KR20020082018A - Outer wall panel construction and construction method thereof - Google Patents

Outer wall panel construction and construction method thereof Download PDF

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Publication number
KR20020082018A
KR20020082018A KR1020010021744A KR20010021744A KR20020082018A KR 20020082018 A KR20020082018 A KR 20020082018A KR 1020010021744 A KR1020010021744 A KR 1020010021744A KR 20010021744 A KR20010021744 A KR 20010021744A KR 20020082018 A KR20020082018 A KR 20020082018A
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South Korea
Prior art keywords
wall panel
adhesive mortar
glass fiber
metal mesh
foamed resin
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KR1020010021744A
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Korean (ko)
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KR100388149B1 (en
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윤관옥
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주식회사 다진산업
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Priority to KR10-2001-0021744A priority Critical patent/KR100388149B1/en
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/142—Laminating of sheets, panels or inserts, e.g. stiffeners, by wrapping in at least one outer layer, or inserting into a preformed pocket

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)

Abstract

PURPOSE: A building outer wall panel and a construction method thereof are provided to improve effects of waterproof, moistureproof and soundproof and save the consumption of energy by preventing a phenomenon of thermal bridge. CONSTITUTION: The building outer wall panel(P) is constructed by embossing the rear surface of foam resin(S), inserting a metal mesh net(13) into the front surface(11) of the foam resin by compressing the metal mesh net, and successively laminating adhesive mortar(14), impact resistance glass fiber(15), adhesive mortar(16), glass fiber(17), adhesive mortar(18) and finishing coating material(19).

Description

건축용 외벽패널과 그 시공방법 {Outer wall panel construction and construction method thereof}Exterior wall panel construction and construction method

본 발명은 건축구조물의 외벽에 마감 및 단열재로 사용하는 건축용 외벽패널과 그 시공방법에 관한 것으로 더욱 상세하게는 발포수지의 후면은 엠보싱처리하여 외벽과의 결착력을 향상시키고 전면에는 금속매쉬망을 압착,삽입설치하고 순차적으로 접착몰탈,충격보강 유리섬유,접착몰탈,유리섬유,접착몰탈,마감코팅재를 적층시켜 외벽패널을 구성하고 시공방법은 전면에 금속매쉬망이 압착,삽입된 상태의 외벽패널의 엠보싱된 후면을 건물 외벽에 밀착시킨 상태에서 앵카로 고정설치하고 그 외측에 접착몰탈,충격보강 유리섬유,접착몰탈,유리섬유,접착몰탈,마감코팅재를 순차적으로 적층시공시켜서 방수,방습,방음효과 우수할 뿐만아니라 3중 차단막으로 열교환 현상(Thermal Bridge)을 차단하여 단열시공을 향상시키고 내식,내구성이 뛰어난 마감코팅재로 다양한 질감을 연출하여 외관의 심미감을 향상시킬 수 있는 것이다.The present invention relates to a building exterior wall panel used for finishing and insulation on the outer wall of the building structure and its construction method. More specifically, the rear surface of the foamed resin is embossed to improve the binding force with the outer wall and crimp metal mesh on the front surface. Install, install and laminate the adhesive mortar, impact-reinforced glass fiber, adhesive mortar, glass fiber, adhesive mortar, and finish coating material in order to construct the outer wall panel, and the construction method is the outer wall panel in which the metal mesh net is pressed and inserted in the front The embossed back surface of the building is fixed with anchors in the state of being in close contact with the outer wall of the building. Not only is it effective, it also improves insulation construction by blocking heat exchange phenomenon with triple barrier and finish coating with excellent corrosion resistance and durability. As it can improve the sense of aesthetic appearance to produce a variety of textures.

종래의 건축구조물 단열시공은 폴리스티렌,폴리우레탄수지 등의 합성수지에 발포제를 첨가하여 형성한 발포수지를 사용하여 건물의 내,외벽 및 바닥면에 설치하여 단열 및 흡음효과를 향상시켰으며 특히 외벽시공시에는 발포수지를 외벽에 접착시키고 그 표면에 시멘트 몰탈로 마감처리 하였다.Conventional building structure insulation construction is installed on the inner, outer walls and floors of buildings using foamed resins formed by adding foaming agents to synthetic resins such as polystyrene and polyurethane resins to improve insulation and sound absorption effects. The foamed resin was bonded to the outer wall and finished with cement mortar on its surface.

상기와 같은 종래의 시공방법은 발포수지의 표면에 시멘트 몰탈로 마감처리시 적층되는 시멘트 몰탈층의 두께가 얇은 경우는 발포수지와 시멘트 몰탈이 탈리되고 적층되는 두께가 두꺼울 경우에는 시멘트 몰탈의 사용량이 상대적으로 비경제적인 문제가 있으며 작업자가 최적의 적층두께로 시공하기 어려우며 또한 발포수지의 표면에 단순히 시멘트 몰탈이 적층 접착되어 있어서 외부의 약한 충격에도 접착된 시멘트 몰탈이 탈리되고 발포수지가 파손되는 견고성이 미약한 마감재로서 단열 및 방음효과가 저하되고 유지보수 및 관리가 어렵고 탈리되고 파손된 발포수지 사이로 누수현상이 발생하는 등의 문제점이 있었다.In the conventional construction method as described above, when the thickness of the cement mortar layer laminated on the surface of the foamed resin with cement mortar is thin, the amount of cement mortar used when the foamed resin and the cement mortar are detached and the thickness of the cement mortar is thick is increased. There is a relatively uneconomical problem, and it is difficult for the worker to install at the optimum lamination thickness, and cement mortar is simply laminated on the surface of the foamed resin so that the cement mortar detached from the external impact is detached and the foamed resin is broken. As a weak finishing material, there were problems such as poor insulation and sound insulation effects, difficult maintenance and management, water leakage between detached and broken foamed resins.

따라서 본 발명은 상기한 종래의 문제점을 해결하기 위한 목적으로 창출된 것으로 방수,방습,방음효과와 3중 차단막으로 열교환 현상을 차단시켜 단열성능을 향상시키고 발포수지,금속매쉬망,유리섬유로 접착몰탈에 의해 적층,형성되어 견고하므로 외력에 의한 파손을 방지하고 마감코팅재로 다양한 질감의 연출이 가능한 외벽패널과 엠보싱 가공된 후면과 앵카에 의하여 용이하게 시공할 수 있는 시공방법을 제공할 수 있는 것이다.Therefore, the present invention was created for the purpose of solving the above-mentioned problems, and improves heat insulation performance by blocking the heat exchange phenomenon with the waterproof, moistureproof, soundproof effect and triple barrier film and adhered with foamed resin, metal mesh net, and glass fiber. Since it is laminated and formed by mortar, it is possible to provide a construction method that can be easily installed by an external wall panel, embossed back and an anchor, which can prevent damage by external force and produce various textures with finish coating material. .

상기한 외벽패널과 시공방법을 제공하기 위하여 발포수지의 후면은 엠보싱처리하여 가공하고 전면에는 금속매쉬망을 압착,삽입설치한 표면에 순차적으로 접착몰탈,충격보강 유리섬유,접착몰탈,유리섬유,접착몰탈,마감코팅재를 적층시켜 외벽패널을 구성시키고 금속매쉬망이 압착,삽입된 상태의 외벽패널의 엠보싱된 후면을건물 외벽에 접착몰탈 사용하여 접착시킨 상태에서 앵카로 고정설치하고 외벽패널의 표면에 접착몰탈,충격보강 유리섬유,접착몰탈,유리섬유,접착몰탈,마감코팅재를 순차적으로 적층시공시켜서 방수,방습,방음효과 우수할 뿐만아니라 3중 차단막으로 열교환 현상(Thermal Bridge)을 차단하여 단열시공을 향상시키고 내식,내구성이 뛰어난 마감코팅재로 다양한 질감을 연출하여 외관의 심미감을 향상시킬 수 있는 것이다.In order to provide the outer wall panel and the construction method, the back side of the foamed resin is processed by embossing, and the front side is sequentially bonded mortar, impact reinforcing glass fiber, adhesion mortar, glass fiber, Laminated adhesive mortar and finish coating material constitutes the outer wall panel. The embossed back surface of the outer wall panel in which the metal mesh net is crimped and inserted is fixed with an anchor while adhesive mortar is bonded to the outer wall of the building. Laminated and bonded adhesive mortar, impact reinforcing glass fiber, adhesive mortar, glass fiber, adhesive mortar, and finish coating material are not only excellent in waterproof, moisture proof and soundproof effect, but also by heat shielding with triple barriers It can improve the construction and improve the aesthetics of the appearance by producing various textures with a finish coating material with excellent corrosion resistance and durability.

도 1 은 본 발명의 전체구조를 도시한 부분 절개된 사시도1 is a partially cut perspective view showing the overall structure of the present invention;

도 2 는 본 발명 외벽패널의 단면구조도2 is a cross-sectional structural view of the outer wall panel of the present invention

도 3 은 본 발명의 시공방법에 의한 사용상태의 단면구조도3 is a cross-sectional structural view of the use state by the construction method of the present invention

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

(11) 발포수지 전면 (12) 발포수지 후면(11) Foamed resin front (12) Foamed resin rear

(13) 금속매쉬망 (14)(16)(18) 접착몰탈(13) Metal Mesh (14) (16) (18) Adhesive Mortar

(15) 충격보강 유리섬유 (17) 유리섬유(15) Impact Reinforced Glass Fiber (17) Glass Fiber

(19) 마감코팅재 (21) 외벽(19) Finish Coating Materials (21) Outer Walls

(S) 발포수지 (P) 외벽패널(S) Foamed resin (P) Outer wall panel

(A) 앵카(A) Anca

이하 발명의 요지를 첨부된 도면에 연계시켜 그 구성과 작용을 상세히 설명하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.

도 1 은 본 발명의 전체구조를 도시한 부분 절개된 사시도로서 외벽패널의 적층구조를 단계적으로 도시하였으며,도 2 는 본 발명 외벽패널의 단면구조도로서 외벽패널의 완성된 단면구조를 도시하였으며,도 3 은 본 발명의 시공방법에 의한 사용상태의 단면구조도로서 앵카를 이용하여 외벽에 결착된 단면구조를 도시하였다.1 is a partial cutaway perspective view showing the overall structure of the present invention step by step showing the laminated structure of the outer wall panel, Figure 2 is a cross-sectional structural view of the outer wall panel of the present invention showing a completed cross-sectional structure of the outer wall panel, Figure 3 is a cross-sectional structural view of the state of use in accordance with the construction method of the present invention showing a cross-sectional structure of the anchoring to the outer wall using an anchor.

외벽패널(P)을 구성함에 있어서,In constructing the outer wall panel P,

발포수지(S)의 후면(12)은 엠보싱처리하여 가공하고 전면(11)에는 금속매쉬망(13)을 압착,삽입설치한 표면에 순차적으로 접착몰탈(14),충격보강 유리섬유(15),접착몰탈(16),유리섬유(17),접착몰탈(18),마감코팅재(19)를 적층시켜형성된구조이다.The rear surface 12 of the foamed resin (S) is processed by embossing, and the front surface 11 sequentially adheres to the surface where the metal mesh net 13 is pressed and inserted into the adhesive mortar (14), impact-reinforced glass fiber (15) The adhesive mortar 16, the glass fiber 17, the adhesive mortar 18, the finish coating material 19 is formed by laminating.

외벽패널(P)을 시공함에 있어서,In constructing the outer wall panel P,

금속매쉬망(13)을 발포수지(S)의 전면(11)에 압착,삽입된 상태로 엠보싱된 후면(12)을 건물 외벽(21)에 밀착시킨 상태에서 앵카(A)로 고정설치하고 발포수지(S)의 표면에 접착몰탈(14),충격보강 유리섬유(15),접착몰탈(16), 유리섬유(17), 접착몰탈(18), 마감코팅재(19)를 순차적으로 적층 시공시켜서 방수,방습,방음 및 단열시공을 하는 것이다.While the metal mesh net 13 is pressed and inserted into the front surface 11 of the foamed resin S, the embossed rear surface 12 is fixed to the anchor wall A in a state in which the embossed rear surface 12 is brought into close contact with the building wall 21 and foamed. Adhesive mortar 14, impact reinforcing glass fiber 15, adhesive mortar 16, glass fiber 17, adhesive mortar 18, and the finishing coating material 19 are sequentially laminated on the surface of the resin (S) Waterproof, moisture proof, sound insulation and insulation construction.

이와같이된 본 발명은 건축구조물의 외벽(21)에 열교환 현상을 차단시켜 건물의 단열과 수분의 침투를 방지할 수 있게 방수,방습효과를 향상시키고 방음효과도 가질 수 있는 외벽패널(P)을 손쉽고 용이하게 시공하고 외력에 의한 파손을 최소화 할 수 있게하기 위하여 발포수지(S)의 후면(12)은 열원을 이용한 성형판으로 가압하여 엠보싱 성형시켜 외벽 패널(P)을 외벽(21)에 밀착,고정시 결착력을 향상시킬 수 있게한 것이다.The present invention as described above can block the heat exchange phenomenon on the outer wall (21) of the building structure to improve the waterproof, moisture-proof effect to prevent the insulation and moisture penetration of the building, and can easily have an outer wall panel (P) that can have a soundproof effect and In order to facilitate construction and to minimize damage due to external force, the rear surface 12 of the foamed resin S is pressurized with a molding plate using a heat source to emboss and mold the outer wall panel P to the outer wall 21. It is to improve the binding force when fixed.

상기와 같이 엠보싱 성형된 발포수지(S)의 전면(11)은 발포수지(S)와 동일크기의 금속매쉬망(13)을 압착,삽입설치하는데 그 표면에 금속매쉬망(13)을 가열시키거나 유기용제에 함침시켜서 발포수지(S)에 2-10㎜ 정도의 깊이로 삽입시킨다.The front surface 11 of the embossed foamed resin S as described above is pressed and inserted into the metal mesh net 13 having the same size as the foamed resin S, and the metal mesh net 13 is heated on the surface thereof. Or impregnated in an organic solvent and inserted into the foamed resin (S) at a depth of about 2-10 mm.

또한 금속매쉬망(13)을 열과 용매를 사용하는 방법 외에도 프레스로 발포수지(S)가 파손되지 않을 정도의 가압력으로 삽입시킬 수도 있는 것이다.In addition, the metal mesh net 13 may be inserted at a pressing force such that the foamed resin S is not damaged by a press in addition to using heat and a solvent.

발포수지(S)에 금속매쉬망(13)이 삽입되면 순차적으로 접착몰탈(14)을 접착시키며 이때 발포수지(S)의 금속매쉬망(13)이 삽입되면서 발생된 공간과 금속매쉬망(13)에 의해 접착이 용이하게 되고 그 상부에 충격보강 유리섬유(15)를 적층시키고 다시 접착몰탈(16)를 도포시키고 그 상부에 유리섬유(17)를 적층하고 접착몰탈(18)을 도포 후 최종적으로 마감코팅재(19)로 외벽패널(P)을 제조할 수 있는 것이다.When the metal mesh net 13 is inserted into the foamed resin S, the adhesive mortar 14 is sequentially adhered, and the space and the metal mesh net 13 generated when the metal mesh net 13 of the foamed resin S is inserted. Adhesion is facilitated by laminating the impact-reinforced glass fiber 15 on the top, and then the adhesive mortar 16 is applied again, and the glass fiber 17 is laminated on the upper part, and the adhesive mortar 18 is finally applied. As the finish coating material 19 will be able to manufacture the outer wall panel (P).

상기와 같은 외벽패널(P)의 시공방법은 금속매쉬망(13)을 발포수지(S)의 전면(11)에 압착,삽입된 상태로 엠보싱된 후면(12)을 건물 외벽(21)에 밀착시킨 상태에서 발포수지(S)의 전면(11)에서 격자모양의 금속매쉬망(13)의 사이로 앵카(A)를 타격하여 건물의 외벽(21)에 고정설치하고 발포수지(S)의 표면에는 상기의 제조구성에서와 동일한 방법으로 접착몰탈(14)접착시켜 충격보강 유리섬유(15)를 적층시키고 그 상부에 접착몰탈(16)을 도포,유리섬유(17)적층,접착몰탈(18)을 도포시키고 최존적으로 마감코팅재(19)를 순차적으로 적층 시공시키는 것이다.In the construction method of the outer wall panel P as described above, the metal mesh net 13 is pressed and inserted into the front surface 11 of the foamed resin S so that the embossed rear surface 12 closely adheres to the building exterior wall 21. In the state in which the foamed resin (S) from the front 11 of the grid-shaped metal mesh net 13 to hit the anchor (A) to be fixed to the outer wall 21 of the building and to the surface of the foamed resin (S) Bonding mortar 14 is laminated by laminating the impact-reinforced glass fiber 15 in the same manner as in the above-described manufacturing configuration, and applying the mortar 16 on the upper portion thereof, laminating the glass fiber 17, and bonding mortar 18 It is to be applied to the final coating layer 19 to be laminated sequentially.

상기한 시공방법에서 마감코팅재(19)는 사용자의 요구에 따라 다양한 형상 및 질감을 사용할 수 있으며 곰팡이균,발수,방수 및 자외선 차단제등의 각종 첨가물을 혼합하여 사용할 수도 있다.Finishing coating material 19 in the above-described construction method can be used in a variety of shapes and textures according to the user's requirements, and may be used by mixing various additives such as mold, water repellent, waterproof and sunscreen.

본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

그러므로 본 발명은 종래의 발포수지에 접착된 시멘트 몰탈이 탈리되고 견고성이 약하여 발포수지가 파손되던 문제를 해결하고 마감코팅재에 의하여 수분침투를 방지하여 방수,방습,방음효과과 향상되고 3중 차단막으로 열교환 현상을 차단시켜 단열성능 향상에 따른 에너지 절약효과 뿐만아니라 외벽의 균열과 결로현상을 방지하며 발포수지,금속매쉬망,유리섬유로 접착몰탈에 의해 적층,형성되어 견고하므로 외력에 의한 파손을 방지할 수 있고 마감코팅재로 다양한 질감의 연출이 가능한 외벽패널과 엠보싱 가공된 후면과 앵카에 의하여 간편하고 용이하게 시공할 수 있는 등의 효과가 있는 것이다.Therefore, the present invention solves the problem that the cement mortar adhered to the conventional foamed resin is detached and the hardness is weak and the foamed resin is damaged and prevents water penetration by the finish coating material, thereby improving the waterproof, moistureproof, soundproof effect and heat exchange with a triple barrier film. It not only prevents the energy saving effect by improving insulation performance, but also prevents cracks and condensation on the outer wall, and is laminated and formed by adhesive mortar with foamed resin, metal mesh net and glass fiber to prevent damage caused by external force. It can be easily and easily installed by the exterior wall panel and the embossed back and the anchor which can produce various textures as finish coating material.

Claims (2)

외벽패널(P)을 구성함에 있어서,In constructing the outer wall panel P, 발포수지(S)의 후면(12)은 엠보싱처리하여 가공하고 전면(11)에는 금속매쉬망(13)을 압착,삽입설치한 표면에 순차적으로 접착몰탈(14),충격보강 유리섬유(15),접착몰탈(16),유리섬유(17),접착몰탈(18),마감코팅재(19)를 적층시켜 형성된 것을 특징으로 하는 건축용 외벽패널.The rear surface 12 of the foamed resin (S) is processed by embossing, and the front surface 11 sequentially adheres to the surface where the metal mesh net 13 is pressed and inserted into the adhesive mortar (14), impact-reinforced glass fiber (15) , Building exterior wall panel, characterized in that formed by laminating the adhesive mortar (16), glass fiber (17), adhesive mortar (18), the finish coating material (19). 외벽패널(P)을 시공함에 있어서,In constructing the outer wall panel P, 금속매쉬망(13)을 발포수지(S)의 전면(11)에 압착,삽입된 상태로 엠보싱된 후면(12)을 건물 외벽(21)에 밀착시킨 상태에서 앵카(A)로 고정설치하고 발포수지(S)의 표면에 접착몰탈(14),충격보강 유리섬유(15),접착몰탈(16), 유리섬유(17),접착몰탈(18),마감코팅재(19)를 순차적으로 적층 시공시켜서 방수,방습,방음 및 단열시공을 하는 것을 특징으로 하는 건축용 외벽패널 시공방법.While the metal mesh net 13 is pressed and inserted into the front surface 11 of the foamed resin S, the embossed rear surface 12 is fixed to the anchor wall A in a state in which the embossed rear surface 12 is brought into close contact with the building wall 21 and foamed. Adhesive mortar 14, impact reinforcing glass fiber 15, adhesive mortar 16, glass fiber 17, adhesive mortar 18, and finish coating material 19 are sequentially laminated on the surface of the resin (S). Exterior wall panel construction method characterized in that the waterproof, moisture-proof, soundproof and heat insulation.
KR10-2001-0021744A 2001-04-23 2001-04-23 Outer wall panel construction and construction method thereof KR100388149B1 (en)

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KR100759586B1 (en) * 2004-12-21 2007-09-18 김원대 A waterproof panel
KR100796021B1 (en) * 2005-04-28 2008-01-22 문봉철 The constructed structure of concrete erosion prevention plate and the constructing method thereof
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KR100730089B1 (en) * 2005-03-05 2007-06-20 이상원 Concrete exterior wall patterned composite exterior panel
KR100796021B1 (en) * 2005-04-28 2008-01-22 문봉철 The constructed structure of concrete erosion prevention plate and the constructing method thereof
KR100901029B1 (en) * 2007-08-07 2009-06-04 이상원 Natural Extruded Matte Hi-Tech Finish
KR20190135569A (en) * 2011-08-29 2019-12-06 세라록 이노베이션 에이비 Mechanical locking system for floor panels

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