 전해액 공급장치 및 세척액 공급장치와, 냉각수통로에 삽입된 관로로 채널해드 내면의 세척액, 전해액을 흡입하는 전해액 처리장치와, +극이 채널해드에 접선되고, -극은 전극에 접선되며, 메뉴플레이트, 전해액공급장치, 세척액 공급장치, 전해액 처리장치에 연결된 전원과, 상기 전원에 연결되며 메뉴플레이트, 해드의 작동을 제어하는 원격제어기로 구성된다.The present invention for achieving the above-described technical problem is inserted into the manway or the cooling water passage of the channel head according to the electropolishing work conditions, the plate plate free to move up and down, the electrode rotated at the end of the menu plate, the electrode surrounded by an insulator, A head consisting of an electrolyte nozzle, a washing liquid nozzle, and a distance sensor, an electrolyte supplying device and a cleaning liquid supplying pipe connected to the electrolyte nozzle and the cleaning liquid nozzle of the head, and a washing liquid on the inner surface of the channel head with a pipe inserted into the cooling water passage, and an electrolyte solution. Electrolyte treatment device for suctioning, and + pole is connected to the channel head,-pole is connected to the electrode, the menu plate, the electrolyte supply device, the power supply connected to the cleaning solution, the electrolyte treatment device, and connected to the power supply, the menu Plate, consists of a remote controller to control the operation of the head.

이하 본 발명의 일 실시예에 따른 도면으로 상세히 설명한다.Hereinafter will be described in detail with the drawings according to an embodiment of the present invention.

도 1은 본 발명의 전해연마장치의 개략도 이다.1 is a schematic diagram of an electropolishing apparatus of the present invention.

메뉴플레이트(20)는 몸체(21)가 채널헤드(10)의 맨웨이(12)를 통해 채널해드(10)내면으로 삽입된다.The menu plate 20 has a body 21 is inserted into the channel head 10 through the manway 12 of the channel head 10.

상기 실시예 에서는 메뉴플레이트(20)가 맨웨이(12)를 통해 채널해드(10)내면으로 삽입되는 구성이나, 메뉴플레이트(20)가 냉각수통로(14)를 통해채널해드(10)내면으로 삽입되어도 좋다.In the above embodiment, the menu plate 20 is inserted into the channel head 10 through the manway 12 or the menu plate 20 is inserted into the channel head 10 through the cooling water passage 14. You may be.

상기 채널해드 몸체(21)애눈 힌지핀(23)으로 회동되게 연결대(22)가 결합되며 연결대(22)의 단부에는 절연체(32)로 둘러싸인 전극(31), 전해액을 채널해드(10)내면에 분사하는 전해액 노즐(36), 분사된 전해액을 세척하는 세척액을 분사하는 세척액 노즐(38) 및 거리를 인식하는 거리인식센서(40)로 이루어진 해드(30)가 결합된다.The connecting rod 22 is pivotally coupled to the channel head body 21 by the eye hinge hinge pin 23, and an electrode 31 surrounded by an insulator 32 is connected to the end of the connecting rod 22, and an electrolyte solution is formed on the inner surface of the channel head 10. The head 30 is composed of a spraying electrolyte nozzle 36, a washing liquid nozzle 38 for spraying the washing liquid for spraying the sprayed electrolyte, and a distance recognition sensor 40 for recognizing the distance.

상기 전해액노즐(36)과 세척액 노즐(38)에는 전해액 공급관(64), 세척액 공급관(74)으로 연결된 전해액 공급장치(60)와 세척액 공급장치(70)가 결합된다.The electrolyte nozzle 36 and the cleaning liquid nozzle 38 are coupled with an electrolyte supply device 60 and a cleaning solution supply device 70 connected to the electrolyte supply pipe 64 and the cleaning solution supply pipe 74.

도 2는 전해액 공급장치의 구성도이며 도 3은 세척액 공급장치의 구성도 이다.2 is a configuration diagram of an electrolyte supply device, and FIG. 3 is a configuration diagram of a cleaning solution supply device.

전해액 공급장치(60)는 전해액을 분사하는 전해액 노즐(36)에 연결된 전해액 공급관(64)과, 전해액을 공급하는 구동원인 펌프(61)및 전해액이 공급되는 전해액 저장탱크(62)로 이루어지며 전해액 저장탱크(62)와 펌프(71) 사이, 펌프(71)와 전해액 노즐(36)사이에 유량센서(63-1)(63-2)가 구비 된다.The electrolyte supply device 60 includes an electrolyte supply pipe 64 connected to an electrolyte nozzle 36 for injecting an electrolyte, a pump 61 serving as a driving source for supplying an electrolyte, and an electrolyte storage tank 62 for supplying an electrolyte. Flow sensors 63-1 and 63-2 are provided between the storage tank 62 and the pump 71 and between the pump 71 and the electrolyte nozzle 36.

또한, 세척액 공급장치(70)도 세척액을 분사하는 세척액 노즐(38)에 연결된 세척액 공급관(74)과, 세척액을 공급하는 구동원인 펌프(71)및 세척액이 공급되는 세척액 저장탱크(72)로 이루어지며 세척액 저장탱크(72)와 펌프(71)사이, 펌프(71)와 세척액 노즐(38)사이에 유량센서(73-1)(73-2)가 구비된다.In addition, the washing liquid supply device 70 also includes a washing liquid supply pipe 74 connected to the washing liquid nozzle 38 for spraying the washing liquid, a pump 71 which is a driving source for supplying the washing liquid, and a washing liquid storage tank 72 to which the washing liquid is supplied. Flow sensors 73-1 and 73-2 are provided between the washing liquid storage tank 72 and the pump 71 and between the pump 71 and the washing liquid nozzle 38.

상기한 유량센서들(63-1)(63-2)(73-1)(73-2)은 유량을 감지하여 원격제어기(90)에 신호를 송신하며 원격제어기(90)에서는 펌프(61)(71)전방의 유량센서(63-1)(73-1)와 후방의 유량센서(63-2)(73-2)에서 감지된 유량이 차이가 많은 경우 펌프(61)(71)구동을 중지시킨다.The flow sensors 63-1, 63-2, 73-1, and 73-2 sense the flow rate and transmit a signal to the remote controller 90, and the pump 61 in the remote controller 90. (71) When the flow rate detected by the front flow sensor 63-1, 73-1 and the rear flow sensor 63-2, 73-2 has a large difference, the pumps 61, 71 are driven. Stop it.

이러한 작동은 유량차이에 의해 전해액이나 세척액이 공급관의 파손에 따른 누수를 사전에 예방하기 위한 것이다.This operation is to prevent leakage of electrolyte or washing liquid due to breakage of the supply pipe due to the flow rate difference.

전해액은 강산성의 용액이 사용되며 세척액은 전해액을 씻어내는 탈 이온화된 증류수가 사용된다.Strongly acidic solution is used for the electrolyte and deionized distilled water is used for washing the electrolyte.

도 4는 전해책 처리장치의 구성도이다.4 is a configuration diagram of an electrolytic book processing apparatus.

전해액 처리장치(80)는 채널해드(10)에 형성된 냉각수통로(14)를 통해 채널해드 내부 저면부에 연결된 회수관(83)과, 상기 회수관(83) 단부에 형성되는 저장탱크(82)로 이루어지고, 상기 회수관로(83)상에는 흡입력을 부여하는 흡입펌프(81)가 결합되어 전원의 단락에 의해 채널해드 내부의 전해액과 세척액을 흡입한다.The electrolyte treatment apparatus 80 includes a recovery pipe 83 connected to an inner bottom portion of the channel head through a cooling water passage 14 formed in the channel head 10, and a storage tank 82 formed at an end of the recovery pipe 83. It consists of, the suction pipe 81 is applied on the recovery pipe line 83 to suck the suction to suck the electrolyte and the cleaning liquid inside the channel head by a short circuit of the power supply.

상기 실시예에서는 전해액 처리장치(80)가 냉각수통로(14)를 통해 채널해드 내부로 삽입되는 구성이나 맨웨이(12)를 통해 채널해드 내부로 삽입되어도 좋다.In the above embodiment, the electrolyte treatment apparatus 80 may be inserted into the channel head through the manway 12 or the configuration inserted into the channel head through the cooling water passage 14.

회수관(83)은 복수개가 형성되어도 좋고 회수관(83)을 해드(30)하측에 형성시키고 그 단부에는 전해액과 세척액의 집수가 용이하도록 깔대기(84)를 형성하여도 좋다.A plurality of recovery pipes 83 may be formed, or a recovery pipe 83 may be formed below the head 30, and a funnel 84 may be formed at an end portion thereof to facilitate collection of the electrolyte solution and the washing solution.

도 5내지 도 6은 해드(30)를 도시한 정면도와 측면도 이다.5 to 6 are front and side views of the head 30.

해드(30)는 메뉴플레이트의 연결대(22) 단부에 360°회동되며 연장된 결합대(43)에 결합되며 결합대(43)는 원격제어반(90)의 제어를 받는 서보모터(미도시)의 작동에 의해 회동된다.Head 30 is rotated 360 ° to the end of the connecting plate 22 of the menu plate is coupled to the extended coupling 43 and the coupling 43 is the servo motor (not shown) under the control of the remote control panel 90 Rotated by operation.

해드를 형성하는 세척용 노즐(38)과 전해액 노즐(36)은 동일 프레임(39)에 결합되고 상기 프레임(39)의 상측에는 모니터링 카메라(50)가 결합된다.The cleaning nozzle 38 and the electrolyte nozzle 36 forming the head are coupled to the same frame 39, and the monitoring camera 50 is coupled to the upper side of the frame 39.

상기 프레임(39)하측에는 절연체(32)인 실리콘 글라스로 쌓인 전극(31)이 결합된다.Under the frame 39, electrodes 31 stacked with silicon glass, which is an insulator 32, are coupled.

상기 전극(31)은 동 재질의 φ8 ×200㎜ 규격이 사용되며 전해연마 시의 효율적인 작업을 위하여 전극(31)내부에 전해액 유통로(35)를 형성하고 그 단부에는 노즐(33)을 형성하며, 상기 전해액 유통로(35)에는 전해액 공급관을 연결하여 사용하여도 좋다.The electrode 31 is a φ8 × 200㎜ standard of the same material is used to form an electrolyte flow passage 35 in the electrode 31 for efficient work during electrolytic polishing and the nozzle 33 is formed at the end thereof In addition, an electrolyte supply pipe may be connected to the electrolyte flow passage 35.

또한, 상기 전극(31)을 가이드웨이 랙(Gutde Rack)(41)에 스라이딩 이동되게 결합시켜 이송장치(42)에 의해 전·후로 이송되게 사용하여도 좋다.In addition, the electrode 31 may be coupled to the guideway rack 41 to be slidably moved and used to be transported back and forth by the transfer device 42.

이송장치(42)는 원격제어반(90)의 제어를 받는 소형모터(미도시)에 랙(미도시), 피니언 기어(미도시)를 결합하여 구성하며, 이송장치(42)를 부가하여 사용하는 경우에는 전극(31)의 전해액 유통로(35)와 전해액 공급관(64)사이에 신축성의 주름관(34)이 전해액 공급관(64)상에 결합된 밸브(37)에 결합된다.The transfer device 42 is configured by combining a rack (not shown) and a pinion gear (not shown) with a small motor (not shown) under the control of the remote control panel 90, and using the transfer device 42 by using the transfer device 42. In this case, a flexible corrugated pipe 34 is coupled to the valve 37 coupled on the electrolyte supply pipe 64 between the electrolyte flow passage 35 of the electrode 31 and the electrolyte supply pipe 64.

또한, 전해액 공급관(64)의 전해액 노즐(36)상측으로는 거리인식센서(40)가 결합되어 채널해드(10)와 해드(30)의 거리를 인식하여 신호를 원격제어부(90)에 송신하다.In addition, a distance recognition sensor 40 is coupled above the electrolyte nozzle 36 of the electrolyte supply pipe 64 to recognize the distance between the channel head 10 and the head 30 and transmit a signal to the remote controller 90. .

도 7은 전극의 개략도로 전해액 유통로(35)와 전극(31)의 결합상태를 보여주고 있다.FIG. 7 is a schematic diagram of the electrode showing the coupling state between the electrolyte flow passage 35 and the electrode 31.

상기 도에 도시된 바와 같이 전극(31)내부에 전해액 유통로(35)가 설치되며그 유통로(35)에는 복수개의 분사노즐(33)이 형성된다.As shown in FIG. 3, an electrolyte flow passage 35 is installed inside the electrode 31, and a plurality of injection nozzles 33 are formed in the flow passage 35.

이하 본 발명의 작용에 관하여 설명하면 다음과 같다.Hereinafter will be described the operation of the present invention.

본 발명의 전해연마장치를 이용하여 채널해드(10)의 내면을 전해연마하는 경우, 원격제어반(90)을 이용하여 적정인식거리 조정및 메뉴플레이트(20)를 작동함과 동시 전해액 공급량을 셋팅한후, 전원(100)을 연결하면 전해액 공급장치(60), 세척액 공급장치(70), 전해액 처리장치(80)가 가동된다.In the case of electropolishing the inner surface of the channel head 10 using the electropolishing apparatus of the present invention, the remote control panel 90 is used to adjust the proper recognition distance and operate the menu plate 20 and set the amount of the electrolyte supply at the same time. After that, when the power supply 100 is connected, the electrolyte supply device 60, the cleaning solution supply device 70, and the electrolyte processing device 80 are operated.

전해액 공급장치(60)의 가동에 따라 전해액은 전해액 노즐(36) 및 전극(31)내에 설치된 전해액 유통로(35)상에 형성된 노즐(33)을 통해 전해액을 채널해드(10)내면에 분사하고 동시에 전원에 연결된 전극(31)에는 전류가 통전되어 전해연마가 시작된다.In accordance with the operation of the electrolyte supply device 60, the electrolyte is sprayed onto the inner surface of the channel head 10 through the nozzle 33 formed on the electrolyte flow path 35 installed in the electrolyte nozzle 36 and the electrode 31. At the same time, the electrode 31 connected to the power supply is energized to start electrolytic polishing.

메뉴플레이트(20)의 작동에 따라 메뉴플레이트(20)단부에 회동되게 결합된 가이드웨이 랙(41)상에 전후 스라이팅 이동되게 결합된 전극(31)은 채널해드(10)내면을 움직이며 전해연마를 하고 내면이 둥근형상이거나 디바이더 플레이트(13)경계면과 같은 작엽 여건이 나쁜 영역에서는 해드(30)를 회전시킨 후 전극이송장치(46)를 가동시켜 전극만 해드앞으로 돌출되도록 하여 각모서리를 균일하게 연마하다.According to the operation of the menu plate 20, the electrode 31 coupled to move forward and backward on the guideway rack 41 pivotally coupled to the end of the menu plate 20 moves and moves the inner surface of the channel head 10. In the area where grinding is performed and the inner surface is rounded or in poor crop conditions such as the divider plate 13 boundary surface, the head 30 is rotated, and then the electrode transfer device 46 is operated so that only the electrodes protrude in front of the head so that the corners are uniform. Polish

세척액 노즐(38)에서는 세척액이 분사되어 전해연마 작업 완료후 내면에 잔류된 전해액을 증류수로 세척하고, 세척된 전해액과 증류수는 전해액 처리장치의 회수관(83)에 흡입되어 저장탱크(82)로 회수된다.In the washing liquid nozzle 38, the washing liquid is sprayed, and after completion of the electrolytic polishing operation, the electrolyte remaining on the inner surface is washed with distilled water. It is recovered.

전해연마 작업중 프레임(39)에 고정된 거리인식센서(40)는 셋팅된 수치에 따라 전극(31)과 채널해드(10) 내면간의 거리를 유지하여 전극(31)과 내면간의 충돌을 방지한다.The distance recognition sensor 40 fixed to the frame 39 during the electropolishing operation maintains the distance between the electrode 31 and the inner surface of the channel head 10 according to the set value to prevent the collision between the electrode 31 and the inner surface.

또한 가이드웨이 랙(41)앞 단에 고정된 모니터링 카메라(50)는 전해연마상태를 모니터링 하여 작업자가 원격제어기(90)에 구비된 화면으로 전해연마상태를 확인할 수 있다.In addition, the monitoring camera 50 fixed to the front end of the guideway rack 41 monitors the electropolishing state so that the operator can check the electropolishing state on the screen provided in the remote controller 90.

또한 전해액 공급장치(60)와 세척액 공급장치(70)의 공급관에 설치된 유량센서(63-1)(63-2),(73-1)(73-2)는 유량을 감지하여 원격제어반(90)에 송신하고 상기 유량세서의 신호를 수신한 원격제어반(90)은 전해액 공급 펌프(61)전후의 유량을 비교하며, 또한, 세척액 공급펌프(71)전후의 유량을 비교하여 유량이 차이를 보이는 경우 전원의 공급을 차단함으로써 세척액과 전해액의 누수를 방지한다.In addition, the flow rate sensor (63-1) (63-2), (73-1) (73-2) installed in the supply pipe of the electrolyte supply device 60 and the cleaning solution supply device 70 detects the flow rate and the remote control panel 90 And the remote control panel 90 receiving the signal of the flow rate analyzer compares the flow rates before and after the electrolyte supply pump 61, and also compares the flow rates before and after the washing solution supply pump 71 and shows a difference in flow rates. In this case, the power supply is cut off to prevent leakage of cleaning solution and electrolyte solution.

본 발명은 작업자가 협소한 공간내에서 수동으로 전해연마시 발생되는 작업의 어려움과 전해액 또는 방사능에 의한 안전사고를 방지하며, 모서리나 둥근형상의 채널해드 내면도 균일하고 신속하게 전해연마하고, 작업진행 상황을 모니터를 통해 파악함으로써 단시간에 채널해드 내면을 균일하게 연마하는 효과가 있다.The present invention prevents the difficulty of work occurring during electrolytic polishing manually in a narrow space by the operator and prevents safety accidents due to electrolyte or radiation, and evenly and quickly performs electropolishing even in the corners or round channel head surfaces. By monitoring the situation through the monitor, the internal surface of the channel head can be polished uniformly in a short time.

Claims (10)

채널해드(10)의 맨웨이(12)나 냉각수통로(14)에 삽입되며 이동이 자유로운 메뉴플레이트(20)와, 상기 메뉴플레이트(20)의 단부에 회동되게 결합되며 전극(31), 전해액 노즐(36), 세척액 노즐(38) 및 거리인식센서(40)로 이루어진 해드(30)와, 상기 헤드(30)의 전해액 노즐(36) 및 세척액 노즐(38)에 관로로 연결된 전해액 공급장치(60)및 세척액 공급장치(70)와, 맨웨이(12)나 냉각수통로(14)로 삽입된 회수관(83)으로 채널해드(10)내면의 세척액, 전해액을 흡힙하는 전해액 처리장치(80)와, +극이 채널해드(10)에 접하고 -극은 전극에 접하며, 메뉴플레이트(20) 전해액공급장치(60), 세척액공급장치(70), 전해액 처리장치(80)에 연결된 전원(100)과, 상기 전원(100)에 연결되며 전원(100), 메뉴플레이트(20), 해드(36)의 작동을 제어하는 원격제어기(90)로 구성된 것을 특징으로 하는 증기발생기 채널헤드의 전해연마 장치.Inserted into the manway 12 or the cooling water passage 14 of the channel head 10, the menu plate 20 is free to move, and is coupled to be rotated to the end of the menu plate 20, the electrode 31, the electrolyte nozzle (36), the head 30 consisting of a washing liquid nozzle 38 and the distance recognition sensor 40, and the electrolyte supply device 60 connected to the electrolyte nozzle 36 and the washing liquid nozzle 38 of the head 30 by a pipeline And an electrolyte treatment apparatus 80 for sucking the washing liquid and the electrolyte on the inner surface of the channel head 10 by the recovery pipe 83 inserted into the manway 12 or the cooling water passage 14. , + Pole is in contact with the channel head 10,-pole is in contact with the electrode, the power supply 100 connected to the menu plate 20, the electrolyte supply device 60, the cleaning solution supply device 70, the electrolyte treatment device 80 and Steam steam, characterized in that consisting of a remote controller 90 is connected to the power source 100 and controls the operation of the power source 100, the menu plate 20, the head 36 Electrolytic polishing apparatus of the group channel head. 제 1항에 있어서,The method of claim 1, 해드(30)에는 전해연마상태를 모니터링하여 원격제어기(90)에 송신하는 모니터링 카메라(50)가 형성된 것을 특징으로 하는 증기발생기 채널헤드의 전해연마장치.The head 30 is electrolytic polishing device for the steam generator channel head, characterized in that the monitoring camera 50 is formed to monitor the electrolytic polishing state to transmit to the remote controller (90). 제 1항에 있어서,The method of claim 1, 전극(31)의 내측에는 전해액 공급관(64)과 연통된 전해액 유통로(35)가 형성되며 전면에는 전해액을 분사하는 노즐(33)이 형성된 것을 특징으로 하는 증기 발생기 채널해드의 전해연마장치.Electrolytic polishing apparatus of the steam generator channel head, characterized in that the electrolyte flow passage (35) in communication with the electrolyte supply pipe (64) is formed inside the electrode (31) and the front surface is formed with a nozzle (33) for injecting the electrolyte. 제 1항에 있어서,The method of claim 1, 전극(31)은 전·후 이동되게 가이드웨이 랙(41)에 결합된 것을 특징으로 하는 증기 발생기 채널해드의 전해연마장치.Electrode polishing apparatus of the steam generator channel head, characterized in that the electrode 31 is coupled to the guideway rack 41 to move before and after. 제 1항에 있어서,The method of claim 1, 전극은 절연체(32)로 쌓인 것을 특징으로 하는 증기 발생기 채널해드의 전해연마장치.Electrolytic polishing apparatus of the steam generator channel head, characterized in that the electrode is stacked with an insulator (32). 제1항, 제3항, 제5항중 어느 한항에 있어서 전극은 φ8 ×200㎜의 동 재질인 것을 특징으로 하는 증기발생기 채널해드의 전해연마장치.The electrolytic polishing apparatus for a steam generator channel head according to any one of claims 1, 3, and 5, wherein the electrode is made of a copper material of φ8 × 200 mm. 제 1항에 있어서,The method of claim 1, 전해액 공급장치(60)는 전해액 노즐(36)에 연결된 전해액 공급관(64)과, 전해액을 공급하는 구동원인 펌프(61)와, 상기 전해액 저장탱크(62)와 펌프(61)사이 및 펌프(61)와 전해액 노즐(36)사이의 전해액 공급관(64)에 형성되어 유량신호를 원격제어기(90)에 송신하는 유량센서(63-1)(63-2)로 이루어진 것을 특징으로 하는증기 발생기 채널해드의 전해연마장치.The electrolyte supply device 60 includes an electrolyte supply pipe 64 connected to an electrolyte nozzle 36, a pump 61 serving as a driving source for supplying an electrolyte, between the electrolyte storage tank 62 and the pump 61, and a pump 61. Steam generator channel head, characterized in that formed in the electrolyte supply pipe 64 between the electrolyte nozzle 36 and the flow sensor 63-1, 63-2 for transmitting a flow signal to the remote controller 90 Electrolytic polishing device. 제 1항에 있어서,The method of claim 1, 세척액 공급장치(70)는 세척액 노즐(38)에 연결된 세척액 공급관(74)과, 세척액을 공급하는 구동원인 펌프(71), 세척액이 공급되는 세척액 저장 탱크(72)와, 상기 세척액 저장 탱크(72)와 펌프(71)사이 및 펌프(71)와 세척액 노즐(38)사이의 세척액 공급관(74)에 형성되어 유량신호를 원격제어기(90)에 송신하는 유량센 서(73-1)(73-2)로 이루어진 것을 특징으로 하는 증기 발생기 채널해드의 전해연마장치.The washing liquid supply device 70 includes a washing liquid supply pipe 74 connected to the washing liquid nozzle 38, a pump 71 serving as a driving source for supplying the washing liquid, a washing liquid storage tank 72 to which the washing liquid is supplied, and the washing liquid storage tank 72. Flow sensor 73-1 (73-) formed between the pump 71 and between the pump 71 and the washing liquid nozzle 38 to transmit a flow signal to the remote controller 90. Electrolytic polishing apparatus of the steam generator channel head, characterized in that consisting of 2). 제 1항에 있어서,The method of claim 1, 전해액 처리장치(80)는 채널해드(10)의 냉각수통로(14)나 맨웨이(12)를 통해 채널해드(10)내부 저면부에 연결된 회수관(83)과, 상기 회수관(83)단부에 형성된 저장탱크(72)와, 상기 회수관(83)상에 형성되어 흡입력을 부여하는 흡입펌프(81)로 구성된 것을 특징으로 하는 증기발생기 채널해드의 전해연마장치.The electrolyte treatment apparatus 80 includes a recovery pipe 83 connected to an inner bottom portion of the channel head 10 through a cooling water passage 14 or a manway 12 of the channel head 10, and an end of the recovery pipe 83. Electrolytic polishing apparatus of the steam generator channel head, characterized in that consisting of a storage tank (72) formed in the suction pipe (81) formed on the recovery pipe (83) to give a suction force. 제 9항에 있어서,The method of claim 9, 상기 회수관(83)단부에는 전해액과 세척액을 집수하는 깔대기(84)가 형성된 것을 특징으로 하는 증기발생기 채널해드의 전해연마장치.Electrolytic polishing apparatus of the steam generator channel head, characterized in that the funnel (84) for collecting the electrolyte and the washing liquid is formed at the end of the recovery pipe (83).
KR10-2001-0052086A 2001-08-28 2001-08-28 Electropolishing Device of the Internal surface of the chanel head of the steam generator KR100414805B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009105802A1 (en) * 2008-02-25 2009-09-03 Metal Science Technologies Pty Ltd Improvements in electropolishing apparatus
EP3879009A1 (en) * 2020-03-11 2021-09-15 Honeywell International Inc. Electropolishing system with probe for internal deburring of part and method of using the same

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KR101325695B1 (en) * 2011-01-28 2013-11-05 삼성중공업 주식회사 Head of electro polishing
KR101271612B1 (en) * 2011-03-15 2013-06-11 삼성중공업 주식회사 Head of electro polishing apparatus
SG11201810037SA (en) * 2016-05-11 2018-12-28 Ensitech Ip Pty Ltd Electrolytic brush assembly

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Publication number Priority date Publication date Assignee Title
WO2009105802A1 (en) * 2008-02-25 2009-09-03 Metal Science Technologies Pty Ltd Improvements in electropolishing apparatus
EP2247774A1 (en) * 2008-02-25 2010-11-10 Metal Science Technologies Pty Ltd Improvements in electropolishing apparatus
US20100326820A1 (en) * 2008-02-25 2010-12-30 Metal Science Technologies Pty Ltd Electropolishing apparatus
AU2008351701B2 (en) * 2008-02-25 2013-02-07 Metal Science Technologies Pty Ltd Improvements in electropolishing apparatus
EP2247774A4 (en) * 2008-02-25 2014-02-26 Metal Science Technologies Pty Ltd Improvements in electropolishing apparatus
EP3879009A1 (en) * 2020-03-11 2021-09-15 Honeywell International Inc. Electropolishing system with probe for internal deburring of part and method of using the same

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