KR200241764Y1 - Mold panel for repairwork and reinforcement - Google Patents

Mold panel for repairwork and reinforcement Download PDF

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Publication number
KR200241764Y1
KR200241764Y1 KR2020010005435U KR20010005435U KR200241764Y1 KR 200241764 Y1 KR200241764 Y1 KR 200241764Y1 KR 2020010005435 U KR2020010005435 U KR 2020010005435U KR 20010005435 U KR20010005435 U KR 20010005435U KR 200241764 Y1 KR200241764 Y1 KR 200241764Y1
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South Korea
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glass fiber
fiber resin
reinforcement
spraying
mat
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KR2020010005435U
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Korean (ko)
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최기출
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(주)한석엔지니어링건축사사무소
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Abstract

본 고안은 수중에 설치되는 보수보강용 거푸집 패널에 관한 것으로, 특히 교량을 설치할 시에 녹이 발생되지 않도록 하고 콘크리트의 균열현상을 막을 수 있도록 고안한 것이다.The present invention relates to a formwork panel for water reinforcement, which is installed in water, in particular to prevent rust from occurring when installing bridges and to prevent cracking of concrete.

일반적으로 철근과 콘크리트를 이용하여 교량의 수중구조물을 제작하였던 바, 장시간 사용할 시에 철근에 녹이 발생하고 상기 녹의 팽창에 의하여 콘크리트가 균열되는 문제점이 있었다.In general, bar structures were manufactured using reinforcing bars and concrete. There was a problem in that reinforcing bars were rusted when used for a long time and concrete cracked due to the expansion of the rust.

이를 실현하기 위하여 본 고안의 거푸집 패널은 구멍 뚫린 금속 강판의 내외면을 FRP 합성수지로 적층하여 제작하고 내부층에는 골재를 적층하여 수중 구조물 보수보강용으로 사용하도록 이루어지는 것이다.In order to realize this, the formwork panel of the present invention is made by stacking the inner and outer surfaces of the perforated metal steel sheet with FRP synthetic resin, and the aggregate is laminated on the inner layer to be used for reinforcement of underwater structures.

Description

보수보강용 거푸집 패널{Mold panel for repairwork and reinforcement}Formwork panel for repair reinforcement {Mold panel for repairwork and reinforcement}

본 고안은 수중에 설치되는 보수보강용 거푸집 패널에 관한 것으로, 특히 강판으로 되어 있는 거푸집틀에 유리 섬유를 사용하여 적층하여 거푸집 내부에 골재층을 형성하여 교량을 장시간 사용할 시에도 녹이 발생되지 않도록 하고 콘크리트의 균열현상을 막을 수 있도록 하여 안전사고를 줄임은 물론 보수유지비를 절감할 수 있도록 한 수중 보수보강용 거푸집 패널에 관한 것이다.The present invention relates to a formwork panel for water reinforcement, which is installed in water, and in particular, a layer of aggregate is formed by using glass fiber in a formwork made of steel to prevent rust from occurring even when the bridge is used for a long time. The present invention relates to a formwork panel for underwater reinforcing reinforcement, which can prevent cracking of concrete and reduce safety accidents as well as maintenance cost.

일반적으로 철근과 콘크리트를 이용하여 교량의 수중구조물을 제작하였던바, 장시간 사용할 시에 철근에 녹이 발생하고 상기 녹의 팽창에 의하여 콘크리트가 균열되는 문제점이 있었다.In general, bar structures were manufactured using reinforcing bars and concrete, and there was a problem that rust occurred in reinforcing bars when used for a long time and concrete cracked due to the expansion of the rust.

이로 인하여 인명피해가 생기는 안전사고가 발생되고 일정기간이 흐르면 보수작업을 해야 하므로 유지관리비가 많이 소요되는 문제점이 있었다.As a result, safety accidents that cause human injury and maintenance work must be performed after a certain period of time, resulting in high maintenance costs.

본 고안의 목적은 이러한 문제점을 해결하기 위하여 해상 수중 구조물 보수 보강에 사용되는 강판으로 되어 있는 거푸집틀에 유리 섬유를 적층시키고 보수 보강 구조물의 균열을 방지하고 내부의 부식 발생을 제거 할 수 있도록 한 보수보강용 거푸집 패널을 제공하고자 하는 것이다.The purpose of the present invention is to solve the problem, to laminate the glass fiber in the formwork made of steel plate used for the reinforcement of marine underwater structures, to prevent the cracks of the reinforcement structures and to prevent the occurrence of corrosion inside. It is to provide a formwork panel for reinforcement.

도 1은 본 고안의 거푸집 패널의 구조를 나타낸 실시예를 도시하는 부분도.1 is a partial view showing an embodiment showing the structure of the formwork panel of the present invention.

< 도면의 주요부분에 대한 부호의 간단한 설명 ><Brief description of symbols for the main parts of the drawings>

1 : 목형 2 : 몰드1: wooden mold 2: mold

3 : 이형제 4 : 겔 코트층3: release agent 4: gel coat layer

5,9,13,17 : 매트 6,8,10,12,14,16,18 : 유리섬유 수지5,9,13,17: Mat 6,8,10,12,14,16,18: Glass fiber resin

7,15 : 로빙크로스 11: 금속 강판층7,15: roving cross 11: metal steel plate layer

19 : 골재19: aggregate

이를 실현하기 위하여 본 고안의 거푸집 패널은 구멍 뚫린 금속 강판의 내외면을 FRP 합성수지로 적층하여 제작하고 내부층에는 골재를 적층하여 수중 구조물 보수보강용으로 사용하도록 이루어지는 것이다.섬유강화 플라스틱(FRP)은 불포화 폴리에틸렌 수지와 유리섬유와의 새로운 복합구조로 재료로서 철보다 강하고 알루미늄보다 가벼운 내산성, 내열성 및 내부식성이 우수하고 거의 영구적으로 사용되는 강화된 플라스틱이다. 이러한 섬유강화 플라스틱은 비중이 철의 1/5이고 허용 인장강도가 철의 약 1/2이며 가볍고 기계적 강도가 우수하여 제작성 및 사용성이 우수하다.불포화 폴리에스테르 수지란 열 경화성 수지로서 구성 분자의 주쇄에 에스테르 결합을 함유한 고분자 화합물이며, 불포화산(MA, FA등)을 반드시 하나의 성분으로 함유하며 포화 2염기산을 병용하여 다가알콜을 에스테르화하여 얻어진 불포화 알키드를 중합성 단량체에 용해하여 얻어진 수지를 말한다. 섬유강화 플라스틱에 사용하는 로빙크로스(Roving Cloth)란 접을 수 있는 천과 같은 제품으로 로빙을 사용하여 직조한다. 이때 로빙이란 부싱을 거쳐 나온 필라멘트를 꼬임없이 여러가닥으로 뽑아낸 것과 몇가닥의 스트랜드를 모은 것으로 두가지 종류가 있다. 이러한 로빙크로스는 대부분의 열경화성 수지와 사용할 수 있다. 로빙크로스는 큰 성형품에 사용되어 높은 강도를 주며 다른 보강재와 함께 사용된다.겔코팅(Gel Coating)이란 TH-350C 라는 제품명을 가진 것을 주로 사용하며, 라이닝 코팅재로서 입체분자 배열을 갖기 때문에 구조적으로 화학적 침해를 막아주는 역할을 한다.In order to realize this, the formwork panel of the present invention is manufactured by stacking the inner and outer surfaces of the perforated metal steel sheet with FRP synthetic resin, and the aggregate is laminated on the inner layer to be used for repairing underwater structures. It is a new composite structure of unsaturated polyethylene resin and glass fiber, which is reinforced plastic which is stronger than iron, lighter than aluminum, excellent in acid resistance, heat resistance and corrosion resistance and used almost permanently. Such fiber-reinforced plastics have a specific gravity of 1/5 of iron, an allowable tensile strength of about 1/2 of iron, light weight and excellent mechanical strength, and are excellent in manufacturability and usability. It is a high-molecular compound containing an ester bond in the main chain, and contains unsaturated acid (MA, FA, etc.) as one component, and the unsaturated alkyd obtained by esterifying polyhydric alcohol using saturated dibasic acid together is dissolved in the polymerizable monomer. The obtained resin is said. Roving cloth used for fiber-reinforced plastic is a product such as a foldable cloth that is woven using roving. At this time, there are two kinds of rovings: the filament from the bushing is pulled out without twisting into several strands and the strands are gathered from several strands. This roving cross can be used with most thermosetting resins. Roving crosses are used in large moldings to give high strength and are used with other reinforcing materials. Gel coating is mainly used with the product name TH-350C, and it is structurally chemical because it has a three-dimensional molecular arrangement as a lining coating material. It serves to prevent infringement.

이하 본 고안의 바람직한 실시예를 첨부도면에 따라 더욱 상세히 설명한다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

도 1에는 본 고안의 수중 구조물의 제작과정을 나타낸 것으로, 목형(1)을 제작하고, 몰드(MOLD)(2)를 거치하며 이형제(3)를 칠하고, 겔 코트층(GEL COAT)(4)을 도포하며, 매트(5)를 적층하고, 유리섬유 수지(6)를 분사하며, 로빙크로스(7)를 적층하고, 유리섬유 수지(8)를 분사하며, 매트(9)를 적층하고, 유리섬유 수지(10)를 분사하며, 금속 강판층(11)을 입힌다.Figure 1 shows the manufacturing process of the underwater structure of the present invention, to produce a wooden die (1), through the mold (MOLD) (2) and the coating of the release agent (3), gel coat layer (GEL COAT) (4 ), Laminate the mat (5), spray the glass fiber resin (6), laminate the roving cross (7), spray the glass fiber resin (8), laminate the mat (9), The glass fiber resin 10 is sprayed and the metal steel plate layer 11 is coated.

금속 강판층(11)은 구멍이 뚫려 있다.The metal steel plate layer 11 is bored.

다음에는, 유리섬유 수지(12)를 분사하고, 매트(13)를 적층하며, 유리섬유 수지(14)를 분사하고, 로빙크로스(15)를 적층하며, 유리섬유 수지(16)를 분사하고, 매트(17)를 적층하며, 유리섬유 수지(18)를 분사하고, 골재(19)를 적층한다.상기 골재(19)는 분사된 유리섬유 수지(18)위에 올려 놓으면 되고, 상기 유리섬유 수지(18)가 굳으면서 골재(19)가 고정된다.Next, the glass fiber resin 12 is sprayed, the mat 13 is laminated, the glass fiber resin 14 is sprayed, the roving cross 15 is laminated, the glass fiber resin 16 is sprayed, The mat 17 is laminated, the glass fiber resin 18 is sprayed, and the aggregate 19 is laminated. The aggregate 19 may be placed on the sprayed glass fiber resin 18, and the glass fiber resin ( As the 18 is hardened, the aggregate 19 is fixed.

그 후에는, 수공 다짐, 경화 가열하고, 탈형하며, 마무리작업을 거쳐, 제조완료, 출하와 같은 순서로 제작하는 것이다.이때 수공 다짐이란 상기 유리 섬유 수지(18)위에 올려진 골재(19)를 그냥 손으로 눌러서 상기 유리섬유 수지에 붙히는 것을 말한다.After that, it is hand compacted, cured, heated, demolded, finished, and manufactured in the same order as manufacturing completed and shipped. In this case, hand compacted aggregates 19 placed on the glass fiber resin 18 are prepared. Just press by hand to stick to the glass fiber resin.

이상 설명한 바와같이 본 고안의 보수보강용 거푸집 패널은 FRP 합성수지를 이용하여 목형을 제작하고 그 내부에 녹이 발생되지 않고 철근보다 강도가 높은 재질을 적층시키므로 수중 구조물의 균열을 방지하고 녹의 발생을 제거할 수 있는 효과를 제공한다.As described above, the reinforcement formwork panel of the present invention manufactures a wooden mold using FRP synthetic resin and prevents cracking of the underwater structure and eliminates rust since it is laminated with a material having higher strength than rebar without rust occurring inside. It can be effective.

Claims (1)

수중 보수보강용 거푸집 패널을 제작함에 있어서, 목형(1)을 제작하고, 몰드(MOLD)(2)를 거치하며 이형제(3)를 칠하고, 겔 코트층(GEL COAT)(4)을 도포하며, 매트(5)를 적층하고, 유리섬유 수지(6)를 분사하며, 로빙크로스(7)를 적층하고, 유리섬유 수지(8)를 분사하며, 매트(9)를 적층하고, 유리섬유 수지(10)를 분사하며, 구멍 뚫린 금속 강판층(11)을 입히고, 유리섬유 수지(12)를 분사하고, 매트(13)를 적층하며, 유리섬유 수지(14)를 분사하고, 로빙크로스(15)를 적층하며, 유리섬유 수지(16)를 분사하고, 매트(17)를 적층하며, 유리섬유 수지(18)를 분사하고, 골재(19)를 적층한 후 수공 다짐, 경화 가열하고, 탈형하며, 마무리작업을 거쳐, 제조하여 이루어진 것을 특징으로 하는 수중 보수보강용 거푸집 패널.In manufacturing the underwater reinforcement formwork panel, a wooden mold (1) is manufactured, a mold (2) is applied, a mold releasing agent (3) is applied, and a gel coat layer (GEL COAT) 4 is applied. , Stacking the mat (5), spraying the glass fiber resin (6), stacking the roving cross (7), spraying the glass fiber resin (8), stacking the mat (9), glass fiber resin ( 10) spraying, coating the perforated metal sheet 11, spraying the glass fiber resin 12, laminating the mat 13, spraying the glass fiber resin 14, roving cross (15) Laminating, spraying the glass fiber resin 16, laminating the mat 17, spraying the glass fiber resin 18, laminating the aggregate 19 and then manual compaction, curing heating, demolding, Formwork panel for underwater reinforcement, characterized in that made through the finishing work.
KR2020010005435U 2001-02-28 2001-02-28 Mold panel for repairwork and reinforcement KR200241764Y1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100843974B1 (en) * 2005-04-12 2008-07-04 유용진 Concrete construction manufacture of concrete construction and lining method that concrete surface uses mold and this mold that do lining

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100843974B1 (en) * 2005-04-12 2008-07-04 유용진 Concrete construction manufacture of concrete construction and lining method that concrete surface uses mold and this mold that do lining

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