KR20030014762A - Master cylinder - Google Patents

Master cylinder Download PDF

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Publication number
KR20030014762A
KR20030014762A KR1020010048617A KR20010048617A KR20030014762A KR 20030014762 A KR20030014762 A KR 20030014762A KR 1020010048617 A KR1020010048617 A KR 1020010048617A KR 20010048617 A KR20010048617 A KR 20010048617A KR 20030014762 A KR20030014762 A KR 20030014762A
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KR
South Korea
Prior art keywords
sealing member
cylinder
oil
valve body
master cylinder
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Application number
KR1020010048617A
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Korean (ko)
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KR100577773B1 (en
Inventor
김종선
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주식회사 만도
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Priority to KR1020010048617A priority Critical patent/KR100577773B1/en
Publication of KR20030014762A publication Critical patent/KR20030014762A/en
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Publication of KR100577773B1 publication Critical patent/KR100577773B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/10Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting by fluid means, e.g. hydraulic
    • B60T11/16Master control, e.g. master cylinders
    • B60T11/232Recuperation valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/10Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting by fluid means, e.g. hydraulic
    • B60T11/16Master control, e.g. master cylinders
    • B60T11/20Tandem, side-by-side, or other multiple master cylinder units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/10Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting by fluid means, e.g. hydraulic
    • B60T11/16Master control, e.g. master cylinders
    • B60T11/236Piston sealing arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2400/00Special features of vehicle units
    • B60Y2400/81Braking systems

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Of Braking Force In Braking Systems (AREA)

Abstract

PURPOSE: A master cylinder is provided to improve the rigidity of a sealing member by forming a reinforcing member in the sealing member, and to operate a center valve actively by closing a hydraulic chamber with moving a valve body in fixing the sealing member. CONSTITUTION: A center valve(60) of a master cylinder is composed of a sealing member fixed in a connecting part(50); a ring-shaped reinforcing member(65) combined with the inner periphery of the sealing member to reinforce the sealing member; and a valve body(61) regulating flow of oil through the reinforcing member with moving in the reinforcing member. The rigidity is improved by mounting the reinforcing member in the sealing member, and an assembling protrusion of the reinforcing member is combined with an assembling groove of the sealing member. The center valve operates actively by opening and closing the connecting part with moving the valve body.

Description

마스터실린더{Master cylinder}Master cylinder {Master cylinder}

본 발명은 마스터실린더에 관한 것으로 더욱 상세하게는 마스터실린더 내에 있는 센터밸브의 구조에 관한 것이다.The present invention relates to a master cylinder, and more particularly to the structure of a center valve in the master cylinder.

일반적으로 차량용 유압브레이크 시스템은 브레이크 페달을 밟음으로서 발생되는 유압을 전륜과 후륜에 각각 설치되어 있는 유압브레이크 측으로 전달하여 제동력을 발생시키는 장치이다. 이러한 유압브레이크 시스템은 내부에서 발생된 유압을 휠실린더 측으로 전달하는 마스터실린더와, 마스터실린더 상부에 연결되는 오일탱크, 그리고 마스터실린더를 작동시키도록 배력을 형성하는 배력장치 등을 구비하여 이루어진다.In general, a vehicle hydraulic brake system is a device for generating a braking force by transmitting the hydraulic pressure generated by pressing the brake pedal to the hydraulic brake side installed on the front wheel and the rear wheel, respectively. The hydraulic brake system is provided with a master cylinder for transmitting the generated hydraulic pressure to the wheel cylinder side, an oil tank connected to the master cylinder, and a boosting device for forming a back force to operate the master cylinder.

도 1에 도시된 바와 같이, 배력장치의 전방에 설치되는 통상의 마스터실린더는 일단부가 막혀있는 원통상의 실린더(1)를 구비하고, 실린더(1) 내부에는 서로 이격되어 상호 상대운동이 가능하도록 설치되는 제1피스톤(2) 및 제2피스톤(3)이 설치된다. 이때, 제1피스톤(2)과 제2피스톤(3) 사이의 공간과 제2피스톤(3)과 실린더(1)의 막혀있는 단부 사이의 공간은 각각 제1액압실(2a)과 제2액압실(3a)을 형성하는데, 각 액압실(2a,3a)에는 제동작용 해제시 피스톤(2,3)의 복귀를 위한 복귀스프링(4)이 마련된다. 또한, 상부와 하부의 실린더(1)에는 마스터실린더 내부로 오일을 공급하기 위한 제1오일입구포트(2b)와 제2오일입구포트(3b) 및 액압실(2a,3a)에서 가압된 오일을 휠실린더(미도시)측으로 전달하는 제1오일출구포트(2c)와 제2오일출구포트(3c)가 각각 형성된다. 이중 오일입구포트(2b,3b)에는 오일탱크(미도시)가 결합된다.As shown in FIG. 1, a conventional master cylinder installed in front of the power supply apparatus has a cylindrical cylinder 1 having one end blocked, and is spaced apart from each other in the cylinder 1 to allow mutual movement. The first piston 2 and the second piston 3 are installed. At this time, the space between the first piston 2 and the second piston 3 and the space between the closed end of the second piston 3 and the cylinder 1 are respectively the first hydraulic chamber 2a and the second hydraulic pressure. The seal 3a is formed, and each hydraulic chamber 2a, 3a is provided with a return spring 4 for the return of the piston 2, 3 when the braking action is released. In addition, the upper and lower cylinders 1 contain oil pressurized by the first oil inlet port 2b, the second oil inlet port 3b, and the hydraulic chambers 2a and 3a to supply oil into the master cylinder. The first oil outlet port 2c and the second oil outlet port 3c which are transmitted to the wheel cylinder (not shown) are formed, respectively. Oil tanks (not shown) are coupled to the double oil inlet ports 2b and 3b.

한편, 각 피스톤(2,3)의 중간부에는 오일입구포트(2b,3b)를 통해 실린더(1) 내부로 유입된 오일이 액압실(2a,3a)로 보내지기 전에 저장되는 유입실(2d,3d)이 설치되고, 각 피스톤(2,3)의 선단부에는 유입실(2d,3d)과 액압실(2a,3a)을 연통시키는 연통부(5)가 형성된다. 이러한 연통부(5)에는 액압실(2a,3a)로의 오일공급 여부를 담당하는 센터밸브(6)가 내장되며, 센터밸브(6)는 피스톤(2,3)의 유입실(2a,3a)을 관통하여 실린더(1)에 고정된 실린더핀(7)과 이격되거나 접하게 됨으로써 작동된다.On the other hand, in the middle of each piston (2, 3) inlet chamber (2d) is stored before the oil flowing into the cylinder (1) through the oil inlet port (2b, 3b) is sent to the hydraulic chamber (2a, 3a) (3d) is provided, and the communication part (5) which connects the inflow chamber (2d, 3d) and the hydraulic chambers (2a, 3a) is formed in the front-end | tip of each piston (2,3). The communication part 5 has a center valve 6 which is in charge of supplying oil to the hydraulic chambers 2a and 3a, and the center valve 6 has an inflow chamber 2a and 3a of the pistons 2 and 3. It is operated by being spaced apart or in contact with the cylinder pin (7) fixed to the cylinder (1) through the.

센터밸브(6)는 밸브몸체(6b)와, 밸브몸체(6b)의 전방측 단부에 끼워지는 탄성재질의 실링부재(6a)를 및 밸브몸체(6b)의 후방측 단부에 마련되어 상기 실린더핀(7)과 접할 수 있도록 마련된 지지부(6c)를 구비하여 이루어진다. 그리고 이러한 센터밸브(6)가 수용되는 연통부(5)는 실부링재(6a)측을 수용하는 제1수용부(5a)와, 실링부재(6a)를 제외한 나머지 부분의 센터밸브(6)를 수용하는 제2수용부(5b)로 이루어지며, 제2수용부(5b)의 직경은 제1수용부(5a)의 직경보다 소정크기 작게 형성된다. 또한, 실링부재(6a)가 수용되는 제1수용부(5a)에는 실링부재(6a) 전방에서 센터밸브(6)를 탄력 지지하는 탄성부재(6d)가 설치된다.The center valve 6 is provided with a valve body 6b and an elastic sealing member 6a fitted to the front end of the valve body 6b and at the rear end of the valve body 6b. 7) is provided with a support portion (6c) provided to be in contact with. And the communication part 5 in which the center valve 6 is accommodated is the first accommodating part 5a for accommodating the sealing ring material 6a side, and the center valve 6 in the remaining parts except for the sealing member 6a. It consists of a second accommodating portion (5b) for accommodating, the diameter of the second accommodating portion (5b) is formed smaller than the diameter of the first accommodating portion (5a). In addition, an elastic member 6d for elastically supporting the center valve 6 in front of the sealing member 6a is installed in the first accommodating portion 5a in which the sealing member 6a is accommodated.

센터밸브(6)는 피스톤(2,3)이 진퇴함에 따라 그 지지부(6c)가 실린더핀(7)과 접하거나 떨어지게 되는데, 이러한 지지부(6c)와 실린더핀(7)의 접촉여부에 따라 센터밸브(6)의 실링부재(6a)는 전방에 설치된 탄성부재(6d)의 작용에 의해 제2수용부(5b)를 개폐시킨다. 연통부(5)를 통한 오일의 유통여부는 이러한 제2수용부(5b)의 개폐에 의해 결정된다. 즉, 제동작용시 피스톤(2,3)이 실린더(1)의 막혀있는 단부 측으로 이동하게 되면, 피스톤(2,3) 선단부의 연통부(5)에 수용된 센터밸브(6)가 피스톤(2,3)과 함께 이동되며 밸브몸체(6b)에 후단에 형성된 지지부(6c)는 실린더핀(7)과 이격된다. 지지부(6c)가 실린더핀(7)에 지지되지 않는 상태에서는 센터밸브(6) 전방의 탄성부재(6d)의 탄성작용에 의해 센터밸브(6)는 연통부(5) 내에서 후방측으로 이동하게 되고, 이에 따라 실링부재(6a)가 제2수용부(5b)를 막아 연통부(5)를 통해 액압실(2a,3a)로 공급되던 오일의 흐름은 차단된다. 그리고 제동작용이 해제되면, 피스톤(2,3)이 복귀스프링(4)에 의해 원위치로 복귀되고, 센터밸브(6)의 지지부(6c)는 실린더핀(7)과 접하게 된다. 그러면, 센터밸브(6)는 전방의 탄성부재(6d)를 가압하며 연통부(5) 내에서 전방으로 이동하게 되고, 이에 따라 실링부재(6a)가 제2수용부(5b)를 개방시켜 연통부(5)를 통한 오일의 흐름은 재개된다.The center valve 6 has the support part 6c contacting or falling off the cylinder pin 7 as the pistons 2 and 3 advance and retreat. The center of the center valve 6 depends on the contact between the support part 6c and the cylinder pin 7. The sealing member 6a of the valve 6 opens and closes the second accommodating portion 5b by the action of the elastic member 6d provided in front. The distribution of oil through the communicating portion 5 is determined by opening and closing of the second accommodating portion 5b. That is, when the piston (2,3) is moved to the closed end side of the cylinder 1 during the braking action, the center valve (6) accommodated in the communication portion (5) of the front end of the piston (2,3) is the piston (2, 3) is moved together and the support portion 6c formed at the rear end of the valve body 6b is spaced apart from the cylinder pin 7. In the state where the support part 6c is not supported by the cylinder pin 7, the center valve 6 moves to the rear side in the communication part 5 by the elastic action of the elastic member 6d in front of the center valve 6. As a result, the sealing member 6a blocks the second accommodating portion 5b to block the flow of oil supplied to the hydraulic chambers 2a and 3a through the communicating portion 5. When the braking action is released, the pistons 2 and 3 are returned to their original positions by the return springs 4, and the support 6c of the center valve 6 comes into contact with the cylinder pin 7. Then, the center valve 6 presses the front elastic member 6d and moves forward in the communicating section 5, whereby the sealing member 6a opens the second receiving section 5b to communicate. The flow of oil through section 5 is resumed.

센터밸브(6)의 실링부재(6a)에 의해 액압실(2a,3a)이 밀폐된 상태에서, 피스톤(2,3)이 계속 전진되면, 각 액압실(2a,3a)의 오일은 압축되며 각 오일출구포트(2c,3c)를 통해 휠실린더(미도시)로 전달된다. 그러나 피스톤(2,3)이 전진되면 전진될수록 액압실(2a,3a)의 압력은 상승하게 되고, 이렇게 상승된 액압실(2a,3a)의 압력은 연통부(5)를 통해 센터밸브(6)의 실링부재(6a)로 전달된다. 그러면 실링부재(6a)는 제2수용부(5b)를 막고 있는 상태에서 제1수용부(5a) 전방의 제1수용부(5a) 끝단측으로 무리하게 가압된다. 더욱이, 실링부재(6a)는 강성이 약한 탄성재질로 마련되기 때문에, 반복되는 제동작용에 따라 계속적으로 실링부재(6a)에 무리한 압력이 가해질 경우 실링부재(6a)는 파손될 우려가 있으며, 이러한 실링부재(6a)의 파손은 액압실(2a,3a)의 밀폐를 어렵게 만들어 마스터실린더의 전체적인 신뢰성을 떨어뜨리는 요인이 된다.When the pistons 2 and 3 continue to move in the state where the hydraulic chambers 2a and 3a are sealed by the sealing member 6a of the center valve 6, the oil in each hydraulic chamber 2a and 3a is compressed. It is delivered to a wheel cylinder (not shown) through each of the oil outlet ports 2c and 3c. However, as the pistons 2 and 3 move forward, the pressure in the hydraulic chambers 2a and 3a increases, and the pressure in the hydraulic chambers 2a and 3a thus raised increases through the communication portion 5 to the center valve 6. Is delivered to the sealing member 6a. Then, the sealing member 6a is forcibly pressed to the end side of the first accommodating portion 5a in front of the first accommodating portion 5a in a state of blocking the second accommodating portion 5b. Furthermore, since the sealing member 6a is made of an elastic material having a weak rigidity, the sealing member 6a may be damaged when excessive pressure is continuously applied to the sealing member 6a according to repeated braking action. The breakage of the member 6a makes it difficult to seal the hydraulic chambers 2a and 3a, thereby degrading the overall reliability of the master cylinder.

또한, 센터밸브(6)는 실링부재(6a)가 밸브몸체(6b)에 끼워진 상태로연통부(5) 내에서 진퇴하도록 되어 있기 때문에, 밸브몸체(6b)의 무게는 실링부재(6a)의 무게만큼 증가된 셈이 된다. 따라서 센터밸브(6)는 증가된 실링부재(6a)의 무게에 의해 그 작동이 어느 정도 둔화되는 문제점이 발생한다.In addition, since the center valve 6 is made to advance and retreat in the communication part 5 with the sealing member 6a fitted to the valve body 6b, the weight of the valve body 6b is the weight of the sealing member 6a. It is increased by weight. Therefore, the center valve 6 has a problem that the operation is slowed to some extent by the weight of the increased sealing member (6a).

본 발명은 전술한 문제점을 해결하기 위한 것으로, 본 발명의 목적은 마스터실린더의 센터밸브의 구조를 개선하여 실링부재의 강성을 보강하고, 센터밸브의 작동이 보다 원활하게 이루어지도록 하는 마스터실린더를 제공하는 것이다.The present invention is to solve the above-described problems, an object of the present invention is to improve the structure of the center valve of the master cylinder to reinforce the rigidity of the sealing member, to provide a master cylinder to make the operation of the center valve more smoothly. It is.

도 1은 종래 마스터실린더의 전체적인 구조를 나타낸 단면도이다.1 is a cross-sectional view showing the overall structure of a conventional master cylinder.

도 2는 본 발명에 따른 마스터실린더의 전체적인 구조를 나타낸 단면도이다.2 is a cross-sectional view showing the overall structure of the master cylinder according to the present invention.

도 3은 본 발명에 따른 마스터실린더의 센터밸브의 구조를 분해도시한 단면도이다.Figure 3 is an exploded cross-sectional view showing the structure of the center valve of the master cylinder according to the present invention.

*도면의 주요 기능에 대한 부호의 설명** Description of the symbols for the main functions of the drawings *

50: 연통부51: 제1수용부50: communication part 51: first accommodating part

52: 안착부53: 제2수용부52: seating portion 53: second receiving portion

54: 단턱61: 밸브몸체54: step 61: valve body

62: 실링부재62a: 체결홈62: sealing member 62a: fastening groove

63: 머리부64: 다리부63: head 64: leg

65: 보강부재65a: 체결돌기65: reinforcing member 65a: fastening protrusions

전술한 목적을 달성하기 위한 본 발명은 오일입구포트와 오일출구포트가 마련된 실린더, 상기 실린더 내부에서 진퇴 가능하도록 설치된 피스톤, 상기 오일출구포트와 연통되도록 상기 피스톤 전방에 형성된 액압실, 상기 오일입구포트와 연통되도록 상기 피스톤 내부에 마련된 유입실, 상기 유입실을 관통하여 상기 실린더에 고정되는 실린더핀, 상기 유입실과 액압실 사이의 오일유통이 가능하도록 상기 피스톤 선단부에 형성된 연통부, 상기 연통부를 개폐시키도록 상기 연통부 내부에 마련되는 센터밸브를 구비한 마스터실린더에 있어서,The present invention for achieving the above object is a cylinder provided with an oil inlet port and an oil outlet port, a piston installed so as to move back and forth in the cylinder, a hydraulic chamber formed in front of the piston to communicate with the oil outlet port, the oil inlet port An inlet chamber provided inside the piston to communicate with the cylinder, a cylinder pin penetrating the inlet chamber to be fixed to the cylinder, a communication portion formed at the piston tip to allow oil to flow between the inlet chamber and the hydraulic chamber, and opening and closing the communication portion. In the master cylinder having a center valve provided in the communication portion,

상기 센터밸브는 상기 연통부의 내주에 고정되는 실링부재와, 상기 실링부재의 강성을 보강하도록 상기 실링부재의 내주에 결합되는 링형상의 보강부재와, 상기 보강부재를 통한 오일의 유통을 개폐하도록 상기 보강부재 내주에 이동 가능하도록 체결되는 밸브몸체를 포함하는 것을 특징으로 한다.The center valve may include a sealing member fixed to the inner circumference of the communicating portion, a ring-shaped reinforcing member coupled to the inner circumference of the sealing member to reinforce the rigidity of the sealing member, and opening and closing the flow of oil through the reinforcing member. It characterized in that it comprises a valve body which is fastened to be movable around the inner reinforcement member.

그리고 상기 밸브몸체는 상기 보강부재를 관통하여 상기 실린더핀 측으로 마련되는 다리부와, 상기 액압실측 다리부의 단부로부터 방사상으로 연장되어 상기 밸브몸체가 상기 실린더핀측으로 이동할 때 상기 실링부재에 걸리도록 하는 머리부를 구비하고,And the valve body extends radially from an end portion of the hydraulic chamber-side leg portion through the reinforcing member and provided to the cylinder pin side so as to be caught by the sealing member when the valve body moves to the cylinder pin side. With wealth,

상기 연통부는 상기 머리부측을 수용하는 제1수용부와, 상기 다리부측을 수용하는 제2수용부와, 상기 제1수용부와 제2수용부 사이에 마련되고 상기 실링부재가 상기 제1수용부를 통해 압입된 후 고정되도록 단턱에 의해 형성된 안착부를 포함하는 것을 특징으로 한다.The communicating portion is provided between the first accommodating portion accommodating the head portion side, the second accommodating portion accommodating the leg portion side, and the first accommodating portion and the second accommodating portion, and the sealing member is provided with the first accommodating portion. It characterized in that it comprises a seating portion formed by the stepped to be fixed after being pressed through.

또한, 상기 보강부재 내주의 직경은 상기 다리부의 직경보다 크게 형성된 것을 특징으로 한다.In addition, the diameter of the inner circumference of the reinforcing member is characterized in that formed larger than the diameter of the leg portion.

또한, 상기 보강부재의 외주에는 외측으로 돌출된 체결돌기가 형성되고, 이와 대응하는 상기 실링부재의 내주에는 내측으로 함몰된 체결홈이 마련된 것을 특징으로 한다.In addition, the outer periphery of the reinforcing member is formed with a fastening protrusion protruding outward, the inner periphery of the corresponding sealing member is characterized in that the fastening groove recessed inwardly is provided.

또한, 상기 실링부재 외주의 직경은 상기 안착부의 직경보다 소정크기 크게 마련된 것을 특징으로 한다.In addition, the diameter of the sealing member outer circumference is characterized in that the predetermined size larger than the diameter of the seating portion.

이하에서는 본 발명에 따른 바람직한 실시 예를 첨부된 도면을 참조하여 상세하게 설명하도록 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 발명에 따른 마스터실린더는 도 2에 도시한 바와 같이, 일단부가 막혀있는 원통상의 실린더(10)를 구비하며, 실린더(10) 내부에는 제1피스톤(20)과 제2피스톤(30)이 상호 상대운동이 가능하도록 이격되게 설치된다. 이때, 제1피스톤(20)과 제2피스톤(30) 사이의 공간이 제1액압실(21)을 형성하고, 제2피스톤(30)과 실린더(10)의 막혀있는 단부 사이의 공간이 제2액압실(31)을 이루는데, 각 액압실(21,31)에는 제동작용 해제시 피스톤(20,30)의 복귀를 위한 복귀스프링(40)이 마련된다. 또한, 실린더(10)의 상부에는 오일탱크로부터 마스터실린더 내부로 오일을 공급하기 위한 제1오일입구포트(22)와 제2오일입구포트(32)가 형성되고, 실린더(10)의 하부에는 액압실(21,31)에서 가압된 오일을 휠실린더(미도시)측으로 전달하기 위한 제1오일출구포트(23,)와 제2오일출구포트(33)가 각각 마련된다.As shown in FIG. 2, the master cylinder according to the present invention includes a cylindrical cylinder 10 having one end blocked, and the first piston 20 and the second piston 30 are formed inside the cylinder 10. Spaced apart to allow mutual movement. At this time, the space between the first piston 20 and the second piston 30 forms the first hydraulic chamber 21, and the space between the closed end of the second piston 30 and the cylinder 10 is formed. Two hydraulic chambers 31 are formed, and each hydraulic chambers 21 and 31 are provided with return springs 40 for returning the pistons 20 and 30 when the braking action is released. In addition, a first oil inlet port 22 and a second oil inlet port 32 for supplying oil from the oil tank into the master cylinder are formed in the upper portion of the cylinder 10, and a hydraulic pressure is provided in the lower portion of the cylinder 10. The first oil outlet port 23 and the second oil outlet port 33 for delivering the oil pressurized by the seals 21 and 31 to the wheel cylinder (not shown) are respectively provided.

한편, 각 피스톤(20,30)의 중간부에는 오일입구포트(22,32)를 통해 실린더(10) 내부로 유입된 오일이 액압실(21,31)로 보내지기 전에 저장되는 제1유입실(24)과 제2유입실(34)이 각각 설치되고, 각 피스톤(20,30)의 선단부에는 유입실(21,31)과 액압실(24,34)을 연통시키는 연통부(50)가 형성된다. 이러한 연통부(50)에는 액압실(21,31)로의 오일공급 여부를 담당하는 센터밸브(60)가 내장되며, 센터밸브(60)는 피스톤(20,30)의 유입실(24,34)을 관통하여 실린더(10)에 고정된 실린더핀(70)과 이격되거나 접하게 됨으로써 작동된다.On the other hand, the first inlet chamber is stored in the middle portion of each of the piston (20, 30) before the oil introduced into the cylinder (10) through the oil inlet port (22, 32) is sent to the hydraulic chamber (21, 31) 24 and a second inflow chamber 34 are provided, respectively, and communication portions 50 for communicating the inflow chambers 21 and 31 and the hydraulic chambers 24 and 34 are provided at the front ends of the pistons 20 and 30, respectively. Is formed. The communication unit 50 has a built-in center valve (60) for supplying oil to the hydraulic chamber (21, 31), the center valve 60 is the inlet chamber (24, 34) of the piston (20, 30) It is operated by being spaced apart or in contact with the cylinder pin 70 fixed to the cylinder 10 through the through.

상기 센터밸브(60)는 밸브몸체(61)와 실링부재(62)를 구비하여 이루어지며, 이중 실링부재(62)는 탄성재질로 마련되는 링형상의 부재로써, 그 외주가 연통부(50)의 일측 내주에 압입 고정된다. 이러한 실링부재(62)의 내주에는 밸브몸체(61)가 이동 가능하도록 결합되는데, 밸브몸체(61)는 일단의 머리부(63)와 타단의 다리부(64)가 일체를 이루며 형성된다. 상기 다리부(64)는 실링부재(62)의 내주에 끼워져 결합되고, 상기 머리부(63)는 실링부재(62) 전방측 다리부(64)의 일단으로부터 방사상으로 연장된다. 이때, 상기 머리부(63)는 실링부재(62)의 선단부를덮을 수 있는 크기로 연장된다.The center valve 60 includes a valve body 61 and a sealing member 62. The double sealing member 62 is a ring-shaped member formed of an elastic material, and its outer circumference communicates therewith. One side of the inner periphery is fixed. The valve body 61 is coupled to the inner circumference of the sealing member 62 so that the valve body 61 is movable, and the head body 61 of one end and the leg 64 of the other end are integrally formed. The leg portion 64 is fitted to the inner circumference of the sealing member 62, the head portion 63 extends radially from one end of the front leg portion 64 of the sealing member 62. At this time, the head portion 63 extends to a size that can cover the leading end of the sealing member 62.

도 3에 도시된 바와 같이, 센터밸브(60)를 수용하는 연통부(50)는 밸브몸체(61)의 머리부(63)측을 수용하도록 마련된 제1수용부(51)와, 다리부(64)측을 수용하도록 형성된 제2수용부(53)가 서로 통하도록 연결되어 마련된다. 이때, 제1수용부(51)는 그 직경이 제2수용부(53)의 직경보다 더 크게 확장되어 있으며, 제1수용부(51)와 제2수용부(53)의 연결부에는 상기 실링부재(62)를 압입해서 고정하기 위한 안착부(52)가 마련된다. 상기 안착부(52)의 직경은 상기 제2수용부(53)보다는 크고 제1수용부(51)보다는 작게 마련되어 있어, 상기 연통부(50)는 제1수용부(51)로부터 제2수용부(53)까지 그 직경이 단계적으로 줄어들도록 각각의 연결부에 단턱(54)이 형성된다. 상기 단턱(54)에 의해 상기 실링부재(62)는 상기 제1수용부(51)를 통해 상기 안착부(52)에 압입된 후 상기 안착부(52)에 고정된다. 또한, 탄성재질로 마련되는 실링부재(62)는 외력을 가하여 그 외주의 직경이 줄어들도록 압착된 상태에서 안착부(52)의 내주에 밀착되도록 결합된 후 외력을 제거하여 실링부재(62)의 자체 탄성에 의해 안착부(52)에 압입 고정되는데, 안착부(52)의 직경은 이를 감안하여 실링부재(62) 외주의 직경보다 작게 형성되는 것이 바람직하다.As illustrated in FIG. 3, the communication unit 50 accommodating the center valve 60 may include a first accommodating part 51 and a leg part provided to accommodate the head 63 side of the valve body 61. The second accommodating part 53 formed to receive the 64 side is connected to each other. In this case, the diameter of the first accommodating part 51 is larger than that of the second accommodating part 53, and the sealing member is connected to the first accommodating part 51 and the second accommodating part 53. A mounting portion 52 for press-fitting and fixing 62 is provided. The seating portion 52 has a diameter larger than that of the second accommodating portion 53 and smaller than that of the first accommodating portion 51, so that the communicating portion 50 is formed from the first accommodating portion 51 to the second accommodating portion. Steps 54 are formed in the respective connecting portions so that their diameters are gradually reduced to 53. The sealing member 62 is press-fitted into the seating part 52 through the first accommodating part 51 by the stepped 54 and then fixed to the seating part 52. In addition, the sealing member 62 is formed of an elastic material is coupled to be in close contact with the inner circumference of the seating portion 52 in the compressed state to reduce the diameter of the outer circumference by applying an external force and then remove the external force of the sealing member 62 Although it is press-fitted to the seating portion 52 by its elasticity, the diameter of the seating portion 52 is preferably formed to be smaller than the diameter of the outer circumference of the sealing member 62 in view of this.

한편, 탄성을 갖도록 고무재질로 마련되는 실링부재(62)는 강성이 약하기 때문에 실링부재(62)와 밸브몸체(61) 다리부(64) 사이의 실링부재(62) 내주에는 실링부재(62)의 강성을 보강하기 위한 보강부재(65)가 체결된다. 이러한 보강부재(65)는 실링부재(62)와 같이 링형상으로 마련되는데, 실링부재(62)는 보강부재(65)의 외부 전체를 감싸도록 마련되며, 두 부재(62,65)의 강력한 결합을 위해보강부재(65)의 외주에는 외측으로 돌출된 체결돌기(65a)가 형성되고, 체결돌기(65a)에 대응하는 실링부재(62)의 내주에는 체결돌기(65a)가 끼워지도록 내측으로 함몰된 체결홈(62a)이 마련된다. 그리고 보강부재(65) 내주의 직경은 보강부재(65)에 체결되는 상기 밸브몸체(61) 다리부(64)의 직경보다 크게 형성되어 있어, 유입실(24,34)과 액압실(21,31) 사이의 오일유통은 보강부재(65)와 다리부(64) 사이의 공간을 통해 가능하게 된다.On the other hand, since the sealing member 62 made of rubber material to have elasticity is weak, the sealing member 62 is formed on the inner circumference of the sealing member 62 between the sealing member 62 and the leg 64 of the valve body 61. The reinforcing member 65 is fastened to reinforce its rigidity. The reinforcing member 65 is provided in a ring shape like the sealing member 62, the sealing member 62 is provided to surround the entire outside of the reinforcing member 65, the strong coupling of the two members (62, 65) For the outer periphery of the reinforcing member 65 is formed a fastening projection (65a) protruding outward, the inner periphery of the sealing member 62 corresponding to the fastening projection (65a) is recessed inward so that the fastening projection (65a) is fitted. Fastening groove 62a is provided. The diameter of the inner circumference of the reinforcing member 65 is larger than the diameter of the leg portion 64 of the valve body 61 fastened to the reinforcing member 65, so that the inflow chambers 24 and 34 and the hydraulic chamber 21, The oil flow between 31 is possible through the space between the reinforcing member 65 and the leg portion (64).

이와 같은 센터밸브(60)는 피스톤(20,30)의 움직임에 따라 연통부(50) 내에서 진퇴운동하며 연통부(50)를 통한 오일의 흐름을 개폐하는데, 센터밸브(60)의 작동은 상기 실린더핀(70)과 후술할 탄성부재(66)에 의해 이루어진다. 제동작용 해제시에는 밸브몸체(61)의 다리부(64)가 실린더핀(70)에 지지가 되기 때문에, 다리부(64)와 일체로 형성된 머리부(65)는 제1수용부(51) 내에서 전방측으로 이동하며 실링부재(62)로부터 이격되어 보강부재(65)와 다리부(64) 사이의 공간을 통한 오일의 유통은 가능하게 된다. 이때, 제1수용부(51)에는 상기 머리부(63)의 전방에서 밸브몸체(61)를 실린더핀(70) 측으로 탄력 지지하는 탄성부재(66)가 설치되어 있어, 밸브몸체(61)가 전방으로 이동하는 동시에 머리부(63)는 상기 탄성부재(66)를 가압하게 된다. 그리고 제동작용시에는 배력장치의 출력축(미도시)에 의해 각 피스톤(20,30)은 실린더(10)의 막혀있는 단부측으로 이동하게 되는데, 이에 따라 연통부(50) 내부에 수용된 센터밸브(60) 역시 피스톤(20,30)과 함께 이동하게 된다. 피스톤(20,30)의 이동으로 밸브몸체(61)의 다리부(64)는 실린더(10)에 고정되어 있는 실린더핀(70)으로부터 이격되고, 동시에 가압되어 있던 탄성부재(66)가 신장되며 밸브몸체(61)는 연통부(50) 내에서 후방측으로 밀리게 되며, 밸브몸체(61)의 머리부(63)는 실링부재(62)와 접하게 되어 보강부재(65)와 밸브몸체(61) 다리부(64) 사이의 공간을 통한 오일의 유통을 차단시킨다.Such a center valve 60 moves forward and backward in the communication unit 50 in accordance with the movement of the piston (20, 30), opening and closing the flow of oil through the communication unit 50, the operation of the center valve 60 The cylinder pin 70 and the elastic member 66 to be described later. When the braking action is released, the leg 64 of the valve body 61 is supported by the cylinder pin 70, so that the head 65 integrally formed with the leg 64 is the first accommodating part 51. Moving forward in the space and spaced apart from the sealing member 62, it is possible to distribute the oil through the space between the reinforcing member 65 and the leg portion (64). At this time, the first accommodating portion 51 is provided with an elastic member 66 for elastically supporting the valve body 61 toward the cylinder pin 70 in front of the head portion 63, the valve body 61 is While moving forward, the head 63 pressurizes the elastic member 66. In the braking operation, the pistons 20 and 30 are moved to the closed end side of the cylinder 10 by the output shaft (not shown) of the booster, and accordingly, the center valve 60 accommodated in the communication unit 50. ) Will also move with the piston (20, 30). By moving the pistons 20 and 30, the leg 64 of the valve body 61 is spaced apart from the cylinder pin 70 fixed to the cylinder 10, and at the same time, the elastic member 66 that has been pressed is extended. The valve body 61 is pushed to the rear side in the communicating portion 50, the head portion 63 of the valve body 61 is in contact with the sealing member 62, the reinforcing member 65 and the valve body 61 Blocks the flow of oil through the space between the legs (64).

다음은 본 발명에 따른 마스터실린더의 동작에 대해 설명한다.The following describes the operation of the master cylinder according to the present invention.

자동차를 제동시키기 위해 운전자가 브레이크페달(미도시)을 밟아 배력장치의 출력축(미도시)이 마스터실린더의 내측방향으로 전진을 하게 되면 배력장치와 연결되어 있는 제1피스톤(20)이 전진을 하게 되고, 제1피스톤(20)과 상대운동을 하는 제2피스톤(30)도 제1피스톤(20)의 전진과 함께 실린더(10)의 막혀있는 단부측으로 움직이게 된다. 피스톤(20,30)의 이동에 의해 밸브몸체(61)의 다리부(64)는 실린더핀(70)과 이격되는데, 실린더(10) 내에서의 센터밸브(60)는 피스톤(20,30)과 함께 전방측으로 이동되지만, 밸브몸체(61)가 실린더핀(70)에 지지되지 못하는 상태에서는 가압되어 있던 탄성부재(66)가 신장되며 밸브몸체(61)를 후방측으로 밀게 되기 때문에, 연통부(50) 내에서의 밸브몸체(61)는 후방측으로 이동하게 된다. 이에 따라, 밸브몸체(61)의 머리부(63)가 실링부재(62)를 막게 되어 연통부(50)를 통한 액압실(21,31)과 유입실(24,34) 사이의 오일유통은 차단된다. 이후 계속되는 피스톤(20,30)의 전진으로 액압실(21,31)의 오일은 각 오일출구포트(23,33)를 통해 휠실린더(미도시) 측으로 전달되도록 가압된다. 이때, 액압실(21,31)의 오일이 가압되면서 밸브몸체(61)의 머리부(63)는 실링부재(62)와 더욱 강하게 밀착하게 되어 실링부재(62)에는 큰 힘이 전달되지만, 실링부재(62)는 그 내부에 마련된 상기 보강부재(65)에 의해 강성이 보강되기 때문에 파손될 우려가 없다. 그리고 제동작용이 해제되어 복귀스프링(40)에 의해 각 피스톤(20,30)이 원위치로 복귀되면, 밸브몸체(61)의 다리부(64)는 다시 실린더핀(70)에 지지된다. 실린더핀(70)에 지지된 상태의 밸브몸체(61)가 다시 연통부(50) 내에서 탄성부재(66)를 가압하며 전방으로 이동되기 때문에 밸브몸체(61)의 머리부(63)와 실링부재(62)는 이격되고, 보강부재(65)와 다리부(64) 사이로의 오일유통은 재개된다. 상기에서 설명한 바와 같이, 본 발명에 따른 센터밸브(60)는 실링부재(62)가 고정된 채 밸브몸체(61)만 작동되며 연통부(50)를 통한 오일의 유통을 개폐하기 때문에 실링부재(62)와 밸브몸체(61)가 함께 작동되는 것에 비해 보다 원활하게 작동하게 된다.When the driver steps on the brake pedal (not shown) to brake the car and the output shaft (not shown) of the power unit moves forward in the inward direction of the master cylinder, the first piston 20 connected to the power unit moves forward. In addition, the second piston 30 which is in relative motion with the first piston 20 also moves toward the blocked end of the cylinder 10 together with the advancement of the first piston 20. The legs 64 of the valve body 61 are spaced apart from the cylinder pin 70 by the movement of the pistons 20 and 30, and the center valve 60 in the cylinder 10 is the pistons 20 and 30. While moving to the front side together with the valve body 61 is not supported by the cylinder pin 70, the pressurized elastic member 66 is elongated and pushes the valve body 61 to the rear side, so that the communication portion ( The valve body 61 within 50 is moved to the rear side. Accordingly, the head portion 63 of the valve body 61 blocks the sealing member 62, so that oil flow between the hydraulic chambers 21 and 31 and the inflow chambers 24 and 34 through the communication unit 50 is prevented. Is blocked. Then, the oil of the hydraulic chambers 21 and 31 is pressurized to be transferred to the wheel cylinders (not shown) through the oil outlet ports 23 and 33 as the pistons 20 and 30 continue to advance. At this time, while the oil in the hydraulic chamber (21, 31) is pressurized, the head portion 63 of the valve body 61 is in close contact with the sealing member 62 more strongly, but a large force is transmitted to the sealing member 62, but the sealing Since the member 62 is reinforced with rigidity by the reinforcing member 65 provided therein, there is no fear of damage. When the braking action is released and the respective pistons 20 and 30 are returned to their original positions by the return spring 40, the leg 64 of the valve body 61 is supported by the cylinder pin 70 again. Since the valve body 61 in the state supported by the cylinder pin 70 is moved forward while pressing the elastic member 66 again in the communicating portion 50, the head 63 of the valve body 61 is sealed with the valve body 61. The members 62 are spaced apart and the oil flow between the reinforcing members 65 and the legs 64 is resumed. As described above, the center valve 60 according to the present invention operates only the valve body 61 while the sealing member 62 is fixed and opens and closes the flow of oil through the communication unit 50. 62 and the valve body 61 is operated more smoothly than working together.

이상에서 상세히 설명한 바와 같이, 본 발명에 따른 마스터실린더는 실링부재 내부에 마련되는 보강부재에 의해 실링부재의 강성이 보강되고, 실링부재는 피스톤의 안착부에 압입고정 시키고 밸브몸체만을 유동시켜 액압실을 밀폐하기 때문에, 센터밸브의 작동이 보다 원활하게 이루어지도록 하는 이점이 있다.As described in detail above, the master cylinder according to the present invention is reinforced with the rigidity of the sealing member by a reinforcing member provided in the sealing member, the sealing member is press-fitted and fixed to the seating portion of the piston and only the valve body flows to the hydraulic chamber Since it is sealed, there is an advantage that the operation of the center valve is made more smoothly.

Claims (5)

오일입구포트와 오일출구포트가 마련된 실린더, 상기 실린더 내부에서 진퇴 가능하도록 설치된 피스톤, 상기 오일출구포트와 연통되도록 상기 피스톤 전방에 형성된 액압실, 상기 오일입구포트와 연통되도록 상기 피스톤 내부에 마련된 유입실, 상기 유입실을 관통하여 상기 실린더에 고정되는 실린더핀, 상기 유입실과 액압실 사이의 오일유통이 가능하도록 상기 피스톤 선단부에 형성된 연통부, 상기 연통부를 개폐시키도록 상기 연통부 내부에 마련되는 센터밸브를 구비한 마스터실린더에 있어서,A cylinder provided with an oil inlet port and an oil outlet port, a piston provided to move back and forth in the cylinder, a hydraulic chamber formed in front of the piston to communicate with the oil outlet port, and an inlet chamber provided inside the piston to communicate with the oil inlet port. A cylinder pin formed through the inlet chamber to be fixed to the cylinder, oil communication between the inlet chamber and the hydraulic chamber, a communication portion formed at the piston tip, and a center valve provided inside the communication unit to open and close the communication unit. In the master cylinder provided with, 상기 센터밸브는 상기 연통부의 내주에 고정되는 실링부재와, 상기 실링부재의 강성을 보강하도록 상기 실링부재의 내주에 결합되는 링형상의 보강부재와, 상기 보강부재를 통한 오일의 유통을 개폐하도록 상기 보강부재 내주에 이동 가능하도록 체결되는 밸브몸체를 포함하는 것을 특징으로 하는 마스터실린더.The center valve may include a sealing member fixed to the inner circumference of the communicating portion, a ring-shaped reinforcing member coupled to the inner circumference of the sealing member to reinforce the rigidity of the sealing member, and opening and closing the flow of oil through the reinforcing member. Master cylinder characterized in that it comprises a valve body is fastened so as to be movable around the inner reinforcement member. 제 1항에 있어서,The method of claim 1, 상기 밸브몸체는 상기 보강부재를 관통하여 상기 실린더핀 측으로 마련되는 다리부와, 상기 액압실측 다리부의 단부로부터 방사상으로 연장되어 상기 밸브몸체가 상기 실린더핀측으로 이동할 때 상기 실링부재에 걸리도록 하는 머리부를 구비하고,The valve body has a leg portion provided through the reinforcing member to the cylinder pin side and radially extending from the end portion of the hydraulic chamber side leg portion to be caught by the sealing member when the valve body moves to the cylinder pin side. Equipped, 상기 연통부는 상기 머리부측을 수용하는 제1수용부와, 상기 다리부측을 수용하는 제2수용부와, 상기 제1수용부와 제2수용부 사이에 마련되고 상기 실링부재가 상기 제1수용부를 통해 압입된 후 고정되도록 단턱에 의해 형성된 안착부를 포함하는 것을 특징으로 하는 마스터실린더.The communicating portion is provided between the first accommodating portion accommodating the head portion side, the second accommodating portion accommodating the leg portion side, and the first accommodating portion and the second accommodating portion, and the sealing member is provided with the first accommodating portion. Master cylinder characterized in that it comprises a seating portion formed by the stepped to be fixed after being pressed through. 제 1항에 있어서,The method of claim 1, 상기 보강부재 내주의 직경은 상기 다리부의 직경보다 크게 형성된 것을 특징으로 하는 마스터실린더.Master cylinder characterized in that the diameter of the inner circumference of the reinforcing member is formed larger than the diameter of the leg portion. 제 1항에 있어서,The method of claim 1, 상기 보강부재의 외주에는 외측으로 돌출된 체결돌기가 형성되고, 이와 대응하는 상기 실링부재의 내주에는 내측으로 함몰된 체결홈이 마련된 것을 특징으로 하는 마스터실린더.The outer circumference of the reinforcing member is formed with a fastening protrusion protruding outward, and the inner cylinder of the corresponding sealing member is provided with a fastening groove recessed inward. 제 2항에 있어서,The method of claim 2, 상기 실링부재 외주의 직경은 상기 안착부의 직경보다 소정크기 크게 마련된 것을 특징으로 하는 마스터실린더.The diameter of the outer circumference of the sealing member is a master cylinder, characterized in that provided a predetermined size larger than the diameter of the seating portion.
KR1020010048617A 2001-08-13 2001-08-13 Master cylinder KR100577773B1 (en)

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