KR20020072084A - Manufacturing process and composite of inner and outer building materials for charcoal and silica - Google Patents

Manufacturing process and composite of inner and outer building materials for charcoal and silica Download PDF

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KR20020072084A
KR20020072084A KR1020010012060A KR20010012060A KR20020072084A KR 20020072084 A KR20020072084 A KR 20020072084A KR 1020010012060 A KR1020010012060 A KR 1020010012060A KR 20010012060 A KR20010012060 A KR 20010012060A KR 20020072084 A KR20020072084 A KR 20020072084A
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silica
charcoal
interior
resin
strength
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KR1020010012060A
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Korean (ko)
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KR100468442B1 (en
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최창용
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최창용
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48—Macromolecular compounds
    • C04B41/4838—Halogenated polymers
    • C04B41/4842—Fluorine-containing polymers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

PURPOSE: Construction interior and exterior materials using charcoal and silica as main materials are provided, which has light weight, heat insulation, far infrared and anion emission, deodorization, electromagnetic wave shield, etc. CONSTITUTION: The manufacturing method comprises the steps of: mixing 40-50% of fined charcoal, 30-40% of silica, and 10% of jade, germanium, silica, volcanic stone, quartz, etc.; adding 0.3-0.5% of polyurethane resin, acryl resin and foamed resin, and 0.1-0.2% of cation agent to improve thermal resistance and bonding force of the mixture; forming and compressing the mixture at 200-300deg.C under pressure of 70-150ton; drying it in the air and cooling; firing it at 700-1200deg.C to increase strength; and coating it with Teflon or glaze.

Description

숯과 규사를 이용한 건축 내외장재 및 그 제조방법{Manufacturing process and composite of inner and outer building materials for charcoal and silica}Construction process and composite of inner and outer building materials for charcoal and silica using charcoal and silica sand

본 발명은 화학성분이 가미되지 않은 순수 자연성분으로 제조함으로서 현대인의 건강에 이롭게 하는 것으로서, 더욱 상세히 말하면 숯과 규사를 주성분으로 하고 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 분말화한 상태에서 내열성과 결합성을 증대키 위한 결합제를 혼합한 상태에서 고온에서 강도를 강화하여 제조함으로서 음이온 및 원적외선의 발생과 냄새제거 및 공기정화, 방부효과, 전자파 차단, 습도조절등의 생명에너지를 발산하는 인체에 유익한 숯과 규사를 이용한 건축용 내외장재 및 그 제조방법에 관한 것이다.The present invention is to benefit the health of modern people by preparing pure natural ingredients without added chemical ingredients, more specifically, charcoal and silica sand as the main ingredients and jade, germanium, silica, volcanic stone, amethyst, crystal, etc. It is produced by strengthening the strength at high temperature in the state of mixing the binder to increase the heat resistance and the binding property in the production of anion and far infrared rays, and to emit life energy such as air purification, antiseptic effect, electromagnetic wave blocking and humidity control. It relates to building interior and exterior materials using charcoal and silica sand beneficial to the human body and a method of manufacturing the same.

종래의 건축용 내외장재로서는 E.P.S 샌드위치, 우레탄, 그라스울, ALC(경량기포콘크리트), 콘크리트 PC 등이 대부분으로 상기 건축용 내외장재들은 건강에 유익하지 못하고, 화재에 대해 취약하며, 환경오염물질등으로 이루어져 있고, 값이 비싸 건축자재로서는 사용이 부적절한 것이며 또한 상기의 건축용 내외장재들은 단열 및 보온성이 좋을 경우 인화성에 약하고 내습성이 좋으면 통풍성이 약해서 인간이 필요로 하는 건축용 내외장재로서의 조건을 충족시키지 못하는 문제점이 있었던 것이다.As conventional interior and exterior materials for building, EPS sandwich, urethane, glass wool, ALC (Lightweight Foam Concrete), concrete PC, etc. are the building interior and exterior materials are not good for health, vulnerable to fire, environmental pollutants, etc. This expensive building material is inadequate to use, and the above-mentioned building interior and exterior materials are poor in flammability when insulation and heat insulation are good, and when the moisture resistance is good, there is a problem in that they do not meet the conditions for building interior and exterior materials required by humans.

즉, E.P.S 샌드위치자재는 단열재가 스치로폴과 같은 발포성 합성수지를 사용하여 화재에 취약하며, 연소시 유독가스가 발생하는 문제점이 있으며, 그라스울 자재는 제작상 수작업에 의존하는 형편으로 제조공정이 복잡하고, 단열판 조직의 울(WOOL)이 수평으로 겹겹이 형성되어 있어 수평으로 갈라지기 쉬우며 외부압력에 약한 단점이 있고, 콘크리트 PC 자재는 충격강도가 약하고, 무게가 무거워 운반 및 시공과 가공성이 어려운 단점이 있다.In other words, the EPS sandwich material is vulnerable to fire by using a foamed synthetic resin such as Schiropol, and there is a problem that toxic gases are generated during combustion. The wool of the tissue (WOOL) is formed in a horizontal layer is easy to split horizontally and has a disadvantage of weak external pressure, concrete PC material has a weak impact strength, heavy weight, difficult to transport, construction and workability.

따라서, 상기와 같은 문제점을 해소하기 위한 방편으로 흙이나 연탄재등을 이용하여 건축용 내외장재들을 제조하고 이를 제공하고 있으나, 이 또한 내습성 및 강도가 약해 건축용 내외장재로서의 재기능을 발휘하지 못하는 문제점이 지적되고 있다.Therefore, as a way to solve the above problems, using the soil or briquettes, etc. to manufacture and provide the interior and exterior materials for building, this also has a weak moisture resistance and strength is pointed out the problem of not exhibiting the re-function as a building interior and exterior materials have.

한편 주택(아파트, 다가구, 단독주택)의 주 내외장재로 사용되는 시멘트 내에는 라돈(Radon)과 같은 방사능 물질이 함유되어 있어 이로 인한 피해를 들 수 있으며, 시멘트 분말이 눈에 들어가면 따갑고 충혈이 되며 눈물이 나고, 피부에 접촉되면 가렵고 물집이 생기며 허물이 벗겨지는 등 인체에 직접적인 피해를 주었고, 또 마늘과 같은 식물을 콘크리트 벽면에 걸어 놓으면 마늘 표면이 쭈글쭈글해져 썩는 등 식물에도 직접적인 피해를 주고, 생활공간에서는 습기가 부족하여 가습기나 어항등을 설치하여 부족한 습기를 보충해야 하는 등의 문제점이 많았던 것이다.On the other hand, the cement used as the main interior and exterior materials of houses (apartments, multi-family houses, single-family homes) contains radioactive materials such as radon, which can cause damage. This causes direct damage to the human body, such as itching, blisters, and flaking off when it comes into contact with the skin.In addition, when a plant such as garlic hangs on a concrete wall, the surface of the garlic crumples and rots, causing direct damage to the plant. There was a lot of problems such as the lack of moisture in the space to install a humidifier or fish tank to compensate for the lack of moisture.

상기와 같은 문제점을 다소 해결키 위하여 선행기술로서 볏짚 또는 왕겨를 혼합한 성형제품이 일부 알려져 있으나(특허공개2000-8958), 이들은 볏짚에 밀가루등을 혼합하고 우레탄 발포수지제의 접착제를 사용하여 성형열 압착하는 방법에 의해 제조됨으로서 성형성이 양호하지 못하여 보드(Board) 위주로 생산될 수 밖에 없고, 성형시 열압착공정이 수반되는 등 제조공정이 복잡한 문제점이 있었다.In order to solve the above problems to some extent, some known molded products in which rice straw or chaff are mixed as prior art are disclosed (Patent Publication 2000-8958), but these are mixed with wheat straw and molded using an urethane foam resin adhesive. Since it is manufactured by the method of thermocompression bonding, the moldability is not good, and it is inevitably produced mainly on a board, and there is a complicated manufacturing process such as a thermocompression process during molding.

본 발명은 자연소재를 사용하여 구성한 건축용 내외장재를 새로이 제시함으로서 다양한 형태의 건축용 내외장재로 활용할 수 있게 하고, 가볍고 시공성이 우수한 건축용 내외장재를 제시하며, 건축용 내외장재로서 요구되는 단열성, 내열성, 내화성, 보온성, 통풍성 뿐만 아니라 탁월한 보습효과와 원적외선 방사효과, 공기정화, 전자파차단, 살균 및 살충효과를 구비함과 동시에 다양한 형태로 침대, 가구, 거울 및 액자 뒷면 등 인테리어 소모품으로 다양하게 사용할 수 있도록 하는 숯과 규사를 이용한 건축 내외장재 및 그 제조방법을 제시할 목적으로 안출된 것이다.The present invention can be used as a building interior and exterior materials of various forms by newly presenting the building interior and exterior materials constructed using natural materials, presenting the building interior and exterior materials excellent in light and construction, and the heat insulation, heat resistance, fire resistance, thermal insulation, ventilation properties required as architectural interior and exterior materials In addition, it has excellent moisturizing effect, far-infrared radiation effect, air purification, electromagnetic shielding, sterilization and insecticidal effect, and it can be used in various forms as interior consumables such as bed, furniture, mirror and frame back. It is devised for the purpose of presenting interior and exterior materials used and manufacturing method thereof.

상기 목적을 달성키 위한 본 발명은 『미세하게 분말화된 숯 40% ~ 50%, 규사 30 ~ 40%, 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10%에 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 혼합하여 200℃ ~ 300℃에서 70톤 ~ 150톤의 강도로 압축한 후 700 ℃ ~ 1200℃의 가마에서 구워서 이루어진 숯과 규사를 이용한 건축용 내외장재를 특징으로 하며, 바람직하게는 미세하게 분말화된 숯 40% ~ 50%, 규사 30 ~ 40%와, 미세하게 분말화한 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10% 혼합하는 혼합공정과, 상기 혼합된 소재의 내열성 및 결합성을 강화키 위하여 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 넣어 교반기로 혼합하는 결합공정과, 상기 결합된 소재를 성형틀에 투입하여 200℃ ~ 300℃에서 70톤 ~ 150톤의 강도로 압축하는 압축공정과, 상기 압축된 소재를 자연적으로 건조 및 냉각시킨 후 700 ℃ ~ 1200℃의 가마에서 강도를 강화키 위하여 굽는 강도 강화공정과, 상기 일정형태로 완성된 소재를 테프론 또는 유약등으로 코팅하는 코팅공정으로 이루어진 숯과 규사를 이용한 건축용 내외장재 제조방법』을 그 특징으로 한다.The present invention for achieving the above object is "finely powdered charcoal 40% -50%, silica sand 30-40%, jade, germanium, silica, volcanic stone, amethyst, crystal, etc. in 10% polyurethane resin, acrylic resin And 0.3 ~ 0.5% foamed resin and 0.1 ~ 0.2% of cationic agent, compressed to strength of 70ton ~ 150ton at 200 ℃ ~ 300 ℃, and baked in a kiln of 700 ℃ ~ 1200 ℃ for construction using charcoal and silica sand. Characterized by the interior and exterior materials, preferably 10% of finely powdered charcoal 40% to 50%, silica sand 30 to 40% and finely powdered jade, germanium, silica, volcanic stone, amethyst, crystal, etc. A mixing step, and a bonding step of adding 0.3-0.5% of polyurethane resin, acrylic resin and foaming resin, 0.1-0.2% of cationic agent and mixing with a stirrer to enhance the heat resistance and bonding property of the mixed material, and the combined 70 to 150 ton at 200 ℃ ~ 300 ℃ Compression process to compress the strength of the material, and after drying and cooling the compressed material naturally, bending strength reinforcement process to strengthen the strength in the kiln of 700 ℃ ~ 1200 ℃, and the finished material in the form of Teflon or Method of manufacturing interior and exterior materials for building using charcoal and silica sand consisting of a coating process of coating with glaze.

상기 본 발명에서 사용되는 주요 소재에 대하여 간략히 설명하면,Briefly describing the main material used in the present invention,

우선 숯은 일반적으로 탄소가 85%이고 수분이 10%이며 미네랄이 3%이고 휘발분이 2%로 되어 있으며, 숯 1g을 전부 평탄하게 펼치면 표면적 75평에서 90평정도로 표면적이 넓기 때문에 숯은 물과 공기를 흡수하는 힘이 엄청나며 따라서, 숯은 인체내에 유익한 성분은 그대로 두고 인체내의 유해 바이러스, 박테리아, 독소등을 집중적으로 흡착해내는 효능이 있으며, 또한 숯은 부패를 막는 탄소의 강력한 환원작용과 에너지 상승작용을 지니고 있어 정화, 여과작용, 해독, 탈취작용, 습도조절작용을 할 뿐만 아니라, 음이온을 발산하여 뇌파의 안정을 도와주며 원적외선을 내뿜어 혈액 순환을 돕고 숙면을 취하도록 도와주며, 숯은 우수한 흡착성과 도전성, 축전성을 가지고 있음으로 가전제품에서 발산되는 전자파를 차단 또는 흡수함으로서 인체에 유해한 전자파로부터 우리의 인체를 보호해 주는 역할도 하는 것이다.First of all, charcoal generally has 85% carbon, 10% moisture, 3% minerals, and 2% volatile matter. When flattening 1g of charcoal, the surface area is wide, ranging from 75 pyeong to 90 pyeong. The ability to absorb air is enormous. Therefore, charcoal is effective in absorbing harmful viruses, bacteria and toxins in the human body while leaving the beneficial components in the human body. It has an energy synergistic effect, which not only cleanses, filters, detoxifies, deodorizes, and controls humidity, but also releases negative ions to help stabilize brain waves, and emits far infrared rays to help blood circulation and get a good night's sleep. Electromagnetic harmful to human body by blocking or absorbing electromagnetic wave It also serves to protect our bodies from waves.

다음, 규사는 영어로 실리카로서 천연적으로 괴상, 입상, 분상의 여러 가지 형태의 유리규산 상태로 산출되는데, 그 대표적인 것이 규석, 규사, 규조토이고 단결정으로 크게 성장한 것이 수정이다.Next, silica is silica in English, and is naturally produced in various forms of free silicic acid in the form of bulk, granules, powder, and the like is quartz, silica, diatomaceous earth, and large crystals.

옥은 크게 연옥과 경옥으로 나누어지며 치밀하고 경질이며, 다소 투명하여 아름답게 빛나고, 연마하여 광택이 나는 것이며 광물학적으로 연옥은 각섬석의 일종이며, 경옥은 알칼리 휘석의 일종이다. 연옥은 경도가 6∼6.5도이며 경옥보다 약하며 유백색인 것이 많으며, 녹색, 황색, 홍색등도 있고, 경옥은 경도가 6∼7도이며 녹색, 백색이다. 색에 따라 여러 가지 명칭이 있으나, 백옥 과 비취가 대표적인 것으로서, 생명에너지인 기(氣)를 발산하는 특수 광물로서, 인체생명력의 거대한 에너지원인 마그네슘(엽록소의 핵)을 40%이상 함유하고 있으므로 인체에 매우 적합한 파장의 기(氣)를 8-14㎛을 발산하여 인체의 기(氣)와 공명 흡수됨으로써 인체에 잠재된 기(氣)를 활성화시켜 주며, 그 효능을 살펴보면Jade is largely divided into jadeite and jadeite. It is dense and hard, somewhat transparent, beautifully polished, polished and polished. Mineralogically, jadeite is a kind of hornblende and jadeite is a kind of alkali fluorite. Purgatory has a hardness of 6-6.5 degrees, weaker than jadeite and milky white, green, yellow, red, etc., and jadeite has a hardness of 6-7 degrees, green and white. There are various names depending on the color, but white jade and jade are typical minerals that emit energy, which is the energy of life, and contains over 40% of magnesium (nucleus of chlorophyll), a huge energy source of human life. It radiates 8-14㎛ of the group of wavelengths that are very suitable for activating the group that is latent in the human body by resonating with the human body.

광범위하게 인체에너지 및 기를 강화해주며, 산소를 풍부하게 활성화(약30%)하고 맑은 피를 공급해줌으로서, 혈액순환 및 신진대사를 촉진해주는 것이다. 또한, 혈액의 점도를 균형있게 회복하고 알칼리성화 해주며, 이상세포의 증식을 방지하고정상세포로의 회복을 도울 뿐만 아니라 통증경감 및 스트레스를 감소시켜주며It broadly strengthens human energy and energy, activates oxygen abundantly (about 30%) and supplies clear blood, promoting blood circulation and metabolism. It also restores the balance of viscosity and alkalinity of the blood, prevents the proliferation of abnormal cells, helps to restore normal cells, reduces pain and reduces stress.

체내 유해 축적물(노폐물,수은,납 등)을 배출해주는 것이다. 즉, 변비, 설사, 소화불량, 냉대하, 방광염, 생리통, 고혈압, 저혈압, 당뇨, 신경통, 만성두통, 견비통(특효),관절염, 임산모, 산후후유증, 치질, 비만, 노화방지, 오장의 기능강화, 고질적 성질환 해소, 성기능 강화, 냉장고 김치냄새 제거 및 신선도 유지, 물냄새 및 독소 제거등등 그 효능은 무궁무진한 것이다.It releases harmful accumulations (waste, mercury, lead, etc.) in the body. In other words, constipation, diarrhea, indigestion, cold, cystitis, menstrual pain, hypertension, hypotension, diabetes, neuralgia, chronic headache, shoulder pain (specific), arthritis, pregnant women, postpartum sequelae, hemorrhoids, obesity, anti-aging, strengthening of the intestines, Efficacy in eliminating chronic diseases, enhancing sexual function, removing kimchi odor and maintaining freshness, and removing water odor and toxin are endless.

게르마늄는 회백색의 광택을 가진 반금속원소로서 원적외선을 방사하므로 혈액순환 촉진 및 신진대사 기능 활성화는 물론 피로회복, 불면증, 스트레스에도 효과가 있으며 특히 불면증, 노화현상, 빈혈, 당뇨 등등에 탁월한 효과가 있다.Germanium is a grayish-white, semi-metallic element that emits far-infrared rays, so it is effective in promoting blood circulation and activating metabolic functions, as well as fatigue, insomnia, and stress, and in particular, insomnia, aging, anemia, and diabetes.

이러한 여러 자연적인 요소를 이용하여 건축 내외장재를 제조할 경우에는 현대사회와 같이 환경오염이 노출된 사회에서 생활하는 현대인의 건강과 장수를 도와줄 수 있는 유용한 건축 내외장재를 생산할 수 있는 것이다.When manufacturing interior and exterior materials using these various natural elements, it is possible to produce useful interior and exterior materials that can help the health and longevity of modern people living in a society exposed to environmental pollution such as modern society.

이하, 본 발명에 따른 숯과 규사를 이용한 건축용 내외장재 및 그 제조방법을 단계별로 더욱 상세히 설명하면 다음과 같다.Hereinafter, the interior and exterior decoration for building using the charcoal and silica in accordance with the present invention and the manufacturing method thereof in more detail step by step as follows.

우선, 상기 내외장재는 미세하게 분말화된 숯 40% ~ 50%, 규사 30 ~ 40%, 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10%에 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 혼합하여 200℃ ~ 300℃에서 70톤 ~ 150톤의 강도로 압축한 후 700 ℃ ~ 1200℃의 가마에서 구워서 이루어진 것이며, 상기와 같은 내외장재를 제조하는 공정은 다음과 같은 공정을 거쳐서 완성되는 것이다.First, the interior and exterior materials are finely powdered charcoal 40% to 50%, silica sand 30 to 40%, jade, germanium, silica, volcanic stone, amethyst, crystal, etc. in 10% polyurethane resin, acrylic resin and foamed resin 0.3 ~ 0.5%, 0.1 to 0.2% of the cationic agent is mixed and compressed to a strength of 70 to 150 tons at 200 ℃ to 300 ℃ and baked in a kiln of 700 ℃ to 1200 ℃, the process for producing the interior and exterior materials as described above It is completed through the following process.

1) 혼합공정1) Mixing Process

본 공정은 미세하게 분말화된 주 성분 숯 40% ~ 50%, 규사 30 ~ 40%와, 미세하게 분말화한 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10%를 혼합하는 공정을 말한다.This process is a process of mixing 40% to 50% of finely powdered main ingredient charcoal and 30 to 40% of silica sand and 10% of finely powdered jade, germanium, silica, volcanic stone, amethyst and crystal. .

2) 결합공정2) Joining Process

본 공정은 상기 혼합된 소재의 내열성 및 결합성을 강화키 위하여 즉 접착제로 사용되는 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 넣어 교반기로 혼합하는 내열성과 결합성을 강화하기 위한 공정을 말한다.This process combines the heat resistance and mixing with a stirrer to enhance the heat resistance and bonding properties of the mixed material, that is, 0.3 ~ 0.5% polyurethane resin, acrylic resin and foam resin used as an adhesive, 0.1 ~ 0.2% of the cationic agent It is a process for enhancing the sex.

3) 압축공정3) Compression Process

본 공정은 상기 결합된 소재를 고온인 200℃ ~ 300℃에서 70톤 ~ 150톤의 압축강도로 압축하는 공정을 말한다.This process refers to the process of compressing the combined material to a compressive strength of 70 to 150 tons at a high temperature of 200 ℃ ~ 300 ℃.

4) 강화공정4) Reinforcement Process

본 공정은 상기 압축된 소재를 700 ℃ ~ 1200℃의 가마에서 강도를 강화키 위하여 굽는 강도를 강화하는 공정을 말한다.This process refers to the process of strengthening the bending strength to enhance the strength of the compressed material in the kiln of 700 ℃ ~ 1200 ℃.

5) 코팅공정5) Coating process

본 공정은 상기 강화공정에서 일정형태로 완성된 소재를 테프론 또는 유약등으로 코팅하는 코팅공정을 말한다.This process refers to a coating process of coating the material completed in a certain form in the reinforcement process with Teflon or glaze.

이상과 같은 5단계를 거친 후에 완성된 내외장재는 다양한 형태의 건축용 내외장재로 활용할 수 있게 하고, 가볍고 시공성이 우수한 건축용 내외장재를 제시하며, 건축용 내외장재로서 요구되는 단열성, 내열성, 내화성, 보온성, 통풍성 뿐만 아니라 탁월한 보습효과와 원적외선 방사효과, 전자파 차단, 살균 및 살충효과를 구비함과 동시에 다양한 형태로 침대, 가구, 거울 및 액자 뒷면 등 인테리어 소모품으로 다양하게 사용할 수 있는 것이다.The interior and exterior materials completed after the five steps as described above can be utilized as various types of interior and exterior materials for building, suggesting light and constructable interior and exterior building materials, and excellent heat insulation, heat resistance, fire resistance, thermal insulation, breathability as well as excellent interior and exterior building materials required for construction. Moisturizing effect, far-infrared radiation effect, electromagnetic wave blocking, sterilization and insecticidal effect, and at the same time can be used in various forms as interior consumables such as bed, furniture, mirror and frame back.

이상에서 상세히 설명한 바와같이 본 발명은 다양한 형태의 건축용 내외장재로 활용할 수 있게 하고, 가볍고 시공성이 우수한 건축용 내외장재를 제시하며, 건축용 내외장재로서 요구되는 단열성, 내열성, 내화성, 보온성, 통풍성 뿐만 아니라 탁월한 보습효과와 원적외선 방사효과, 살균 및 살충효과를 구비함과 동시에 다양한 형태로 침대, 가구, 거울 및 액자 뒷면 등 인테리어 소모품으로 다양하게 사용할 수 있는 것이며, 특히 폐기시에는 환경오염의 주범인 PVC의 재질과 달리 분쇄하여 퇴비와 같은 거름 또는 비료로도 사용할 수 있는 것이다.As described in detail above, the present invention makes it possible to utilize various types of interior and exterior materials for building, suggests light and construction excellent interior and exterior building materials, and provides excellent moisturizing effect as well as heat insulation, heat resistance, fire resistance, thermal insulation, breathability required as interior and exterior building materials. It has far-infrared radiation effect, sterilization and insecticidal effect, and can be used in various forms as interior consumables such as bed, furniture, mirror and frame back. Especially when disposing, it is crushed unlike the material of PVC which is the main cause of environmental pollution. It can also be used as manure or fertilizer such as compost.

이상에서 본 발명을 특정의 바람직한 실시예를 들어 도시하고 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변경과 수정이 가능할 수 있을 것이다.While the invention has been shown and described with reference to certain preferred embodiments, the invention is not limited to the embodiments described above and does not depart from the spirit of the invention and has ordinary skill in the art to which the invention pertains. Various changes and modifications may be made by the user.

Claims (2)

미세하게 분말화된 숯 40% ~ 50%, 규사 30 ~ 40%, 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10%에 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 혼합하여 200℃ ~ 300℃에서 70톤 ~ 150톤의 강도로 압축한 후 700 ℃ ~ 1200℃의 가마에서 구워서 이루어진 것을 특징으로 하는 숯과 규사를 이용한 건축용 내외장재.40% to 50% finely powdered charcoal, 30 to 40% silica sand, jade, germanium, silica, volcanic stone, amethyst, crystal and 10% polyurethane resin, acrylic resin and foamed resin 0.3 to 0.5%, cationic agent Building interior and exterior materials using charcoal and silica sand characterized by consisting of 0.1 ~ 0.2% mixed and compressed to a strength of 70 to 150 tons at 200 ℃ ~ 300 ℃ and baked in a kiln of 700 ℃ ~ 1200 ℃. 미세하게 분말화된 숯 40% ~ 50%, 규사 30 ~ 40%와, 미세하게 분말화한 옥, 게르마늄, 규석, 화산석, 자수정, 수정 등을 10% 혼합하는 혼합공정과,40% to 50% of finely powdered charcoal and 30 to 40% of silica sand, and a mixing process of 10% of finely powdered jade, germanium, silica, volcanic stone, amethyst and crystal, 상기 혼합된 소재의 내열성 및 결합성을 강화키 위하여 폴리우레탄 수지, 아크릴 수지 및 발포 수지 0.3 ~ 0.5%, 카치온제 0.1 ~ 0.2%를 넣어 교반기로 혼합하는 결합공정과,In order to enhance the heat resistance and bonding properties of the mixed material, the bonding process of mixing 0.3 ~ 0.5% of polyurethane resin, acrylic resin and foaming resin, 0.1 ~ 0.2% of the cationic agent by mixing with a stirrer, 상기 결합된 소재를 성형틀에 투입하여 200℃ ~ 300℃에서 70톤 ~ 150톤의 강도로 압축하는 압축공정과,Compression process of compressing the combined material into a molding die to a strength of 70 to 150 tons at 200 ℃ ~ 300 ℃, 상기 압축된 소재를 자연적으로 건조 및 냉각시킨 후 700 ℃ ~ 1200℃의 가마에서 강도를 강화키 위하여 굽는 강도 강화공정과,A strength reinforcing process of naturally drying and compressing the compressed material and then baking to reinforce the strength in a kiln of 700 ° C. to 1200 ° C., 상기 일정형태로 완성된 소재를 테프론 또는 유약등으로 코팅하는 코팅공정으로 이루어진 것을 특징으로 하는 숯과 규사를 이용한 건축용 내외장재 제조방법.Method for manufacturing interior and exterior materials for building using charcoal and silica, characterized in that the coating process of coating the finished material in a predetermined form with Teflon or glaze.
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KR19990040830A (en) * 1997-11-18 1999-06-05 배광태 Manufacturing method of building plastering material based on ceramic and charcoal
KR100366808B1 (en) * 1999-05-13 2003-01-15 알파바이오 세라믹 주식회사 A method for manufacturing construction fineshed materials using ceramics sol
KR100316369B1 (en) * 1999-09-28 2001-12-12 윤활 Mortar and the manufacturing method for the same
KR100356279B1 (en) * 2000-05-30 2002-10-12 신홍대 A method for manufacturing silver tiles and Silver tiles
KR100396938B1 (en) * 2001-02-20 2003-09-03 해원바이오텍주식회사 a functional plaster building materials

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