KR20020082055A - Anchor rivet process and metal mold - Google Patents
Anchor rivet process and metal mold Download PDFInfo
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- KR20020082055A KR20020082055A KR1020010021815A KR20010021815A KR20020082055A KR 20020082055 A KR20020082055 A KR 20020082055A KR 1020010021815 A KR1020010021815 A KR 1020010021815A KR 20010021815 A KR20010021815 A KR 20010021815A KR 20020082055 A KR20020082055 A KR 20020082055A
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- mold
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- rivet
- hole
- forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/58—Making machine elements rivets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/12—Forming profiles on internal or external surfaces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Insertion Pins And Rivets (AREA)
Abstract
Description
본 발명은 앵커리벳에 관한 것으로 특히 쇄기에 의하여 외향으로 벌어지는 앵커 절결홈을 자동으로 성형하는 앵커리벳 제조방법과 금형에 관한 것이다.The present invention relates to an anchor rivet, and more particularly, to an anchor rivet manufacturing method and a mold for automatically molding the anchor notched grooves outwardly by the wedge.
주지하는 바와 같이 리벳은 부재와 부재를 간편히 체결하기 위하여 헤드부와 일체로 봉형의 몸체부로 구성되고 상기 리벳이 부재와 부재를 관통한 상태에서 몸체의 단부를 타격함으로서 단부가 외향으로 확장되는 변형에 따라 부재의 체결공에서의 이탈을 방지함으로 부재간의 결합을 위한 것이다.As is well known, the rivet is composed of a rod-shaped body unit integrally with the head portion to easily fasten the member and the member, and the rivet hits the end of the body while the rivet penetrates the member and the member so that the end is extended outward. Therefore, the coupling between the members by preventing the separation from the fastening hole of the member.
이러한 통상의 리벳은 단부를 타격하는 어려움과 함께 타격으로 인한 외향변형부가 일그러짐으로 미관이 매끄럽지 못한 단점이 있다.This conventional rivet has a disadvantage that the aesthetic appearance is not smooth because the outward deformation caused by the strike with the difficulty of hitting the end.
또한 상기 리벳은 부재와 부재를 결합할 때에 부재의 이면부에서 타격이 가능한 충분한 공간이 형성됨으로서 상기한 타격작업을 할 수 있게 된다.In addition, the rivet is capable of performing the above-described striking operation by forming a sufficient space capable of striking the back surface of the member when joining the member and the member.
그러나 건축물, 기체, 선박 등에 리벳을 이용한 체결작업을 할 때에는 리벳의 단부를 타격할 수 있는 공간이 없거나 또는 기체부에 직접적인 체결을 할 때에는 리벳의 이면부가 아닌 전면부에서 리벳의 단부를 외향 확장하여야 되는 작업이요구되는 것이다.However, when using rivets for building, aircraft, ships, etc., there is no space for hitting the end of the rivets, or when directly engaging the body, the end of the rivets should be extended outward from the front, not the rear part of the rivets. Work is required.
이에 따라 개선된 앵커리벳은 헤드부와 일체의 몸체부를 구성함과 함께 상기 헤드에서 몸체부까지 쇄기공을 형성하고 몸체 단부에는 열십자형의 절결홈을 구성하고 있다.Accordingly, the improved anchor rivet constitutes a body portion integral with the head portion, forms a chain hole from the head to the body portion, and forms a crisscross groove at the end of the body.
이러한 앵커리벳은 헤드부에 노출된 쇄기공으로 쇄기를 박음으로서 쇄기가 몸체의 단부를 외향으로 확장하고 이때에 상기 열십자형으로 절결된 절결홈이 등분으로 절결됨과 함께 각각의 확장부가 외향으로 확장되어져 체결공 내면에 압착 체결되도록 함으로서 작업이 용이하고 견고한 체결력을 얻을 수 있도록 한 바 있다.These anchor rivets are driven by the wedges exposed to the head portion so that the wedge extends the end of the body outwards, and at this time, the cutout grooves cut into the crisscross shape are cut into equal parts and each extension portion is extended outward. Compression fastening to the inner surface of the fastening hole is easy to work and to obtain a strong fastening force.
이러한 앵커리벳의 제조에 있어서는 롤로 구성된 철선(황동, 동, 알미늄 또는 합금재 등) 재료를 인발과 함께 크기에 따라 절단하는 공정과, 상기 절단부재를 1차금형으로 형상 즉, 헤드와 일체의 몸체부를 구성하는 성형공정과 함께 상기 성형된 리벳의 헤드와 몸체부에 쇄기공을 형성하는 공정으로 이루어지고 있다.In the manufacture of such anchor rivets, a process of cutting iron wires (brass, copper, aluminum or alloy materials, etc.) composed of rolls according to size along with drawing, and the cutting member is formed into a primary mold, that is, a body integral with the head. Along with the forming process constituting the portion, and forming a chain hole in the head and body portion of the molded rivet.
그리고 상기 성형된 리벳 몸체부에 수공에 의한 절결홈을 형성한 다음 쇄기공에 쇄기를 체결시켜 왔다.Then, after forming the notch grooves by hand in the molded rivet body portion has been fastened to the chain holes.
이러한 앵커리벳은 리벳에 체결된 쇄기를 박음함으로 쇄기에 의해 외향으로 벌어지는 확장부와 등분된 절결홈을 성형한 앵커리벳으로 구성되는 것이다.The anchor rivet is composed of an anchor rivet formed by forming a notch groove equally extended with the expansion portion outwardly by the wedge by putting a wedge fastened to the rivet.
이와 같은 종래의 앵커리벳의 제조과정은 리벳을 성형한 다음 수작업에 의해 리벳을 수직으로 세워 지그로 지지한 상태에서 커터로 수직과 수평의 열십자홈을 2차에 걸쳐 구성하게 된다.In the conventional manufacturing process of such anchor rivets, the rivets are vertically erected vertically by hand after forming the rivets, and the vertical and horizontal crisscross grooves are formed by the cutter on a secondary stage.
이에 따라 작업이 매우 난이하고 많은 작업시간의 소모 및 인력난의 가중과함께 정밀성이 결여되어 불량율이 높은 폐단이 있는 것이다.As a result, the work is very difficult and there is a high defect rate due to lack of precision along with a lot of time spent and labor shortage.
또한 상기한 바와 같이 수공에 의한 작업으로 대량 생산성이 없으므로 경제성이 떨어지는 문제도 함께 가지고 있는 것이다.In addition, as described above, there is also a problem of low economic efficiency because there is no mass productivity by work by hand.
본 발명은 상기한 폐단을 개선하기 위하여 안출된 것으로 특히, 리벳몸체 단부에 형성되는 열십자 절결홈을 제조과정에서 금형에 의해 자동으로 성형함으로 앵커리벳의 제조가 용이하며 대량 생산성을 얻을 수 있도록 함과, 자동성형에 의한 불량방지 및 균일성 유지로 품질향상과, 빠른 생산력을 얻을 수 있도록 함을 목적으로 한 발명이다.The present invention has been made in order to improve the above-described closed end, in particular, by forming a crisscross notched groove formed in the end of the rivet body automatically by a mold in the manufacturing process to facilitate the manufacture of anchor rivets and to obtain mass productivity And it is an invention for the purpose of achieving quality improvement and fast productivity by preventing defects and maintaining uniformity by automatic molding.
도 1은 본 발명 제 1금형의 분해사시도.1 is an exploded perspective view of the first mold of the present invention.
도 2는 본 발명의 절단된 재료를 제 1금형으로의 공급상태 설명도.2 is an explanatory view of a state in which the cut material of the present invention is supplied to a first mold.
도 3은 본 발명의 제 1금형에 의한 절결홈 성형설명도.Figure 3 is an explanatory view of the cut groove forming by the first mold of the present invention.
도 4는 본 발명의 절결홈 성형 후 부재의 인출상태를 보인 설명도.Figure 4 is an explanatory view showing a pulled-out state of the member after forming the notched groove of the present invention.
도 5는 본 발명의 절결홈이 성형된 부재를 제 2금형에 의한 형상성형 공정설명도.Figure 5 is a shape molding process explanatory drawing by the second mold to the member formed of the notched groove of the present invention.
도 6은 본 발명의 성형된 리벳에 쇄기공을 성형하는 공정설명도.6 is a process explanatory diagram for molding a chain hole in the molded rivet of the present invention.
도 7은 본 발명에 의해 쇄기공이 구성된 리벳 인출상태의 설명도.Figure 7 is an explanatory view of the rivet pulled out state is configured by the chain hole according to the present invention.
도 8은 본 발명에 의해 구성된 리벳에 쇄기가 체결된 상태의 단면도.8 is a cross-sectional view of a state in which a wedge is fastened to a rivet constructed by the present invention.
도 9는 본 발명의 사용상태의 단면도.9 is a cross-sectional view of a use state of the present invention.
도 10은 본 발명의 저면 사시도.10 is a bottom perspective view of the present invention.
도면의 주요부분에 대한 부호설명Explanation of Signs of Major Parts of Drawings
10; 부재 11; 절결홈 20; 제 1금형10; Member 11; Cutout groove 20; 1st mold
21; 성형공 22; 안내공 23; 체결공21; Molding hole 22; Guide 23; Fastener
24; 체결링 25; 커터 26; 체결부재24; Fastening ring 25; Cutter 26; Fastening member
27; 제 2금형 28; 형상성형공 30; 핀펀치27; Second mold 28; Shaping hole 30; Pin punch
31; 밀봉 32; 펀치 33; 펀치핀31; Seal 32; Punch 33; Punch pin
40; 리벳 41; 헤드 42; 쇄기공40; Rivet 41; Head 42; Wrecker
43; 몸체43; Body
상기 목적을 달성하기 위한 본 발명을 첨부도면에 의해 그 실시예를 보다 상세히 설명한다.BRIEF DESCRIPTION OF THE DRAWINGS The embodiments will be described in more detail by the accompanying drawings of the present invention for achieving the above object.
도 1은 본 발명 제 1금형의 분해사시도이며 도 9는 본 발명의 사용상태의 단면도 및 도 10은 본 발명의 저면 사시도를 도시한 것이다.1 is an exploded perspective view of the first mold of the present invention, Figure 9 is a cross-sectional view of the use state of the present invention and Figure 10 shows a bottom perspective view of the present invention.
상기 도면에 도시된 본 발명 앵커리벳의 제조공정을 첨부도면에 의해 그 실시예를 설명한다.An embodiment of the present invention is shown in the accompanying drawings the manufacturing process of the anchor rivet shown in the drawings.
제 1공정1st process
도 2는 공급되는 재료를 절단하여 제 1금형으로 공급하는 상태를 보인 설명도로 이에 도시된 바와 같이 미도시된 원재료가 장치부에 공급되면 커팅장치부에의해 설정된 길이의 크기로 절단함과 함께 절단된 부재(10)를 이송시켜 제 1금형 (20)에 공급하는 절단공급 공정과,2 is an explanatory view showing a state in which the material to be supplied is cut and supplied to the first mold, and when the raw material, which is not shown, is supplied to the apparatus, the apparatus is cut along with the length of the length set by the cutting apparatus. A cutting and supplying step of transferring the finished member 10 and supplying it to the first mold 20,
제 2공정2nd process
상기 절단공급 공정에 의해 제 1금형(20)의 성형공(21)으로 부재(10)를 공급시켜 절결홈(11)을 성형하게 된다.The cutting groove 11 is formed by supplying the member 10 to the molding hole 21 of the first mold 20 by the cutting supply process.
상기 제 1금형(20)은 금형 중앙부에 안내공(22)과 확장된 체결공(23)을 일체로 형성하여 체결공(23)에 성형공(21)을 형성한 전후 체결링(24) 사이에 1 이상의 커터(25)를 체결하고 상기 커터(25)는 각각의 분할된 체결부재(26)로 고정하였다.The first mold 20 is formed between the front and rear fastening ring 24 to form a molding hole 21 in the fastening hole 23 by integrally forming the guide hole 22 and the extended fastening hole 23 in the center of the mold. One or more cutters 25 were fastened to each other, and the cutters 25 were fixed with respective divided fastening members 26.
이에 따라 도 3에 도시된 바와 같이 공급된 부재(10)를 핀펀치(30)에 의해 제 1금형(20) 성형공(21) 내로 펀칭함으로 제 1금형(20) 내의 커터(25)에 의해 부재(10)의 단부에 커터(25)가 삽입된 절결홈(11)이 성형되며Accordingly, as shown in FIG. 3, the cutter 10 in the first mold 20 is punched into the first mold 20 and the molding hole 21 by the pin punch 30. The notch groove 11 into which the cutter 25 is inserted in the end part of the member 10 is shape | molded,
상기 절결홈(11) 성형을 완료 후 밀봉(31)으로 상기 부재(10)를 밀어 인출하는 절결홈성형 공정과,A notch groove forming process of pushing out the member 10 with the sealing 31 after completing the notching groove 11 molding;
제 3, 4공정3rd, 4th process
상기 절결홈 성형공정으로 절결홈(11)을 성형하여 인출된 부재(10)를 도 5의 형상 성형공정인 제 2금형(27)으로 이동공급함과 함께The notched groove 11 is formed by the notched groove forming process, and the drawn member 10 is transferred to the second mold 27, which is the shape forming process of FIG.
상기 이송된 부재(10)를 제 2금형(27)의 형상성형공(28)에 공급시켜 펀치 (32)로 타격하여 형상을 성형하는 제 3공정과 함께 펀치(32) 내의 펀치핀(33)에 의한 2차 펀칭으로 리벳(40) 헤드(41)를 관통하는 쇄기공(42)이 몸체(43)까지 형성하는 제 4공정으로 앵커리벳의 구성과 인출하는 리벳성형공정과,Punch pins 33 in the punch 32 together with a third process of supplying the conveyed member 10 to the shaping hole 28 of the second mold 27 and striking the punch 32 to form a shape. A rivet molding process in which the anchor rivets are formed and drawn out in a fourth process in which a chain hole 42 penetrating through the rivet 40 head 41 by the secondary punching is formed up to the body 43;
제 5공정5th process
상기에 의해 헤드(41)와 절결홈(11)을 형성한 몸체(43) 및 쇄기공(42)을 천공한 리벳(40)의 쇄기공(42)에 쇄기(44)를 끼워마춤하는 조립공정으로 이루어지는 것이다.The assembly process of fitting the wedge 44 to the wedge 42 of the rivet 40 which perforated the body 43 and the wedge 42 which formed the head 41 and the notch 11 by the above. It is made of.
미설명부호 50은 체결할 체결부재를 도시한 것이다.Reference numeral 50 shows a fastening member to be fastened.
이상과 같은 제조방법에 의해 본 발명은 리벳몸체에 형성되는 절결홈(11)이 제조공정중에 제 1금형(20)의 커터(25)에 의해 1 이상, 또는 십자형으로 자동구성됨으로 형상의 성형후 수공에 의한 절결홈으로 구성하는 종래의 단점을 간단히 개선하게 되는 것이다.According to the present invention by the manufacturing method as described above, after the shaping groove 11 formed in the rivet body is automatically formed in one or more, or cross-shaped by the cutter 25 of the first mold 20 during the manufacturing process It is to simply improve the disadvantages of the conventional configuration of the cut groove by hand.
이에 따라 본 발명은 앵커리벳의 제조가 용이하며 대량 생산성을 얻을 수 있는 특징과 자동성형에 의한 불량방지와 함께 균일성 유지로 품질향상 및 빠른 생산력을 얻을 수 있으므로 생산성 향상을 얻게 되는 유용한 발명이다.Accordingly, the present invention is a useful invention that is easy to manufacture the anchor rivets and can be obtained by improving the productivity and productivity can be obtained by maintaining the uniformity with the features to obtain mass productivity and prevention of defects by automatic molding.
본 발명은 종래의 형상성형후 수작업으로 절결홈을 구성함으로 야기되는 불량과 생산성 저하를 방지하기 위하여 리벳몸체 단부에 형성되는 열십자 절결홈을 제조과정에서 제 1금형 내에 구성된 커터에 의해 자동으로 성형시킴으로서 앵커리벳의 제조가 용이하며 대량 생산성을 얻을 수 있는 효과 및 자동성형에 의한 불량방지와 균일성 유지로 품질향상과, 빠른 생산력을 얻을 수 있어 산업발전에 기여될 수 있는 유용한 발명이다.The present invention is automatically formed by the cutter configured in the first mold in the manufacturing process of the crisscross notched groove formed in the end of the rivet body in order to prevent the defect and the productivity decrease caused by manually forming the notched groove after the conventional shape molding By making it easy to manufacture anchor rivets, it is a useful invention that can improve the quality and fast productivity by preventing mass defects and maintaining uniformity by the effect of obtaining mass productivity and preventing the automatic molding.
Claims (2)
Priority Applications (1)
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KR10-2001-0021815A KR100420273B1 (en) | 2001-04-23 | 2001-04-23 | Anchor rivet process and metal mold |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100486947B1 (en) * | 2002-01-30 | 2005-05-03 | 최재찬 | Method of molding recess punch for screw manufacturing |
CN102672095A (en) * | 2012-06-12 | 2012-09-19 | 无锡安士达五金有限公司 | Compound die of automatic nail making machine of peel type rivets |
KR101866096B1 (en) * | 2016-12-15 | 2018-06-08 | 조문범 | a cutting device for an anchor bolt for forming an incision on the head of an anchor bolt, and an anchor bolt |
KR102303484B1 (en) * | 2020-10-05 | 2021-09-16 | 김출곤 | The cutout groove molding/metal patterns of the anchor rivet and anchor rivet manufacturing method using the same |
KR102518860B1 (en) | 2022-07-25 | 2023-04-10 | 김재곤 | Apparatus for Manufacturing Cutting Groove of Anchor Rivet |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100851051B1 (en) * | 2006-06-05 | 2008-08-13 | 삼우정공 주식회사 | Method for manufacturing anchor rivet |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07174126A (en) * | 1993-12-21 | 1995-07-11 | Hiroshi Yamaguchi | Machining of slit of anchor fastener |
JPH07178505A (en) * | 1993-12-22 | 1995-07-18 | Motoharu Matsuo | Method for working long slit on anchor fastener |
DE4344382A1 (en) * | 1993-12-24 | 1995-06-29 | Hilti Ag | Method for producing an expansion sleeve of an expansion anchor |
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2001
- 2001-04-23 KR KR10-2001-0021815A patent/KR100420273B1/en active IP Right Review Request
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100486947B1 (en) * | 2002-01-30 | 2005-05-03 | 최재찬 | Method of molding recess punch for screw manufacturing |
CN102672095A (en) * | 2012-06-12 | 2012-09-19 | 无锡安士达五金有限公司 | Compound die of automatic nail making machine of peel type rivets |
KR101866096B1 (en) * | 2016-12-15 | 2018-06-08 | 조문범 | a cutting device for an anchor bolt for forming an incision on the head of an anchor bolt, and an anchor bolt |
KR102303484B1 (en) * | 2020-10-05 | 2021-09-16 | 김출곤 | The cutout groove molding/metal patterns of the anchor rivet and anchor rivet manufacturing method using the same |
KR102518860B1 (en) | 2022-07-25 | 2023-04-10 | 김재곤 | Apparatus for Manufacturing Cutting Groove of Anchor Rivet |
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