KR20020053272A - Laser welding method of ferritic stainless steels with filler wire - Google Patents

Laser welding method of ferritic stainless steels with filler wire Download PDF

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KR20020053272A
KR20020053272A KR1020000082772A KR20000082772A KR20020053272A KR 20020053272 A KR20020053272 A KR 20020053272A KR 1020000082772 A KR1020000082772 A KR 1020000082772A KR 20000082772 A KR20000082772 A KR 20000082772A KR 20020053272 A KR20020053272 A KR 20020053272A
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filler wire
welding
stainless steel
ferritic stainless
laser welding
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KR1020000082772A
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Korean (ko)
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최두열
손원근
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이구택
주식회사 포스코
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/32Bonding taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys
    • B23K2103/05Stainless steel

Abstract

PURPOSE: A laser welding method of ferritic stainless steel using a filler wire is provided to weld rolled ferritic stainless steel using the filler wire made of austenitic stainless steel containing Ni for continuous annealing and pickling operation. CONSTITUTION: In a laser welding method of ferritic stainless steel having a thickness of 3.5 to 4.5 mm containing 0.05 wt.% or less of C, 0.04 wt.% or less of N, 16 to 20 wt.% of Cr, 4 wt.% or less of Mo and a balance of Fe and inevitable impurities using a filler wire made of austenitic stainless material containing Ni, the laser welding method satisfies the following expressions under the working conditions of 0.5 to 2.0 mm of a filler wire diameter, 5 m/min of a filler wire feeding speed, 5 kW of a laser output, 0.5 to 3.0 m/min of a welding speed, and 0 to 1 mm of a gap:(1) WNi=BNix(1-D)+FNixD>0.02(2) D=SF/S=SF/(SB+SF)(3) SB=St-gxt, SF=πr2xf/s(4) St=7.3xs-0.74 where WNi, BNi and FNi respectively represent Ni contents of welding metal, base metal and a filler wire, S is the total area of the welding metal, SF is an area of the filler wire, St is an area except the female part, g is a gap between base metals, r is a radius of the filler wire, f is a feeding speed of the filler wire, and s is a welding speed.

Description

필러 와이어를 이용한 페라이트계 스테인레스 강의 레이져 용접 방법{Laser welding method of ferritic stainless steels with filler wire}Laser welding method of ferritic stainless steels with filler wire}

본 발명은 필러 와이어를 이용한 페라이트계 스테인레스 강의 레이져 용접방법에 관한 것으로서 더욱 상세하게는 Ni을 함유하는 오스테나이트계 스레인레스 강으로 된 필러 와이어를 사용하여 압연된 페라이트계 스테인레스 강을 연속 소둔 및 산세 조업을 위해서 용접하기 위한 방법에 관한 것이다.The present invention relates to a laser welding method of ferritic stainless steel using a filler wire, and more particularly, continuous annealing and pickling of a ferritic stainless steel rolled using a filler wire made of austenitic stainless steel containing Ni. A method for welding for operation.

레이저 용접은 고에너지 밀도의 빔에 의한 심용입형 용접 방법이므로 종래의 열전도형 아크용접와 비교해서 용접비드의 폭이 매우 좁고, 열영향부가 작기 때문에 열이력에 의한 재료의 열화가 억제된다. 더우기 매우 좁은 면적이 열이 집중되기 때문에 용접속도를 높게 설정할 수 있다. 이와 같은 특징을 활용하여 생산성을향상시키기 위해 철강생산 공정에서 압연후 연속 소둔 및 산세 조업을 위해 코일간 용접에 레이저의 적용이 증가하고 있다.Since the laser welding is a deep penetration welding method using a beam of high energy density, the width of the welding bead is very narrow and the heat affected zone is small compared with the conventional thermally conductive arc welding, so that deterioration of the material due to the thermal history is suppressed. Moreover, the very small area concentrates the heat, so the welding speed can be set high. In order to improve productivity by utilizing such characteristics, the application of laser is increasing in welding between coils for continuous annealing and pickling operation after rolling in steel production process.

한편 페라이트계 스테인레스강의 용접금속은 결정립이 조대한 페라이트 단상 또는 페라이트 입계에 마르텐사이트상이 석출되어 있는 조직으로 인성이 크게 떨어져서 용접후 판파단의 위험이 많다. 일반적으로 가공목적의 페라이트계 스테인레스강의 용접의 경우, 인성을 확보하기 위하여 용접전의 예열처리와 용접후의 후열처리가 보편적으로 실시되고 있으나, 연속공정에서는 현실적으로 불가능하다. 이 때문에 연속공정에서는 필러 와이어(Filler wire)를 사용하여 용접금속의 미세조직 및 화학조성의 변화를 통하여 용접금속에 조업에 필요한 인성을 부여하고 있다.On the other hand, the weld metal of ferritic stainless steel is a structure in which the grains of coarse grains of ferrite single phase or martensite phase are precipitated at the grain boundary, and thus the toughness of the ferrous stainless steel is greatly reduced. In general, in the case of welding ferritic stainless steel for processing purposes, preheating before welding and postheating after welding are generally performed to secure toughness, but it is practically impossible in a continuous process. For this reason, in the continuous process, filler wire is used to impart toughness required for operation to the weld metal through a change in the microstructure and chemical composition of the weld metal.

필러 와이어 공급을 통한 페라이트계 스테인레스강의 용접금속의 인성을 향상시키기 위하여 Ni 당량이 높은 오스테나이트계 스테인레스강 필러 와이어를 많이 사용하고 있다. 18%Cr의 페라이트계 스테인레스강의 경우, Ni을 함유하는 필러 와이어를 사용하여 용접금속에서의 Ni 함량을 2% 이상으로 해 주었을 때 용접금속의 인성이 급격히 향상되어 판파단을 방지할 수 있다고 알려져 있다.In order to improve the toughness of the weld metal of ferritic stainless steel through filler wire supply, austenitic stainless steel filler wire having a high Ni equivalent weight is used. In the case of 18% Cr ferritic stainless steel, when the Ni content of the weld metal is used to the Ni content of the weld metal to 2% or more, the toughness of the weld metal is rapidly improved to prevent plate breakage. .

그러나, 상기와 같은 용접조건은 공정의 조건에 따라서 달라지는 값이므로, 종래에는 필러 와이어를 공급하면서 페라이트계 스테인레스강의 레이저 용접시 실제 용접 테스트를 통해 시행착오(trial and error)식으로 용접부 인성확보 조건을 설정하였다. 그러나 이러한 방법은 시간 및 경제적 손실을 주므로 보다 빠른 접근 방법이 요구된다.However, the welding conditions as described above are values that vary depending on the conditions of the process. Therefore, in the prior art, when welding the ferritic stainless steel while supplying the filler wire, the welding conditions for securing the toughness of the weld part are determined by trial and error through actual welding test. Set. However, this method is time consuming and economical and requires a faster approach.

본 발명은 상기와 같은 종래기술의 적용상의 문제점을 해결하기 위해 안출된 것으로서, 페라이트계 스테인레스강 열간 압연 강판 생산시 소둔 및 산세의 연속조업을 위해 코일-코일 접합을 레이저 용접으로 할 때, 각종 용접 변수와 용접금속의 성분간의 조건을 시행착오에 의한 방법이 아닌, 간단한 관계식을 통한 성분 예측에 의해서 용이하고 신속하게 판파단이 발생하지 않는 용접 변수를 설정할 수 있는 레이져 용접방법을 제공하는 것을 목적으로 하고 있다The present invention has been made to solve the problems of the prior art as described above, when welding the coil-coil welding for continuous operation of annealing and pickling in the production of ferritic stainless steel hot-rolled steel sheet, various welding It is an object of the present invention to provide a laser welding method that can easily and quickly set a welding variable that does not cause plate breakage by a simple relational expression, rather than a method of trial and error regarding a condition between a variable and a component of a weld metal. Doing

도1a와 b는 각각 본 발명에서 사용되는 매개변수를 설명하기 위한 레이저 용접비드의 모식도이다.1a and b are schematic diagrams of laser welding beads for explaining the parameters used in the present invention, respectively.

도2는 용접속도와 본 발명에서 사용되는 매개변수 중 St와의 관계를 도시한 그래프이다.Figure 2 is a graph showing the relationship between the welding speed and S t of the parameters used in the present invention.

상기와 같은 목적을 달성하기 위하여 본 발명은 중량 %로 C:0.05% 이하, N:0.04% 이하, Cr:16∼20%, Mo:4% 이하를 주성분으로 하고, 잔부는 Fe 및 불가피한 불순물을 함유하는 3.5∼4.5mm 두께의 페라이크계 스테인레스 강을 Ni를 함유하는 오스테나이트계 스테인레스 재질의 필러 와이어(filler wire)를 사용하여 레이져 용접하는 방법에 있어서, 필러 와이어 직경 : 0.5∼2.0mm, 필러 와이어 공급속도 : 5m/분, 레이져 출력 : 5kW, 용접속도 : 0.5∼3.0m/분, 갭 : 0∼1mm의 작업조건에서 다음의 관계식을 만족하는 것을 특징으로 하고 있다.In order to achieve the above object, the present invention is based on the weight% C: 0.05% or less, N: 0.04% or less, Cr: 16-20%, Mo: 4% or less, the balance is Fe and inevitable impurities In the method of laser welding a ferritic stainless steel containing a thickness of 3.5 to 4.5 mm using a filler wire made of austenitic stainless steel containing Ni, the filler wire diameter is 0.5 to 2.0 mm and a filler. The following relations are satisfied under the working conditions of wire supply speed: 5 m / min, laser output: 5 kW, welding speed: 0.5 to 3.0 m / min, and gap: 0 to 1 mm.

WNi= BNi×(1-D)+FNi×D 〉0.02(1)W Ni = B Ni × (1-D) + F Ni × D〉 0.02 (1)

D = SF/S = SF/(SB+SF)(2)D = S F / S = S F / (S B + S F ) (2)

SB= St-g×t, SF= πr2×f/s(3)S B = S t -g × t, S F = πr 2 × f / s (3)

St= 7.3×s-0.74(4)S t = 7.3 × s -0.74 (4)

여기서, WNi, BNi, FNi는 각각 용접금속, 모재, 필러 와이어의 Ni 함량을 나타내며, S는 용접금속의 전체면적, SF는 필러 와이어의 면적, St는 여성부를 제외한 면적, g는 모재간의 갭, t는 모재의 두께, r은 필러 와이어의 반지름, f는 필러 와이어의 공급속도, s는 용접속도이다.Where W Ni , B Ni , and F Ni represent the Ni content of the weld metal, the base metal and the filler wire, respectively, S is the total area of the weld metal, S F is the area of the filler wire, S t is the area excluding the female part, g Is the gap between the base materials, t is the thickness of the base material, r is the radius of the filler wire, f is the feed rate of the filler wire, and s is the welding speed.

상기에서 (2)식은 D의 정의를 나타내는 것으로서 도1에서와 같이 D는 용접금속의 전체면적 (S)에 대한 공급된 필러 와이어가 차지하는 면적(SF)의 비로 정의되며, S는 SF와 용융된 모재의 면적(SB)의 합이다. 그리고 (3)식에서와 같이 SB는 여성부를 제외한 면적(St)로부터 갭에 의해 형성된 면적(갭(g)*두께(t))을 제외한 것과 동일하다. SF는 (3)과 같이 필러 와이어의 단면적과 필러 와이어 공급속도(f), 용접속도(s)를 통해 결정된다.In the above formula (2) represents the definition of D as shown in Figure 1 D is defined as the ratio of the area (S F ) of the filler wire supplied to the total area (S) of the weld metal, S is S F and It is the sum of the area S B of the molten base material. And as in the formula (3), S B is the same as excluding the area (gap g * thickness t) formed by the gap from the area S t excluding the female part. S F is determined by the cross-sectional area of the filler wire, the filler wire feed rate f, and the welding speed s as shown in (3).

위의 관계식으로부터 용접변수로부터 직접적으로 결정되지 않은 항목은 St이다. 레이저 용접에서 St는 소재의 두께, 열전도도와 같은 물리적 성질, 그리고 입열량에 의해 결정된다. 따라서 동일한 물리적 성질을 갖는 페라이트계 스테인레스강에서 레이저 출력이 5kW로 일정하고, 필러 와이어에 의한 간섭효과가 존재하지 않는다고 가정하면, St는 소재의 두께와 용접속도에 의해 결정된다. 일반적으로 레이저 용접에서 용접금속의 면적은 sb에 반비례하는 것이 알려져 있다. 따라서 완정용입이 되는 입열량 조건에서 St는 상기 (4)식으로 표현할 수 있다.From the above relation, the item that is not directly determined from the welding variable is St. In laser welding, St is determined by material thickness, physical properties such as thermal conductivity, and heat input. Therefore, assuming that the laser power is constant at 5 kW in ferritic stainless steel having the same physical properties and there is no interference effect by the filler wire, S t is determined by the thickness of the material and the welding speed. It is generally known that the area of the weld metal in laser welding is inversely proportional to s b . Therefore, S t can be expressed by Equation (4) under the heat input condition that is a complete penetration.

여기서 a는 소재 두께에 의해 결정되는 상수이다. 도2는 두께 4.2m의 STS 430의 경우에 실제 용접속도와 St를 측정하여 그래프화 한 것으로서 각 점에 대해서 관계식을 근사화하여 구해보면 a와 b는 각각 7.3, 0.74이다.Where a is a constant determined by the material thickness. FIG. 2 is a graph of measuring the actual welding speed and S t in the case of STS 430 having a thickness of 4.2 m, and a and b are 7.3 and 0.74, respectively.

[실시예]EXAMPLE

두께 4.2mm의 STS 430(Ni:0.35%)에 대해서 직경 0.9mm의 309L(Ni:13.5%)을 공급하면서 다양한 용접조건으로 레이저 용접 후 반복굽힘 시험을 통해 용접금속의 기계적 성질을 평가하였다. 표1는 그 결과로서 상기 (1)∼(4)식에 의해 계산된 WNi값이 0.02보다 작은 경우는 반복회수가 1,2회에서 파단이 일어났으며, 반면 WNi이 0.02보다 큰 경우에는 반복회수가 10회 이상의 아주 우수한 용접부 인성을 보였다. 후자의 경우는 스테인레스강 생산공정에서 판파단을 방지하기에 충분하다.STS 430 (Ni: 0.35%) with a thickness of 4.2mm was supplied with 309L (Ni: 13.5%) with a diameter of 0.9mm, and the mechanical properties of the weld metal were evaluated by repeated bending test after laser welding under various welding conditions. As a result, Table 1 shows that when the value of W Ni calculated by the above formulas (1) to (4) is less than 0.02, the fracture occurred at one or two times, whereas W Ni was larger than 0.02. It showed very good weld toughness more than 10 times. The latter case is sufficient to prevent plate breakage in the stainless steel production process.

s(m/분)s (m / min) f(m/분)f (m / min) g(mm)g (mm) SF S F St S t SB S B DD WNi(%)W Ni (%) 반복수Iterations  비고Remarks 1One 1.21.2 0.10.1 0.760.76 7.307.30 6.886.88 0.100.10 1.661.66 1One Wire경 : 0.9mmWire diameter: 0.9mm 1One 1.81.8 0.10.1 1.141.14 7.307.30 6.886.88 0.140.14 2.232.23 1313 1.51.5 1.21.2 0.10.1 0.510.51 5.415.41 4.994.99 0.090.09 1.571.57 1One 1.51.5 1.81.8 0.10.1 0.760.76 5.415.41 4.994.99 0.130.13 2.092.09 1010 22 1.21.2 0.10.1 0.380.38 4.374.37 3.953.95 0.090.09 1.511.51 22 22 1.81.8 0.10.1 0.570.57 4.374.37 3.953.95 0.130.13 2.012.01 1010 2.52.5 1.21.2 0.10.1 0.310.31 3.713.71 3.293.29 0.080.08 1.471.47 1One 2.52.5 1.81.8 0.10.1 0.460.46 3.713.71 3.713.71 0.110.11 1.801.80 22

상기와 같은 구성을 통하여 본 발명은 용접조건을 설정하는 데에 있어서 시행착오에 의하지 않고, 간단한 측정과 계산을 통해 용이하게 용접조건을 도출할 수 있으므로 보다 정확한 용접조건 도출에 의해 제품의 품질을 향상시킬 수 있으며 또한 생산성 향상에도 기여하는 효과를 제공한다.Through the above-described configuration, the present invention can easily derive welding conditions through simple measurement and calculation in setting welding conditions, thereby improving product quality by deriving more accurate welding conditions. It can also be used to improve productivity.

Claims (1)

중량 %로 C:0.05% 이하, N:0.04% 이하, Cr:16∼20%, Mo:4% 이하를 주성분으로 하고, 잔부는 Fe 및 불가피한 불순물을 함유하는 3.5∼4.5mm 두께의 페라이크계 스테인레스 강을 Ni를 함유하는 오스테나이트계 스테인레스 재질의 필러 와이어(filler wire)를 사용하여 레이져 용접하는 방법에 있어서,C-0.05% or less by weight, N: 0.04% or less, Cr: 16-20%, Mo: 4% or less as a main component, and the remainder is 3.5-4.5 mm thick perike system containing Fe and unavoidable impurities In the method of laser welding stainless steel using a filler wire made of austenitic stainless steel containing Ni, 필러 와이어 직경 : 0.5∼2.0mm, 필러 와이어 공급속도 : 5m/분, 레이져 출력 : 5kW, 용접속도 : 0.5∼3.0m/분, 갭 : 0∼1mm의 작업조건에서 다음의 관계식을 만족하는 것을 특징으로 하는 레이져 용접방법.Filler wire diameter: 0.5 to 2.0 mm, filler wire supply speed: 5 m / min, laser output: 5 kW, welding speed: 0.5 to 3.0 m / min, gap: 0 to 1 mm Laser welding method. WNi= BNi×(1-D)+FNi×D 〉0.02(1)W Ni = B Ni × (1-D) + F Ni × D〉 0.02 (1) D = SF/S = SF/(SB+SF)(2)D = S F / S = S F / (S B + S F ) (2) SB= St-g×t, SF= πr2×f/s(3)S B = S t -g × t, S F = πr 2 × f / s (3) St= 7.3×s-0.74(4)S t = 7.3 × s -0.74 (4) 여기서, WNi, BNi, FNi는 각각 용접금속, 모재, 필러 와이어의 Ni 함량을 나타내며, S는 용접금속의 전체면적, SF는 필러 와이어의 면적, St는 여성부를 제외한 면적, g는 모재간의 갭, t는 모재의 두께, r은 필러 와이어의 반지름, f는 필러 와이어의 공급속도, s는 용접속도이다.Where W Ni , B Ni , and F Ni represent the Ni content of the weld metal, the base metal and the filler wire, respectively, S is the total area of the weld metal, S F is the area of the filler wire, S t is the area excluding the female part, g Is the gap between the base materials, t is the thickness of the base material, r is the radius of the filler wire, f is the feed rate of the filler wire, and s is the welding speed.
KR1020000082772A 2000-12-27 2000-12-27 Laser welding method of ferritic stainless steels with filler wire KR20020053272A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100617948B1 (en) * 2005-06-09 2006-08-30 주식회사 포스코 Single-side hybrid welding method for the reduction of porosity in fillet welds
CN103831532A (en) * 2014-03-05 2014-06-04 中国科学院等离子体物理研究所 Laser welding process for 316LN large gap butt welding
CN105479006A (en) * 2016-01-08 2016-04-13 山西太钢不锈钢股份有限公司 Welding method for connecting ferrite stainless steel steel-strip with thickness of 3-6 mm

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100617948B1 (en) * 2005-06-09 2006-08-30 주식회사 포스코 Single-side hybrid welding method for the reduction of porosity in fillet welds
CN103831532A (en) * 2014-03-05 2014-06-04 中国科学院等离子体物理研究所 Laser welding process for 316LN large gap butt welding
CN103831532B (en) * 2014-03-05 2015-09-09 中国科学院等离子体物理研究所 The laser welding process of a kind of 316LN wide arc gap butt welding
CN105479006A (en) * 2016-01-08 2016-04-13 山西太钢不锈钢股份有限公司 Welding method for connecting ferrite stainless steel steel-strip with thickness of 3-6 mm
CN105479006B (en) * 2016-01-08 2018-01-19 山西太钢不锈钢股份有限公司 A kind of thickness is the welding method of 3 6mm ferritic stainless steels steel bands connection

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