KR20020070029A - Manufacturing method of the fermentation feed made from seaweeds - Google Patents

Manufacturing method of the fermentation feed made from seaweeds Download PDF

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KR20020070029A
KR20020070029A KR1020010011310A KR20010011310A KR20020070029A KR 20020070029 A KR20020070029 A KR 20020070029A KR 1020010011310 A KR1020010011310 A KR 1020010011310A KR 20010011310 A KR20010011310 A KR 20010011310A KR 20020070029 A KR20020070029 A KR 20020070029A
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seaweed
seaweeds
feed
producing
tank
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이정식
박권필
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이정식
박권필
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Mycology (AREA)
  • Molecular Biology (AREA)
  • Health & Medical Sciences (AREA)
  • Physiology (AREA)
  • Animal Husbandry (AREA)
  • Zoology (AREA)
  • Botany (AREA)
  • Biotechnology (AREA)
  • Food Science & Technology (AREA)
  • Fodder In General (AREA)

Abstract

PURPOSE: A process for producing a fermented seaweed feed is provided, therefore it is possible to effectively use the seaweed for producing a high functional feed and improving meat quality. CONSTITUTION: The process for producing a fermented seaweed feed comprises the steps of: collecting seaweeds with roots, stems and sporophyll; drying them until they have water content of 65 to 70% and dried weight of 30 to 35%; slicing the dried seaweeds into a size of 1cm; inserting the sliced seaweeds into a tank; spraying a medium, in which seaweed fermenting microorganisms are cultured, thereinto; pressing and removing air from the tank to make the tank vacuum; fermenting the seaweeds for 4 to 7 days; and packaging them under vacuum or nitrogen condition.

Description

해조 발효사료 제조방법{MANUFACTURING METHOD OF THE FERMENTATION FEED MADE FROM SEAWEEDS}MANUFACTURING METHOD OF THE FERMENTATION FEED MADE FROM SEAWEEDS}

지금까지 해조류는 식용으로 주로 이용되어 왔을 뿐 우리나라에서 가축 사료로 가공되어 가축에게 급여하고 있는 사례가 없다. 그 이유는 해조는 소화흡수력이 낮고, 지방, 단백질, 탄수화물 등이 적어 비육(肥肉)을 우선시하는 가축에게 해조사료는 부적합하다는 인식 때문이며, 또 해조는 어느 곳에서나 구할 수 도 없으며, 채취시기가 1~2개월에 한정된 계절 생산물인데다 저장하기 어렵기 때문이다.Up to now, seaweed has been mainly used for food, and there are no cases where it is processed as livestock feed in Korea and paid to livestock. The reason for this is that seaweed has low digestive capacity, low fat, protein and carbohydrates, and that seaweed is not suitable for livestock that prioritizes meat, and seaweed is not available anywhere. It is a seasonal product that is limited to one to two months and is difficult to store.

해조의 세포와 세포사이에는 육상 식물과는 다른 점질 다당물질이 충진되어 있어 육상에서는 죽(gel)상태로 빠르게 부패되며, 이 높은 점성 때문에 건조가 매우 힘들다. 그러므로 해조가격보다도 건조 비용이 훨씬 더 필요하고 짧은 생산시기에 많은 양을 처리하기란 불가능하기 때문에 해조를 사료로 이용하고자 하는 많은 시도가 있었으나 성공하지 못하고 있다.Cells of seaweed are filled with viscous polysaccharides different from those of land plants, so they quickly decay to a gel state on land, and their high viscosity makes drying very difficult. Therefore, many attempts have been made to use seaweed as feed because it requires much more drying costs than seaweed prices and it is impossible to process large quantities in a short production period.

본 발명은 해조의 가축사료로서 건조, 저장 및 낮은 소화흡수율 등의 문제점을 해결하여 흡수가 잘되는 생리활성물질과 함께 해조에 다량 함유된 각종 미네랄을 언제 어디서나 가축에 공급할 수 있게 함으로서, 비육(肥肉)사료의 급여와 사육환경 요인으로 인해 각종 질병에 노출되어 항생제를 투여해야하고, 맛과 육질이 떨어지는 사육 가축의 부작용을 해소하고 교정하는데 효과가 현저한, 기능성 해조사료를 제조하는 방법을 제공하는 것이다.The present invention solves problems such as drying, storage and low digestive absorption rate as livestock feed of seaweed, so that various minerals contained in seaweed in large quantities can be supplied to livestock anytime and anywhere with bioactive materials that are well absorbed, It is to provide a method for producing functional research forage, which has been exposed to various diseases due to feeding and feeding environment factors, and is effective in eliminating and correcting the side effects of livestock with poor taste and quality. .

도면1. 본 발명의 발효사료 제조방법을 설명하기 위한 플로어 차트Figure 1. Floor chart for explaining the fermented feed manufacturing method of the present invention

본 발명의 해조발효사료를 제조하기 위한 방법을 첨부된 도면과 함께 과정별로 상세하게 설명하면 다음과 같다.The method for producing the seaweed fermented feed of the present invention will be described in detail with reference to the accompanying drawings as follows.

미역 등 해조류의 뿌리, 줄기, 포자엽 등 몸체 전체를 바다 양식장으로부터 수거해온 해조를 바위나 자갈밭 등에 펼쳐 놓거나, 비닐 하우스 내의 저속 컨베이어 위에 펼쳐 송풍기를 이용, 건조하여 수분 65-70%, 건물 30-35%가 되도록 반 건조한다. 해조류의 건조과정은 표면 건조까지는 쉽게 되고, 점질 다당류로 채워진 내부는 건조 속도가 매우 느려 많은 시간이 소요되는데, 해조류는 한 시기에 집중돼 생산되므로 이 많은 양을 건조하려면 대단위 건조시설이 필요하지만 시설비용 때문에 경제성이 없다. 발효에 적합한 건물 30∼35% 정도의 건조는 해조 표면 건조만으로 충분하므로 발효사료제조과정은 가장 문제가 되는 해조 건조문제가 없이 장기간 보관할 수 있는 효과적인 방법이다. 상기 반건조 과정을 거친 해조는 약 1cm로 세단하여 발효탱크에 투입한다. 해조를 발효탱크에 투입할 때 세단한 해조 위에 배양한 혐기성 해양 발효 미생물을 균일하게 분사하여 혼합하고, 투입된 해조를 압축 ·탈기한 후 발효탱크를 완전 밀폐하여 외부 공기를 차단하는 과정으로 이루어진다. 이 과정에서 강력한 압축은 탱크 내에 있는 공기를 최대한 제거하게 하는 것이고, 공기를 많이 제거하면 할수록 호기성 부패균이나 잡균의 증식을 막거나 억제할 수가 있기 때문이다. 즉 호기성 부패균의 증식을 억제한 상태에서 분리된 발효미생물의 효소를 이용하여 고속발효가 이루어지도록 하는 것이다.Seaweed, which has been collected from sea farms, such as seaweed, seaweeds, roots, stems, and spores, can be spread on rocks or gravel fields, or it can be spread on a low-speed conveyor in a plastic house and dried using a blower to dry it. Half dry to%. The drying process of algae is easy to dry the surface, and the interior filled with viscous polysaccharides takes a long time because the drying rate is very slow. Since algae are produced at one time, large-scale drying facilities are required to dry this large amount. There is no economy because of cost. Drying of about 30 ~ 35% of the building suitable for fermentation is enough to dry the surface of the seaweed, so the fermented feed manufacturing process is an effective way to store it for a long time without the problem of drying the seaweed. The seaweed, which has undergone the semi-drying process, is cut into about 1 cm and put into the fermentation tank. When the seaweed is added to the fermentation tank, the anaerobic marine fermentation microorganisms cultured on the fine seaweed are uniformly sprayed and mixed, and the compressed seaweed is compressed and degassed, and the fermentation tank is completely sealed to block external air. In this process, strong compression is to remove the air in the tank as much as possible, and the more air is removed, the more aerobic decay or various bacteria can prevent or inhibit the growth. In other words, high-speed fermentation is performed using enzymes of fermented microorganisms separated from the growth of aerobic rot bacteria.

이와 같은 혐기적 환경하에서 호기성 부패균의 증식이 억제되면서 혐기적인 발효균이 고속 증식하게되면 해조속의 고분자 다당은 빠르게 저분자로 분해되고, 즉 4∼7일이면 발효가 완성되고, 발효균의 증식은 안정기로 접어들게 된다.Under such anaerobic environment, when the growth of aerobic decay bacteria is suppressed and the anaerobic fermentation bacteria grow at high speed, the macromolecular polysaccharides in the seaweed are rapidly decomposed into low molecules. Will be heard.

상기 해양발효미생물은 미역 양식장 폐기물의 퇴적 아래 갯벌에서 분리해 낸 균으로 해조류 고분자 다당류를 분해시키는 효소를 함유한 미생물로서 대량 증식시켜 준비된다.The marine fermentation microorganism is prepared by multiplying as a microorganism containing an enzyme that decomposes seaweed polymer polysaccharides by bacteria isolated from the mud flat under the sedimentation of seaweed farm.

발효과정을 거친 해조사료는 진공포장 또는 질소 포장하여 호기성 부패균의 증식이 억제된 상태로 제품화되는 과정으로 이루어진다. 상기 과정으로 이루어진 미생물 발효사료는 해조를 이용하는데 가장 어려운 건조문제를 해결함으로써 대량생산의 기반이 조성되고 이에 따라 생산원가를 대폭 낮출 수 있음으로서 다음과 같은 효과가 뛰어난 해조사료를 가능하게 하였다.The fermentation broth consists of a product which is vacuum-packed or nitrogen-packed to produce a product in which the growth of aerobic decay bacteria is suppressed. The microbial fermented feed consisting of the above process has solved the most difficult drying problem using the seaweed, thereby creating the basis for mass production, thereby significantly lowering the production cost, thus enabling the following research materials with excellent effects.

본 해조사료는 아래 표와 같이 탄수화물에 포함된 여러 생리활성물질과 해조의 다양한 미네랄의 효과로 다음 실험 결과에서 보듯, 젖소의 유량이 많아지고, 유질이 향상되었으며, 건강지수가 현저하게 향상되어 수정율이 높아지고 사산율이 감소하였으며, 태반 적출시간이 단축되었다. 그리고 닭과 돼지에 해조사료를 급여한 결과 고기의 맛과 육질이 향상됨을 보이는 등 기능성 사료로서의 효능이 뚜렷하게 나타나고 있다.As shown in the table below, this research fee is due to the effects of various bioactive substances contained in carbohydrates and various minerals of seaweeds. , The stillbirth rate decreased, and the placenta extraction time was shortened. As a result of feeding the seaweeds to chickens and pigs, the effect as a functional food is clearly shown, such as the taste and quality of meat are improved.

본 해조발효사료를 투여한 사육 가축에 대한 효과를 자세히 나타내면 다음과 같다.The effects on the reared livestock fed the seaweed fermentation feed are as follows.

젖소에 급여했을 때 When we were fed to cow

젖소 70두에게 젖소 체중 1kg당 해조사료 2g을 4개월간 급여한 시험을 수행하여 다음과 같은 결과를 얻었다.A 70-cow cow was given a diet of 2 g of fertilizer for 1 kg of cow's body weight for 4 months, and the following results were obtained.

- 유량증가-Increased flow

산모가 미역국을 먹으면 젖이 많아지듯 해조사료를 투여했을 때 유량이 약 12%까지 증가했다.As mothers consumed seaweed soup, the flow rate increased to about 12% when they were fed the seaweeds.

- 유질 향상-Improve oiliness

유량이 증가하면 유질이 떨어지는 것이 보통인데 표 5와 같이 해조사료 급여 젖소의유질이 3개월 후 유단백, 유지방, 고형분, 체세포 및 건강지수 모든 면에서 좋아졌음을 보이고 있다. 특히 SNF는 3개월만에 0.8%로 상승하였는 데 이것은 다른 어떤 사료에 의해서도 달성하기 어려운 값이다. 현재 착유 수매 제도에서 SNF, Fat B, Protein이 0.1% 상승시 각각 우유 kg당 11원씩의 유가가 상승하므로 산업계의 이윤증가에 해조사료가 크게 기여하리라 본다.As the flow rate increases, the oil quality is usually lowered. As shown in Table 5, the milk quality of the fertilizer-treated cow was improved in all aspects of milk protein, milk fat, solids, somatic cell and health index after 3 months. In particular, SNF rose to 0.8% in three months, which is difficult to achieve with any feed. With the 0.1% increase in SNF, Fat B, and Protein in the milking system, the price of 11 won per kilogram of milk rises, so the research fee will contribute greatly to the profit growth of the industry.

- 태반적출 시간 단축-Placenta extraction time reduction

모든 동물은 새끼를 낳으면 곧 뒤따라 태반이 적출되는 것이 보통이나, 요즘 젖소는 TMR 사료투여, 영양의 불균형, 운동부족 등 여러 요인에 의하여 후산정체가 심하여 젖소사육에 문제점으로 부각되고 있다.It is common for all animals to produce a placenta soon after birth, but nowadays cows are becoming more problematic because of stagnation due to various factors such as TMR feed administration, nutritional imbalance, and lack of exercise.

그러나, 본 사료 투여 후 뚜렷한 후산정체의 완화와 개선효과를 보이고 있고, 산후정체에 따른 자궁에 투여하는 경구약이나 소독세척이 필요 없어졌다. 이는 본 사료에 많은 미네랄과 자궁수축 작용을 하는 만니톨, 생리활성 물질인 요오드, 알긴산, 후코이단,β-캐러틴, Vitamine K등의 복합작용이 새끼를 쉽게 낳고, 태반이 잘 적출되게 하는데 기여한 것이다.However, after the administration of the feed, there was a marked relief and improvement of postpartum congestion, and no oral or disinfectant washes administered to the uterus following postpartum stagnation were eliminated. This is a combination of a lot of minerals and uterine contraction mannitol, physiologically active iodine, alginic acid, fucoidan, β -carotene, Vitamine K, etc., contributes to the easy birth and extraction of the placenta.

- 수정율 향상-Improved fertilization rate

수태율이 떨어지면 공태기간이 길어지고 그만큼 우유생산량이 감소한다. 요즘 젖소의 인공수정에 의한 수정율은 1회 15∼20%이나 본 사료 급여 젖소는 평균 수정율이 35%까지 상회하여 공태율 기간이 평균 150일에서 100일로 단축되었다.If the conception rate drops, the idle period is longer and the milk yield decreases accordingly. Nowadays, the fertilization rate by artificial fertilization of cows is 15-20% at one time, but the average cow's fertilization rate is over 35%, and the period of idleness has been shortened from 150 days to 100 days on average.

- 사산율 감소Stillbirth rate decreases

실험 목장의 사산율은 20% 내외였으나 본 사료급여 이후 시험기간동안 사산이 한 건도 없어 사산율이 현저히 감소했음을 보였다.The stillbirth rate of the experimental ranch was around 20%, but there was no stillbirth during the test period after the feed was fed, indicating that the stillbirth rate was significantly reduced.

닭에 대한 실험 Experiment on Chicken

전남 담양 양계장의 2000여 마리 닭을 기존의 사료에 해조 사료를 3∼5%를 넣어 사육한 결과 방사한 닭과 같은 육질과 맛을 보였다. 계란은 란막의 탄력이 강하고 노른자가 선명하며 계란 특유의 비린내가 감소했다.Over 2,000 chickens from Damyang poultry farm in Jeollanam-do were fed 3 ~ 5% of seaweed feed to the existing feed and showed the same meat and taste as the radiated chicken. Eggs had a strong elasticity of the eggshell, clear yolks, and reduced the fishy characteristic of eggs.

돼지에 대한 실험 Experiment on pig

본 사료를 돼지에 급여했을 때 비계층이 얇아지고, 돼지 특유의 냄새가 감소했으며 맛과 육질이 향상되었다.Feeding the pigs with pigs resulted in thinning of the scaffolds, reduced odor, and improved taste and meat quality.

이상의 실험 결과로 볼 때, 본 사료의 효능은 뛰어나 본 사료를 급여한 가축은 일반 가축과 차별화된 육질과 맛 그리고 영양이 좋아 특화 상품화 할 수 있음을 보였다. 더구나 이제는 광우병 파동 이후 유기 농업의 회귀시대에 알맞은 청정 사료로서 무한한 가능성을 갖고 있고, 해조류를 사료화하면 해조의 수요가 대량 발생하게 되므로 해조 양식어민의 새로운 소득원으로 큰 몫을 차지할 수 있을 것이다. 우리나라 젖소 사육 두수 53만 3천 두(99. 9 현재)의 20%만을 급여한다해도 우리나라 미역 생산량의 총량과 같은 양으로 연안어민의 큰 소득원으로 자리잡을 수 있다. 그리고 해조사료의 원료로 미역을 이용할 경우, 미역 채취시 바다에 버리는 미역의 줄기, 뿌리, 포자엽 등까지 전체를 이용하게 되므로 날로 심각성이 더해가는 미역 폐기물로 인한 바다 환경과 양식 어장의 오염도 차단할 수 있는 친환경적인 발명이다.As a result of the above experiments, the efficacy of this feed was excellent, and it was shown that the livestock fed the feed can be specialized commercialized because of its high quality, taste and nutrition. Moreover, it is now possible to have a great potential as a clean feed suitable for the return of organic farming after the mad cow disease surge, and if the seaweed is fed, the demand for seaweed will be generated largely, and it will be able to occupy a large part as a new source of income for seaweed farmed fishers. Even if only 20% of the number of cows raised to 533,000 heads (as of Sept. 9) in Korea is equal to the total amount of seaweed production in Korea, it can be a big source of income for coastal fishers. When seaweed is used as a raw material of seaweed, the whole seaweed stem, root, and spores of the seaweed, which are discarded in the sea during seaweed collection, are used as a whole. It is an eco-friendly invention.

Claims (3)

반건조후 세단한 해조류를 발효조에 넣고 해양 미생물로 발효하여 가축의 사료로서 소화흡수가 잘되는 해조사료를 제조하는 것을 특징으로 하는 해조사료 제조과정After the semi-drying, the fine seaweeds are put in a fermentation tank and fermented with marine microorganisms to produce a well-digested algae feedstock for livestock feed. 상기 과정에서 세단된 해조와 해양 미생물을 발효조에 투입하고 압축, 탈기한후 밀봉하여 고속발효하는 것을 특징으로하는 해조사료 제조방법Method for producing a seaweed fertilizer, characterized in that the seaweed and marine microorganisms cut in the above process into the fermentation tank, compressed, degassed, sealed and sealed at high speed 상기의 발효된 사료를 진공 또는 질소포장하는 것을 특징으로 하는 해조사료 제법Algae feed preparation method characterized in that the fermented feed vacuum or nitrogen packaging
KR1020010011310A 2001-02-27 2001-02-27 Manufacturing method of the fermentation feed made from seaweeds KR20020070029A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030021877A (en) * 2001-09-08 2003-03-15 주식회사 씨ㆍ바이오 A Method of Manufacturing Functional Bio-Feed Additive from Brown-seaweed Wastes and the Functional Bio-Feed Additive Manufactured thereof
KR100526819B1 (en) * 2003-11-12 2005-11-08 여수시 Method for rearing pigs using Hizikia fusiforme as feed
KR102017341B1 (en) * 2018-09-03 2019-10-21 신승석 Feed composition for pork pig

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030021877A (en) * 2001-09-08 2003-03-15 주식회사 씨ㆍ바이오 A Method of Manufacturing Functional Bio-Feed Additive from Brown-seaweed Wastes and the Functional Bio-Feed Additive Manufactured thereof
KR100526819B1 (en) * 2003-11-12 2005-11-08 여수시 Method for rearing pigs using Hizikia fusiforme as feed
KR102017341B1 (en) * 2018-09-03 2019-10-21 신승석 Feed composition for pork pig

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