KR20020058997A - Textile processing device - Google Patents

Abstract

PURPOSE: A textile finishing device is provided which makes it possible to finish the textile variously in accordance with a use object so increases marketability, finishes the textile automatically and continuously on a non-tension condition, and purifies dust and impurity contained in hot blast by an air cleaner. CONSTITUTION: The textile finishing device is comprised of: a pre-finishing part and a finishing part of the textile(101); the first finishing part(210), the second finishing part(220) and the third finishing part(230); a blast chamber(213) installed in each finishing part; a narrow long path(214) installed in the middle of the blast chamber(213); communicating holes made on both sides of the path(214); forward-backward blast nozzles installed on the communicating holes; and a blast regulating plate installed between the blast nozzles. The operating method is as follows: regulating a direction of blast by rotation of the blast regulating plate; and moving the textile(101) passing through the path(214) forward and backward on the non-tension condition by blast injected through the blast nozzles.

Description

Textile processing device

The present invention is a fabric processing apparatus that allows the processing of the fabric to be processed evenly over the entire surface while doubling the merchandise of the fabric by processing the fabric into various forms according to the purpose of use, such as flexible processing, shrink-proofing, explosion-proof processing and shampoo processing of the fabric It is about.

In general, the flexible processing, shrinkage, and explosion-proof processing of the fabric is a method of rolling the fabric itself into a certain shape, putting it in a processing machine, putting it into a processing machine, hitting it out for a predetermined time, checking the state, and in case of insufficient processing, injecting it again.

Therefore, because the fabric is processed in the agglomerated state, not only the processed state is different according to the position of the fabric but also the shape of the fine hairs formed on the fabric surface is not neatly arranged and irregularly disposed so that the fabric state is not beautiful. There was a disadvantage such as.

The present invention is intended to be made in the ideal state of processing such as flexible processing of the fabric or shrinkage, explosion-proof and shampoo processing in order to correct the various disadvantages of the conventional.

In order to achieve the above object, the present invention preprocesses the fabric wound in a roll state at a constant speed and preprocesses the fabric, which has been pre-processed in a tensionless state, to be processed back and forth inside the processing unit, and installs a plurality of processing units of the above-described configuration. The fabric is processed.

The front and back of the processing unit is equipped with a load cell having a weight sensing means to move the fabric forward and backward by the weight sensing operation, wherein the conveying means of the fabric is due to the hot air sprayed at high pressure through the nozzle.

The fabric is moved back and forth through the narrow passage by the injection of the compressed hot air, and the fabric is processed by vibrating the fabric while vibrating in the process of moving the fabric.

At this time, the high-pressure jet hot air is purified through the air cleaner and then heated by the burner, and the heated air is compressed and sprayed to the injection nozzle through the blower again, and the compressed jet air transports the fabric, and the compressed air The jet direction change is made to be adjusted by the operation of a blower adjusting plate.

1 is a schematic configuration diagram of a processing apparatus of the present invention

2 is a main configuration diagram of a processing apparatus of the present invention

3 is a block diagram of a heating unit and an air cleaner unit of the processing apparatus of the present invention

4 is a block diagram of a blower pipe portion of the processing apparatus of the present invention

5 is a configuration diagram of the injection nozzle unit configured in the apparatus of the present invention

6 is a configuration diagram of the injection nozzle unit configured in the present invention apparatus

7 is a configuration diagram of the operation of the air adjusting plate configured in the apparatus of the present invention

8 is a state diagram in which the fabric is moved by the hot air sprayed in the present invention

9 is a state diagram in which the fabric is moved by the hot air sprayed in the present invention

<Explanation of symbols for main parts of the drawings>

(2)-fabric processing machine (100)-pretreatment unit

(101)-Fabric (102)-Immersion Roller

(103)-immersion tank (104)-cylinder

(200)-Processing Unit (201)-Drive Motor

(202)-Drive Rollers (203)-Body

(204)-Air Cleaner (205)-Drive Motor

(206)-Brush (207)-Exhaust Pipe

(208)-Heating Heater (209)-Heating Chamber

(210)-First Processing Unit (211)-Blower

(212)-Air Blower (213)-Injection Room

(214)-Path (215) (216)-Injection Nozzle

(217) (218)-Venice (219)-Airflow Control Plate

(220)-Secondary Processing Unit (221) (222)-Guide Cover

(223)-Plate (224)-Blowing Adjuster

(225)-Axle (226)-Pinion Gear

(227)-Rack Gear (228)-Air Cylinder

(229)-Guide Guidance Board (230)-Third Processing

(231)-Blocking Plate (232)-Bracket

(233)-Axle (234) (235)-Load Cell

(236) (237)-Loading Department (238) (239)-Detection

(240) (241)-Detection Sensor (242)-Guide Roller

(243)-First Drive Motor (244)-First Drive Roller

(245)-Loading Device (246)-Loading Department

Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 is a schematic configuration diagram of a fabric processing machine 2 to be provided by the present invention, and is composed of a pretreatment unit 100 and a processing unit 200.

At this time, the pretreatment unit 100 passes through the immersion tank 103 through the immersion roller 102 while sequentially pulling out the fabric 101 wound in a roll state, and processing the fabric 101 according to humidification and processing purposes. The adsorbent is then dried through the cylinder 104 to be pretreated, and the pre-processed fabric 101 is processed by the processing unit 200.

The configuration of the processing unit 200 is made as follows.

That is, the pre-processed fabric 101 is supplied into the first processing unit 210 through the driving roller 202 rotating at a constant speed by the driving motor 201, and the fabric processed in the first processing unit 210. 101 is again transferred to another second processing unit 220 and the third processing unit 230 of the same configuration is a continuous processing is made.

The configuration of each processing unit 210, 220, 230 is as follows.

As shown in FIG. 2, an air cleaner 204 is installed on the top of the cylinder 203, but the air cleaner 204 is rotated at a constant speed by the driving motor 205, and a brush 206 is provided at one side of the air cleaner 204. ) To remove dust or other foreign matter adhering to the surface of the air cleaner 204 to enable smooth air flow at all times, and the exhaust pipe 207 is installed at the bottom of the brush 206 to be removed and removed by the brush 206. Dust and foreign substances that are collected are exhausted to the outside.

In the heating chamber 209 configured at one side of the air cleaner 204, a heating heater 208 is configured as shown in FIG. 3, and a blower 211 is installed at one side of the heating heater 208 to pass through the air cleaner 204. Thus, the air heated by the heating heater 208 is blown into the injection chamber 213 formed in the lower center of the cylinder 203 through the blower tube 212.

The configuration of the injection chamber 213 is as follows.

That is, as shown in FIG. 5, a narrow passageway 214 is formed in the center, and the front injection nozzle 215 and the rear nozzle 216 are inclined outwardly on both upper and lower ends of the passage 214, and each injection nozzle is inclined. Through holes 217 and 218 are formed in the passage 214 where the tip portions of the 215 and 216 are positioned.

The air flow control plate 219 is installed at the upper end of the inlet portion of the injection nozzles 215 and 216 to adjust the interval between the inlet portions of the injection nozzles 215 and 216. The amount of hot air sprayed into the passage 214 is uniformly distributed through the through hole, and the diaphragm 223 is provided on the inner surface of the spray nozzles 215 and 216 at equal intervals, and the outside of the spray nozzles 215 and 216. Air inlet guide cover (221, 222) is provided.

At this time, the interval of the passage 214 is about 20 to 25mm is appropriate, the angle of the injection nozzles (215, 216) is suitable 30 ~ 34 ℃, if the interval of the passage 214 is wide or narrow, the fabric 101 If the shaking phenomenon is not smooth and the angles of the injection nozzles 215 and 216 are large or small, the distance or angle of the passage is important because the movement of the far end 101 is not smooth.

The space between the front and rear injection nozzles 215 and 216 is rotatably provided with a blowing control plate 224 for adjusting the air direction, and sprayed to the injection nozzles 215 and 216 by adjusting the blowing control plate 224. It is possible to adjust the direction of the hot air.

At this time, the rotation operation of the air adjusting plate 224 is configured as shown in FIG. That is, the pinion gears 226 are mandrel-installed on each of the shaft rods 225 constituting the blower adjusting plate 224, and then gear-coupled to the rack gears 227, and the rack gears 227 are air cylinders 228. Let it go back and forth.

The induction guide plate 229 is installed at both sides of the inlet part of the passage 214 of the processing unit 210, and the injection nozzle 215 is provided at the front of the guide guide plate by installing a blocking plate 231 through which a plurality of pores (not shown) are drilled. The fabric 101 drawn from side to side by the compressed jet air through the 216 to fall down.

Under the blocking plate 231, the mounting portions 236 and 237 of the front and rear load cells 234 and 235 installed with a shaft rod 233 in the bracket 232 protruding from the cylinder 203 side are positioned. The front and rear load cells 234 and 235 rotate left and right about the shaft 233 along the shaft according to the weight of the fabric 101 loaded on the loading parts 236 and 237 to detect the pieces of the front and back load cells 234 and 235. (238) (239) to operate the detection sensors 240 and 241 installed on the lower side, the detection sensor 240, 241 to operate the air cylinder 228 for rotating the air volume control plate 224. To change the direction of hot air from side to side.

A guide roller 242 is installed directly above the rear load cell 235, and a first drive roller 244 driven by the first drive motor 243 is installed below the guide roller 242 to provide a first drive roller ( By the driving of the 244, the finished fabric 101 in the processing unit 210 is moved by a predetermined amount, and the fabric 101 after passing the first driving roller 244 is another second processing unit 220 and The processing as described above is continuously performed while being supplied to the front load cell 234 of the third processing unit 230 and drawn out to the rear load cell 244, and the configuration of the processing unit described above is repeated three to four times.

Finished fabric in the processing unit 101 is the fabric of the present invention is completed by loading the fabric 101 in a zigzag on the loading unit 246 through the stacking device 245 configured on one side.

Reference numeral 250 denotes an upper guide roller, 251 denotes a lower guide roller, 252 denotes a compression roller, 253 denotes a ventilation fan, and 254 denotes a space part.

Processing of the fabric using the fabric processing machine 2 of the present invention configured as described above is made as follows.

First, a schematic sequence in which the fabric 101 is processed will be described. First, as shown in FIG. 1, the humidification or the processing agent necessary for the fabric is adsorbed in the pretreatment unit 100, and the pre-processed fabric 101 is processed. Moved to the first, second and third processing unit 210, 220, 230 to sequentially process through the processing, in which each processing unit is a narrow passage (100) by the hot air sprayed at high pressure ( 214, the processing is made by the impact of the vibration of the fabric while reciprocating in the tensionless state, the time or condition that the fabric 101 is processed in each processing unit (210, 220, 230) before and after the load cell ( 234, 235 is made by the weight detection.

The processing of the fabric 101 will be described in detail.

First, the pretreatment is as follows.

The fabric 101 wound in a roll state is drawn out to be guided through the upper guide roller 250 and the lower guide roller 251, and the fabric 101 past the lower guide roller 251 is an immersion roller 102. After being immersed in the immersion tank 103 to be pulled out through the pressing roller 252.

At this time, in the immersion tank 103, auxiliary additives such as water repellent, softener, etc. are added to the processing purpose together with water.

The fabric, which is compressed in the pressing roller 252 and the water and the auxiliary additives contained in the fabric 101, are removed by compression, is preliminarily dried while passing through the plurality of cylinders 104, and the dried fabric 101 is first The processing unit 210 is supplied to the first processing unit 210 via the driving roller 202 formed on the upper front, wherein the driving roller 202 is driven at a constant speed by the driving motor 201, but the driving motor ( The speed of 201) can be used by adjusting the initial driving speed differently according to the type of fabric.

The raw material 101 supplied to the first processing unit 210 through the driving roller 202 is first guided to the front load cell 234 located below the driving roller 202 and supplied to the front load cell 234. The reference numeral 101 denotes the second machining part 220 by the guide roller 242 and the first driving roller 244 positioned directly above the rear load cell 235 as shown in FIG. 2 via the rear load cell 245. Is moved.

The principle that the fabric 101 is processed while moving back and forth through the passage 214 in the first processing unit 210 is to change the direction and movement by the hot air sprayed through the spray nozzles (215, 216) And hot air generation and direction movement is made as follows.

As shown in FIG. 3, when the blower 211 is operated while the heating heater 208 is heated, air is sucked by the blower 253 of the blower 211 while being blown through the blower tube 212 as shown in FIG. 4. Blown to the fact 213, the amount of air blown through the spray chamber 213 to be purified again via the air cleaner 204 and then blower 211 through the heating heater 208 ), And the air is heated by the heating heater 208.

Referring to the flow of hot air flowing in the first processing unit 210 briefly, the air heated by the heating heater 208 of the heating chamber 209 is blown through the blower 211 and the blower pipe 212 through the spray chamber ( 213, the air blown into the injection chamber 213 moves the fabric 101 to one side through the injection nozzle 216 and then is discharged to the space 254 and discharged to the space 254. The air is supplied back to the air cleaner chamber 204 ', purified by the air cleaner 204, and then heated to the heating chamber 209, and the heated air is repeatedly blown to the blower 211.

As described above, the original fabric 101 moves forward or backward through the passage 214 by the jetting force of air injected into the passage 214 through the injection nozzles 215 and 216 in the injection chamber 213. Will move.

The moving principle of the fabric 101 through the injection nozzles 215 and 216 is as follows.

That is, in the state in which the blowing control plate 224 located in the spray chamber 213 is as shown in FIG. 8, the air blown into the spray chamber 213 is introduced into the passage 214 through the rear nozzle 216 and the through hole 218. It is injected, and thus, the far end 101 is moved to the rear side A by the high pressure hot air injected.

At this time, the fabric 101 is moved to the rear by the high-pressure hot air while the fabric 101 located in the front of the through hole 218 is shaken with the top and bottom of the passage 214 while the shaking phenomenon occurs to give a shock to the fabric 101 to process do.

In the above state, the far end 101 is moved backward through the passage 214 and is drawn out to the rear load cell 235 through the narrowly formed passage 214, and the far end 101 via the rear load cell 235 is The guide roller 242 and the first driving roller 244 located at the upper back of the first processing unit 210 are drawn out again, and the first driving roller 244 is driven by the first driving motor 243. .

At this time, the front and rear load cells 234 and 235 positioned in the first processing unit 210 are loaded with a predetermined amount of fabric 101, and the fabric 101 is moved back and forth along the passage 214 by the operation of the front and rear load cells. When the processing unit while moving and at the same time the amount of the raw material 101 supplied to the first processing unit 210 is loaded on the rear load cell 235, the sensor 241 installed in the rear load cell 235 is operated to Figure 7 When operating the air cylinder 228 configured as described above, the air cylinder 228 is operated to move the rack gear 227 when the geared toothed pinion gear 226 is rotated and the shaft 225 is coaxially connected to it. This rotation rotates the air adjusting plate 224 to be positioned as shown in FIG.

When the air adjusting plate 224 is positioned as shown in FIG. 9, since the rear nozzle 216 is blocked and the front nozzle 215 is opened, the hot air supplied to the spray chamber 213 is injected into the spray nozzle 215 and the front through hole 217. Injected into the passage 214 through the), by the hot air injected into the passage 214 to move the far end 101 to the front (B) again, located in the rear passage 214 through the hole 217 The fabric 101 is subjected to the fabric 101 while hitting the top and bottom of the through hole 214 while the vertical shaking again occurs.

When a certain amount of the original fabric 101 is loaded on the front load cell 234 by the above operation, the sensor 240 mounted on the front load cell 234 operates to operate the air cylinder 228 again, and the air conditioner 224 By rotating the hot air is sprayed back to the rear injection nozzle 216, the original fabric 101 is processed while moving back.

As described above, the position at which the high pressure hot air is injected through the injection nozzles 215 and 216 is changed by the blower adjusting plate 224, and thus, the fabric 101 is moved forward and backward in the tensionless state, and thus in the passage 214. Processing is performed by the shaking phenomenon occurring at.

At this time, each jet nozzle 215, 216 is provided with a diaphragm 223 at equal intervals, and the air flow control plate 219 is provided at the upper end of the inlet.

The air volume control plate 219 has a wide inlet portion of the blower tube 212, and a slightly narrower distance at a position far from the blower tube 212, so that the amount of hot air supplied to the spray nozzles 215 and 216 is generally increased. The plate 223 is configured to be sprayed at an even pressure, and the diaphragm 223 formed at equal intervals on the spray nozzles 215 and 216 is to change the direction of the air to be blown by 90 ° to coincide with the traveling direction of the fabric 101.

As described above, the fabric 101 is moved back and forth by the hot air sprayed in the first processor 210, and the fine dust or foreign matter on the fabric surface is cleaned by the air cleaner 204. Purified clean air is supplied to the heating heater 208 of the heating chamber 200 to be recycled.

In addition, the air cleaner 204 is rotated by the drive motor 205, while the air cleaner 204 is rotated in contact with the brush 206 provided on one side of the air cleaner 204, dust and foreign matter is eliminated and eliminated Since the debris and the debris removed are discharged to the outside through the exhaust port 207, the circulating hot air is always kept clean and clean.

The fabric moving from the first processor 210 to the second processor 220 is made by the following operation.

That is, for example, when the upper limit value is set to 4200 g and the lower limit value is set to 3800 g, the first processing unit 210 for driving the first drive motor 243 for pulling out the fabric 101 located in the first processor 210. If the total weight of the load cells 234 and 235 positioned within is less than 3800 g, the driving speed of the first driving motor 243 is reduced to lower the drawing speed, and if it is more than 4200 g, the number of rotations of the first driving motor 243 is reduced. In order to increase the withdrawal speed to increase the withdrawal to ensure that a certain amount of the fabric 101 is always left in the first processing machine 210, and also a certain amount of the fabric 101 is moved to the second processing machine 220 again.

In addition, the fabric 101 supplied from the second processor 220 to the third processor 230 and the third processor 230 to the loading unit 246 is also disposed on the rear surface of the second processor 220 and the third processor 230. If the drive value of the installed second drive motor and the third drive motor is set to the upper limit value and the lower limit value, the second and third drive operations are performed by the weight value of the original fabric 101 remaining in the second and third processing parts 220 and 230. As the speed of the motor is variable, the second and third driving rollers 244 'and 244 " are operated to draw out the fabric and thus continuous processing is performed.

As described above, the fabric fabric factory of the present invention, because the fabric vibrates in the process of reciprocating the narrow passage in the tension-free state by hot air spraying the pre-treated fabric, the fabric and the history of the fabric The yarn is smoothly processed while the yarn is completely stabilized, and the fabric is processed by repetition of this processing operation, and the dust or foreign matter contained in the hot air is cleaned by the air cleaner, and the movement of the fabric is equipped with a weight sensor. By proceeding by the load cell there is an effect such that the continuous processing of the fabric can be made automatically in the tensioned state.

Claims (4)

In the fabrication of the factory value, the fabric 101 wound in a roll state is composed of a pre-processing unit 100 is pre-processed and a processing unit 200 is processed pre-processed fabric 101, the processing unit 200 The first processing unit 210, the second processing unit 220 and the third processing unit 230 is configured to be connected, and each of the processing unit constitutes an injection chamber 213, the injection chamber 213 In the center, a narrow and long passage 214 is formed, and through holes 217 and 218 are formed at both sides of the passage 214, and the front and rear injection nozzles 215 and 216 are disposed in the through holes 217 and 218. The air blowing control plate 224 is disposed between the front and rear injection nozzles 215 and 216, and the direction of the hot air sprayed to the front and rear injection nozzles 215 and 216 by the rotation operation of the air adjusting plate 224. The fabric 101 passing through the passage 214 is moved back and forth in the tensionless state by the hot air sprayed through the injection nozzles 215 and 216 by adjusting the adjustment. The fabric processing apparatus characterized in that the fabric 101 is to be processed so as to hit the top and bottom of the passage (214) while vibrating up and down in the process of moving the fabric 101 back and forth. The front and rear load cells 234 and 235 are installed at both lower ends of the passages 214 of the injection chambers 213 formed in the processing units 210, 220, and 230, respectively. One fabric 101 is to be loaded on the front and rear load cells 234, 235, the detection sensor 240, 241 mounted on the load cells 234, 235 to detect the weight in the injection chamber 213 The apparatus for processing the fabric according to claim 1, wherein the direction of the hot air injected into the injection nozzles 215 and 216 is adjusted by rotating the blower adjusting plate 224, and thus the moving direction of the fabric 101 is changed back and forth. The hot air supplied to the injection chamber 213 is purged by the air cleaner 204, and a brush 206 is provided at one side of the air cleaner 204 to the outer surface of the air cleaner 204. The dust and other foreign matter attached to the removal and removal, and the bottom of the brush (206) by installing an exhaust pipe 207, the fabric processing apparatus, characterized in that the suctioned foreign substances to be collected, exhausted. According to claim 1, wherein the driving rollers 244 that are rotated by the driving motor 243 on the upper end of each processing unit 210, 220, 230, the drive motor 243 is the front and rear of each processing unit Fabric processing apparatus characterized in that the fabric 101 is to be moved at a constant speed by being driven by the weight sensing operation of the front and rear load cells 234, 235 configured in.